VRV Xpress UsersManual Tcm135-168625

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E2S n.v. Technologiepark, 5 B9051 Zwijnaarde Belgium www.e2s.be VRV_Xpress User’s Manual V7.0.3 VRV_ VRV_ Xpress Xpress User’s Manual User’s Manual V7.0.3 V7.0.3

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Transcript of VRV Xpress UsersManual Tcm135-168625

E2S n.v. Technologiepark, 5 B9051 Zwijnaarde Belgium www.e2s.be

VRV_Xpress

User’s Manual

V7.0.3

VRV_VRV_XpressXpress

User’s ManualUser’s Manual

V7.0.3V7.0.3

Table of Contents

28 July, 2015 VRV_Xpress User's Manual Page i

Table of Contents

1 Understanding the Basics of VRV_Xpress.......................................................................... 1

1.1 Air Conditioning Systems............................................................................................... 1

1.1.1 Outdoor Unit ............................................................................................................... 2

1.1.2 Indoor unit ................................................................................................................... 3

1.1.3 Refnet Piping Connections (Joint / Header) ............................................................... 3

1.1.4 BS-Boxes..................................................................................................................... 3

1.1.5 Other Devices.............................................................................................................. 4

1.2 Selecting a System........................................................................................................... 4

1.3 Using Databases .............................................................................................................. 5

2 Initial Setup ............................................................................................................................ 7

2.1 Language Selection Window .......................................................................................... 7

2.2 Disclaimer and Welcome Windows ................................................................................ 8

2.3 The Main Window........................................................................................................... 9

3 Making a Selection............................................................................................................... 10

3.1 Selecting the Indoor Units............................................................................................. 10

3.2 Selecting the Outdoor Unit............................................................................................ 13

3.3 Completing the Piping Diagram ................................................................................... 19

3.4 Making the Piping Consistent with the Floor Plan ....................................................... 23

3.5 Piping Limits ................................................................................................................. 26

3.6 Revisiting the Outdoor Unit Tab ................................................................................... 27

3.7 Saving the Results ......................................................................................................... 29

4 Refining the Selection.......................................................................................................... 30

4.1 Indoor Unit Selection Revisited .................................................................................... 30

4.1.1 Defining Rooms ........................................................................................................ 30

4.1.2 Indoor Unit Options .................................................................................................. 32

4.1.3 Editing and Moving Indoor Units............................................................................. 32

4.1.4 Exporting and Importing Indoor Units ..................................................................... 33

4.2 Selecting Other Devices ................................................................................................ 34

4.2.1 VAM Devices ............................................................................................................ 35

4.2.2 Ventilation Devices ................................................................................................... 35

4.2.3 Hydro Boxes.............................................................................................................. 36

4.3 Outdoor Unit Tab Revisited .......................................................................................... 37

4.3.1 Disconnecting Indoor Units ...................................................................................... 37

4.3.2 Moving Outdoor Units.............................................................................................. 38

4.3.3 Heat Recovery Outdoor Units................................................................................... 38

4.3.4 Residential Application Indoor Units........................................................................ 42

4.3.5 Using REFNET Headers........................................................................................... 44

4.3.6 Simplified Piping....................................................................................................... 45

5 Wiring Diagrams ................................................................................................................. 47

5.1 Wiring Diagram............................................................................................................. 47

5.2 Centralized Controller Wiring....................................................................................... 49

6 The Preferences Window .................................................................................................... 53

6.1 The Command ToolBar................................................................................................. 53

6.2 The Preferences Command ........................................................................................... 54

6.2.1 Units Tab ................................................................................................................... 54

6.2.2 Diagrams Tab ............................................................................................................ 56

6.2.3 Data Input Tab........................................................................................................... 56

6.2.4 Prices Tab .................................................................................................................. 57

6.2.5 Reports Tab................................................................................................................ 57

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7 Reporting .............................................................................................................................. 59

8 Special Systems .................................................................................................................... 62

8.1 Outdoor for Indoor ........................................................................................................ 62

8.2 Air Handling Units (AHU)............................................................................................ 63

8.2.1 AHU with DX-kit...................................................................................................... 65

8.2.2 Plug and Play AHU................................................................................................... 67

9 Advanced Selections ............................................................................................................ 69

9.1 Manual Selections ......................................................................................................... 69

9.1.1 Setting the Manual Selections................................................................................... 69

9.1.2 Manually Selected Indoor Units ............................................................................... 70

9.1.3 Manually Selected VKM Devices ............................................................................ 71

9.1.4 Manually Selected Outdoor Air Processing Units (FXMQ-MF) ............................. 72

9.1.5 Manually Selected Biddle Air Curtains .................................................................... 73

9.1.6 Manually Selected AHU Devices ............................................................................. 73

9.1.7 Manually Selected Hydro Boxes .............................................................................. 74

9.2 Discharge Temperature Values...................................................................................... 74

9.3 Tolerances and Safety Factors....................................................................................... 76

9.4 Finding Alternative Outdoor Units ............................................................................... 79

9.5 Changing the Operational Load .................................................................................... 81

9.6 Changing the Connection Ratio .................................................................................... 83

9.7 Selecting Indoor Units on Sensible Cooling................................................................. 84

10 Getting a New Version..................................................................................................... 88

List of Figures

Figure 1: A building equipped with an outdoor unit, several indoor units and a ventilation unit... 1

Figure 2: A heat pump system shown in a piping diagram ............................................................. 1

Figure 3: A heat recovery system shown in a piping diagram......................................................... 2

Figure 4: Outdoor units.................................................................................................................... 2

Figure 5: Indoor units....................................................................................................................... 3

Figure 6: Joint and header piping connections ................................................................................ 3

Figure 7: A BS-box and its piping ................................................................................................... 4

Figure 8: Other devices, which connect to outdoor units................................................................ 4

Figure 9: The device database in VRV_Xpress............................................................................... 5

Figure 10: Selecting the country and the language.......................................................................... 7

Figure 11: The disclaimer window .................................................................................................. 8

Figure 12: The welcome window .................................................................................................... 8

Figure 13: The VRV_Xpress start up window ................................................................................ 9

Figure 14: Selecting indoor units................................................................................................... 10

Figure 15: Selecting the indoor unit family................................................................................... 10

Figure 16: Entering a sensible capacity without total capacity ..................................................... 11

Figure 17: Adding a few indoor units ............................................................................................ 12

Figure 18: Getting information from Internet or Extranet............................................................. 13

Figure 19: The outdoor units tab.................................................................................................... 13

Figure 20: The outdoor edit window ............................................................................................. 14

Figure 21: Connecting the indoor units ......................................................................................... 15

Figure 22: Overview of the selected outdoor unit data ................................................................. 16

Figure 23: Defining a water cooled outdoor unit .......................................................................... 17

Figure 24: Important requirements for water-cooled systems....................................................... 18

Figure 25: Overview of the selected water cooled outdoor unit data............................................ 18

Figure 26: The initial piping diagram............................................................................................ 19

Figure 27: Moving the mouse in a piping diagram and entering a piping length......................... 20

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Figure 28: The diagram with the completed piping ...................................................................... 21

Figure 29: Explaining the selection of a device............................................................................. 21

Figure 30: Floor plans and their corresponding piping diagrams ................................................. 23

Figure 31: Editing the piping diagram........................................................................................... 24

Figure 32: Swapping two sub groups ............................................................................................ 25

Figure 33: Extending piping limits through sizing up pipe diameters .......................................... 26

Figure 34: Example of absolute piping limits................................................................................ 27

Figure 35: Editing an outdoor unit................................................................................................. 27

Figure 36: Defining the height difference between outdoor unit and indoor units ....................... 28

Figure 37: Constraining the outdoor unit modules........................................................................ 28

Figure 38: Saving the project......................................................................................................... 29

Figure 39: Placing two indoor units in a single room.................................................................... 30

Figure 40: Selecting options .......................................................................................................... 32

Figure 41: Moving and (multiple) selecting indoor units.............................................................. 33

Figure 42: A multiple select edit window...................................................................................... 33

Figure 43: Exporting indoor units to open them in Excel ............................................................. 34

Figure 44: Selecting other devices................................................................................................. 35

Figure 45: Selecting a VAM device............................................................................................... 35

Figure 46: Selecting other ventilation devices............................................................................... 36

Figure 47: Selecting high temperature hydro boxes...................................................................... 36

Figure 48: Selecting low temperature hydro boxes....................................................................... 37

Figure 49: Several ways to disconnect indoor units...................................................................... 37

Figure 50: Moving outdoor units in the outdoor unit tab .............................................................. 38

Figure 51: Removing the indoor units and change the outdoor family......................................... 38

Figure 52: Adding the BS-boxes and indoor units ........................................................................ 39

Figure 53: The initial piping diagram and the completed one....................................................... 39

Figure 54: Adding a HT hydro box to a heat recovery system...................................................... 40

Figure 55: Intelligent copy of a heat pump system into a heat recovery system .......................... 40

Figure 56: Deleting the heat pump outdoor unit............................................................................ 41

Figure 57: A recovery system using a multiple BS-box................................................................ 41

Figure 58: Connecting more than one indoor unit to a BS-box .................................................... 42

Figure 59: Defining RA indoor units ............................................................................................. 43

Figure 60: Connecting RA indoor units to an outdoor unit........................................................... 43

Figure 61: The completed piping diagram for a RA system ......................................................... 44

Figure 62: Defining an outdoor unit with REFNET headers ........................................................ 44

Figure 63: Using automatic piping lengths.................................................................................... 45

Figure 64: The piping with worst case diameter size up ............................................................... 46

Figure 65: The wiring diagram for the system with 6 indoor units............................................... 47

Figure 66: Adapted options in the wiring diagram........................................................................ 48

Figure 67: Sharing a remote controller between two consecutive indoor units............................ 48

Figure 68: Sharing a remote controller between any indoor units ................................................ 49

Figure 69: Initial window to define centralized controllers .......................................................... 49

Figure 70: Defining control groups by dragging the outdoor units............................................... 50

Figure 71: Some centralized controllers are incompatible............................................................ 50

Figure 72: Completing the control groups..................................................................................... 51

Figure 73: The wiring diagram for control group 1....................................................................... 51

Figure 74: Overruling the default wiring diagram (making other clusters) .................................. 52

Figure 75: The command toolbar................................................................................................... 53

Figure 76: Importing an incomplete project .................................................................................. 53

Figure 77: Confirm exiting without saving ................................................................................... 54

Figure 78: Outdoor unit groups ..................................................................................................... 54

Figure 79: Changing the dimension of an unit .............................................................................. 55

Figure 80: A psychrometric diagram with the measurements of a single condition..................... 55

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Figure 81: Defining colors and line styles for diagrams ............................................................... 56

Figure 82: Defining the device prefixes ........................................................................................ 56

Figure 83: Loading a price file....................................................................................................... 57

Figure 84: Defining extra data in the reports................................................................................. 57

Figure 85: Defining distributor data and the corresponding header and footer in the report ....... 58

Figure 86: The report tab showing the different reporting sections .............................................. 59

Figure 87: An example page from the MSWord report................................................................. 60

Figure 88: The results of executing a material list XML export command .................................. 61

Figure 89: The conceptual scheme of an outdoor for indoor system............................................ 62

Figure 90: An outdoor for indoor system with its piping and wiring diagrams............................ 63

Figure 91: Air handling unit configurations .................................................................................. 63

Figure 92: Schematic overview of an air handling unit and the control boxes (X, Y and Z) ...... 64

Figure 93: Selecting an EKEXV device ........................................................................................ 65

Figure 94: A pair single configuration ........................................................................................... 66

Figure 95: Adapted capacity index of EKEXV devices ................................................................ 66

Figure 96: Defining a pair multi configuration.............................................................................. 67

Figure 97: The outdoor units in a pair multi configuration ........................................................... 67

Figure 98: Selection of a plug and play air handling unit ............................................................. 68

Figure 99: The outdoor unit selection in a plug and play pair multi configuration ...................... 68

Figure 100: Possibility to save the advanced options as defaults.................................................. 69

Figure 101: Allowing the manual selections ................................................................................. 70

Figure 102: Manually selecting an indoor unit.............................................................................. 71

Figure 103: Selecting a VKM device ............................................................................................ 72

Figure 104: Selecting an outdoor air processing unit. ................................................................... 72

Figure 105: Selecting a Biddle air curtain ..................................................................................... 73

Figure 106: Manually selected AHU device with DX-kit............................................................. 74

Figure 107: Manual selection of hydro boxes ............................................................................... 74

Figure 108: Setting the discharge temperature calculation ........................................................... 75

Figure 109: The indoor units overview and report with discharge temperature results................ 76

Figure 110: Defining addresses, technical cooling, tolerances and safety factors ........................ 77

Figure 111: Restrictions on technical cooling................................................................................ 77

Figure 112: Smaller indoor units due to tolerance on cooling ...................................................... 78

Figure 113: Larger indoor unit due to safety factor on cooling..................................................... 78

Figure 114: Settings to enable alternative outdoor units ............................................................... 79

Figure 115: The selected outdoor unit and its alternative(s) ......................................................... 80

Figure 116: Alternative solutions with larger and smaller outdoor units ...................................... 80

Figure 117: Allowing changing the operational load of outdoor units.......................................... 81

Figure 118: Manually selecting an outdoor unit through operational load changes ..................... 82

Figure 119: Caution when reducing operational loads.................................................................. 82

Figure 120: Limiting the maximum connection ratio ................................................................... 83

Figure 121: Reducing the connection ratio.................................................................................... 84

Figure 122: Capacity tables for a few indoor units ....................................................................... 84

Figure 123: Graphical representation of the bypass factor............................................................ 85

Figure 124: Indicating a room condition on a psychrometrics diagram ....................................... 86

Figure 125: The about box with upgrade command button .......................................................... 88

Figure 126: The version upgrade screen........................................................................................ 89

Figure 127: Upgrading to a newer version .................................................................................... 90

Figure 128: Notice about collecting statistics data ........................................................................ 90

Figure 129: Trying to download the same version ........................................................................ 91

Understanding the Basics of VRV_Xpress

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1 Understanding the Basics of VRV_Xpress This chapter describes general selection principles used in VRV_Xpress and the devices you can

select with VRV_Xpress. Several terms used in the sub sections of this chapter will also be

explained again in the next chapters, but in terms of how to perform a selection.

1.1 Air Conditioning Systems

An air conditioning system provides cooling, heating and ventilation into rooms of a building.

Such a system consists of an outdoor unit connected to mainly indoor units but also to air

curtains, ventilation devices and hydro-boxes. One outdoor unit provides the cooling or heating

capacity for several rooms. So, a small sized building may need only one outdoor unit, as shown

in Figure 1:

The outdoor unit connects to the devices it controls through piping. A more effective way to

represent a system is a piping diagram, showing the outdoor units and the devices it connects to,

as shown in Figure 2:

The outdoor unit in Figure 2 is a heat pump, which operates either in cooling or in heating. All

indoor units connected to it are either heating or cooling. A more sophisticated outdoor unit is a

heat recovery, as shown in Figure 3:

Figure 1: A building equipped with an outdoor unit, several indoor units and a ventilation unit

Figure 2: A heat pump system shown in a piping diagram

Understanding the Basics of VRV_Xpress

28 July, 2015 VRV_Xpress User's Manual Page 2

In such a system, each indoor unit operates individually in heating or cooling. To allow this, the

indoor units must connect to BS-boxes, which in turn connects to the outdoor unit. By cooling a

room, a BS-box recuperates its heat and provides it to a room needing heating through its

outdoor unit.

The next sub sections shortly describe the different devices that may be used in a system.

1.1.1 Outdoor Unit

Figure 4 shows different kinds of outdoor units:

- An air cooled outdoor unit (Figure 4 at the top) uses the ambient air to cool down or heat up

the refrigerant that goes to the devices it is connected to. Depending on the number and size

of the devices it is connected to, an outdoor unit consists of one, two or three interconnected

outdoor unit modules.

- A water cooled outdoor unit (Figure 4 at the bottom) uses the water to cool down or heat up

the refrigerant that goes to the devices it is connected to. In contrast to air cooled outdoor

units, a water cooled outdoor unit can be installed inside a building. As for the air cooled

outdoor units, a water cooled outdoor unit consists of one, two or three interconnected

outdoor unit modules.

Figure 3: A heat recovery system shown in a piping diagram

Water cooled outdoor units

Air cooled outdoor units

Drain

Water cooling

Refrigerant piping

Refrigerant piping

Water cooled outdoor units

Air cooled outdoor units

Drain

Water cooling

Refrigerant piping

Refrigerant piping

Figure 4: Outdoor units

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28 July, 2015 VRV_Xpress User's Manual Page 3

1.1.2 Indoor unit

An indoor unit has a family defining the location of its installation in a room: it may be build into

the ceiling, mounted on the ceiling or on the wall, may stand on the floor or build into the floor,

etc. Per indoor unit family, there are different sizes allowing to provide cooling or heating

capacity to small, medium or large rooms. Figure 5 gives a few examples of indoor units from

different families:

1.1.3 Refnet Piping Connections (Joint / Header)

The piping connects indoor units to their outdoor unit with refnet connections in between. An

indoor unit connects two pipes to its outdoor unit: a liquid and a pipe. In cooling mode, the liquid

refrigerant enters the indoor unit, where it expands while extracting heat from the room and exits

the indoor unit as a gas. Figure 6 at the top left shows a part of a piping diagram connecting the

gas and liquid pipes of two indoor units through a joint connection. For large systems drawing

those two pipes would make the diagram difficult to read. So, a simplification is drawing both

pipes as one connection, as shown in Figure 6 at the top right.

There are two kinds of refnet connections:

1. Joints (see Figure 6 in the middle left), having two inputs connecting two devices or two

piping pieces and one output.

2. Headers (see Figure 6 at the bottom), having several inputs (typically 8) and one output.

In one system (outdoor unit and its connecting devices) you may mix both joints and headers, but

there are some limitations, explained in section 4.3.5).

1.1.4 BS-Boxes

A BS-box is a device allowing recuperating heat extracted from one room and delivering it to

another room. To perform this action, a BS-box connects to its heat recovery outdoor unit using

three pipes, while the connections to its indoor unit(s) consists of two pipes. VRV_Xpress shows

the difference between two and three pipes through different colors, as shown in Figure 7:

Ceiling suspended Corner Floor standing Round flowCeiling suspended Corner Floor standing Round flow

Figure 5: Indoor units

GasLiquid

Simplification

Liquid + Gas

Joint

Header

Liquid + Gas

Joint Joint

Header

GasLiquid

Simplification

Liquid + Gas

Joint

Header

Liquid + Gas

Joint Joint

Header

Figure 6: Joint and header piping connections

Understanding the Basics of VRV_Xpress

28 July, 2015 VRV_Xpress User's Manual Page 4

1.1.5 Other Devices

In addition to the indoor units, VRV_Xpress allows connecting different other devices to an

outdoor units, as shown in Figure 8:

- An air curtain is a ventilation device, mounted at the entrance of shops and public buildings. It

creates a warm air jet direct downwards preventing cold ambient air to come in through an

open entrance.

- A VKM device is a ventilation device, providing treated ambient air to one or more rooms

through ducting. Figure 1 shows a ventilation unit and its ducting, comparable to a VKM

device. VRV_Xpress uses required cooling or heating capacity of the VKM device to

dimension the outdoor units it connects to. To make a full selection of a VKM device, using

airflow and ducting resistance, together with the cooling and heating capacities and possibly

electric heaters, you must use the VentilationXpress selection program.

- A FXMQ-MF device is also a ventilation device, providing treated ambient air to one or more

rooms through ducting. As for a VKM device, VRV_Xpress only uses the required capacities

to dimension the outdoor unit the FXMQ-MF device connects to. For a full selection, you

must use VentilationXpress as well.

- A EKEXV device or expansion kit is an interface to connect external devices to a VRV

outdoor unit. Each EKEXV device has a maximum (cooling and heating) capacity it can

handle. Given required cooling and heating capacities, VRV_Xpress selects the device

covering these capacities.

- A hydro box is a device that transforms the heating capacity the refrigerant delivers to it into

warm water allowing to connect it to radiators and a boiler (high water temperature) or to

floor heating (low water temperature).

These devices all have limitations about their use within a system. VRV_Xpress makes sure you

can only make valid selections. It will explain what to do in case you attempt making an invalid

selection.

1.2 Selecting a System

When making a selection, the most important criterion is, of course, making sure to cover the

required cooling and heating capacities in each room. So, a selection starts with defining the

BS-box BS-boxBS-box BS-box

Figure 7: A BS-box and its piping

VKM device FXMQ-MF device Expansion kit Hydro boxAir curtain VKM device FXMQ-MF device Expansion kit Hydro boxAir curtain

Figure 8: Other devices, which connect to outdoor units

Understanding the Basics of VRV_Xpress

28 July, 2015 VRV_Xpress User's Manual Page 5

indoor units in the rooms. You may need some other devices as well, for example a few

ventilation devices or a hydro box to provide warm water.

The next step is deciding what kind of outdoor unit you will use: an air-cooled or a water-cooled

outdoor unit, a heat pump or a heat recovery system. In case you select a heat recovery system,

you must add BS-boxes (see section 4.3.2). The selected outdoor unit compensates for capacity

losses due to piping length or heat losses in pipes or extra capacity needed for defrost.

To connect indoor units and other devices, you only have to drag them to the required outdoor

unit or BS-box. VRV_Xpress will automatically use joints to interconnect the piping. It also

automatically dimensions the different indoor units, BS-boxes and outdoor unit to make sure the

indoor units cover their required cooling and heating capacities. VRV_Xpress also calculates an

initial wiring diagram showing the control wiring between the indoor units, possibly the BS-

boxes and the outdoor unit. This completes an initial selection.

However, you may want to enter more detailed information about the selected system:

- You can enter the piping length of each piping piece and define the number of bends in these

pieces. VRV_Xpress then applies all piping rules to dimension the required pipe diameters

and to correct refnet joints or headers. If necessary, VRV_Xpress also performs a size up of

some diameters to comply with piping rule limitations.

- You can define extra wiring options, such as connecting two indoor units to a single remote

controller allowing their concurrent operation.

- You can define a complete central control diagram allowing the management of several

systems by a central control system. This is useful in hotels, where rooms are managed from

the reception desk, or in large buildings, where a building management system controls the

systems remotely from a central location.

- In addition, you may also fine tune the selection itself, by downsizing an indoor unit, although

the smaller model does not cover the required capacities, but it comes close enough. This may

lead to a smaller or more competing system.

1.3 Using Databases

VRV_Xpress consists of a single file and does not need any installation. To be able to perform its

functions, it contains a device database, as shown in Figure 9:

This database stores the definitions of all devices used in VRV_Xpress. A definition contains

families, capacities, correction factors, physical dimensions and limits, …etc. This database also

contains options and piping rules.

Having these definitions stored into an integrated database offers several advantages:

- VRV_Xpress is independent from other files, making sure you cannot accidentally move or

delete them. All data are available and accessible at any time.

Figure 9: The device database in VRV_Xpress

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28 July, 2015 VRV_Xpress User's Manual Page 6

- The device database has an expiration date, as Daikin may decide to launch new devices,

abolish existing ones or offer extra options. When the device database becomes outdated, so is

VRV_Xpress. A newer VRV_Xpress version automatically contains an updated device

database.

- The device database data are read-only, making sure you get the same results, even across

different projects.

- It is possible to have a VRV_Xpress version, which is specific for a given region, making sure

you only create projects using devices that are available in your region.

Initial Setup

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2 Initial Setup

2.1 Language Selection Window

The very first time you start one of the Daikin selection programs (VRV_Xpress, VRV_Pro,

RefrigXpress, VentilationXpress, etc), you will have to select the country you reside in, together

with the language the program has to use. The settings you fill in are valid for all Daikin

selection programs.

Figure 10 at the left shows this window and at the right, you find the selections you can choose

from. The lists shown here are much larger than the countries or languages supported by Daikin.

However, when checking for new versions (see chapter 10), there are two possibilities:

1. Daikin supports the country and language you selected. When new versions are available for

that country and in that language, you will get a list of these versions, from which you can

select the required one.

2. Daikin does not support either the country or language you selected. When you check for new

versions, you will get the default version, which is always a version in English.

Normally, you select a language without specifying a particular sub language. However, Daikin

sometimes makes versions for a variant of a language (e.g. English U.K.), in which case you

must be able to select that sub language. To do that, check the “Show sublanguages” checkmark

and select the required language variant. Note that selecting a language variant, which Daikin

does not support is identical to selecting a non-supported language. So, in that case you will only

see the latest (English) default version.

Once you have selected the country and language, the other Daikin selection programs can get

that information and so, you do not have to enter it again. However, you can change this setting

at any time, in the window to check for new version (see chapter 10).

Figure 10: Selecting the country and the language

Initial Setup

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2.2 Disclaimer and Welcome Windows

When starting VRV_Xpress for the first time and also each time you downloaded and started a

new version, the disclaimer window (see Figure 11) will appear. It shows the general conditions

of using this software.

To continue, you first have to select "I accept these conditions" and click the "Continue" button.

The VRV_Xpress program stops if you select "I do not accept these conditions", and click the

"Continue" button.

The welcome window in Figure 12 appears at start up by default. By unchecking "Always show this message when starting the program" it no longer will appear at start up. In addition to the

welcome message, this window contains a "Look for Upgrades now" button, allowing you to

download the latest VRV_Xpress version. Chapter 10 explains in more detail how to do this,

how to display this window from the About window and how to get this Welcome window

appear again when starting up the VRV_Xpress program.

Figure 11: The disclaimer window

Figure 12: The welcome window

Initial Setup

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2.3 The Main Window

After the initial windows, the main VRV_Xpress window comes up, containing several tabs, as

shown in Figure 13:

It shows the “Indoor Units” tab to enter indoor units and other devices. At the top is shortly

explains how to enter these devices, by clicking on the of icon commands at the right.

The other tabs are not selectable yet, as you first need to enter indoor units and other devices.

However, these tabs are:

- Outdoor units: in this tab, you select an outdoor unit and connect the indoor units and other

devices to it.

- Piping: this tab shows the piping diagram, which you can refine by rearranging it or by

entering the piping lengths.

- Wiring: this tab shows the wiring diagram, which you can refine by defining remote

controllers, for example.

- Centralized Controllers: in this tab you define central controller systems managing several

systems in a hotel or building.

- Reports: allows you selecting the different parts you want to get in a report.

The next chapters will explain these tabs in much more detail, while making and refining a

selection.

Figure 13: The VRV_Xpress start up window

Making a Selection

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3 Making a Selection This chapter explains the different steps to follow to make a first and simple selection, which

only uses indoor units and an outdoor unit. Next chapters refine this selection and combine other

devices as well.

3.1 Selecting the Indoor Units

As explained in Figure 13, you bring up the indoor unit edit window by clicking the indoor unit

icon at the right. This edit window allows you filling in a few fields to get a complying indoor

unit, as shown in Figure 14:

- VRV_Xpress automatically fills in a name for the indoor unit. By default, this name starts

with “Ind”, followed by a number. You can change this name by typing the name you had in

mind. You can also change the default in the Preferences window, as explained in section

6.2.3. For the moment, just accept the default generated names.

- A more important field is the family, as it defines the

kind of indoor unit: wall mounted, ceiling mounted,

floor standing, etc. The combo box contains all

families available in the database. For this selection

example, you select the wall mounted cassette. The

family name also contains the indoor unit range, as

shown in Figure 15. This gives an first idea about the

possible choices. You do not have to select a size.

VRV_Xpress does this, based on the required

capacities.

- VRV_Xpress fills in the cooling condition for the

room. By default, it shows the room temperature of

240C with a 50% relative humidity. When you change

this condition, VRV_Xpress remembers it and uses this new condition for the next indoor unit

Figure 14: Selecting indoor units

Smallest and largest model in this familySmallest and largest model in this family

Figure 15: Selecting the indoor unit family

Making a Selection

28 July, 2015 VRV_Xpress User's Manual Page 11

selections.

- VRV_Xpress uses the required total capacity you enter to look up all indoor unit sizes for the

selected family and selects the one that covers the closest the required total capacity. If you

leave this field zero, VRV_Xpress does not consider it for the indoor unit selection.

- You can also enter the required sensible capacity to add an extra criterion that VRV_Xpress

must cover. If you leave this field zero, VRV_Xpress does not consider it for the indoor unit

selection.

Entering a value for the required sensible capacity requires careful consideration. In fact,

when cooling down the air in a room, the total capacity of an indoor unit produces two

effects:

a. The absolute humidity in the air reduces by producing condensate. The part of the total

capacity responsible for this effect is the latent capacity.

b. The temperature drops. The part of the total capacity responsible for this effect is the

sensible capacity. As a rule of thumb, the sensible capacity of an indoor unit is about 75%

to 80% of the total capacity.

The total capacity is the sum of these latent and sensible capacities. So, be careful to enter a

figure that is lower than the total capacity. In addition, when you enter a sensible capacity,

you also should enter total capacity. However, if you leave the total capacity field zero,

VRV_Xpress assumes a total capacity for which the given sensible capacity is 75% of that

value, as shown in Figure 16:

- As for cooling, VRV_Xpress also fills in the heating condition for the room. By default, it

shows the room temperature of 200C. However, when you change this condition,

VRV_Xpress remembers it and uses this new condition for the next indoor unit selections.

- VRV_Xpress uses the required capacity you enter to look up all indoor unit sizes for the

selected family and selects the one that covers the closest the required capacity. If you leave

field zero, VRV_Xpress does not consider it for the indoor unit selection.

After filling in these data you can now click the “Add” command button to add the indoor unit to

the list, as shown Figure 14. VRV_Xpress selects an indoor unit from the selected family

covering the closes the required capacities. It then changes the sequence number in the indoor

unit name in its edit window. In Figure 14, that name is now “Ind 2”, making the window ready

Figure 16: Entering a sensible capacity without total capacity

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28 July, 2015 VRV_Xpress User's Manual Page 12

for the next indoor unit. If the next room in the building has the same requirements, all fields can

remain the same. Just click the “Add” command button again to add the next indoor unit.

Figure 17 shows the result of selecting a few indoor units that way. All indoor units, except the

last one have, the same model FXFQ50A. Note that for a given maximum total cooling capacity

of 4.8kW the indoor unit provides a sensible cooling capacity of 3.8kW, which is about 80% of

the total capacity. It also provides a much larger heating capacity of 6.3kW.

You can configure the overview by clicking the question mark icon at the right of it. This brings

up a window explaining the titles used in the overview. It also contains checkmarks in front of

each column item. Unchecking these checkmarks removes the column from the overview. In

Figure 17 at the bottom, the columns about the sensible capacity have been removed from the

overview.

One final word about the selected indoor units. When clicking on one of them, you select it and

at the right border a small red icon appears. Clicking it brings up a window allowing you

connecting to Internet or Extranet to get more information about the selected indoor unit or any

other device you want to connect to an outdoor unit. Figure 18 gives a schematic overview of

how to get this information.

This red icon appears everywhere in VRV_Xpress where you can select a device. So, anywhere

you see a red icon appearing you can connect to Internet or Extranet.

Having selected these indoor units, the next step is connecting them to an outdoor unit.

Figure 17: Adding a few indoor units

Important note: the red icon only appears if there is information available on Internet or

Extranet about the selected device.

Note: Extranet information if only accessible if you have the permission for it. This means

that you will have to enter a user name and password.

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28 July, 2015 VRV_Xpress User's Manual Page 13

3.2 Selecting the Outdoor Unit

Once you close the “Edit Indoor Unit Selection” window, after having entered at least one

indoor unit, the “Outdoor Units” tab becomes available. Click on that tab to get a window, as

shown in Figure 19. As there no outdoor units yet, this tab is empty. However, at the bottom

right, you see the list of indoor units to connect to an outdoor unit. This list contains the six

indoor units you defined in the previous section.

Clicking the green icon at the top in the middle of the tab, brings up the (air-cooled) outdoor unit

edit windows as shown in Figure 20:

Figure 18: Getting information from Internet or Extranet

Figure 19: The outdoor units tab

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28 July, 2015 VRV_Xpress User's Manual Page 14

- As for the indoor units, VRV_Xpress automatically fills in a name for the outdoor unit. By

default, this name starts with “Out”, followed by a number. You can change this name by

typing the name you had in mind. You can also change the default in the Preferences window,

as explained in section 6.2.3. For the moment, just accept the default generated names.

- As for indoor units, outdoor units also have a family. For outdoor units, the family stands for

what kind of operation the outdoor supports. An outdoor unit can be a heat recovery (see

Figure 3), a heat pump (see Figure 2), heating only or cooling only. Heating only and cooling

only are specialized heat pump outdoor units.

- Within the selected family, several series may be available. In Figure 20, the heat pump

family has eight series: VRV Classic (RXYCQ-A), VRV Cold Region (RTSQ-PA), VRV IV

Continuous Heating (RYYQ-T) and so on. A series has a number of models, allowing you

defining a small system containing a few indoor units or a considerable system with up to 64

indoor units of different sizes.

- There are no indoor units connected yet to the outdoor unit. VRV_Xpress finds the smallest

available outdoor unit in the selected family and series (RYYQ8T), but also marks it with a

red cross to indicate a problem. Selecting the outdoor unit will show a message at the bottom

of the window explaining the problem, as shown in Figure 20.

- At the right of the outdoor unit, the list of available indoor units appear. You can select and

drag them to the outdoor unit. You can do this one indoor unit at a time or select them first and

drag them all at once.

Figure 21 shows the result after having connected the indoor units to the outdoor unit:

Figure 20: The outdoor edit window

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28 July, 2015 VRV_Xpress User's Manual Page 15

The outdoor unit now gets a larger model (RYYQ12T) and at the bottom. VRV_Xpress gives an

overview of the required capacities for the connected indoor units (see also Figure 17):

- The total required cooling capacity, which is 5 x 4.0kW + 1 x 3.0kW = 23.0kW

- The total required heating capacity, which is 6 x 4.0kW = 24.0kW

- The total connection index for the indoor units, which is 5 x 50 + 1 x 31.25 = 281.25. A

connection index is a dimensionless number related to the maximum capacity an indoor can

deliver.

In a regular cooling cycle, the sizes of the condenser (= the outdoor unit) and the evaporator (=

the indoor units) match, which corresponds with a connection ratio of 100%. The indoor units

maximally get the capacity that the outdoor unit can provide. The connection ratio is the ratio

between the connection index of the connected indoor units and the connection index of the

outdoor unit.

However, increasing the size of the evaporator by 30% (by connecting more indoor units to the

outdoor unit) increases the available capacity of that outdoor unit by 7% for only a fraction of the

required power input. The optimum configuration of an outdoor unit with its indoor units is when

the connection ratio is close to 130%. Increasing the ratio to larger values no longer increases the

available capacity.

Starting from the smallest outdoor unit in the family and connection ratios from 100% to 130%,

VRV_Xpress now looks up the outdoor units covering the total required cooling and heating

capacities and the total required connection index from the indoor units. In Figure 21, the

connection ratio of the selected outdoor unit model (RYYQ12T) is 94%. This figure is explained

in Figure 22 showing an overview of the selected outdoor unit data:

Figure 21: Connecting the indoor units

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28 July, 2015 VRV_Xpress User's Manual Page 16

- The actual connection index is 281.25, whereas the outdoor unit has a maximum connection

index of 390 at a connection ratio of 130%. At 100%, the connection index is 300 (from the

data book), which still covers the required 281.25. The actual connection ratio is then 281.25 /

300 = 93.75%, rounded to 94%.

- The available cooling capacity (28.3kW) covers the total required cooling capacity (23.0kW).

- The available heating capacity (25.2kW), covers the total required heating capacity (24.0kW).

However, the outdoor unit in Figure 21 still gives an error message. In fact, although the indoor

units are connected now, VRV_Xpress cannot calculate corrections for the piping, as you still

have to fill in piping lengths. Before getting into piping lengths, consider the information at the

left side of the window of Figure 21 and also given at the right side in Figure 22 containing the

design cooling and heating conditions for an air cooled outdoor unit:

- The design cooling conditions shows the following data:

° The outdoor dry bulb temperature is the design ambient temperature for which the outdoor

unit has been selected for cooling. The higher this temperature, the less efficient the

outdoor unit becomes. Its best performance is in the range from 150C to 35

0C.

VRV_Xpress uses a default value of 320C.

° The evaporating temperature is the temperature of the liquid refrigerant at the moment it

evaporates in the indoor units to extract heat from the room. The lower this temperature,

the faster the indoor unit cools down but it also extracts more moist from the air. A higher

temperature results in indoor units cooling down more gentle, but it may require a larger

model to cover the required capacity.

- The design heating conditions show the following data:

° The outdoor dry bulb temperature is the design ambient temperature for which the outdoor

unit has been selected for heating. The lower this temperature, the less efficient the outdoor

unit becomes. Its best performance is in the range from 00C to 15

0C. VRV_Xpress uses a

default value of 00C.

° The outdoor relative humidity is the ambient relative humidity. VRV_Xpress uses a default

value of 50%. For locations with high humidity, up to 80% would be a more appropriate

value.

- The cooling capacity shows the following data:

° The available cooling capacity is the cooling capacity the outdoor unit delivers at a

connection ratio of 94%. The outdoor unit takes losses into account due to piping lengths.

So, this capacity may change when you enter the actual piping lengths (see section 3.3).

° The required indoor unit cooling capacity is the sum of the required cooling capacities of

the connected indoor units. In this example project, there are 5 indoor units requiring

4.0kW and 1 requiring 3.0kW, giving a total of 23.0kW.

300 at 100%

281.25

300= 94%

300 at 100%

281.25

300= 94%

Figure 22: Overview of the selected outdoor unit data

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28 July, 2015 VRV_Xpress User's Manual Page 17

- The heating capacity shows the following data:

° The available integrated heating capacity is the heating capacity the outdoor unit delivers

at a connection ratio of 94%, but which is less than the published heating capacity. Indeed,

integrated heating capacity is the published capacity minus the capacity the outdoor unit

uses for ice defrosting. As the outdoor unit takes the losses into account due to the piping

lengths, this capacity may change when you enter the actual piping lengths.

° The required indoor unit heating capacity and the operational load have the same meaning

as for cooling.

When selecting a water cooled outdoor unit, the outdoor unit edit window looks slightly

different. In fact, there is no point in defining ambient air conditions. Instead, you must define

the design water conditions, as shown in Figure 23:

- The water flow per (outdoor unit) module is the water flow used to provide the required

capacity. A low water flow value requires more power input to provide the required cooling or

heating capacity.

- If you select glycol, you will need to enter a percentage, up to a maximum of 40%. Glycol

prevents the water to freeze, but also lowers the available capacity, as glycol does not

transport heat as well as water.

- The cooling inlet temperature defines the water temperature for cooling. The lower this

temperature, the less power input (electricity) the outdoor unit needs to provide the required

cooling capacity. However, the water treating system (a cooling tower or boiler plant) then

requires more power input to provide the water at the required temperature. VRV_Xpress uses

150C as a default value.

- The heating inlet temperature defines the water temperature for heating. The higher this

temperature, the less power input (electricity) the outdoor unit needs to provide the required

heating capacity. However, the water treating system then requires more power input to

provide the water at the required temperature. VRV_Xpress uses 300C as a default value.

Figure 23: Defining a water cooled outdoor unit

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28 July, 2015 VRV_Xpress User's Manual Page 18

In addition to these data to enter, you can also click the "Important Notes" command button to

display a window enumerating important requirements for water-cooled systems, as shown in

Figure 24:

The overview of the water-cooled outdoor unit shown in Figure 25 is similar to the overview in

Figure 22. However, as the conditions of the water circuit affect both the capacity and the power

input (electricity) of the outdoor unit, VRV_Xpress displays both values in cooling as well as in

heating.

Figure 24: Important requirements for water-cooled systems

Figure 25: Overview of the selected water cooled outdoor unit data

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28 July, 2015 VRV_Xpress User's Manual Page 19

Before explaining the settings in the piping and modules tab in the previous figures, the next

sections describe the functions of the piping diagram. Section 3.6 explains these piping and

modules tabs. Closing the outdoor unit edit window will show the outdoor unit in the upper left

part of the outdoor units tab (see Figure 25, but also Figure 22).

3.3 Completing the Piping Diagram

Once you have entered the outdoor unit by closing the “Edit Outdoor Unit Selection” window

by clicking the OK button, the “Piping” tab becomes available. Click on that tab to get a

window, in which you will need a few clicks to get it exactly as shown in Figure 26:

- Click on the “►” sign at the left of the outdoor unit to show a tree containing the outdoor unit

and its connected indoor units.

- The initial piping diagram shows all indoor units placed vertically below the outdoor unit.

Uncheck the “Vertical” checkmark to place the indoor units horizontally.

- By default, VRV_Xpress uses a scale of 100%. This scale may be too large to make the whole

diagram fit in the window. Click the “Fit Windows” command button to make the diagram fit

into the window.

- The “Reset” command button resets the piping diagram to its original state. Click this button

it you want to restart the process described in the previous steps.

The red pipes in the diagram have a zero length, which of course is not possible in a real

installation. However, VRV_Xpress filled in some pipe diameter and REFNET data:

- Close to the indoor unit, it shows the connection diameters: 6.4mm (liquid) x 12.7mm (gas).

These diameter depend on the selected indoor unit.

- A small triangle represents a REFNET joint, as explained in section 1.1.3 and Figure 6.

VRV_Xpress adds the model number at its right. In Figure 26, there are three models used:

KHRQ22M20T (the ones at the right in the diagram), KHRQ22M29T9 (the one zoomed in)

and KHRQ22M64T (closest to the outdoor unit).

- To the left of a REFNET joint, VRV_Xpress shows the REFNET output diameters: 9.5mm

(liquid) x 22.2mm (gas).

Figure 26: The initial piping diagram

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28 July, 2015 VRV_Xpress User's Manual Page 20

VRV_Xpress calculates the REFNET models and the intermediate pipe diameters using the

connection ratio of the indoor sub system connected up to the point of the REFNET joint. You

can get this information by moving the mouse over the piping diagram. VRV_Xpress indicates

the device (indoor unit or outdoor unit) or the REFNET joint, together with the corresponding

piping piece for which it calculates a diameter, as shown in Figure 27. Below the diagram,

VRV_Xpress also displays more information about the marked element:

- The marked indoor unit is Ind3, having the model FXFQ50A and a connection index 50.

- The marked REFNET joint has the model KHRQ22M20T and the combined connection to its

right results in a connection index of 181.25.

When you right click the marked element, a menu comes up containing the “Enter piping

length” command. Selecting this command, brings up a window in which you can enter the

piping length and the number of bends in that piping piece.

Closing the window then shows this piping piece in blue and VRV_Xpress now displays the

piping length above the diameters. You can repeat this process for all piping pieces to get a result

as shown in Figure 28:

Right mouse clickRight mouse click

Figure 27: Moving the mouse in a piping diagram and entering a piping length

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28 July, 2015 VRV_Xpress User's Manual Page 21

When the diagram is completed, VRV_Xpress displays the standard factory refrigerant charge of

the outdoor unit (6.3kg) and calculates the extra refrigerant needed in the pipes (5.1kg).

In addition, VRV_Xpress is now able to give extensive information about any element in the

piping diagram: move the mouse over the element, right click it and select the “Explain

Selection” command. At the bottom of the window appears a “Calculation Details” tab

explaining why the element was selected from list of possible candidates, as shown in Figure 29:

Note that the text is larger than the window can hold and VRV_Xpress displays a vertical scroll

bar. However, it also shows small arrows at the top of the text. Press the left mouse button and

keep it pressed while moving the mouse. This will enlarge or reduce the size of this window. In

addition to resizing this window, you can also select the text in it. By pressing the combination of

the control key and the letter "C" (Ctrl + C), you copy the selected text in a windows buffer to

paste in any other application. The text box below shows the complete text for an outdoor unit.

Figure 28: The diagram with the completed piping

Right mouse click

Select and press Ctrl +

C to copy the text

Right mouse click

Select and press Ctrl +

C to copy the text

Figure 29: Explaining the selection of a device

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28 July, 2015 VRV_Xpress User's Manual Page 22

What follows is a more detailed explanation of the text in italics:

- The total extension length of all pipes is the sum of the lengths of all piping pieces in the

diagram.

- The equivalent length between the outdoor unit and an indoor unit is the sum of the piping

pieces between them and the sum of the equivalent length of the REFNET joints between

them. A typical equivalent length of a joint is 0.5m. The equivalent length between the

outdoor unit and indoor unit Ind 6 is:

° Piping pieces (starting from the outdoor unit and see Figure 28): 20m + 2m + 5m + 4m +

7m + 10m = 48m.

° Between the outdoor unit and indoor unit Ind6, there are 5 REFNET joints, giving an extra

length of 5 x 0.5m = 2.5m

° The equivalent length between the outdoor unit and indoor unit Ind6 is 48m + 2.5m.

This length is the longest equivalent length found in the piping diagram of Figure 28.

- The actual length between the outdoor unit and an indoor unit is the sum of the piping pieces

between them. So, an actual length is shorter or equal an equivalent length. The longest actual

length found in the piping diagram of Figure 28 is the one between the outdoor unit and

indoor unit Ind6.

- The first branch is the first REFNET joint starting from the outdoor unit. The length from the

first branch to indoor unit Ind6 is (see Figure 28): 2m + 5m + 4m + 7m + 10m = 28m. This

the longest of those actual lengths.

- To get the length difference between two indoor units, calculate the first branch length for

both and subtract both distances. The distance difference between indoor unit Ind1 and indoor

unit Ind6 is (see Figure 28):

° First branch length to Ind1 is: 5m.

° First branch length to Ind6 is 28m (see above).

Outdoor unit RYYQ12T Connection index 281.25 (outdoor unit tab and outdoor unit edit window)

Diameter output pipes 12.7 (liquid) x 28.6 (gas)

Maximum connection index 300 (outdoor unit tab and outdoor unit edit window)

Required cooling capacity 23.0kW (outdoor unit tab and outdoor unit edit window)

Calculated total cooling capacity 26.7kW = cooling capacity outdoor x length correction factor / heat loss

correction factor

Outdoor conditions DBT 32.0°C, relative humidity 50%

Indoor conditions DBT 20.0°C, relative humidity 50%

Cooling capacity outdoor 28.3kW (initial data before entering piping lengths)

Length correction factor 0.950

Heat loss correction factor 1.010

Required heating capacity 23.0kW (outdoor unit tab and outdoor unit edit window)

Calculated heating capacity 24.4kW = heating capacity outdoor x freeze up correction x length correction factor /

heat loss correction factor

Outdoor conditions DBT 0.0°C, relative humidity 50%

Indoor conditions DBT 24.0°C, relative humidity 50%

Heating capacity outdoor 31.1kW

Freeze up correction 0.810

Length correction factor 1.000

Heat loss correction factor 1.033

Minimum number of indoor units 1

Maximum number of indoor units 64

Maximum height difference between indoor units 30.0m

Total extension length of all pipes 69.0m

Longest equivalent length in the system 50.5m, indoor unit Ind6

Longest actual length in the system 48.0m, indoor unit Ind6

Longest actual from indoor unit to first branch 28.0m, indoor unit Ind6

Largest difference in length 23.0m, between indoor unit Ind6 and indoor unit Ind1

Outdoor unit placed at the same level as the indoor units

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28 July, 2015 VRV_Xpress User's Manual Page 23

° Length difference between Ind6 and Ind1 is 28m – 5m.

- If both the outdoor and its indoor units are on the same floor, there is no height difference

between them. However, when installing indoor units on a different floor, the outdoor unit

may be placed below its indoor units (on the ground) or above them (on the roof). In both

cases, there is a vertical pipe connecting the floors. This pipe contributes to the piping length

(see section 3.6).

VRV_Xpress displays these piping length data, as there are several limits that you must respect.

For some of these limits, the solution to circumvent them is upsizing the pipe diameters. Other

limits are absolute and the piping has to stay within these limits to have a valid system selection.

Before getting deeper into the piping rules, you may have to refine the piping diagram to make it

consistent with the actual piping on a floor plan.

3.4 Making the Piping Consistent with the Floor Plan

Figure 30 at the left shows the same floor plan twice, but with two different piping schemes. At

the right, it shows the corresponding piping diagram.

- The first example is a linear connection scheme, which is simple to follow, both on the floor

plan and on the piping diagram. However, this scheme has a few considerable draw-backs:

° The distance between the outdoor unit and the last indoor unit becomes long and to

compensate this, larger piping diameters are necessary. Otherwise the last indoor unit will

not get enough refrigerant to provide the required capacity. Larger diameters also mean

more cupper material, making the installation more expensive.

° The length difference between the first and the last indoor unit also becomes long. The

absolute limit on this length difference is 40m. Keeping a linear connection may not give a

solution for that problem.

- The second solution connects the upper (Ind3, Ind2 and Ind1) and lower (Ind4, Ind5 and Ind6)

indoor units separately and then connects both groups before going to the outdoor unit. This is

a more tree-like system and the diagram at the right reflects this. What is important in this

connection scheme is the drastic reduction in piping diameters and much shorter longest

lengths.

Ind1 Ind2 Ind3

Ind6 Ind5 Ind4

Ind1 Ind2 Ind3

Ind6 Ind5 Ind4

Out1

Out1

Ind1 Ind2 Ind3

Ind6 Ind5 Ind4

Ind1 Ind2 Ind3

Ind6 Ind5 Ind4

Out1

Out1

Figure 30: Floor plans and their corresponding piping diagrams

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28 July, 2015 VRV_Xpress User's Manual Page 24

To adapt the first piping diagram into the second one, the last three indoor units (Ind4, Ind5 and

Ind6) must move to the front and must connect closer to the outdoor unit, as shown in Figure 31

at the top. VRV_Xpress offers an editing function, which allows you doing this using the mouse

as follows:

- Move the mouse to the REFNET joint you want to move. VRV_Xpress highlights it when the

mouse cursor is over it.

- Press the left mouse button and keep it pressed while you move the mouse. A dotted line

appears together with a large cross, as shown in Figure 31 in the middle.

- Move the cross to the position you want. VRV_Xpress will highlight the position if it is

possible. In this example, VRV_Xpress highlights the piping piece between the outdoor unit

and the first branch (REFNET joint).

- Release the mouse button. This gives the diagram as shown in Figure 31 at the bottom.

VRV_Xpress has removed a REFNET joint and added a new one, thereby adding an new

piping piece.

After this editing action, the piping diagram shows the required sub groups, comparable to the

ones in Figure 30. However, the sub groups are swapped: Ind4, Ind5 and Ind6 are at the top,

where it supposed to appear at the bottom. To swap the two sub groups, select the REFNET joint

at the beginning of the group and move it in front of the REFNET joint at the beginning of the

other sub group, as shown in Figure 32:

Keep mouse button pressed while moving the REFNET

Original pipe piece to the outdoor unit

New pipe piece and REFNET joint inserted

REFNET joint removed

Keep mouse button pressed while moving the REFNET

Original pipe piece to the outdoor unit

New pipe piece and REFNET joint inserted

REFNET joint removed

Figure 31: Editing the piping diagram

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28 July, 2015 VRV_Xpress User's Manual Page 25

After this swapping, you still need to enter the piping length from the outdoor unit to its first

branch (REFNET joint) and correct the piping length from the REFNET joint connected to

indoor unit Ind1, as indicated in Figure 32 at the bottom.

When checking the explain selection for the outdoor unit now, you can find several

improvements in addition to the smaller diameter sizes. The table below shows the information,

which has been changed. The data between parentheses are the original values. The outdoor unit

now can provide more capacity and the longest lengths and length differences are considerably

shorter. This piping diagram is a good start to demonstrate a few important piping limits.

Calculated total cooling capacity 27.0kW = cooling capacity outdoor x length correction factor / heat loss

correction factor (26.7kW)

Length correction factor 0.959 (0.950)

Heat loss correction factor 1.009 (1.010)

Calculated heating capacity 24.5kW = heating capacity outdoor x freeze up correction x length correction

factor / heat loss correction factor (24.4kW)

Freeze up correction 0.810

Length correction factor 1.000

Heat loss correction factor 1.027 (1.033)

Total extension length of all pipes 68.0m (69.0m)

Longest equivalent length in the system 42.5m, indoor unit Ind6 (50.5m)

Longest actual length in the system 41.0m, indoor unit Ind6 (48.0m)

Longest actual from indoor unit to first branch 21.0m, indoor unit Ind6 (28.0m)

Largest difference in length 13.0m, between indoor unit Ind6 and indoor unit Ind1 (23.0m)

Swap

Add the piping length

Correct the piping length

Swap

Add the piping length

Correct the piping length

Figure 32: Swapping two sub groups

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28 July, 2015 VRV_Xpress User's Manual Page 26

3.5 Piping Limits

There are two piping length limits that can be extended by sizing up the pipe diameters.

VRV_Xpress performs this sizing up automatically. Figure 33 illustrates both cases:

- It is quite possible that an outdoor unit must be installed at a distance from the building

containing the indoor units it controls. This results in a longer main pipe. The maximum

equivalent length, including the main pipe is 90m (this limit depends on the outdoor unit and

may vary per series). By sizing up the main pipe, the maximum equivalent length is extended

to 165m (in this example for this outdoor unit). Note that the

- Another limit is the distance between the first branch (REFNET joint) and an indoor unit. This

length may not exceed 40m. However, this limit is extended to 90m when upsizing all

intermediate pipes from the indoor unit to the first branch. However, If the upsized section of

pipe is not commercially available in the projects country, extending the piping rule over the

40m limit is not allowed. It is equally not possible to have two size ups. E.g. if you need to

upsize a pipe of 7/8” the next diameter would be 1”. In many countries this 1” pipe is not

available and so, you cannot use the next available diameter.

- Of course, it is possible to get both situations into one piping diagram.

There are also limits, which you cannot extend through sizing up. Figure 34 illustrates the most

common situation:

Explain selection: The maximum equivalent pipe length

(92.5m) exceeds 90.m The main pipe is sized up

Action: Change the main pipe length to 70m

Size up is in a different color

Explain selection: The actual length from the first branch to indoor unit Ind2 exceeds 40.0m. The intermediate pipes

are sized up.

Action: Change the length of an intermediate pipe to 35m.

Intermediate pipes up to first branch are sized up

Explain selection: The maximum equivalent pipe length

(92.5m) exceeds 90.m The main pipe is sized up

Action: Change the main pipe length to 70m

Size up is in a different color

Explain selection: The actual length from the first branch to indoor unit Ind2 exceeds 40.0m. The intermediate pipes

are sized up.

Action: Change the length of an intermediate pipe to 35m.

Intermediate pipes up to first branch are sized up

Figure 33: Extending piping limits through sizing up pipe diameters

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28 July, 2015 VRV_Xpress User's Manual Page 27

The piping length from an indoor unit to its branch (REFNET joint) it connects to can never

exceed 40m (this limit depends on the outdoor unit and may vary per series). If you have such a

case, you will have to revise the piping diagram.

In a linear connection scheme as for example in Figure 28 it happens frequently that you exceed

the maximum length difference between indoor units (see section 3.3: the length difference

between the longest and shortest distance from first branch to indoor unit cannot exceed 40m).

The only solution in such a case is equally (partially) revising the piping diagram, by splitting up

the piping into two sections, as shown in Figure 34.

3.6 Revisiting the Outdoor Unit Tab

The piping diagram as shown in Figure 32, at the bottom right, is the completed one. There is

still one definition missing: the height difference between the outdoor unit and its indoor units.

To define that, click back on the outdoor unit tab and select the outdoor unit. You can also edit it,

by clicking the edit icon, as indicated in Figure 35.

This brings up the outdoor edit window again. At the right there are three tabs: the “System” tab,

explained in section 3.3, the “Piping” tab and the "Modules" tab.

1. Clicking on the “Piping” tab displays the data as shown in Figure 36:

° By default, the outdoor unit is considered at the same height as its indoor units connected

to it and VRV_Xpress does not adapt the piping length correction for height differences.

° If you define the outdoor unit to be lower than its indoor units, VRV_Xpress displays a

field to enter the height difference. In the example, all indoor units are mounted on the wall

and the outdoor unit is standing on the floor. So, the height difference is 2m more or less.

This small height difference does not have a large impact on the length correction. It

Error 1: there is an absolute limit on this pipe length (40m).

Error 2: the difference between the longest and shortest

distance between from first branch to indoor unit exceeds

40m, which is also an absolute limits

Solution: revise the piping

Action: Change the length from the last branch to an indoor

unit to more than 40m

Error 1: there is an absolute limit on this pipe length (40m).

Error 2: the difference between the longest and shortest

distance between from first branch to indoor unit exceeds

40m, which is also an absolute limits

Solution: revise the piping

Action: Change the length from the last branch to an indoor

unit to more than 40m

Figure 34: Example of absolute piping limits

Figure 35: Editing an outdoor unit

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28 July, 2015 VRV_Xpress User's Manual Page 28

becomes more important in larger buildings, where the height difference may include

several floors.

Note that there are also limits on height differences (see section 4.3.6). In many cases this

will be 40m, possibly extended to 90m, but depends again on the outdoor unit or the

outdoor unit series.

2. Clicking on the “Modules” tab displays the data as shown in Figure 36:

Small systems have outdoor units consisting of a single module, where larger systems

combine modules. The top left of Figure 36 shows an outdoor unit model 40 consisting of

three modules: a model 18, a model 12 and a model 10. If for some reason, you decide not to

allow a model 12 module, you uncheck it. VRV_Xpress will then look for outdoor units using

a different kind of module combinations. This may lead to larger outdoor unit, as shown at the

bottom left of Figure 36.

Note however that a large outdoor unit may have several different module combinations. So,

removing a module from the list may also result in a same outdoor unit model, using a

different set of modules.

Figure 36: Defining the height difference between outdoor unit and indoor units

Figure 37: Constraining the outdoor unit modules

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28 July, 2015 VRV_Xpress User's Manual Page 29

3.7 Saving the Results

Before you can save a project, VRV_Xpress requires that you enter project data. You enter those

data in the “Indoor Units” tab, as shown in Figure 38:

- A project has a name and should follow the internal company conventions.

- A project also has a unique reference, which also is subject to internal company conventions.

- Of course, you create a project for a customer. So, you need to enter the client name.

- In some cases, a project may need a few revisions, e.g. after a presentation to the client and a

discussion afterwards about an alternate solution.

The first three data are obligatory, while the last one is optional. When clicking the “Save As”

command on the tool bar, VRV_Xpress proposes a file name consisting of the project name, the

revision number (if any), the date and time of saving. You can change this proposed filename by

a filename of your choice. However, the method VRV_Xpress proposes offers an easy way to

create versions of a project, without losing any information or variants of the same project.

After having saved the project, VRV_Xpress displays the filename in the window title bar, as

shown in Figure 38.

Figure 38: Saving the project

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28 July, 2015 VRV_Xpress User's Manual Page 30

4 Refining the Selection The project explained in the previous chapter has a few simplifications, which this chapter

refines and extends. It describes different ways to select an indoor unit, explains how to select

other devices to connect to outdoor units, shows how to refine an outdoor unit selection or to use

alternatives, such as heat pump or heat recovery systems.

4.1 Indoor Unit Selection Revisited

4.1.1 Defining Rooms

Up to now, each indoor unit serves one room. So, you can give the indoor units a name to reflect

the room they serve. However, rooms can become large (e.g. a landscape space) and it may not

be possible to cover the required capacities by a single indoor unit.

Suppose the indoor units Ind1 and Ind2 belong to a room Reception. Edit the first indoor unit

Ind1 and type the name Reception in the corresponding room field. Closing the edit window, you

see the name appearing at the right in the overview, as shown in Figure 39, in the middle:

Then you edit the second indoor unit Ind2 and now you can select Reception, as VRV_Xpress

has the name from the first edit action. Select the name Reception and close the edit window.

As VRV_Xpress notices that two indoor unit have the same room name, it assumes those indoor

units belong to the same room. This triggers a few actions:

- As the individual indoor unit both required 4.0kW in cooling and 4.0kW in heating,

VRV_Xpress assumes that the room requires the sum of these capacities. In the overview (see

Figure 39, at the top), it displays 8.0kW and also adds the number of indoor units to cover

these capacities.

Figure 39: Placing two indoor units in a single room

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28 July, 2015 VRV_Xpress User's Manual Page 31

- To select the indoor units, VRV_Xpress now uses a few steps:

° Divide the required capacities of the room by the number of indoor units in the room. So,

each indoor unit still has 4.0kW as a required cooling and heating capacity.

° Select the first indoor unit Ind1 that covers these divided capacity values. The resulting

indoor unit is still a model FXFQ50A.

° The required capacities of the room are now reduced by the capacities covered by this first

indoor unit Ind1 and divided by the number of indoor units less 1 in the room. Indoor unit

Ind2 now has to cover 8.0kW – 4.8kW = 3.2kW for cooling and 8.0kW – 6.3kW = 1.5kW

for heating. The result is that indoor unit Ind2 now has a model FXFQ40A.

° The process now repeats for the next indoor unit, until all indoor units in the room have

been selected. This results in a selection of indoor units that covers the required capacities

in a closest possible way.

The situation becomes a bit more complicated if a room contains indoor units served by different

outdoor units. Suppose the two indoor units in room reception are connected to two different

outdoor units. VRV_Xpress then uses slightly different steps:

- Divide the required capacities of the room by the number of indoor units in the room. So,

each indoor unit still has 4.0kW as a required cooling and heating capacity.

- Create two groups of indoor units: the group connected to the first outdoor unit and another

group connected to the second.

- Treat each group as a room and select the indoor units in these rooms as described as above.

- Note that the extra capacities that would be available in the first group have no influence on

the selection in the second group and vice versa. In the example, each group contains one

indoor unit. So, the selection results in a model FXFQ50A for both indoor units Ind1 and

Ind2. This is the same result as when having individual indoor units.

Note:

When using groups of indoor units in a room and connected to different outdoor units,

you will need to make sure that all indoor units operate in the same mode (cooling or

heating) or at least make sure the indoor units do not operate in different modes (a group

in cooling and another in heating). You can do this using a centralized control system,

explained in section 5.2.

Note:

When selecting indoor units on total and sensible capacities, this method may lead to a

non-selection of the last indoor unit. In fact,. after the selection (total and sensible) of the

first indoor unit, the next indoor units must provide the capacities (total and sensible) for

the remaining capacities. If the difference between the provided total and sensible

capacities of this first indoor unit is large, the remaining indoor units must provide more

sensible capacity. The last indoor unit may then indeed have to cope with a large sensible

load, possible as large as the total load, resulting in a non-selection. Currently, there is no

solution for that situation.

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28 July, 2015 VRV_Xpress User's Manual Page 32

4.1.2 Indoor Unit Options

All devices (indoor units, outdoor units, BS-boxes, centralized controllers, etc) have options.

These are extra printed circuit boards, sensors, covers, adaptors, etc. When editing an indoor unit,

the “Select Options” command at the top brings up a option window, as shown in Figure 40:

To add an option, select it from the list above and click the “Select” command button. To remove

an option, select it from the list below and click the “Remove” command button.

The option window in Figure 40 already contains two options: a remote controller and a

decoration panel. Both were selected automatically. In fact, the Daikin device database contains

three kinds of options:

1. Regular options appear in the list at the top of the option window. They are not selected

automatically and only you decide whether or not you need that option.

2. Preferred options appear in the list at the bottom of the option window. VRV_Xpress selects

them automatically. However, you can remove or replace them. For example, the remote

controller option in Figure 40 could be replaced by another one from the list above.

3. Standard options appear in the list at the bottom of the option window, but you cannot remove

them. They remain selected. Some of these options are standard accessories and are part of the

delivery of the indoor unit (you find them in the box). So, you do not have to order them and

they don’t appear in the equipment list (see Chapter 7). If the standard option is not a standard

accessory, it will appear in the equipment list and you will still have to order it.

4.1.3 Editing and Moving Indoor Units

The order of indoor units in the indoor unit overview is the order you defined them. However,

you may want to reorder this list by moving the indoor units. Figure 41,a the top shows how to

select and move an indoor unit in front of the selected final position. Note that it is not possible

to move an indoor unit beyond the last one. You do this in two steps: first move the indoor unit

before the last one and then move the last indoor unit before the moved one.

Figure 41 also shows two ways to select more than one indoor unit: a consecutive and a non-

consecutive one.

Figure 40: Selecting options

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28 July, 2015 VRV_Xpress User's Manual Page 33

You can edit multiple selected indoor units. If the selected indoor units differ from each other,

VRV_Xpress shows the data of the first indoor and marks the fields that differ between the

selected indoor units in a brown color. Adapting these fields will force all indoor units to get

these updated data. Keeping these fields untouched will not update them.

4.1.4 Exporting and Importing Indoor Units

At the bottom of the “Indoor Units” tab, there are two command buttons to export and import

indoor units. When clicking the “Export” command button as shown in Figure 43, VRV_Xpress

displays a save dialog in which it proposes a filename in the same way as for saving the project

(see section 3.7). This file is a csv-file, which you can open with Excel, as shown in Figure 43 at

the bottom.

Select first line by clicking it

Select second line by clicking it, while

keeping the Shift button pressed

Consecutive selection

Non-consecutive selection Select first line by clicking it

Select the other lines one by one by

clicking it, while keeping the Ctrl

button pressed

Moving by dragging

Select the line to move by clicking it

Move the mouse while keeping the

mouse button pressed. The line to

move is visible while moving it

Release the mouse button to drop

the line before the selected line

1

2

3

Select first line by clicking it

Select second line by clicking it, while

keeping the Shift button pressed

Consecutive selection

Non-consecutive selection Select first line by clicking it

Select the other lines one by one by

clicking it, while keeping the Ctrl

button pressed

Moving by dragging

Select the line to move by clicking it

Move the mouse while keeping the

mouse button pressed. The line to

move is visible while moving it

Release the mouse button to drop

the line before the selected line

1

2

3

Figure 41: Moving and (multiple) selecting indoor units

Figure 42: A multiple select edit window

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28 July, 2015 VRV_Xpress User's Manual Page 34

Note that the combination of dry bulb temperature with relative humidity (240C/50%) is replaced

by the columns dry bulb temperature (240C) and wet bulb temperature (16.999424

0C), as this is

more common for cooling selection.

The “Import” command button allows adding the indoor units to the list of indoor units. Export

and import may be interesting if you are designing similar installations using a large diversity of

indoor units. An alternative to this is importing a whole project as explained in section 6.1.

4.2 Selecting Other Devices

In addition to indoor units, it is also possible to connect other devices to an outdoor unit.

VRV_Xpress only considers their required cooling and heating capacities for their selection and

does not offer a way to enter other criteria, such as the amount of airflow or the ducting for

ventilation devices. In fact, VentilationXpress offers a complete selection for those devices and

also calculates the required capacities, which you can use to enter in VRV_Xpress.

Some of the other devices are specialized ones and there are some rules to follow:

- You may have to connect them to specific outdoor units.

- You may have to connect in combination with a minimum number of regular indoor units.

- You may have to use special devices to connect them to an outdoor unit.

- Etc

Those rules apply at the moment you connect these devices to outdoor units. VRV_Xpress gives

error messages when it finds a non-compliance with one of those rules.

Figure 44 shows how to select an other device: click on one of the other command buttons:

1. The command button "Add ventilation devices" brings up a window, listing the classes of the

ventilation devices. Select one of them to bring up a specific selection window for that device.

2. The command button "Add air curtains" brings up a window to manually select air curtains.

3. The command button "Add hydroboxes" brings up a window, show the two types of hydoro

boxes available. Select a class brings up a specific selection window for that hydro box.

Although you can select any of these device classes, VRV_Xpress will give an error message

when you try to connect some of them to an outdoor unit: VKM, Outdoor air processing unit and

Biddle air curtains can only be added as a manual selection, which is an advanced selection and

explained in chapter 9. Air handling units are specialized devices requiring additional selection

details, which are explained in more detail in section 8.2.

Figure 43: Exporting indoor units to open them in Excel

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28 July, 2015 VRV_Xpress User's Manual Page 35

4.2.1 VAM Devices

A VAM device is a ventilation device, but has no coil to cool or heat. So, you cannot enter a

required cooling or heating capacity. VRV_Xpress only offers a manual selection, as shown in

Figure 45:

When appearing in the list of indoor units, there are no other data than the name and the selected

model. As a VAM does not have a coil, there should be no need to connect it to an outdoor unit.

However, VRV_Xpress supports a “logical” connection so that you can keep the indoor units and

the VAM ventilation unit into one system. Therefore, you have to connect a VAM device to an

outdoor unot. This is similar to the situation as depicted in Figure 1.

4.2.2 Ventilation Devices

An EKEXV device is an expansion valve kit to install in an ventilation device and allowing to

connect it to a VRV outdoor unit. As the Daikin database contains maximum capacities for each

of those devices, VRV_Xpress supports an automatic selection. Figure 46 shows the selection

window and the corresponding line in the indoor unit overview.

The required cooling and heating capacities depend on the ventilation device with the installed

expansion valve kit. Please refer to the documentation about these devices together with the

company responsible for the ventilation in the building to decide what selection you have to

make.

Only manual selection

Biddle air curtain(manual selection)

Only manual selection

Biddle air curtain(manual selection)

Figure 44: Selecting other devices

Connect VAM to outdoor unitConnect VAM to outdoor unit

Figure 45: Selecting a VAM device

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28 July, 2015 VRV_Xpress User's Manual Page 36

4.2.3 Hydro Boxes

A hydro box is a device that transforms the cooling or heating capacity from the outdoor unit into

cool or hot water. This water can then be used for domestic hot water, floor cooling or heating or

for radiator heating.

The Daikin database contains two kinds of hydro boxes: the high temperature hydro box used for

domestic hot water and radiators and the low temperature hydro box used for floor heating and

water indoor units.

High temperature hydro boxes can only be used in heating and must be connected to a heat

recovery outdoor unit (see section 4.3.2). Figure 47 shows the window to select a hydro box and

the resulting line in the indoor unit overview:

As a hydro box produces hot water, you now have to enter the water temperature. From this

information, VRV_Xpress calculates the required heating capacity from the outdoor unit.

The low temperature hydro box can be used for cooling and heating. So, you now can enter

water temperature values for heating and cooling. Note that the water temperature in heating is

considerably lower than for the high temperature hydro box. Indeed, floor heating only requires

Figure 46: Selecting other ventilation devices

Figure 47: Selecting high temperature hydro boxes

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28 July, 2015 VRV_Xpress User's Manual Page 37

moderately warm water.

The selection of a low temperature hydro box is similar to the selection of high temperature

hydro boxes, as shown in Figure 48:

4.3 Outdoor Unit Tab Revisited

4.3.1 Disconnecting Indoor Units

Figure 20 and Figure 21 show how to connect indoor units in the outdoor edit window. However,

it must also be possible to disconnect indoor units, e.g. to connect them to other outdoor units.

Figure 49 shows several ways to do this:

- Select the outdoor unit and drag it to the right to disconnect all indoor units connected to that

outdoor unit.

- Dragging a header refnet disconnects all indoor units connected to that header refnet.

- Dragging a BS-box disconnects all indoor units connected to that BS-box.

- Selecting several indoor units at the same level and dragging them to the right disconnects

them. To deselect a selected indoor unit in the tree, press the Ctrl-key together with the mouse.

Figure 48: Selecting low temperature hydro boxes

Figure 49: Several ways to disconnect indoor units

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28 July, 2015 VRV_Xpress User's Manual Page 38

4.3.2 Moving Outdoor Units

In large projects containing several outdoor units, you may have to move outdoor units to get a

more logical order. Figure 50 shows how to select several outdoor units and to drag them in front

of another one to move the selected outdoor units. To deselect a selected outdoor unit in the tree,

press the Ctrl-key together with the mouse. Obviously, you can also select and drag one outdoor

unit at a time as well.

4.3.3 Heat Recovery Outdoor Units

One way to define a heat recovery system is to remove the indoor units from the existing heat

pump (see also Figure 49) and change its family into heat recovery, as shown in Figure 51:

In a heat recovery system, indoor units are connected through BS-boxes to the outdoor unit. So,

the first step is adding the BS-boxes. Each BS-box will control only one indoor unit. So, in the

example with 6 indoor units, you will need 6 BS-boxes. Figure 52 shows how to add the BS-

boxes first and then to drag the indoor units to each BS-box. It also shows that BS-boxes

automatically get a model (BS1Q10A) when connecting an indoor unit to them:

Figure 50: Moving outdoor units in the outdoor unit tab

Figure 51: Removing the indoor units and change the outdoor family

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28 July, 2015 VRV_Xpress User's Manual Page 39

In the same way as in section 3.2, the outdoor unit indicates an error, because the piping diagram

is missing the piping lengths. And indeed, the piping diagram at the top of Figure 53 contains

many piping pieces marked in red, meaning that they do not have a length.

Fill in the lengths and rework the piping diagram in similar ways as explained in section 3.3.

Note that the piping from indoor units to their BS-box consists of 2 pipes (blue) and from BS-

boxes to the outdoor unit consists of 3 pipes (purple) needed to recover heat.

Figure 54 shows how to add a HT hydro box. Select it as explained in section 4.2.3 and connect

it to heat recovery system without using a BS-box, as shown at the right. The piping diagram

Click here to add a BS-box

Drag each indoor unit to a BS-box

Click here to add a BS-box

Drag each indoor unit to a BS-box

Figure 52: Adding the BS-boxes and indoor units

Figure 53: The initial piping diagram and the completed one

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28 July, 2015 VRV_Xpress User's Manual Page 40

then shows the hydro box connected to the outdoor unit using a two pipe connection, whereas the

BS-boxes use a three pipe connection. Note that adding hydro box to the outdoor unit also

increases the size of the outdoor unit: instead of a model REYQ12T, VRV_Xpress now finds a

model REYQ18T.

A second way to have a heat recovery system similar to the original heat pump example is using

the intelligent copy function, as shown in Figure 55. This copy function automatically inserts a

BS-box per indoor unit, while copying the heat pump system. However, the piping diagram is the

same as shown in Figure 53 at the top. So, you will have edit and adapt the piping diagram in the

same way.

A third and last method to define a heat recovery system similar to the original heat pump

example is deleting the outdoor unit first, as shown in Figure 56:

Figure 54: Adding a HT hydro box to a heat recovery system

Figure 55: Intelligent copy of a heat pump system into a heat recovery system

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28 July, 2015 VRV_Xpress User's Manual Page 41

Deleting the outdoor unit does not remove its indoor units. Instead, VRV_Xpress disconnects

them and makes them available to connect to another outdoor unit. You now can define a new

outdoor unit and select the family heat recovery. Instead of adding 6 individual BS-boxes, as in

Figure 52, you now add a multiple BS-box with six individual BS-boxes, as shown in Figure 57,

at the left. Dragging the indoor units is exactly the same as for individual BS-boxes.

The big difference however is now in the piping diagram: all piping between the BS-boxes has

been integrated in the multiple BS-box. The only pipes left are from the indoor units to this BS-

box and from the multiple BS-box to the outdoor unit.

Note that a multiple BS-box consists of individual BS-boxes. So, each indoor unit is still

controlled in an individual way. There are multiple BS-boxes with up to 16 indoor units.

Figure 56: Deleting the heat pump outdoor unit

Figure 57: A recovery system using a multiple BS-box

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28 July, 2015 VRV_Xpress User's Manual Page 42

A single BS-box can control more than one indoor unit. A BS-box can control up to 5 indoor

units, but the actual number also depends on the connection index. The smallest BS-box has a

maximum connection index of 100, which allows to connect maximally 2 models FXFQ50A to

them.

Suppose the indoor units Ind5 and Ind6 in the example project are now installed in a single room.

So, one BS-box will control them both. In the outdoor unit definition, you drag Ind5 and Ind6 to

the same BS-box.

Figure 58 shows the multiple BS-box solution, in which two indoor units (Ind5 and Ind6)

connect to a single BS-box. The multiple BS-box now contains an unused BS-box requiring a

closing kit to keep the refrigerant in a closed circuit.

4.3.4 Residential Application Indoor Units

Residential application indoor units (RA indoor units) are somewhat special, as they impose a

few special constraints to the outdoor unit they connect to:

- They can only connect to a heat pump outdoor unit.

- The outdoor unit must operate at an evaporator temperature of 90C, instead of the standard

60C.

- An outdoor unit connected to RA indoor units must have a minimum connection ratio of 80%.

- The size of outdoor units connected to RA indoor units is limited to single module outdoor

units.

- RA indoor units must connect to a BP unit, which in turn connects to the outdoor unit. A BP

unit can either control 2 or 3 RA indoor units.

Figure 59 shows the edit indoor unit window, in which you can select RA indoor unit (their

family starts with “Split”).

Needs a closing kit

Two indoor units in the same room,

controlled by a single BS-box

Needs a closing kit

Two indoor units in the same room,

controlled by a single BS-box

Figure 58: Connecting more than one indoor unit to a BS-box

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28 July, 2015 VRV_Xpress User's Manual Page 43

Figure 60 illustrates how to connect these RA indoor units to an outdoor unit, using BP units.

There are two BP unit models: one to connect maximally two indoor units and another to connec

maximally three indoor units.

The piping diagram is not much different from other piping diagrams and you fill in the piping

length in the same way as for the other types of piping diagram. Figure 61 shows the diagram for

the example given in Figure 59:

Figure 59: Defining RA indoor units

Add a BP unit

BP units for 2 or 3

RA indoor units

Add a BP unit

BP units for 2 or 3

RA indoor units

Figure 60: Connecting RA indoor units to an outdoor unit

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4.3.5 Using REFNET Headers

A REFNET header can connect several indoor units instead only two with a REFNET joint.

However, there are limits on their use:

- It is not possible to connect a header to a header

- It is not possible to connect joints to a header.

- It is only possible to connect a header to a joint.

Figure 62 shows an outdoor unit containing two headers. This will allow defining two sub groups

of indoor units, similar to the piping shown in Figure 30 at the bottom. Each header connects to

three indoor units, although it would be possible to connect the 6 indoor units to a single header.

The corresponding piping diagram appears at the bottom of Figure 62. The headers nicely

defines indoor unit groups and connect to a joint, which in turn connects to the outdoor unit.

Figure 61: The completed piping diagram for a RA system

Add a headerAdd a header

Figure 62: Defining an outdoor unit with REFNET headers

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28 July, 2015 VRV_Xpress User's Manual Page 45

Although a piping diagram with headers looks neat, the amount of piping may become larger and

a header adds more resistance to piping than joints.

4.3.6 Simplified Piping

Up to now, all examples had a piping diagram in which you have to fill in the piping lengths.

This is the more accurate way of designing a project. However, in some cases you do not have

any plan of the building and you will have to make assumptions.

Figure 63 at the left shows the example from chapter 3. Instead of filling in piping lengths and

editing the diagram, you uncheck the “Enter individual piping lengths manually” checkmark.

This changes the “Piping” tab at the right. Instead of a single height difference, it now contains 4

extra data to enter:

1. The equivalent piping length of the installation. As you no longer enter piping lengths this an

estimate of the longest equivalent piping length. If this value is longer than 90m, VRV_Xpress

will size up the main pipe.

2. A second estimation is the distance from the first branch to the furthest indoor unit. If this

value exceeds 40m, VRV_Xpress will size up all intermediate piping diameters. This is a

worst case action, as VRV_Xpress no longer knows where to find this longest length.

3. The third value is the first branch to nearest indoor unit. The difference between the second

and this value must remain smaller than 40m.

4. The height difference between indoor units is limited to 15m.

These figures are such that they take the most important piping limitations into account and at

the same the worst case is taken into account. Figure 64 shows the (edited) piping diagram with

the worst case diameter size up. In this diagram no piping lengths have been filled in and

VRV_Xpress does not show any length, only the diameters.

Uncheck

gives

Uncheck

gives

Figure 63: Using automatic piping lengths

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28 July, 2015 VRV_Xpress User's Manual Page 46

Figure 64: The piping with worst case diameter size up

Wiring Diagrams

28 July, 2015 VRV_Xpress User's Manual Page 47

5 Wiring Diagrams VRV_Xpress offers two kind of diagrams: a system wiring diagram and a centralized controller

diagram, meant to control a group of systems. This chapter explains the first one using the simple

example of Chapter 3. For the second uses a much larger project containing a few systems

allowing to illustrate a centralized control.

5.1 Wiring Diagram

Figure 65 shows the wiring diagram for the example system as explained in Chapter 3:

It consists of a F1/F2 wiring between the outdoor unit and its indoor units. The indoor units

communicate through this wiring with their outdoor unit.

As a remote controller is a preferred option (see section 4.1.2), each indoor unit has a remote

controller. This device allows a customer switching the indoor unit on and off, changing its set

temperature, setting its fan speed, etc. A remote controller connects to its indoor unit through the

P1,P2 wiring. To see the options associated to an indoor unit, select it and click the right mouse

button. This displays up a pop up menu, containing the "Select Options" command. Select this

command to bring up the indoor options window.

The wiring diagram also shows the power lines, the current through those power lines and the

number of phases.

Suppose now that indoor unit Ind4 needs a remote sensor, as the sensor build in the indoor unit

gets too many influences from drafts. In addition, the indoor units Ind5 and Ind6 belong to one

room as well as indoor units Ind1 and Ind3. Finally, indoor unit Ind2 needs to have a wireless

remote controller.

Remote controllerRemote controller

Figure 65: The wiring diagram for the system with 6 indoor units

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28 July, 2015 VRV_Xpress User's Manual Page 48

A remote controller can control two indoor units in one room and make sure they operate

simultaneously. So, you can remove one of the remote controllers in those rooms (Ind5 or Ind6

and Ind1 or Ind3). Using the option window (right click the indoor unit and select the “Select

options” command), add a remote sensor to indoor unit Ind4, remove the remote controller from

indoor units Ind5, Ind2 and Ind3 and a wireless remote controller to Ind2. This gives a results as

shown in Figure 66:

The indoor unit Ind5 now needs to share the remote controller of indoor unit Ind6. Right click

Ind5 and select the “Remote Controller Next” command. This connects the indoor units Ind5

and Ind6 to the same remote controller, as shown in Figure 67:

The “Remote Controller Previous” command would connect indoor unit Ind5 to the previous

indoor unit in the wiring diagram, i.e. Ind4.

You cannot use these commands to connect indoor unit Ind3 to indoor unit Ind1, as indoor unit

Ind2 is located between them. Use the “Connect to Remote Controller” command instead, as

this the general command to connect any indoor unit to the remote controller of any other. Right

click indoor unit Ind3 and select indoor unit Ind1 from the window coming up when selecting

Remote sensor

Wireless remote controller

Remote sensor

Wireless remote controller

Figure 66: Adapted options in the wiring diagram

Figure 67: Sharing a remote controller between two consecutive indoor units

Wiring Diagrams

28 July, 2015 VRV_Xpress User's Manual Page 49

the “Connect to Remote Controller” command. Now VRV_Xpress does not draw an actual

connection but a reference to the indoor unit it shares the remote controller with. Drawing the

connections would make the diagram much harder to read and may confuse you about what

indoor units are sharing.

5.2 Centralized Controller Wiring

You need centralized controllers to control the systems in large buildings. In the same way an

outdoor unit connects to its indoor units, a centralized controller connects to its outdoor units, but

they also control the indoor units (through the communication wiring of the outdoor units).

Figure 69 shows the outdoor units to be controlled and at the bottom the available list of

centralized controllers:

Figure 68: Sharing a remote controller between any indoor units

List of outdoor units and their indoor units

to control

List of centralized controllers

Drag to control group

Explain function

List of outdoor units and their indoor units

to control

List of centralized controllers

Drag to control group

Explain function

Figure 69: Initial window to define centralized controllers

Wiring Diagrams

28 July, 2015 VRV_Xpress User's Manual Page 50

Centralized controllers have a maximum number of indoor units they can control, typically 64,

128 or 256. If there are more indoor units, you need to add another centralized controller.

However, as a centralized controller only connects to outdoor units, you need to group outdoor

units so that they form clusters of indoor units containing their maximum number as close as

possible. This is the purpose of having control groups.

First, you have to drag outdoor units to a control group. A control group is a logical entity

defining groups of outdoor units (and consequently indoor units) that must be controlled in a

similar way. Figure 70 shows two control groups: one containing four outdoor units and a total of

86 indoor units and a second control group contains one outdoor unit. This outdoor unit has 24

indoor units, 8 of which have no group address. These indoor units connect as slave indoor units

to their master (see also section 9.3).

You can now start dragging the centralized controllers. There are two possible places:

1. At the left: each centralized controller dragged to the left will be used in all control groups.

2. At the right and within a control group: each centralized controller dragged to the right will

only be used in the control group it has been dragged to.

While dragging the centralized controllers, VRV_Xpress will check if the intended combination

is compatible. If not, it gives an error message as shown e.g. in Figure 71:

Figure 72 shows the result after having added an unified ON/OFF controller, a centralized

remote controller and a Bacnet controller (only for control group 1).

8 indoor units have no group address

Centralized controller

will only be used in this control group

Drag a controller

Centralized controller will only be used in all

control groups

8 indoor units have no group address

Centralized controller

will only be used in this control group

Drag a controller

Centralized controller will only be used in all

control groups

Figure 70: Defining control groups by dragging the outdoor units

Figure 71: Some centralized controllers are incompatible

Wiring Diagrams

28 July, 2015 VRV_Xpress User's Manual Page 51

This completes the definition of the control groups. The next step is refining the actual wiring

diagrams. Click the “Control Wiring” tab and select a control group or click the “To Wiring”

command button in the control group to display the required wiring diagram.

Figure 73 shows the wiring diagram for control group 1:

VRV_Xpress automatically groups the outdoor units to make clusters of 64 indoor units or as

Used in control group 1 and control group 2

Only used in

control group 1

Total quantity of centralized controllers needed

Used in control group 1 and control group 2

Only used in

control group 1

Total quantity of centralized controllers needed

Figure 72: Completing the control groups

Maximum 16 indoor units per ON/OFF controller

Maximum 64 indoor units

per centralized controller

Maximum 64 indoor units per BACnet port

Try to make groups of

outdoor units to fit groups of 64 indoor units

Maximum 16 indoor units per ON/OFF controller

Maximum 64 indoor units

per centralized controller

Maximum 64 indoor units per BACnet port

Try to make groups of

outdoor units to fit groups of 64 indoor units

Figure 73: The wiring diagram for control group 1

Wiring Diagrams

28 July, 2015 VRV_Xpress User's Manual Page 52

close as possible to 64. In Figure 73, outdoor units 2 and 4 have been combined into one cluster

and outdoor units 3 and 1 into another. It then assigns the different centralized controllers to these

clusters and draws the wiring.

However, this automatic clustering may not be what a customer would like. In fact, outdoor unit

1 and 2 may cover a single floor and outdoor unit 3 and 4 another. So, the VRV_Xpress sorting

must be overruled.

At the right of the wiring diagram, VRV_Xpress shows the sorted outdoor units. The bottom of

this list contains commands to edit this list. Figure 74 shows how to reorganize the original order

by adding splits and moving outdoor units:

1. Select outdoor unit Out4 and click the “Add Split” command button. This creates two

clusters: one only containing outdoor unit Out2 and the other containing outdoor units Out4,

Out3 and Out1.

2. Select outdoor unit Out1 and click the “▲” command button to move it to the other cluster.

This gives the expected clusters Out1 and Out2, Out 3 and Out4.

3. While performing those command, VRV_Xpress automatically recalculates the wiring

diagram, creating new diagrams after each step. Figure 74, at the bottom right shows the final

diagram.

Figure 74: Overruling the default wiring diagram (making other clusters)

The Preferences Window

28 July, 2015 VRV_Xpress User's Manual Page 53

6 The Preferences Window This chapter explains the command toolbar and more specifically the preferences window, which

contains many settings and options that have an important influence on the VRV_Xpress

operation.

6.1 The Command ToolBar

Figure 75 shows the command toolbar appearing at the top of the VRV_Xpress main window,

together with two settings in the “Indoor Units” tab:

The following commands are common to many programs:

- New: starts a new project, if necessary after clearing the list of indoor units and outdoor units.

- Open: opens a project file, fills in the indoor units in the “Indoor Units” tab, the outdoor units

in the “Outdoor Units” tab and creates the diagrams for piping, wiring and centralized

controllers. Next to the open command, a small icon appears, showing a down arrow.

Clicking this icon, brings up a menu with the most recently used project files. Select one of

these files to open the project immediately.

- Import: when starting a new project, importing a VRV_Xpress project is identical to opening

that project. However, importing a project while another project is still active, adds its

contents to the current project. This allows combining several projects into a single large

project.

You cannot import an incomplete project, as for example a project containing indoor units

only and not yet connected to an outdoor unit. Attempting to import an incomplete project

results in an error message as shown in Figure 76:

- Save As: saves the project in a file.

- Exit: exits VRV_Xpress, possibly after a project save confirmation, shown in Figure 77:

Figure 75: The command toolbar

Figure 76: Importing an incomplete project

The Preferences Window

28 July, 2015 VRV_Xpress User's Manual Page 54

- Preferences: the next section explains this command, bringing up a window with several tabs.

- About: this command brings up a window containing an upgrade button and explained in

chapter 10.

Below the project information (see Figure 75) in the “Indoor Units” tab, you find two more

settings:

- The “Refrigerant” list box, where you can select the refrigerant to use in the project.

Currently, there is only one refrigerant available (R410A).

- The “Outdoor unit group” is an additional grouping of outdoor units, that are not compatible

with each other. For example, High Ambient outdoor units connect to a complete different set

of indoor units. So, it is not possible to make a project combining two outdoor unit groups.

Note that the outdoor unit group list may vary per region or per country, depending on the

available configurations (see chapter 10).

6.2 The Preferences Command

The Preferences window consists of several tabs, each defining specific settings. A very special

tab is the one marked "Advanced", mainly containing settings for advanced selections. It is

described in chapter 8, together with these advanced selections. The next sub sections describe

the other settings, together with the influences they have on the VRV_Xpress operation.

6.2.1 Units Tab

By default, VRV_Xpress uses the SI units to express temperature values, capacities, etc.

However, the “Units” tab allows you using other units, as shown in Figure 79.

- The preferences window displays dimensions for several units: weight, dimensions, piping,

capacity, temperature, airflow and indoor cooling/ambient heating. The current dimension is

the selected one. For example, the selected dimension for temperature in Figure 79 is 0C.

- You can now select another dimension, such as 0F for the temperature and close the window.

VRV_Xpress immediately replaces all occurrences of 0C by

0F and also converts the data to

the new dimension, as shown in Figure 79 at the right.

Figure 77: Confirm exiting without saving

Figure 78: Outdoor unit groups

The Preferences Window

28 July, 2015 VRV_Xpress User's Manual Page 55

A special case is the “indoor cooling/ambient heating” setting. When defining a cooling

condition, you need to define the dry bulb temperature as well as a measurement defining the

humidity. This can be a relative humidity or a wet bulb temperature. Depending on the region or

country, users prefer the one or the other setting, but both are equivalent. Figure 80 shows a

single condition (250C/50%) on a psychrometric diagram and other measurements that are

equivalent. The wet bulb temperature is the easiest to measure.

The defaults used for the units depend on the region: in Europe and Japan VRV_Xpress uses SI

units and in the United States it uses Imperial units.

Unit in effect Available unitUnit in effect Available unit

Figure 79: Changing the dimension of an unit

Wet bulb Dry bulbDew point

Absolute humidity

Relativ

e hum

idity

Enthalpy

Wet bulb Dry bulbDew point

Absolute humidity

Relativ

e hum

idity

Enthalpy

Figure 80: A psychrometric diagram with the measurements of a single condition

The Preferences Window

28 July, 2015 VRV_Xpress User's Manual Page 56

6.2.2 Diagrams Tab

The “Diagrams” tab allows you defining other colors and line styles for the different diagrams,

as shown in Figure 81:

- When clicking on a colored square, a window comes up in which you can select the required

color. If you still want another color, click the “Defined custom colors” command button.

This window may differ, depending on the Windows version you use.

- You can change the line styles by selecting one from the combo box. The default

VRV_Xpress selections are such that results are clear both on the screen and in reports (on

color or on black/white printer).

The color define to draw and fill devices is used for rectangles representing devices

schematically, mainly in wiring diagrams.

6.2.3 Data Input Tab

When defining a new device (indoor unit, outdoor unit, BS-box, etc), VRV_Xpress creates a

name for it, consisting of a prefix and a sequence number. Figure 82 shows the default prefixes

used in the “Data Input” tab and a new prefix for the indoor units:

Figure 81: Defining colors and line styles for diagrams

Figure 82: Defining the device prefixes

The Preferences Window

28 July, 2015 VRV_Xpress User's Manual Page 57

When you change them, only new devices will get the adapted prefix. VRV_Xpress does not

change the names of the existing devices.

6.2.4 Prices Tab

For all devices in the device database, it is possible to define prices using the “Price Editor”

program. This program saves the prices in a price file, which you can load in the “Prices” tab, as

shown in Figure 83:

When having loaded a price file, VRV_Xpress will mention the prices in the equipment list part

of the report (see chapter 7). To learn more about this program, please contact us through the

helpdesk: http//marketing.daikineurope.com.

6.2.5 Reports Tab

The “Reports” tab, shown in Figure 84, contains a few optional data that you may decide to

show in reports:

- When checking the “Show required capacities in outdoor unit report” checkmark,

VRV_Xpress will add the required capacities you entered to the report. When unchecked,

only the provided capacities will appear.

- When checking “Show COP and EER” checkmark, VRV_Xpress will add the COP and EER

at a connection ratio of 100% to the report. The COP and EER are both ratios of the capacity

over the power input. As VRV_Xpress only stores the power input data for a connection ratio

of 100% it can only calculate these values and not the COP and EER for the actual connection

ratio of the outdoor units.

- The “Report headers and footers” command button, brings up a window to define the

headers and footers in a report, containing distributor or installer coordinates and logo, as

Figure 83: Loading a price file

Figure 84: Defining extra data in the reports

The Preferences Window

28 July, 2015 VRV_Xpress User's Manual Page 58

shown in Figure 85. When creating a report, VRV_Xpress fills in headers and footers, which

by default only contain a Daikin logo in the header. Figure 85 at the right shows the

corresponding page layout when defining the distributor or installer data.

- The Paths section allows you defining the path on the hard disk, where you want to store

projects and reports. Clicking the “Browse” command button next to project files, brings up a

window to select a folder. VRV_Xpress will then position on this folder by default, when you

open, import or save a project. Clicking the “Clear” command button will clear the path.

VRV_Xpress will then use the latest folder used to open, import or save a project.

VRV_Xpress uses similar actions for the report files.

- The Material list XML export section defines settings for the content of the "Material list

XML export" report, described in chapter 7, containing examples of this report in Figure 88.

There are two choices:

a. Compliant with DENV SAP CRM system. This choice is only available for VRV_Xpress

versions in Europe and is selected by default. It creates an XML file with one sheet per

system. Each sheet contains the selected outdoor unit, possibly its modules, the indoor

units connected to it, the REFNETS used and the options. This file may contain an

additional section header. The DENV SAP CRM system puts all sheets into one list when

reading this file. This section header allows showing the individual system structure again.

b. Custom. This choice is selected by default for VRV_Xpress versions outside Europe. It

equally creates an XML file with either one sheet containing all systems or several sheets

with one sheet per system or a sheet with all systems following by sheets for the individual

systems. When checking the "Include refrigerant and piping" checkmark, the sheets also

contain the extra refrigerant needed for each system and an overview of the piping

diameters used, together with their lengths. Obviously, this is only possible for systems

where you entered the individual piping lengths. For simplified piping (see section 4.3.6),

VRV_Xpress cannot provide these data, even if requested.

Report page with headers and footersReport page with headers and footers

Figure 85: Defining distributor data and the corresponding header and footer in the report

Reporting

28 July, 2015 VRV_Xpress User's Manual Page 59

7 Reporting The “Reports” tab becomes available when the project contains completed systems: that is,

indoor units connect to outdoor units and all piping diagrams are completed.

The reports tab in Figure 86 contains four parts:

1. At the top, it repeats four fields that also appear in the “Indoor Units” tab. The Project name

has been removed to trigger an error message appearing in the fourth part. For the example

project, that field contains the value “Example project”, as shown in Figure 38.

2. The report contents shows several checkmarks standing for several sections of the report.

Unchecking a checkmark will suppress that section from the report.

3. Three command buttons allow creating the actual reports:

° “Create a report” command button creates a rtf-file, which you can open with MSWord.

° “Export to spreadsheet” command button creates a csv-file, which you can open with

Excel.

° “Export piping and wiring diagrams to CAD“ command button creates one dxf-file per

diagram. You can open dxf-file with Autocad or with an Autocad viewer.

° "Material list XML export" command button creates an xml-file containing the material

list, which you can open in Excel 2003 and higher (see further).

4. An optional part that only appears if the project cannot be saved, due to important errors or

missing information about the project data in part 1. Figure 86 shows this part at the bottom,

because the project does not have a name. This “Project not yet complete” part of the window

only appears if the project cannot be saved.

The most important of these reports is the MSWord report. This report contains the data that you

also find in the different VRV_Xpress tabs. However, it also contains extra information as

requested in the Preferences window (see section 6.2.5) and several remarks and warnings, some

of them depending on the selected devices.

Figure 86: The report tab showing the different reporting sections

Reporting

28 July, 2015 VRV_Xpress User's Manual Page 60

Figure 87 shows a page from the MSWord report with the details about the indoor units of the

example project. Similar pages give the details about the outdoor unit and the diagrams.

Some tables may be larger than the page. To make them fit, right click the table to select it and

use the upper left icon or the menu command to “fit to content”. The report is also saved as an

rtf-file. To reduce its size, you can save it in MSWord as a .doc or .docx file.

The "Material list XML export" command produces an xml-file, which you can open with

Excel, version 2003 or higher. Its contents depends on your settings in the preferences window

(see section 6.2.5). Figure 88 shows four different examples:

1. The list in the upper left corner is compliant with the DENV SAP system and contains a line

with a section header. You define this header in the Preferences window. This content is only

available for VRV_Xpress versions in Europe and is the default setting for this file.

2. The list in the upper right corner is equally compliant with the DENV SAP system, but does

not contain a section header. This content is only available for VRV_Xpress versions in

Europe.

3. The list at the bottom left combines the equipment of all systems in the VRV_Xpress project

file. However, the Excel sheet contains additional tabs for each system.

4. The list at the bottom right contains the material list for a single system. VRV_Xpress creates

a separate tab for each system.

For VRV_Xpress versions outside Europe, the default setting is a separate tab for each system,

without a combined list.

Figure 87: An example page from the MSWord report

Reporting

28 July, 2015 VRV_Xpress User's Manual Page 61

Compliant with DENV SAP CRM system

Section header No section header

Custom listsCombined list System list

Compliant with DENV SAP CRM system

Section header No section header

Custom listsCombined list System list

Figure 88: The results of executing a material list XML export command

Special Systems

28 July, 2015 VRV_Xpress User's Manual Page 62

8 Special Systems

8.1 Outdoor for Indoor

An outdoor for indoor is a special air-cooled outdoor unit consisting of a separate condenser and

compressor. Both are installed indoors and the condenser is connected to the ambient air through

ducting. Figure 89 shows the conceptual scheme.

The compressor connects to indoor units in the same way as a regular outdoor unit. So, using an

outdoor for indoor installation does not make any difference in the selection of indoor units. As

these outdoor units are small, there is only a more stringent limit on the number of indoor units

you can connect to them.

Figure 90 shows the differences in the piping and wiring diagrams, when selecting an outdoor for

indoor system:

1. The piping diagram shows the two separate parts (compressor and condenser) of the outdoor

unit, together with the piping between those parts. The compressor connects to the indoor

units and to the condenser. Note that VRV_Xpress does not show the ducting to (inlet

ducting) and from (exhaust ducting) the condenser.

The piping tab in the outdoor editing window now shows an extra field to enter the piping

distance between the compressor and the condenser (see Figure 90 at the top middle and

right). You can enter this distance ("condenser to compressor") whether or not you decide to

enter the piping lengths manually.

2. The wiring also shows the two parts of the outdoor unit separately. The compressor connects

its F1/F2 wiring to the indoor units and to the condenser. In case you connected the outdoor

unit to a centralized controller, you have to connect the condenser to the it, as shown at the

bottom right in Figure 90.

Piping to

indoor units

Compressor

Condenser

Ducting

Inlet

Outlet

Ducting

Piping

Piping to

indoor units

Compressor

Condenser

Ducting

Inlet

Outlet

Ducting

Piping

Figure 89: The conceptual scheme of an outdoor for indoor system

Special Systems

28 July, 2015 VRV_Xpress User's Manual Page 63

8.2 Air Handling Units (AHU)

An air handling configuration consists of a an outdoor unit, an expansion kit (EKEXV device)

and an air handling unit coil. Figure 91 shows that there are five kinds of different

configurations:

1. Pair single configuration. In this configuration, an outdoor unit connects to a single EKEXV

device, which in turn connects to an air handling unit coil. This configuration is used for

smaller installations and the outdoor unit is mainly a ERQ series outdoor unit. It is not

possible to connect indoor units or any other device to an ERQ outdoor unit.

2. Pair multi configuration. Larger air handling units need more cooling or heating capacity

than a single (ERQ) outdoor unit can deliver. In such cases, you need several combinations of

Condenser

Compressor

Condenser

Compressor

Condenser

Compressor

Condenser

Compressor

Figure 90: An outdoor for indoor system with its piping and wiring diagrams

Pair single configuration

Multi single configurationMulti single configurationMulti single configuration

Pair multi configuration

Multi multi configuration Multi VRV configuration

Pair single configuration

Multi single configurationMulti single configurationMulti single configuration

Pair multi configuration

Multi multi configuration Multi VRV configuration

Figure 91: Air handling unit configurations

Special Systems

28 July, 2015 VRV_Xpress User's Manual Page 64

a single (ERQ) outdoor unit with a single EKEXV device, called a circuit. You can connect

up to four circuits to a single air handling unit coil.

3. Multi single configuration. This configuration consist of a single (larger VRV) outdoor unit

connected to several EKEXV devices, which in turn connect to a single air handling coil. You

can connect up to three circuits to a singe air handling coil. When connecting EKEXV devices

to a VRV outdoor unit, the minimum connection ratio is 90% and the maximum 110%.

4. Multi multi configuration. The VRV outdoor unit can also connect to EKEXV devices, each

of which connect to a single air handling unit coil. Here also, there is a maximum of three

circuits and the same range of connection ratios (90% - 110%).

5. Multi VRV configuration. The last configuration is a combination of an air handling unit and

regular indoor units. In this case the minimum connection ratio of the connected indoor units

must be 50%.

To control an air handling unit, you need a control box. Depending on the configuration, you

may choose a control box type (X, Y or Z) or you have to use a specific one (e.g. Z control for

multi VRV configuration). The window to select an air handling unit (see next sections) contain a

help icon explaining the difference between the different control boxes, as shown in Figure 92:

The next two sections explain how to select air handling unit configurations using a DX-kit and

plug and play.

Figure 92: Schematic overview of an air handling unit and the control boxes (X, Y and Z)

Special Systems

28 July, 2015 VRV_Xpress User's Manual Page 65

8.2.1 AHU with DX-kit

An EKEXV device has three cooling and heating capacities: minimum, standard and maximum.

To correctly select one of the available EKEXV devices, you have to enter capacities between

minimum and maximum.

Figure 93 shows how to select a single EKEXV as a DX-kit for AHU. The used capacities are

the standard values for a model EKEXV63.

Figure 94 shows the result when connecting this EKEXV devices to an ERQ outdoor unit to

become a pair configuration:

- The piping diagram shows the outdoor unit and the EKEXV device as a pair configuration.

- The wiring diagram shows the control box used in this configuration. VRV_Xpress considers

a control box as a (special) option and inserts it between the ERQ outdoor unit and the

EKEXV device. This EKEQFCBA option is an X control box, as required in the selection

window (see Figure 93).

- When selecting an EKEXV device, using standard capacities, its capacity index is the same as

for indoor units. In this example, the selected EKEXV device is a model EKEXV63 with a

capacity index of 62.5

Figure 93: Selecting an EKEXV device

Special Systems

28 July, 2015 VRV_Xpress User's Manual Page 66

However, in contrast to regular indoor units, the capacity index of an EKEXV device changes,

depending on the capacities entered:

- Calculate the correction factor for cooling by dividing the actual capacity by the standard

capacity.

- Calculate the correction factor for heating in the same way and use the largest of both

correction factors.

- Multiply the capacity index by the correction factor to get the actual capacity index.

Suppose you would change the capacity data in Figure 93 as foloows: a cooling capacity of

6.5kW and heating capacity of 7.5kW. Both capacities are still larger than the minimum capacity

of an EKEXV63. So, VRV_Xpress still selects the same model. However, the capacity index

would change (see also Figure 93 for the standard capacities), as shown in Figure 95:

- Correction factor for cooling: 6.5 / 7.1 = 0.9154.

- Correction factor for heating: 7.5 / 8.0 = 0.9375

- The largest correction factor is 0.9375 and the capacity index now becomes: 6.25 x 0.9375 =

58.59

The next example consists of a number of circuits connected to a single air handling coil, which

is a pair multi configuration, as shown in Figure 96:

- Both for cooling and heating, you need to enter the total required capacity for the whole

installation.

- You also have to select the number of circuits. VRV_Xpress then divides the total required

capacities by the number of circuits to find the required EKEXV devices covering these

capacities.

Pair singlePair single

Figure 94: A pair single configuration

Figure 95: Adapted capacity index of EKEXV devices

Special Systems

28 July, 2015 VRV_Xpress User's Manual Page 67

Once VRV_Xpress has determined the necessary EKEXV devices, you can no longer change the

number of circuits. To change the (total) capacities, you can edit any of the EKEXV devices.

Figure 97 shows four outdoor units, each of them connected to a single circuit. The piping and

wiring diagrams of these outdoor units are similar, but not necessarily identical. In fact, you must

enter the piping lengths for each outdoor unit individually and these length may (slightly) differ

for each outdoor unit.

Note that you cannot easily change this pair multi configuration into a multi single configuration:

- The maximum number of circuits in a multi single configuration is 3 and not 4.

- When connecting EKEXV devices to a VRV outdoor unit, the minimum connection ratio is

90% and the maximum is 110%. This is a narrow range to work in, especially because a multi

circuit solutions always uses EKEXV devices of the same size.

8.2.2 Plug and Play AHU

A plug and play configuration is an integrated solution containing one or more EKEXV devices,

control boxes and an air handling coil into one casing. Its dimensions are calculated using a

different program (Astra software) and the selection is now manual. VRV_Xpress does not

dimension the EKEXV devices in the configuration, but checks if their capacities are within their

ranges (minimum - maximum).

Number

of circuits

no longer

adaptable

Number

of circuits

no longer

adaptable

Figure 96: Defining a pair multi configuration

Figure 97: The outdoor units in a pair multi configuration

Special Systems

28 July, 2015 VRV_Xpress User's Manual Page 68

A plug and play AHU selection is not possible without having set manual settings in the preferences window, as explained in section 9.1.1 and shown in Figure 101.

To dimension a plug and play AHU, you need to use the Astra selection software. This software

will calculate the required capacities and number of circuits. You can then use these results to

complete the selection in VRV_Xpress, as shown in Figure 98:

- Enter the data from the Astra selection software.

- Divide the capacities by the number of circuits and select an EKEXV device that covers them.

The capacities of the selected EKEXV device must be within their minimum - maximum

range, shown in Figure 93.

Plug and play air handling units can only be connected in pair single or pair multi configurations

and mainly using ERQ outdoor units, though larger EKEXV devices may need a VRV outdoor

unit, which must be a single module outdoor unit.

The selection of outdoor units is similar to the one for an AHU with DX-kit (see section 8.2.1).

Only the symbol used in the piping diagram is different, as shown in Figure 99:

Enter the data from the Astra software and

make sure the selected EKEXV devices

can cover it

Enter the data from the Astra software and

make sure the selected EKEXV devices

can cover it

Figure 98: Selection of a plug and play air handling unit

Figure 99: The outdoor unit selection in a plug and play pair multi configuration

Advanced Selections

28 July, 2015 VRV_Xpress User's Manual Page 69

9 Advanced Selections This chapter explains several advanced selections. With the exception of the last section, all of

them are driven by advanced settings in the Preferences window. To have the influence of these

preferences settings as close as possible to the effects on the selection, each section in the chapter

starts with specific settings in the Preferences window, followed by the explanations about the

effect on the selection.

Warning: All settings in this tab require an in-depth knowledge of a VRV system. Some setting

may result in an under dimensioned system causing discomfort to the customers

and maybe incapable to reach the required conditions in the rooms.

9.1 Manual Selections

As the advanced options may have a considerable impact on the selections, VRV_Xpress does

not save them automatically in the Windows registry. Instead, you have to perform this action

manually by clicking the "Save as Defaults" command button at the bottom of the "Advanced"

tab of the Preferences window, as shown in Figure 100

9.1.1 Setting the Manual Selections

Figure 101 shows the two checkmarks that you can set for manual selections. By default, these

checkmarks are unchecked. Although not recommended to use a manual selection of indoor

units, you have to check these settings for the selection of VKM devices, Outdoor Air Processing

Units and Biddle Air Curtains.

Figure 100: Possibility to save the advanced options as defaults

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28 July, 2015 VRV_Xpress User's Manual Page 70

9.1.2 Manually Selected Indoor Units

The project from previous chapters contains 6 indoor units, 5 of which are a model FXFQ50A.

VRV_Xpress selected this model based on the required cooling and heating capacities entered

(see Figure 14). Although that model can deliver more than required (see Figure 17),

VRV_Xpress only uses the required capacities when dimensioning the outdoor unit.

When you change the required cooling or heating capacities, VRV_Xpress recalculates what

model fits the best the requirements and then uses this updated information to recalculate the

selected outdoor unit and dimension the piping diameters for the selected outdoor unit.

However, when setting the manual selection in the Preferences window, VRV_Xpress also

supports a manual selection, which is really very simple: select an indoor unit from the list of

available indoor units, as shown in Figure 102:

- The window at the right is the simple one that appear when you only check the first of the two

manual selection checkmarks in Figure 101. You just select an indoor unit from the list of

available models. Suppose you want to replace the automatically calculated model FXFQ50A

of indoor unit Ind1 by the same model, but now manually selected. As VRV_Xpress has no

clue about the required cooling and heating capacities now, it takes the maximum available

capacities for that indoor unit.

- The window at the left appears when you check both manual selection checkmarks in Figure

101. As for the simple window, you also select an indoor unit from the list, but now you can

also enter the estimated capacities for cooling and heating. Those capacities only serve as a

documentation and do not influence the selection. In fact, VRV_Xpress will equally use the

maximum available capacities from the indoor units.

Figure 101: Allowing the manual selections

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28 July, 2015 VRV_Xpress User's Manual Page 71

For Ind1, the cooling capacity is now 4.8kW (instead of 4.0kW when selected automatically) and

the heating capacity 6.3kW (instead of 4.0kW when selected automatically). If all indoor units

would have been selected manually, this would lead to a much larger outdoor unit, as the sum

of the required capacities now becomes larger (respectively 27.4kW for cooling and 35.5kW for

heating instead of the 23.0kW when selected automatically, as explained in Figure 22). This

results in an outdoor unit model RYYQ18T instead of the model RYYQ12T found in the

previous chapter, making the installation considerably more expensive.

A good reason to select an indoor unit manually is in case the required capacities in a room are

slightly higher than what an indoor unit model can provide. Suppose the capacities you need for

Ind1 would have been 5.0kW for cooling and 6.0kW for heating. With its maximum capacities of

4.8kW for cooling and 6.3kW for heating, a model FXFQ50A does not cover the required

cooling load, but covers the requirement for heating. For an automatic selection, VRV_Xpress

will take the next larger model FXFQ63A, delivering maximally 6.1kW for cooling and 8.0kW

for heating. So, in this case, you may decide to use the model FXFQ50A anyway.

It is clear that you must make such decisions very carefully to avoid possible discomfort for the

customers. If an indoor unit cannot deliver the required capacity, it will last longer or forever

to cool down or heat up the room.

9.1.3 Manually Selected VKM Devices

A VKM is a ventilation device and has a coil to cool down or heat up the ambient air before

delivering it to the room. Before that ambient air reaches the coil, it already passed a heat

exchanger, such that the original ambient air already has been cooled down or heated up. The

temperature and humidity of the air at the coil must be calculated in function of the airflow

through the VKM device. This also results in the required cooling and heating capacity.

VRV_Xpress does not perform these calculations. Instead, you can use the results from

VentilationXpress to define a VKM device in VRV_Xpress, as shown in Figure 103:

Figure 102: Manually selecting an indoor unit

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28 July, 2015 VRV_Xpress User's Manual Page 72

From the VRV_Xpress point of view, you select a VKM device in the same way as a manually

selected indoor unit, but you have to enter required cooling and heating capacities. Note that

these may be too high for the VKM device you select. It is your responsibility to select the same

VKM device as the one used in VentilationXpress to calculate the capacities.

As a VKM device has a coil, connecting it to an outdoor unit will increase the size of the outdoor

unit. In addition, VRV_Xpress adds a warning triangle to next to the definition. Selecting the

definition shows the message at the bottom of Figure 103. In fact, a VKM device provides

treated air to one or several rooms. This may result in smaller indoor units in those rooms.

However, it cannot replace the indoor units.

9.1.4 Manually Selected Outdoor Air Processing Units (FXMQ-MF)

In VRV_Xpress, the selection of an outdoor air processing unit (or FXMQ-MF device is

completely similar to the selection of a VKM device, as shown in Figure 104.

In the same way as for a VKM device, you make a selection in VentilationXpress, copy the

calculated capacities into VRV_Xpress and select the required device from the list of available

devices.

VentilationXpressVentilationXpress

Figure 103: Selecting a VKM device

Data from VentilationXpressData from VentilationXpress

Figure 104: Selecting an outdoor air processing unit.

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28 July, 2015 VRV_Xpress User's Manual Page 73

9.1.5 Manually Selected Biddle Air Curtains

Air curtains are devices installed in shops and public buildings with open entrance doors. They

create a vertical airflow of warm air to keep the cold ambient air out. So, air curtains need

heating capacity. Figure 105 shows the selection of a Biddle air curtain:

As for ventilation devices, VRV_Xpress only support a manual selection. However, air curtains

have extra selection criteria: the door width, the door height and the color. After having selected

this criteria, only a short list of possible air curtains are available in the model list box.

Figure 105, at the top shows the required heating capacity for the selected Biddle air curtain. You

will have to connect an air curtain to an outdoor unit providing heat capacity. Although not

available in Europe, cooling only outdoor unit are available in other regions. You cannot connect

an air curtain to a cooling only outdoor unit.

9.1.6 Manually Selected AHU Devices

Plug and play AHU devices (see section 8.2.2) are selected manually, but use the entered

capacities when you select the outdoor units. When you select an AHU device with DX-kit (see

section 8.2.1) manually, VRV_XPress always uses the maximum capacities for it.

Figure 106 shows the manual selection of an AHU device with DX-kit. In addition to the

EKEXV device, you also have to select the number of circuits and the control box to use, much

in the same way as shown in Figure 93. The selection in Figure 106 only uses one circuit, which

defines a single pair configuration.

Figure 105: Selecting a Biddle air curtain

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28 July, 2015 VRV_Xpress User's Manual Page 74

9.1.7 Manually Selected Hydro Boxes

When manually selecting a hydro box, VRV_XPress always uses the maximum capacities for it,

, in the same way as for the indoor units. Figure 107 shows the windows when manually

selecting a air handling device and a low temperature hydro box.

9.2 Discharge Temperature Values

Figure 108 shows the discharge temperature settings in the Preferences window. Checking the

discharge temperature setting in the Advanced tab also adds another checkmark in the reports

tab, allowing you to extend the report with the results of discharge temperature calculations.

Using the given suction temperature (= room temperature) and the outside temperature (=

ambient temperature), VRV_Xpress calculates the discharge temperature (= heated air an indoor

Figure 106: Manually selected AHU device with DX-kit

Figure 107: Manual selection of hydro boxes

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28 July, 2015 VRV_Xpress User's Manual Page 75

unit blows into the room). Depending on the settings in the Preferences window, it adds it to the

indoor unit overview and possibly to the report. A low discharge temperature will not allow

heating up the room in a reasonable time and create a cold draft. VRV_Xpress uses an inlet

temperature instead of the ambient temperature when using water-cooled outdoor units.

Figure 109 shows the indoor unit overview, now containing extra columns with the discharge

temperature values for cooling and heating. The heating discharge temperature is the most

important one, as a low discharge temperature may cause discomfort to the users.

Figure 109 also shows the report parts in case you selected to get the discharge temperature for

design conditions or for worst case conditions. In both cases, the report adds an extra warning

message if the discharge temperature is too low. Compare this report extract with the one shown

in Figure 87.

Trained Daikin staff can get an unlocking password, allowing them to make selections of outdoor

units for you up to a connection ratio of 200%, while still making sure the operational connection

ratio does not exceed 130%. In such selections, the indoor units cannot deliver their full capacity

and automatically switch to a low fan speed. This, in turn can lead to a low discharge

temperature, especially in the morning when all indoor units more or less start up at the same

time.

Figure 108: Setting the discharge temperature calculation

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9.3 Tolerances and Safety Factors

Figure 110 shows the address and technical cooling settings, together with the tolerance and

safety settings in the “Advanced” tab and the changes they cause in the indoor unit edit window:

- The “All indoor units have a group address” checkmark in Figure 110 is checked by default.

° When you uncheck it, the indoor unit edit window shows the “Has group address”

checkmark, which is checked by default, equally shown in Figure 110.

In most installations, each indoor unit has its own unique group address to communicate

with the outdoor unit: it sends information about its immediate required capacity and gets

information about the outdoor unit (e.g. the outdoor unit is in defrost mode). However, it is

also possible to define a group of indoor units, connected in a master-slave configuration,

in which only the master indoor unit communicates with the outdoor unit. The other indoor

units are the slaves and follow the master indoor unit. Slave indoor units do not have a

group address. So, if you want to define such a configuration, you have to uncheck the Has

group address” checkmark for all slave indoor units.

° When you check it, all VRV indoor units have a group address. In addition, all RA indoor

units belonging to a system, which is connected to a centralized controller (see section 5.2)

have a group address as well and VRV_Xpress automatically selects a PCB option to

support a group address. When connecting a system to a centralized controller, the F1/F2

wiring connects to all its VRV and RA indoor units that have a group address.

preferences

conditions

selection

conditions

Reporting

Reportingpreferences

conditions

selection

conditions

Reporting

Reporting

Figure 109: The indoor units overview and report with discharge temperature results

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28 July, 2015 VRV_Xpress User's Manual Page 77

- The ”Indoor units can be used for technical cooling” checkmark allows an indoor unit to be

used in a technical space, making sure fragile devices are protected against overheating. This

is a very special application, subject to many restrictions. You get an overview of these

restrictions when clicking the small blue icon next to checkmark as shown in Figure 111.

When checking this checkmark, the indoor unit edit window shows a “Technical cooling”

checkmark, which is unchecked (for obvious reasons) by default. It is a good idea to contact a

Daikin responsible to discuss your intentions about using technical cooling.

Figure 110: Defining addresses, technical cooling, tolerances and safety factors

Figure 111: Restrictions on technical cooling

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28 July, 2015 VRV_Xpress User's Manual Page 78

- The indoor unit capacity tolerance/safety factor allows you defining deviations on the

selection of indoor units:

° When defining a tolerance (the setting in Figure 110 shows tolerances of -5%), the indoor

unit edit window shows a “Use tolerance percentages” checkmark, that is checked by

default. This means that VRV_Xpress will reduce the required capacities by 5% and select

the indoor unit with these deviated required capacities.

This may lead to three different situations, as shown in Figure 112:

1. The reduced capacity is not enough to find a smaller indoor unit. VRV_Xpress does not

change the model and the indoor unit selection remains the same. An example is indoor

unit Ind6 keeping its model FXFQ32A.

2. The reduced capacity may result in conditions (e.g. relative humidity that becomes too

high at the coil) in the room that makes the indoor unit requiring more capacity from the

outdoor unit. VRV_Xpress will then calculate the revised required capacity and will not

change the indoor unit model. An example is indoor unit Ind1 keeping its model

FXFQ50A.

3. The reduced capacity results in a smaller indoor unit model. VRV_Xpress then replaces

the original model by a smaller one and also indicates why by showing that this was the

result of a reduced capacity due to tolerances. An example is indoor unit Ind2, where

VRV_Xpress replaced the original model FXFQ50A by a model FXFQ40A. The

original required cooling capacity of 4.0kW reduced by 5% gives 3.8kW, which a

model FXFQ40A can cover.

In Figure 112 all indoor units where using these tolerances. However, you can check or

uncheck the use of tolerances for each indoor unit individually. Note also that you can get

the same results by selecting indoor units manually, as explained in section 9.1.2.

° When defining a safety factor, the indoor unit edit window no longer shows the “Use tolerance percentages” checkmark. VRV_Xpress increases the required capacities by the

given percentage and selects the indoor unit with these deviated required capacities. If this

leads to a larger indoor unit model, VRV_Xpress indicates it in the indoor unit overview, as

shown in Figure 113:

A possible reason why you would consider larger indoor units is a room for which the

function is not yet determined. For example, a room may be used as an office, but also as a

small kitchen. To anticipate this, you may consider providing slightly larger indoor units.

° It is not possible to define a tolerance for cooling and a safety factor for heating or vice

versa. Both settings must be in the same direction (tolerance or safety factor) or zero.

Figure 112: Smaller indoor units due to tolerance on cooling

Figure 113: Larger indoor unit due to safety factor on cooling

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28 July, 2015 VRV_Xpress User's Manual Page 79

9.4 Finding Alternative Outdoor Units

Figure 114 shows the "Advanced" tab of the Preferences with the settings to find alternative

outdoor units:

When checked, VRV_Xpress still selects the outdoor unit that optimally covers the required

loads. However, it also shows a list of outdoor units that are smaller and larger than the selected

one, together with the deviation percentage. Figure 114 shows the maximum deviation allowed

to look for alternatives.

When editing the outdoor unit of the example of section 3.2 and Figure 33, the outdoor unit

window now shows the same selection, but also alternatives, as shown in Figure 115.

The selected outdoor unit (model RYYQ12T) has a 14% surplus capacity in cooling and 0% in

heating. So, it is sure this outdoor unit covers the required capacities at all times. Within a

deviation of 80% (see Figure 114), VRV_Xpress also finds an alternative outdoor unit (model

RYYQ10T) with a 2% surplus capacity in cooling, but with a 10% shortage capacity in heating.

If the installation mainly will be used for cooling, the selection of the smaller outdoor unit may

perfectly suit the purpose. Selecting the smaller model automatically deselects the original

selection and also marks the outdoor unit to show you have selected an alternative solution with

deviated capacities.

Figure 114: Settings to enable alternative outdoor units

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28 July, 2015 VRV_Xpress User's Manual Page 80

Warning: If you select a smaller outdoor unit, you must do this with good judgment and make

sure not to combine reductions. For example, it is surely a bad idea to reduce the

size of the indoor units (see section 9.3) and combine this with the selection of a

smaller outdoor unit. This may result in under dimensioned devices causing

discomfort and the resulting system may also not be capable of reaching the design

temperature values in the room.

Figure 116 shows alternative solutions for different outdoor unit selections:

Figure 115: The selected outdoor unit and its alternative(s)

Changing the series

Results for a larger system with outdoor modules

Changing the series

Results for a larger system with outdoor modules

Figure 116: Alternative solutions with larger and smaller outdoor units

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28 July, 2015 VRV_Xpress User's Manual Page 81

- The overview at the top results by changing the series in Figure 115 to VRV Classic.

VRV_Xpress proposes a larger and two smaller alternative solutions, within the limits as

defined the Preferences window.

- The overview in the middle is from a system with 20 indoor units. VRV_Xpress proposes two

larger systems and several smaller systems. Some alternative solutions are not visible, but a

scroll bar allows to move them up or down.

- The overview at the bottom is for the same system with 20 indoor units. However, larger

outdoor units consists of a combination of modules. Depending on the combination used, the

resulting outdoor unit may perform differently. To see the free outdoor unit combinations,

check the checkmark above the overview. Figure 116 shows three different outdoor module

combinations for the outdoor unit model 28, each having a slightly larger surplus capacity in

heating.

Note that the "Modules" tab in the outdoor unit window allows you to remove selections

using specific modules from the list of solutions, as explained in section 3.6.

9.5 Changing the Operational Load

The checkmark to select an outdoor unit based on operational load basically allows a manual

selection of an outdoor unit. Figure 117 shows the setting in the "Advanced" tab of the

Preferences window and the changes resulting from this settings in the outdoor unit edit window:

The outdoor unit selected in Figure 115 must cover 22.6kW in cooling and 23.0kW in heating.

Although it may happen in the morning after a weekend without operation, all indoor units

seldom need their full capacity at the same time of the day. Consequently, the outdoor unit

seldom has to provide these required capacities. So, a small deviation would be acceptable.

When reducing the operational load in heating to 90%, the required total indoor unit capacity

becomes 21.6kW (24.0kW – 10%) and the selected outdoor unit becomes a model RYYQ10T

with a cooling capacity of 24.4kW and an integrated heating capacity of 22.0kW. The cooling

capacity still covers the required total indoor unit capacity of 23.0kW and the heating capacity is

larger than the reduced required capacity of 21.6kW. Selecting this smaller outdoor unit will only

Figure 117: Allowing changing the operational load of outdoor units

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28 July, 2015 VRV_Xpress User's Manual Page 82

have a small impact, maybe not even noticeable, on the performance of the indoor units.

Figure 118 shows the result of reducing the operational load for heating and the proposed

outdoor unit, which now becomes a model RYYQ10T instead of the original model RYYQ12T.

VRV_Xpress allows you reducing the operational loads down to 50%. This is far too much in

regular installations and only needed in very specific situations. The rule of thumb is to never

reduce the operational load by more than 10%.

Instead of reducing the operational load by a percentage, you can also reduce it by entering a

value for the operational load. In the example in Figure 118, you click the radio button next to

kW and enter 21.6kW instead of entering a percentage.

You must reduce operational loads with utmost caution and make sure you fully understand the impact. To remind you about the risks, VRV_Xpress gives a message each time you close the

outdoor unit edit window, as shown in Figure 119:

Figure 118: Manually selecting an outdoor unit through operational load changes

Figure 119: Caution when reducing operational loads

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28 July, 2015 VRV_Xpress User's Manual Page 83

9.6 Changing the Connection Ratio

The final setting in the "Advanced" tab of the Preferences window is limiting the connection

ratio, as shown in Figure 120. This window contains all the settings explained in the previous

sections as well.

By default, VRV_Xpress selects an outdoor unit at a connection ratio of 130% (see section 3.2).

However, in some situations it is worthwhile to consider smaller connection ratios:

- When your customer wants an installation in phases. By reducing the connection ratio, you

make sure you can still add indoor units in a next phase without having to use another outdoor

unit.

- Outdoor units cover larger cooling than heating capacities. If you select an outdoor unit that

just covers the required heating capacity, you do not have any spare in case the heating

demand would be larger than anticipated. By reducing the connection ratio, you have some

extra heating capacity available.

Suppose you reduce the connection ratio to 110%, as shown in Figure 121. This makes

VRV_Xpress to look up the outdoor units starting at a connection ratio of 100% up to 110%. The

selected outdoor unit in the example used throughout this manual has a connection ratio of 94%.

So, VRV_Xpress will find it before reaching the limit of 110%. However, the model RYYQ10T

it was showing as an alternative solution no longer appears. In fact, this model was available

within the limits given in the Preferences window, but at a connection ratio of 112% (see for

instance Figure 115).

Figure 120: Limiting the maximum connection ratio

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28 July, 2015 VRV_Xpress User's Manual Page 84

When used with caution, the combination of increasing the connection ratio with reducing the

operational load (see section 9.5) may give considerable benefits.

9.7 Selecting Indoor Units on Sensible Cooling

Selecting an indoor unit both on total and sensible cooling capacities or only on the sensible

cooling capacity requires a good understanding of the selection process. Before going deeper into

this subject, first consider the capacity tables of a few indoor units, for evaporating temperature

values of 60C and 9

0C, as shown in Figure 122:

The total (TC) and sensible (SC) cooling capacities are maximum capacities for the given wet

bulb temperature. The total cooling capacity is the sum of the sensible cooling capacity and the

latent cooling capacity and the sensible heat factor (SHF) gives the portion of the sensible

cooling capacity in the total cooling capacity. Note that this sensible heat factor becomes smaller

Model RYYQ10T no longer is available as alternative solutionModel RYYQ10T no longer is available as alternative solution

Figure 121: Reducing the connection ratio

Figure 122: Capacity tables for a few indoor units

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28 July, 2015 VRV_Xpress User's Manual Page 85

for higher wet bulb temperature values. For an evaporating temperature of 6°C and nominal

conditions (19°CWB/27°CDB), the SHF of a model FXFQ63A is 0.73 and the maximum

capacities are 7.1kW total cooling and 5.2kW sensible cooling.

To calculate the maximum total cooling capacity for temperature conditions not published in the

data book, as for instance (17°CWB/24°CDB), you can use simple interpolation. For the model

FXFQ63A, this gives:

kWTC 15.645.07.52

9.017.5

)1618(

)7.56.6)(1718(7.5 =+=

×+=

−−+=

The calculation of the maximum sensible cooling capacity is completely different and uses the

interpolation of bypass factors. Figure 123 shows the definition of the bypass factor for published

capacities.

Given an room condition and the corresponding total and sensible (published) capacities for that

condition:

- Calculate the latent capacity as Total Cooling Capacity - Sensible Cooling Capacity.

- Draw the lines corresponding with the latent and sensible capacities.

- Draw the line corresponding with the total capacity until it reaches a relative humidity of

100%.

- Mark the point where the sensible capacity crosses the line of the total capacity. This gives the

discharge temperature.

- Measure the percentage of the total capacity line to the point with relative humidity of 100%.

This gives the bypass factor.

It is clear that there is no closed formula to calculate the bypass factors for the published total

and sensible capacities. In fact, this is an iterative calculation, which is a function of a published

room temperature condition (e.g. 16°CWB/23°CDB), the published total cooling capacity

(5.7kW), the published sensible cooling capacity (4.6kW), the airflow (=the fan speed, which is

990m³/h for the model FXFQ63A), the position of the fan motor and its power input.

SC

TC

SC

TC

Figure 123: Graphical representation of the bypass factor

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28 July, 2015 VRV_Xpress User's Manual Page 86

To know the bypass factor for the temperature condition of 17°CWB/24°CDB, you need to

calculate the bypass factors for the conditions 16°CWB/23°CDB and 18°CWB/26°CDB and

interpolate those two results.

It is now possible to calculate the sensible capacity, by using this bypass factor, the enthalpy of

the room temperature and the enthalpy of the discharge point to find the temperature of the

discharge point. This finally gives you the maximum sensible capacity.

Using this bypass factor, you can then calculate the maximum sensible cooling capacity for the

condition 17°CWB/24°CDB. For a model FXFQ63A, the sensible cooling capacity for the

17°CWB/24°CDB is 4.693kW with a corresponding SHF of 4.693/6.15=0.79.

Given total and sensible cooling loads, finding an indoor unit able to cover both becomes a

complex matter. Given a room temperature condition (P1). Applying the calculated indoor unit

total and sensible cooling capacities to it, gives the condition of the design air (P2). Figure 124

shows both points:

- The room condition defined by a wet bulb and dry bulb temperature (e.g. 170CWB/25

0CDB),

allows you representing it on a psychrometrics chart and reading the enthalpy and temperature

values for that condition. Point P1 shows this room condition.

- The enthalpy of the design air is then given by:

Airflow

TCionRoomConditEnthalpyDesignEnthalpy

×

−=

2.1)()(

with 1.2 the air density in kg/m3 and the airflow in m

3/s. The airflow of an indoor unit is its

(high) fan speed. So, the design air enthalpy depends on the indoor unit and of course, this has

to be an indoor unit able to provide at least the required total cooling capacity.

- The temperature of the design air is given by:

Airflow

SCionRoomConditeTemperaturDesigneTemperatur

×

−=

23.1)()(

with 1.23 the air density multiplied by the specific heat of moist air.

SC

TC

LC

Room condition

P2

SC

TC

LC

Room condition

P2

Figure 124: Indicating a room condition on a psychrometrics diagram

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28 July, 2015 VRV_Xpress User's Manual Page 87

The resulting point P2 must comply with two important conditions:

1. The relative humidity must be less than 100%.

2. Using the (published or calculated) maximum sensible capacity of the indoor unit, you can

also calculate the temperature that the indoor unit would provide:

T (incoming air) - maximum sensible cooling capacity / (1.23 x airflow).

If this temperature is higher than the temperature of the design air (P2), the indoor unit is not

capable of producing the required sensible cooling capacity.

Given a total and a sensible cooling load, the selection of an indoor unit now proceeds as

follows:

- Find an indoor unit covering the required total cooling load, using the given room conditions.

- Calculate the maximum sensible capacity of the indoor unit for the given room conditions, its

maximum total capacity, its airflow and its bypass factor. As explained above, this is an

iterative calculation.

- Calculate the sensible capacity of the indoor unit and corresponding with the required total

cooling load, using the given room conditions, its airflow and its bypass factor.

- Find the position of point P2 for the required total capacity and the corresponding calculated

sensible capacity of the indoor unit.

- Check the conditions 1 and 2 above for this point. If the indoor unit complies, VRV_Xpress

selects it. If not, VRV_Xpress takes the next larger model from the indoor unit family.

The resulting indoor unit may be much larger than you expect, especially when the ratio of

SC/TC gives a value that is (much) higher than the SHF of the indoor unit. In fact, if the required

sensible cooling load is almost equal to the required total cooling load, you should consider using

a selection with a higher evaporating temperature. For example at an evaporating temperature of

90C, the SHF is more than 0.9 for many room conditions (see Figure 122).

Selecting indoor unit for a total and sensible capacity requires careful considerations. And of

course, you cannot renounce selecting indoor units on total and sensible cooling loads because

this may lead to larger models. In fact, for some projects may have strict requirements for

sensible capacities and you must be able to cope with these requirements.

Getting a New Version

28 July, 2015 VRV_Xpress User's Manual Page 88

10 Getting a New Version This chapter explains how to get a new VRV_Xpress version over an Internet connection. When

starting VRV_Xpress, the welcome screen (see Figure 12) contains the "Look for upgrades now"

command button to check available version. However, depending on the setting of the "Always

show this message when starting the program" checkmark, this screen may or may not appear.

In case this screen does not appear, you first have to click the "About" command button (see

Figure 75), which brings up a screen as shown in Figure 125:

This screen contains the "Upgrade" command button and clicking it will bring up a second

window to check the available versions. The "Disclaimer" command button brings up the same

screen as shown in Figure 11, but without the acceptance radio buttons. Instead it just contains a

"Close" command button.

A version consists of five parts:

1. The program name. In fact, the central server to download program versions from contains

different selection programs. So, the upgrade program must be able to select the correct one.

2. The program version. In Figure 125, the VRV_Xpress version is 6.7.1.

3. The program language. VRV_Xpress comes in different language versions (English, French,

…etc). In Figure 125, the VRV_Xpress language is English.

4. The configuration used for filtering of the devices. Depending on the region, Daikin may

decide whether or not to offer specific devices. For example, some countries in Europe do not

sell high ambient outdoor units. So, the configuration for these countries do not contain these

high ambient outdoor units. The set of available devices are defined in configurations. The

default configuration contains all devices.

5. The version number of the central database (9.6.5. in Figure 125).

Important note: before starting the upgrade process, make absolutely sure the program you

are using has the correct name. For VRV_Xpress, the name must be

“VRV_Xpress.exe”. During its upgrade process, VRV_Xpress must send its

executable name to the download server. If that server does not recognize the

name, it refuses to proceed. So, never rename the executable file as this

would prevent upgrading it. If you want a different name, define a shortcut

to the program and rename that one.

Figure 125: The about box with upgrade command button

Getting a New Version

28 July, 2015 VRV_Xpress User's Manual Page 89

Click the "Look for upgrades now" command button in the Welcome screen or the Upgrade"

command button in the About screen, to bring up a screen as shown in Figure 126:

At the top it shows the name of the server where to check for new versions. In Europe, this server

is called DENV (DIL and DACA for respectively Daikin Japan and Daikin United States). If that

field shows n/a, the version was not an official Daikin version and cannot upgrade to a new

version. Below the download server name are the different parts making up a version.

The download section defines what configurations to look up. Each country may have versions

that only are available for that country. You may also select the language of the software. This

language may differ from the official languages used in the selected country (see section 2.1).

The check mark "Show Sublanguages" not only shows the available languages, but also variants

of a language (e.g. English UK and English US), as explained in section 2.1.

VRV_Xpress automatically looks up the available versions for the given country and language.

Figure 127 shows the same window as in Figure 126, when upgrading from an older version of

VRV_Xpress. The list at the bottom now contains three possible versions, with at the right a

description. As this description may become long, the "Configuration Description" command

button brings up a window containing the complete description text.

List of available versions

Must contain a valid server name

List of available versions

Must contain a valid server name

Figure 126: The version upgrade screen

Getting a New Version

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The "Download Selected Version" command button brings up a confirmation window. When

clicking the "Yes" button, a last window appears, as shown in Figure 128:

It explains that VRV_Xpress is collecting statistics data during its execution and sends these to

the download server, together with the version, the configuration, the language, …etc. These data

are used to perform an analysis about the use of VRV_Xpress, the kind of projects developed,

Figure 127: Upgrading to a newer version

Figure 128: Notice about collecting statistics data

Getting a New Version

28 July, 2015 VRV_Xpress User's Manual Page 91

…etc. If you do not agree with sending this information, VRV_Xpress does not download a new

version.

After having accepted the conditions shown in Figure 128, VRV_Xpress starts the download of

the new version, stops itself and starts the new version. On a normal Internet connection, this

process takes less than one minute.

After restarting the new version, you can look for new versions again. VRV_Xpress will show

the latest version, which you just downloaded. Trying to download that version will display a

message as shown in Figure 129:

Figure 129: Trying to download the same version