Volvo Group Trucks Operations Specification: Item ... Customized Catalogue Volvo GTO.pdf · Volvo...
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1 Volvo Group Trucks Operations Specification: Item: Pneumatic components Date of creation 12.19.2016 Issue:2
Transcript of Volvo Group Trucks Operations Specification: Item ... Customized Catalogue Volvo GTO.pdf · Volvo...
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Volvo Group Trucks Operations Specification: Item: Pneumatic components
Date of creation
12.19.2016 Issue:2
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Table of contents
1 Document management information ..................................................................................................... 4
2 Contact Persons at Volvo and SMC ....................................................................................................... 4
2.1 Volvo Group Trucks Operations contact persons ............................................................................... 4 2.2 SMC Pneumatics contact persons ...................................................................................................... 4
3 Support from SMC Pneumatics .............................................................................................................. 5
3.1 Online shop ......................................................................................................................................... 5 3.2 Support portal ...................................................................................................................................... 5 3.3 Engineering Software .......................................................................................................................... 5 3.4 Safety .................................................................................................................................................. 5
3.4.1 Two hand control valve, VR51 ...................................................................................................... 5 3.4.2 Dual residual pressure release valve, VP-X538 ........................................................................... 5
3.5 CAD Data ............................................................................................................................................ 6 3.6 Education ............................................................................................................................................ 6
4 General Engineering and design guidelines ......................................................................................... 7
4.1 Volvo pneumatic rules for cylinder operation: ..................................................................................... 7 4.2 Air quality ............................................................................................................................................. 7
Machinery level ...................................................................................................................................... 7 4.3 Component standard ........................................................................................................................... 8
4.3.1 Regulators .................................................................................................................................... 8 4.3.2 Filters ............................................................................................................................................ 8 4.3.3 Actuators ....................................................................................................................................... 8 4.3.4 Valves ........................................................................................................................................... 8 4.3.5 Fittings and Tubing ....................................................................................................................... 8 4.3.6 Process valves.............................................................................................................................. 9
4.4 Air Blow functions ................................................................................................................................ 9 4.5 Leakage monitoring ............................................................................................................................. 9
5 Energy Saving ........................................................................................................................................ 10
Release list overview ................................................................................................................................ 12
6.1 Valves ................................................................................................................................................ 12 6.1.1 SY ............................................................................................................................................... 12 6.1.2 VQ7 ............................................................................................................................................. 12 6.1.3 VH ............................................................................................................................................... 12 6.1.4 VXD, VX2 .................................................................................................................................... 13 6.1.5 VNB ............................................................................................................................................ 13 6.1.6 VNA ............................................................................................................................................ 13
6.2 Actuators ........................................................................................................................................... 14 6.2.1 CQ2-Z ......................................................................................................................................... 14 6.2.2 C85 ............................................................................................................................................. 14 6.2.3 CP96 ........................................................................................................................................... 14 6.2.4 C96 ............................................................................................................................................. 14 6.2.5 C95NDB ...................................................................................................................................... 14 6.2.6 MGP-Z ........................................................................................................................................ 14 6.2.7 CKZT .......................................................................................................................................... 15 6.2.10 RS2H ........................................................................................................................................ 15
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6.2.11 LE ............................................................................................................................................. 15 6.3 Auto switches .................................................................................................................................... 15 6.4 Vacuum ............................................................................................................................................. 16
6.4.1 ZK2A ........................................................................................................................................... 16 6.4.2 ZL ................................................................................................................................................ 16 6.4.3 ZFA ............................................................................................................................................. 16 6.4.4 ZP3E ........................................................................................................................................... 16 6.4.5 ZHP ............................................................................................................................................. 17
6.5 Air Line Equipment ............................................................................................................................ 17 6.5.1 AR ............................................................................................................................................... 17 6.5.2 IR ................................................................................................................................................ 17 6.5.3 FRL ............................................................................................................................................. 18 6.5.4 VP-X538 ..................................................................................................................................... 18 6.5.5 ITV .............................................................................................................................................. 18 6.5.6 VBA ............................................................................................................................................. 19
6.6 Detection Switch ................................................................................................................................ 19 6.6.1 ISE,ZSE ...................................................................................................................................... 19 6.6.2 ISE80 .......................................................................................................................................... 19 6.6.3 ISE70 .......................................................................................................................................... 19 6.6.4 ISA3 ............................................................................................................................................ 20 6.6.5 PF2A ........................................................................................................................................... 20 6.6.6 PFMB,PFMC ............................................................................................................................... 20 6.6.7 PF3W .......................................................................................................................................... 20
6.7 Fittings and Tubing ............................................................................................................................ 21 6.7.1 KQ2 ............................................................................................................................................. 21 6.7.2 KQB2 .......................................................................................................................................... 21 6.7.3 AN ............................................................................................................................................... 21 6.7.4 a. AS ........................................................................................................................................... 21 6.7.4 b. AS-PS ..................................................................................................................................... 21 6.7.4 c. AS-X737 ................................................................................................................................. 21 6.7.5 ASR/ASQ .................................................................................................................................... 21 6.7.6 TU ............................................................................................................................................... 22 6.7.7 T .................................................................................................................................................. 22 6.7.8 TD ............................................................................................................................................... 22
Ritningar .................................................................................................................................................... 23
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1 Document management information This documents master is stored at www.smc.nu/volvo and is subject to changes without prior notice as and when required. It is advised that the master is the version in usage.
2 Contact Persons at Volvo and SMC
2.1 Volvo Group Trucks Operations contact persons
Sweden Skövde:
Anders Karlsson, Phone +46 500 78 83 10, e-mail [email protected] Stefan Berntsson, Phone +46 500 78 81 85, e-mail [email protected]
2.2 SMC Pneumatics contact persons
Contact information
Sweden Gothenburg:
Anders Wineteg, Phone +46 (0)708-60 20 49, e-mail [email protected] Anders Lager, Phone +46 (0)708-60 20 42, e-mail [email protected] Marcus Andersson, Phone +46 (0)708-60 20 43, e-mail [email protected] Kundsupport, Phone +45 (0)8-603 12 40, e-mail [email protected] Tekniksupport, Phone +46 (0)8-603 12 60, e-mail [email protected]
Car Project Managers in Europe
France: Cédric Lemoine, Phone +33 6 86 26 51 40, e-mail [email protected] Germany: Alexander Banzhaf, Phone +49 162-2999662, e-mail [email protected] Italy: Paolo Rossi, e-mail [email protected] Spain: Iván Martínez, Phone +34 945-18 41 51, e-mail [email protected] United Kingdoms: Andy Linscott , Phone +44 722 1967683, e-mail [email protected]
Version Date Change Description
Draft 19-Dec 2016 Draft proposal
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3 Support from SMC Pneumatics
3.1 Online shop
www.smceu.com
3.2 Support portal
At www.smceu.com all other information needed can be accessed. Any queries can also be sent to the noted contact persons.
3.3 Engineering Software
At http://www.smcworld.com/select/en/ is model selection software available.
3.4 Safety
SMC has a number of safety components, and validated operational components were we confirm in manuals that they fulfil basic and well-tried safety principles according to ISO13849. Do remember that all components that are part of the circuit also forms part of the safety circuit. SMC can provide B10d data for all components (which is needed when designing a safety circuit). SMC will generally not advise which level of safety is required in a machine function, but can provide components to the desired levels.
More information about how to work with ISO13849-1 and SMC’s offering in this field can be found at https://content2.smcetech.com/pdf/ISO13849-1_EU.pdf
3.4.1 Two hand control valve, VR51
VR51 is certified to IIIA (EN574) and can be used in applications where it is desirable that workers have both hands in a controlled position to avoid accidents.
Catalogue: https://content2.smcetech.com/pdf/VR51_EU.pdf
3.4.2 Dual residual pressure release valve, VP-X538
This product also has a position detection sensor. Single valve unit intended for category 2, dual unit intended for categories 3&4. The unit has modular connection to fit with SMC’s Air Equipment units.
Catalogue: https://content2.smcetech.com/pdf/ISO13849-1_EU.pdf
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3.5 CAD Data
Technical data & CAD: https://www.smc.eu/portal_ssl/WebContent/digital_catalog_2/jsp/view_product_configurator.jsp?dc_product_id=87497&part_number=vp-x538&filter_type=dc_search_filter&sub_filter_type=partnumber&filter_value=vp-x538
At http://www.smc.nu/cadritningar/main.asp you can find the drawings of specialized components for Volvo. All other relevant products from the standard range can be found in the project book, through SMC’s e-shop, or from SMC’s E-Tech Site. In this standard, we have also added links per product series to simplify choice
3.6 Education
SMC offer training in Basic Pneumatics, Electro Pneumatics, Energy Saving, and specific product training. The training can be held at SMC regional Centres, at Distributor locations, or on Volvo Sites. All upon agreement
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4 General Engineering and design guidelines
4.1 Volvo pneumatic rules for cylinder operation:
Apply on cylinders with stroke ->100mm and diameter larger den 25mm.)
• Most stop without delay, (Emergency stop, protective stop or automatic stop) • Shall not move after stop even if in exhausting or pressurizing state • Avoid internal force when stroke is not completed. Prevent movement • Controlled, monitored movement. • Design with fixed end position when precision is required. Short strokes always
run against end position • Air pressure required has been reached and stable before next action is
allowable • Most stop without delay when signal is down, at manual and automatic running
conditions • Cylinders integrated absorption of thrust energy is to be used were possible. If
not possible external shock absorbers are to be used
Special considerations are to be applied if there are any crush hazards.
• If there is a crush hazard a mechanical locking device is to be used to secure position if movement cylinders can be expected. piston rod locking device or locking device on external guides
• If not possible to acheive contact Volvo
Pneumatic systems and concepts are to be approved by Volvo at gate R
4.2 Air quality
Machinery level
Compressed air shall be dry and well filtered according to ISO 8573-1:2001, Class 2.4.3, (Dew point class may wary depending on operation condition).
Particle filter, oil mist separating filter and for operating conditions suitable drying equipment is required to establish ISO8573-2:2001 Class 2.4.3.
All applications is recommended to be designed for a supply pressure of 4 bar (0,4Mpa) to reduce energy consumption. Applications requiring higher pressure can be solved by using pressure boosters on individual circuits.
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4.3 Component standard
Quality components sized for operating conditions and flow conditions to minimize pressure loss and also to avoid over-sizing, which results in unnecessary air consumption and increased component cost. Components resistant to elevated levels of ozone shall be used. This is necessary due to more frequent use of oil-free compressors.
4.3.1 Regulators
Regulators shall be used to avoid any unregulated air on machinery level, and component level on components such as actuators and process valves.
4.3.2 Filters
Filters sized for minimum pressure loss at current flow conditions and regularly maintained and replaced. Must be replaced no later than when pressure drop over filter reaches 0.1Mpa. However SMC recommends exchange of main line filter at a pressure drop of 0.05 Mpa to allow a lower safety margin of set pressure at compressors, which saves a lot of energy. Main line filters should be equipped with pressure differential monitoring.
4.3.3 Actuators
High quality actuators with low friction and long life time shall be used.
Avoid lip-sealed actuators as that construction principle has shorter life time than modern actuators.
Hard chromated piston rods are to be used due to reduced wear of rod seals.
Pressure reduced return strokes shall be used when possible to reduce energy consumption. Long stroke shuttle actuators shall be compared with electrical drive alternatives in terms of energy consumption and sourcing costs.
4.3.4 Valves
Properly sized valves, with low power consumption should be used. Long-life products such as metal seal valves are preferred to reduce unplanned production stoppages.
4.3.5 Fittings and Tubing
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High quality push-in fittings with high tolerances and matching tubes will decrease leakages. Tube and fitting quality should be chosen for operating conditions, such as elevated temperatures etc. avoid operating conditions in upper range of tubing specifications.
Tubing shall be cut with designated tube cutters to avoid leakages due to unevenly cut tubes.
Completely avoid armed PVC tubing together with hose clamp fixtures as that is the most common leakage source within compressed air systems.
4.3.6 Process valves
Operated at pressure level stated, avoid unnecessarily high pressure.
4.4 Air Blow functions
Incorrectly sized blow functions are among the largest consumers in compressed air systems in plants. If possible, avoid using high pressure compressed air for blow applications. When high pressure is required, ensure proper sizing for minimum pressure loss. Use properly sized nozzles and use shut-off valves to cut air blow when not required.
4.5 Leakage monitoring
Approximately 20-30% of all compressed air produced in a plant is consumed by leakages in a non-controlled compressed air system. Volvo's recommendation is that all machines that use compressed air should have a Flow Switch.
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5 Energy Saving Energy saving recommendations for purchase of Equipment using compressed air; Volvo New construction, purchase of new equipment or production lines Minimize pressure;
Set a target pressure for example 0,4 MPa (4 bar) and work actively to minimize this, for example;
• Only select products that are designed to be operated at 0,4MPa (4 bar) or less.
• Dimension the filter units with a maximum pressure drop of 0,03MPa (0,3 bar), and use a differential pressure gauge/sensor for filters with greater flows that indicate when it is time to replace the filter element.
• Use dimensioning software to optimize the tube dimensions to the application details to avoid unnecessary pressure drop.
• Analyze machine applications and their pressure requirement, thereafter section the machinery into pressure zones.
• Use a pressure booster when high pressures are required. • Use double power cylinders for applications requiring increased power. • Evaluate return stroke optimization on all cylinders with Ø40 and up.
Factors to be taken into account; pressure, number of cycles and stroke.
Blow and vacuum applications;
• Install multistage ejectors at major suction flows. Check the operating sequences and/or install ejectors with energy saving functionality.
• Use vacuum saving valves in applications where lift objects vary in size or for other reasons have suspended suction cups.
• Ensure that blow functions are used only when needed and combined with properly dimensioned pressure, lines and nozzles.
• Use a flow amplifier when there are requirements for high flow. Minimize leakage;
• Install an ALDS, which is an automatic diagnostic device that detects leaks and shows where the machine is leaking, and how much.
• Use a Standby valve (idle mode), reduce pressure at idle mode to minimize leakage.
• Flow monitoring with clearly specified values for operation, idle mode and when the machine is shut down.
• Use shutoff valves when the machine is not in operation.
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Other things to consider;
• Compare investment cost with energy consumption (perform an LCC analysis)
• Dimension products based on real operational data and perform a simulation with varied parameters to ensure that the most energy-optimized machine is constructed.
• Evaluate electric cylinder energy compared to investment costs, this ratio is interesting for example on applications with shuttle cylinders.
• Avoid products that require leak flow alternatively choose products with a minimal leakage flow.
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Release list overview Series Remarks / Links Picture Document 6.1 Valves
6.1.1 SY
Valves: SY (Recommended for new installations) SMC’s metal seal valves SY3000/5000/7000 plug-in valve series can be used both with hard wiring, with all fieldbus interfaces below.
Model Nl/min Applicable cylinder size Power (W)
SY3000
286 Ø80 mm
0.4 SY5000
690 Ø125 mm
SY7000
1278 Ø140 mm
Defined
articles
6.1.2 VQ7
ISO 5599/1 footprint valves: VQ7 When ISO footprint valves are preferred, the VQ7-Series is advised, also available in Metal Seal.
Model Nl/min Applicable cylinder size
VQ7-6 1669 Ø125 mm VQ7-8 3141 Ø250 mm
Defined
articles
6.1.3 VH
Hand Valve: VH The direction of air flow can be verified at a glance by the orientation of the handle.
Valve type Port size
Hand Valve 1/2"
Defined
articles
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6.1.4 VXD, VX2
Pilot Operated 2 Port Solenoid Valve: VXD, Direct Operated 2 Port Solenoid Valve: VX2 VXD: For air, water, oil, heated water, high temperature oil. Body material: Aluminum, resin, C37, Stainless steel and CAC407. With One-touch fittings (resin body) type is available. IP65. VX2: For air, vacuum, water, oil, steam (can be used with heated water). Flow rate : 20% more flow*. Height: 10% smaller*. Lightweight: 30% lighter*. Body material: Aluminum, resin, C37, Stainless steel. Available with One-touch fittings (resin body). *Comparison with SMC conventional model. Manifold type No.: VVX21,VVX22, VVX23.
Model Valve type Port size Orifice
diameter
VXD
N.C.
ø 10 mm - G 1"
10 mm – 25 mm
VX2
ø 6 mm - G 3/8"
2 mm - 5 mm
Defined
articles
6.1.5 VNB
Process Valve/2 Port Valve for Fluid Control: VNB For controlling various fluids. Can operate with a wide range of fluids, such as air, water, oil, gas, vacuum, etc., by selecting the body and seal materials. Air operated,external pilot solenoid.
Model Valve type Port size Orifice
diameter
VNB
N.C./N.O.C.O.
1/8"–2"32 A–50 A 7 mm–50 mm
Defined
articles
6.1.6 VNA
Process Valve/2 Port Valve for Compressed Air and Air-hydro Circuit Control: VNA Exclusively for pneumatic system and air-hydro circuit control. The balance poppet permits normal and reverse flow. Air operated, external pilot solenoid.
Model Valve type Port size Orifice
diameter
VNA N.C./N.O. 1/8"–2"32 A–50 A 7 mm–50 mm
Defined
articles
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6.2 Actuators
6.2.1 CQ2-Z
Compact Cylinder: CQ2-Z Space-saving cylinder designed with a compact body. It is possible to mount small auto switches on 4 surfaces. (2 surfaces for ø12 to ø25). No projection of auto switch. Added pivot brackets for double clevis and compact type foot brackets. Part numbers with rod end bracket and/or mounting bolt available. (Not necessary to order a bracket for the applicable cylinder separately.)
Model Bore size (std)
CQ2-Z
12, 16, 20, 25, 32, 40, 50, 63, 80, 100
6.2.2 C85
ISO 6431 actuators: C85 The C85 series and other Standard SMC actuators are offered with more than 30 variations of rod end changes that are already technically validated, see end of catalogue for details.
Model Bore size
C85
20, 25 mm
Defined
articles
6.2.3 CP96
ISO 15552 actuators: CP96 By adopting a new cushion method (Air cushion + Bumper cushion), Cycle time shortened. Bumper cushion reduces the metal noise that occurs when piston stops.
Model Bore size
CP96
32, 40, 50, 63, 80, 100 mm
Defined
articles
6.2.4 C96
ISO 15552 actuators: C96 By adopting a new cushion method (Air cushion + Bumper cushion), Cycle time shortened. Bumper cushion reduces the metal noise that occurs when piston stops.
Model Bore size
C96
125, 160, 200, 250 mm
Defined
articles
6.2.5 C95NDB
Cylinder with lock: C95NDB Locking of rod in any position.
Model Bore size C95NDB
50,63,80,100 mm
6.2.6 MGP-Z
Compact Guide Cylinder: MGP The MGP cylinder is compact and strong. It has four different mounting ways and two connection options. Slide or ball bearings. Through holes. Dowel pin holes.
Model Bore size
MGP-Z
12,15,20,25,32,40,50,63,80,100 mm
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6.2.7 CKZT
Power Clamp Cylinder: CKZT Designed with a rounded cover design and release button with minimal protrusion to reduce weld spatter accumulation. The arm opening angle can be easily changed by replacing the stopper bolt. Series CKZT is available with G or NPT threads and bore sizes equivalent to 40, 50, 63 and 80mm
Model Ø
CKZT
40,50,63 and 80
Defined
articles
6.2.8 MKB-Z Rotary Clamp Cylinder: MKB-Z Allowable moment of inertia 3 times higher. Possible to mount small auto switches on 4 surfaces
Model Bore size MKB-Z 12,16,20,25,32,40,50,63 mm
6.2.9 MHM
Magnet Gripper: MHM-X6400 Steel plates can be transferred without a vacuum. Supports workpieces with holes and uneven surfaces where a vacuum pad cannot be used. Holds workpieces even when air is shut off
Model Holding force
MHM 80N, 50N, 30N
6.2.10 RS2H
Heavy Duty Stopper Cylinder: RS2H RS2H are capable of stopping pallet softly. RS2H is a stopper cylinder with shock absorber.
Model Bore size
RS2H
80
Defined
articles
6.2.11 LE
For SMC:s electric assortment please contact Volvo for advice
6.3 Auto switches
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6.3.1 D-M9
All-round Auto Switch: D-M9 Two colour auto switch.
Model D-M9
Defined
articles
6.4 Vacuum
6.4.1 ZK2A
Vacuum Unit: ZK2A Compatible with ejector systems and the vacuum pump systems. Digital pressure switch for vacuum with energy saving function cuts supply air when the pressure reached the desired vacuum. Air consumption: 90% reduced. More efficient ejector.
Model
ZK2A
Defined
articles
6.4.2 ZL
Multistage Ejector: ZL Suction flow rate increased by a 3 stage diffuser construction. Functions such as a digital vacuum switch or a vacuum pressure gauge can be selected.
Model ZL
Defined
articles
6.4.3 ZFA
Air Suction Filter: ZFA Prevents problems related to vacuum circuits or airborne contaminants. Provides a large filter element surface.
Model ZFA
Defined
articles
6.4.4 ZP3E
Vacuum Pad/Large/Heavy Duty: ZP3E Ideal for heavy or large workpieces such as CRT tubes and automobile bodies. Pad diameter: ø40 to ø125. Model ZP3E
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6.4.5 ZHP
Vacuum Pad with Ejector: ZHP Ejector and pad are integrated. Space saving and reduced piping labor! Two-stage ejector. Suction flow rate 50% increased, Air consumption 30% reduced. Easier maintenance Mounting with the lock plate reduces the pad replacement work steps! Pad Diameter: Ø63, Ø80.
Model ZHP
6.5 Air Line Equipment
6.5.1 AR
Regulator: AR Article Number Port Size
AR20 to 60-B G1/8",G1/4",G3/8",G1/2",G3/4",G1"
Defined
articles
6.5.2 IR
Precision Regulator: IR Tension control. Contact pressure control. Setting sensitivity: 0.2% F.S. or less. Repeatability: ±0.5% F.S. or less.
Article Number Port Size IR2000 G1/4"
IR3000 G1/4",G3/8",G1/2"
Defined
articles
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6.5.3 FRL
Filter Regulator Combination: VHS/AW/AV Better visibility & environmental resistance. Easy replacement of the element. The element and the bowl are in one piece. Replacement can be done in hand. Reduced required maintenance space: Max. 46% reduction. Regulator: Set pressure 0.05 to 0.85 MPa, 0.02 to 0.2 MPa. Selection of pressure gauges. Square embedded type pressure gauge, Round type pressure gauge, Digital pressure switch.
Model AW20–50
Port size 1/4"–1" Set pressure range 0.05–0.85 MPa Filtration 5 µm
Article Number Link to CAD 5M-1448 Basic CAD
5M-1449 Basic CAD
5M-1446 FRL Safety CAD
5M-1447 FRL Safety CAD
Defined
articles
6.5.4 VP-X538
Valve for safety–related systems: VP-X538 Easy modular connection to air preparation unit. Compact size. For control systems in category 3 and 4 (EN ISO 13849-1). Redundant valves and mechanical feedback on control inputs. Model Connection Flow VP-X538 G3/8, G1/2 1275-2258 l/min
Defined
articles
6.5.5 ITV
Electro-pneumatic Regulator: ITV1000/2000/3000 Stepless control of air pressure in proportion to electric signals. Sensitivity: 0.2 kPa (100 kPa specification). Linearity: ±1% or less (F.S.). Hysteresis: 0.5% or less (F.S.). Communication: CC-Link, DeviceNetTM, PROFIBUS DP, RS-232C
Model Nl/min ITV1000 200 l/min*
ITV2000 1500 l/min*
ITV3000 4000 l/min*
Defined
articles
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6.5.6 VBA
Booster Regulator: VBA Can increase the factory air a maximum of 200 %, power supply not required. Possible to get a maximum of double pressure by connecting air with a factory line. (VBA11A: maximum 4 times). Space-saving type that directly connects air tanks and booster regulators.
Model Connection VBA G1/4"-G1/2"
Defined
articles
6.6 Detection Switch
6.6.1 ISE,ZSE
Pressure and Vacuum Switch: ISE40A & ZSE40A IP65. Applicable fluid: Air, Non-corrosive gas, Non-flammable gas. Simultaneous copying is possible for maximum 10 units. 3-step setting. With One-touch fitting. Model Set Pressure Range ISE40A -0.1 to 1 MPa (-1 to 10 bar) ZSE40A 0 to 100 kPa (0 to -1bar)
Defined
articles
6.6.2 ISE80
2-Color Display Digital Pressure Switch: ISE80 Suitable for a wide variety of fluids with stainless diaphragm. IP65. RoHS compatible. Low leakage. VCR®, Swagelok® compatible fittings can be selected. Back piping, underside piping. Model Set pressure range ISE80 -0.1 to 1 MPa (-1 to 10 bar)
Defined
articles
6.6.3 ISE70
2-Color Display Digital Pressure Switch: ISE70 Metal body type (Aluminum die-casted). IP67. With M12 connector. Model Set pressure range ISE70 0 to 1 MPa (0 to 10 bar)
Defined
articles
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6.6.4 ISA3
3-Color Display Digital Gap Checker: ISA3 Check at a glance if the workpiece is placed or not. The clearance distance between the detection surface and the workpiece can be found intuitively. Simple Setting: Setting is possible while checking the displayed value. Energy Saving: Air consumption 60% reduction. Improved drainage resistance: 10 times or more.
Model Rated distance range
ISA3
0.01 to 0.30 mm
Defined
articles
6.6.5 PF2A
Digital Flow Switch for Air: PF2A Integrated type and separate monitor type are available. Switch output, accumulated pulse output, analog output. Capable of switching back and forth between cumulative and instantaneous flow. IP65
Model Flow range
PF2A
1–12000 l/min
Defined
articles
6.6.6
PFMB,PFMC
2-Color Display Digital Flow Switch: PFMB, PFMC PFMB: Air, N2. Grease-free. Integrated flow adjustment valve. Compact and space-saving. PFMC: Dry air, N2.3-color/ 2-screen display. Expanded flow range: Wide range of flow measurement with one product. Compact, Space saving
Model Flow range
PFMB
2-2000 l/min
Defined
articles
6.6.7 PF3W
3-Color Display Digital Flow Switch for Water: PF3W 3-color/2-screen display. Integrated temperature sensor. 40% smaller than existing product. IP65 compliant, non-grease
type. Fluid temperature: 0 to 90 °C. PVC piping type : Applicable to deionized water and chemical liquids, etc
Model Flow range
PF3W
0.5-250 l/min
Defined
articles
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6.7 Fittings and Tubing
6.7.1 KQ2
One-touch Fittings: KQ2 Possible to use in vacuum to –100 kPa. Improved tube insertion/removal. Insertion force: Max. 30% reduction. Removal force: Max. 20% reduction. Compact and lightweight Dimensions height direction 24% shorter. Dimensions horizontal direction 23% shorter, Weight 57% lighter. Body type: Totaled 51 models. Thread material/Surface treatment (Treated or Non-treated): 2 types. Selectable surface treatment: Brass(No plating), Brass + Electroless nickel plated.
6.7.2 KQB2
Metal One-touch Fittings: KQB2 Compact and light. Fluid temperature : -5 to 150°C Brass parts: Electroless nickel plated. Grease-free. Where SO2 gas exists in the foundry environment use metallic speed controllers (6.7.4 c)
6.7.3 AN
Silencers: AN
6.7.4 a. AS
Speed Controllers: AS Where SO2 gas exists in the foundry environment use metallic speed controllers (6.7.4 c).
6.7.4 b. AS-PS
Speed Controller with Indicator: AS-PS
6.7.4 c.
AS-X737
All Metal Exterior: AS-X737 Speed Controller with One-touch Fitting.
6.7.5 ASR/ASQ
Air Saving Valve: ASR/ASQ 40% reduction in air consumption. Cuts air consumption by operating the return stroke at a reduced pressure.
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6.7.6 TU
Polyurethane Tubing: TU Max. operating pressure: 0.8 MPa (at 20°C). Fluid: Air, Water
Features Tubing, diameter 2–16 mm
Colours Black, blue, green, red, white, yellow, orange, silver
Defined
articles
6.7.7 T
Nylon Tubing: T For general pneumatic tubing. Max. operating pressure: 3.0 MPa (T0604：at 20°C).
Features Tubing, diameter 4–16 mm
Colours Black, White, Red, Blue, Yellow, Green
6.7.8 TD
Soft Fluoropolymer Tubing: TD Max. operating pressure: 1.6 MPa (at 20°C)*. Compatible with the Food Sanitation Law. Complies with FDA (Food and Drug Administration) § 177-1550 dissolution test. Maximum operating temperature: 260°C (This can vary according to operating pressure.) *This can vary according to size.
Features Tubing, diameter 4–12 mm Colours Translucent
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