VOLUME 2 | ISSUED JUNE 05, 2014 Ball Valves... · • 1 Safop Ball grinding machine • Vast...

VOLUME 2 | ISSUED JUNE 05, 2014

1PENTAIR VALVES & CONTROLS

Pentair Sharjah Plant is the first fully

integrated valve manufacturer in the

Middle East. Strategically located at the

Hamriyah Free Zone in Sharjah, Pentair

manufactures a complete range of Gate,

Globe, Check and Ball Valves to meet the

strict demands of oil and gas, energy and

petrochemical sectors within the region.

Our comprehensive range of capabilities

includes in-house supply of metal

castings from our foundry - Emirates

Techno Casting. Our fully equipped

machine shop incorporates the very latest

CNC machine tools, product assembly

and comprehensive test facilities such as

cryogenic, elevated temperature, gas test,

high pressure and Fugitive Emission Test

To meet with the urgent needs

and demands of the local

industry sectors, we also stock

a comprehensive range of Gate,

Globe, Check and Ball Valves for

quick delivery.

PENTAIR VALVES AND CONTROLS SHARJAH PLANT

2 PENTAIR VALVES & CONTROLS

COMPANY INFORMATION

PARENT COMPANY - PENTAIR

PENTAIR VALVES & CONTROLS MIDDLE EAST

Name of the Company: Pantair Valves & Controls - Gulf Valve FZE

Postal Address: PO Box 41721, Hamriyah Free Zone,

Sharjah, UAE

Physical Address: Plot no 1K-26, 1K-27, Hamriyah Free Zone,

Sharjah, UAE

Telephone No: +971-6-5134600 / +971-6-5260212

Fax No: +971-6-5260878

Email: [email protected]

Website: www.pentair.com/valves

Company Established: 2006

Number of Employees: 298

Brand Names: FCT, KTM and Gulf Valve

Pentair’s Sharjah Plant is a wholly

owned business unit within Pentair

Valves and Controls. Pentair is a

diversified, global company that

provides thousands of products and

services vitally important to customers

around the world. Pentair is a global

water, fluid, thermal management and

equipment protection partner with

industry leading products, services, and

solutions that fit customer’s changing

needs.

Pentair partners with clients to develop

more productive approaches to global

water, fluid, thermal management and

equipment protection. Pentair aims to

deliver the adaptive, industry-leading

solutions that help ensure a safer,

healthier future for all.

Plant Area: 85900 Sq Mtr

Overhead Crane Capacity: 25 tons

Installed Capacity: 10,000 Valves per year

FACILITY INFORMATION

Product Supply Field: Oil & Gas, Petrochemical, Process, Water & Power

Product Range: Gate, Globe, Check and Ball Valve

Product Range: 2”to 72”

PRODUCT INFORMATION


MACHINE SHOP

At our Sharjah facility we have the necessary design & manufacturing expertise and

customer references to meet the most demanding applications within Oil & Gas, Power

and Petrochemical sectors. With our own metal castings foundry on site we are able to

meet with the specialised and demanding of valve specifications.

We can provide high quality valve cladding services in-house with our own CNC welding

overlay machines.

We provide Inconel, Stainless Steel, Super Duplex Cladding on dynamic ceiling areas as

well as full internal cladding. Cladding can be provided for values upto 42”


Our state of the art machine shop has the following machines and test equipments.

MACHINE SHOP

TESTING

• 5 Trevisan turn milling centers

• 4 Vertical turning centers

• 2 Horizontal machining centers

• 1 Safop Ball grinding machine

• Vast testing facility with the capability to test ½” valve to 72”

valve of #150 to #2500.

• 19 Test benches for Hydro testing and low pressure gas test.

• 4 separate test rigs for high pressure gas test

• 2 stands for cryogenic test upto -196° Celsius for valves upto 48”


TESTING


Pentair’s Sharjah Plant has a wide range of testing capabilities. We have three

Cryogenic test units and facilities to provide elevated valve temperature testing

Certifications: ISO 9001:2008, API6D, API6FA, API 600, SIL2 & SIL3

Approvals: Our Designs are tested by Shell Global Solutions

TESTING FACILITIES INCLUDE TESTING REFERENCE

• Shell, Hydro Seat ,Pneumatic Seat

• High Pressure Gas Test (Booster)

• Fugitive Emission Test

• Low Temperature & Cryogenic Test

• Elevated Temperature Test

• Fire Test

• Vacuum Test

• API 598

• API 6D

• BS EN 12266 PART 1-2

• BS 6364

• API 6FA

• API 600

5B A L L V A L V E SV E SB A L L

BALL VALVESTRUNNION MOUNTED SPLIT BODY

Models SE TBV FRG C, SE TBV CSG B

FEATURES

Guided stem design minimizes operatingtorques which may result in lower actuationcosts and longer service life benefits.

Additional level of safety and reliability is pro-vided by the double piston effect. In the event a seat is damaged, sealing is assuredirrespective of the flow through the valve.

Further safety assurance is delivered by an anti blow-out proof stem design which is shouldered and retained within the valve body.

Operational benefits of checking seat integrity without disturbing the status of the pipeline are possible due to the doubleblock and bleed feature, which allowsventing and draining of the body cavity inboth open and closed positions.

Seat materials: Soft seat material options (RPTFE, PEEK, PCTFE and Devlon®) Metal seats (TCC, CCC)

Seat designs: Single piston effect (standard) provides self-relieving feature of body cavity over pressurization

Double piston effect provides an additional level of sealing capability and reliability

Design, manufacturing and materialscomply with the Essential Safety Require-ments of the 97/23/EC Directive (PED).

All valves designed to API 6D (ISO 14313)

Body wall thickness complies with ASME B16.34 (forged and/or cast).

Full and reduced bore valves available.Antistatic device to BS 5351 (10 Ω under12 Volt).

Emergency sealant injection provision(seats and stem).

Fire-tested to API 6FA, API 607 and BS 6755

Part II. Testing to API 6D, API 598, ISO 5208, BS 6755 Pt.1

Marking to API 6D, MSS-SP-25, PED.

Available with manual operation, electric,pneumatic or hydraulic actuation.

GENERAL APPLICATION

Pentair’s split body trunnion mounted ball

valves are widely used for high pressure,

high temperature, and cryogenic

applications.

TECHNICAL DATA

Models: SE TBV FRG C (pin trunnion), SE TBV CSG

B (integral trunnion)

Sizes: 2” to 60”, FB and RB

Pressure rating: ANSI Class 150 to 2500,

Body materials: Carbon steel, stainless steel, duplex

and super duplex, special alloys,Carbon

steel with stainless steel /duplex/Inconel

overlay

Temp. range:

-321°F to +752°F [-196°C to +400°C]

Connections: End to end dimensions per API 6D, ASME

B16.10

Flanged RF and RTJ to ASME B16.5 (2”

to 24”, except 22”), MSS SP44 on 22” and

ASME B16.47 (26” and above)

Butt weld ends per ASME B16.25

Mechanical joint, hub on request


STANDARDS

Valve design:API 6D, ASME B16.34, ASME Vlll

ASME B31.3

Pressure/Temperature rating:ASME B16.34

Face-to-face dimensions:Flanged: API 6D, ASME B16.10

Butt weld: Manufacturer’s standard


Pentair designs are available in a wide range of materials including various grades

of carbon steel, stainless steel and specialty alloys. The wide selection of materials

make Pentair designs the valve of choice from standard to the most corrosive and

severe applications. In addition to the materials listed in the table below Pentair has

manufacturing experience with many different grades and special alloys, ranging from,

titanium alloys, nickel copper alloys, 6Mo stainless steels as well as additional alloys.

Flanged ends:ASME B16.5 (2” to 24”, except 22”), MSS

SP44 on 22” and ASME B16.47 (26” and

above), API 605

Butt weld ends:ASME B16.25

Bleed connection sizes:API 6D, MSS SP-45

Stem and ball design:(incl. anti-static) BS 5351

Materials:ASTM, AISI, UNS, NACE MR 01 03

Fire testing:API 6FA, API 607, BS 6755 Part ll

Testing:API 6D - ISO 5208, API 598 - API 17D

Marking:MSS SP-25, API 6D

STYLES

Three piece forged body design providingmaximum material integrity integrating a“pin” trunnion.

Two piece body design, providing weightoptimization and fewer number of jointswith integral trunnion design. The SE TBV CSG B body design offers the flexibility of utilizing castings or forgings, which is advantageous for the production of valves in special materials.

Model SE TBV FRG C Model SE TBV CSG B

NOTE

Illustrations represent Full bore design (top half) and reduced bore design (bottom half).Depending upon the requirements, valves can be provided in either two piece or three piece design.

Carbon Steel ASTM A105 ASTM A350 Gr. LF2/LF3 ASTM A216 Gr.WCB/WCCLow temperature Carbon Steel ASTM A694 Gr. F42 to F70 ASTM A352 Gr.LCB/LCC/LC3Martensitic Stainless Steel ASTM A182 Gr. F6A/F6NM ASTM A217 Gr.CA15 / ASTM A352 Gr.CA6NMMartensitic precipitation hardening Stainless Steel ASTM A564 Gr. 630 (17-4 PH) ASTM A747 Gr.CB7Cu-1Austenitic Stainless Steel ASTM A182 Gr. F316/F316L/F321 ASTM A351 Gr.CF8M/CF3MDuplex and Super Duplex Stainless Steel ASTM A182 Gr. F51/F53/F55 ASTM A351 Gr.CD3MNPrecipitation hardening iron base Superalloy ASTM A638 Gr. 660Nickel Chromium Alloy, Incoloy® Alloy 825 Inconel® Alloy 625/718 ASTM A494 CW6MC

7B A L L V A L V E S

Seat Ring DesignThe standard seat ring of Pentair’s trun-nion mounted ball valves is designed to give the “Single Piston Effect“. With up-stream line pressure forcing the seat ring onto the ball, from either flow direction, a positive seal is obtained. At low pres-sures (below 150 psi) the seating force is provided by the seat springs.Coil springs are utilized in all models.

Cavity Overpressure ReliefShould the pressure between the seats increase and become greater than the line pressure, or spring force, the seats are able to relieve the pressure excess to the downstream line by forcing the seat ring away from the ball. This cavity reliev-ing mechanism automatically ensures that the valve body cannot be subject to dangerous internal overpressure.

Fire SafetyAll Pentair ball valves are covered by fire test certification in accordance with API 6FA, BS6755 Pt ll and API 607.

The design incorporates back-up graphite seals(behind O-rings or Lip-seals) and secondary metal to metal seating contact at the ball face.


Double Block and Bleed Relieving the pressure between the seats, via the vent plug, will cause both seat rings to be loaded onto the ball, effecting a seal both upstream and downstream. This will occur with the valve in either the open or closed position. With the cavity pressure relieved, it will be possible to check that both seats are holding tight. Seat integrity can be checked without disturbing the pipeline status.

Drain and Vent FacilitiesThe standard design incorporates plugged drain ports and vent relief plugs.

Stem Arrangement The stem and bonnet arrangement provide the anti-blowout and anti-static features required by the design specifications.

Stem SealingThe triple stage stem sealing is comprised of two primary O-rings backed by a graphite seal for fire security.

BearingsThe differential load produced by line pressure acting on the ball, is carried by the stem and trunnion bearings.These self-lubricating, PTFE impregnated bearings maintain low operating torque and maximize service life.

Emergency Shut Down Valves (ESDV)Valves which are specified as ESD valves, are equipped with actuators which ensure their positive and rapid operation in an emergency. In the case of such critical equipment, full details of the application conditions should be provided at the enquiry stage. Valves are available with SIL3 approval to IEC 61508 Standard, for ESD service.

Special CoatingsThe wear resistance and corrosion resist-ance of seat and ball materials may be enhanced by the use of weld overlays, electroless nickel plating (ENP), tungsten carbide coating or other surface prepara-tions, on sealing areas or full wetted areas

Sour ServiceValves are available, conforming to the recommendations of the NACE specification MR 01-75/ISO 15156, for use on applications where the presence of wet H2S generates a risk of stress corrosion cracking. HIC and SCC corrosion test certificates can be provided on request.

Explosive Decompression Wherever valves are used in high pressure gas applications, there is the possibility of gas being absorbed into the molecular structure of elastomeric O-rings. These O-ring materials may be subject to explosive decompression.

To eliminate this possibility, special AEDO-rings or lip seals, suitable for such service conditions, are available.

Transition and Pup PiecesValves with butt weld ends may be fitted with pup pieces in order to eliminate the risk of seat damage by heat transfer during welding and post weld heat

treatment. Similarly, transition pups may

be supplied to facilitate on-site welding of valves to pipework of different materials.

Valve AccessoriesOther accessories available include:• Locking devices• Lifting lugs• Support feet• Chain wheel operation

Actuation PackagesPentair has extensive experience in delivering total control packages, including the fitting and testing of all types of actuation and a complete range of control accessories.

STANDARD DESIGN PRINCIPLES

graphite fire seal

double O-ringprimary seal

bearing

Coil Seat Springs

Self Relieving Seats

Secondary Metal to Metal Seating


High Temperature ServiceFor services at temperatures above 392°F[200°C], models are available with the following features:

• Extended bonnet

• Graphite seals

• Tungsten carbide seat facing (150μ)

• Metallic bearings

• Dynamic, live loaded, gland bolting

Cryogenic Temperature ServiceFor services at temperatures down to -321°F [-196°C], models are available withthe following features:

• Extended bonnet

• Graphite seals

• PCTFE seat insert

• Dynamic, live loaded, gland bolting

Emergency Sealant InjectionProvision is made for the injection of supplementary sealing material for emergency repair purposes, on all valves.

Sealant injection facilities are fitted at both seat areas and the stem seal area on sizes 6” [DN 150] and above. On sizes 2” to 4” [DN 50 to 100] sealant injection is into the body cavity.

For applications beyond the capabilities of soft seated valves, such as abrasive or elevated temperature service, metal seated designs are available for all sizes and pressure classes.

Metal/Metal SeatingFor applications where elastomeric seats would be inappropriate, such as very high pressure, temperatures above 392°F [200°C], or where solid particles are present, valves are provided with metal/metal seating, incorporating tungsten/chrome carbide coating. For high temperature service the valves will be fitted with extension bonnets, to attain acceptable ambient temperature and ensure the safety of the operator.

Double Piston EffectThe seat ring design may be modified to provide a Double Piston Effect (DPE). This feature adds an additional level of safety and reliability to the sealing capability of the valve, by providing a positive downstream seal in the event of an upstream failure. DPE feature allows the seat surfaces to be loaded onto the ball surface no matter which seat is subject to pressure, even if the pressure is between the seats. DPE feature eliminates the self-relieving function; therefore, it is essential to incorporate a safety relief mechanism,


SPECIAL APPLICATIONS & OPTIONS

EXTREME SERVICES

Downstream seatStem Sealant InjectionSeat Sealant Injection

Upstream seat

to prevent dangerous overpressurization of the valve body in liquid application.

When using Double Piston Effect seats, the integrity of both seats may be confirmed by pressurizing the valve cavity (without pressurizing the whole line).

Coil Seat Springs

Stem


64

82.1

62

06 2022

6074.1

DETAIL - D

60

90.136

34.1

78

32

72.1

75

02

0275.172.2

82

72.3

0161

90049525.1

25

50

61

0305 34.1

36

32.1 01

64.1

64.2

72

74

3403

02

72.4

DETAIL - A

SECTION D-DSEAT INJECTOR WITH CHECK VALVE

DETAIL - BSINGLE PISTON EFFECT

SEEDETAIL - A

SEE DETAIL - CSEE DETAIL - B

DETAIL - C

STEM INJECTOR

DRAIN / VENT PLUG ANTI BLOW OUT TYPE


Pos. Description Material - Carbon steel Material - Stainless steel

Valve part list with BOM - TMBV 2PC - 6” to 24” FB & 8” to 24” RBCLASS 150, 300 & 600

01 BODY ASTM A216 Gr.WCB ASTM A351 Gr.CF8M02 SEAT RING + INSERT ASTM A105N + DEVLON/PEEK ASTM A182 Gr.F316+ DEVLON/PEEK03 BALL ASTM A105N ASTM A182 Gr.F31604 STEM ASTM A694 F60 ASTM A479 Tp. 31605 BONNET ASTM A105N ASTM A182 Gr.F31606 CONNECTOR ASTM A216 Gr.WCB ASTM A351 Gr.CF8M20 STUD ASTM A193 Gr.B7M ASTM A193 Gr.B8M22 NUT ASTM A194 Gr.2HM ASTM A194 Gr.8M25 BONNET SCREW ASTM A193 Gr.B7M ASTM A193 Gr.B8M25.1 TOP FLANGE SCREW ASTM A193 Gr.B7M ASTM A193 Gr.B8M32 BONNET THRUST BEARING CS + PTFE SS316 + PTFE32.1 BALL THRUST BEARING CS + PTFE SS316 + PTFE34 BONNET BEARING CS + PTFE SS316 + PTFE34.1 BALL BEARING CS + PTFE SS316 + PTFE36 SPACER PLATE ASTM A105N ASTM A182 Gr.F31650 TOP FLANGE ASTM A105N ASTM A479 Tp.31660 SUPPORT LUG ASTM A515 Gr.60 ASTM A240 Tp.31661 LIFTING LUG ASTM A515 Gr.60 ASTM A240 Tp.31662 DRAIN/VENT PLUG ASTM A105N ASTM A479 Tp. 316/316L64 STEM INJECTOR ASTM A105N ASTM A479 Tp. 316/316L64.1 SEAT INJECTOR ASTM A105N ASTM A479 Tp. 316/316L64.2 CHECK VALVE ASTM A105N ASTM A479 Tp. 316/316L72 STEM O-RING FKM FKM72.1 BONNET O-RING FKM FKM72.2 SEAT O-RING FKM FKM72.3 SEAT O-RING FKM FKM72.4 FLANGE O-RING FKM FKM74 BONNET GASKET SS 316 + GRAPHITE SS 316 + GRAPHITE74.1 FLANGE GASKET SS 316 + GRAPHITE SS 316 + GRAPHITE75 STEM GASKET GRAPHITE GRAPHITE75.1 SEAT GASKET GRAPHITE GRAPHITE78 ANTI BLOW OUT RING I NC.X750 INC.X75082 SEAT SPRING INC.X750 INC.X750 82.1 ANTISTATIC SPRING INC.X750 INC.X75090 STOP PIN ASTM A276 Tp.420 ASTM A276 Tp.42090.1 STOP PIN ASTM A276 Tp.420 ASTM A276 Tp.42095 KEY ASTM A240 Tp.304 ASTM A240 Tp.304

Note:Special Coating can be provided on internal/external surfaces of the valve body depending on customer requirement.



78

32

72.1

74

72

75

82

72.275.150.1

38

90

95

25.190

25

01

03 82.1

34.1

74.1

72.325.222

74.2

72.4

36

72.3

62

82.1

05

0450

64.164

20

06

02

34


LEVER OPERATED VALVE

SEE DETAIL - B

SEE DETAIL - C

DETAIL - CCOMBINED DRAIN & VENT PLUG

ANTI BLOW OUT TYPE

SEE DETAIL - A

DETAIL - A

STEM & JETINJECTOR



01 BODY ASTM A105N ASTM A182 Gr.F31602 SEAT RING + INSERT ASTM A105N + RPTFE/PEEK ASTM A479 Tp.316+ RPTFE/PEEK03 BALL ASTM A105N) ASTM A182 Gr.F31604 STEM ASTM A694 F60 ASTM A479 Tp.31605 BONNET ASTM A105N ASTM A479 Tp.31606 CONNECTOR ASTM A105N ASTM A182 Gr.F31620 STUD ASTM A193 Gr.B7M ASTM A193 Gr.B8M22 NUT ASTM A194 Gr.2HM ASTM A194 Gr.8M25 BONNET SCREW ASTM A193 Gr.B7M ASTM A193 Gr.B8M25.1 TOP FLANGE SCREW ASTM A193 Gr.B7M ASTM A193 Gr.B8M25.2 TRUNNION SCREW ASTM A193 Gr.B7M ASTM A193 Gr.B8M32 BONNET THRUST BEARING CS + PTFE SS316 + PTFE34 BONNET BEARING CS + PTFE SS316 + PTFE34.1 BALL BEARING CS + PTFE SS316 + PTFE36 TRUNNION ASTM A694 F60 ASTM A479 Tp.31638 LEVER ASTM A312 Tp.316 ASTM A312 Tp.31650 TOP FLANGE ASTM A105N ASTM A479 Tp.31650.1 COVER PLATE ASTM A105N ASTM A479 Tp.31662 DRAIN PLUG ASTM A105N ASTM A479 Tp. 316/316L64 STEM INJECTOR ASTM A105N ASTM A479 Tp. 316/316L64.1 SEAT INJECTOR ASTM A105N ASTM A479 Tp. 316/316L72 STEM O-RING FKM FKM72.1 BONNET O-RING FKM FKM72.2 SEAT O-RING FKM FKM72.3 FLANGE O-RING FKM FKM72.4 TRUNNION O-RING FKM FKM74 BONNET GASKET SS 316 + GRAPHITE SS 316 + GRAPHITE74.1 FLANGE GASKET SS 316 + GRAPHITE SS 316 + GRAPHITE74.2 TRUNNION GASKET SS 316 + GRAPHITE SS 316 + GRAPHITE75 STEM GASKET GRAPHITE GRAPHITE75.1 SEAT GASKET GRAPHITE GRAPHITE78 ANTI BLOW OUT RING INC.X750 INC.X75082 SEAT SPRING INC.X750 INC.X75082.1 ANTISTATIC SPRING INC.X750 INC.X75090 STOP PIN ASTM A276 Tp.420 ASTM A276 Tp.42095 KEY ASTM A240 Tp.304 ASTM A240 Tp.304



D D

62

82.1

64

05 34.1

03

61

32.1

36

2595 04

90

61

01

72.3

82

72.2 77.2 75.2 02

01

02

75

77

74

77.1

72.1

323477.3

72.474.16060

22

20

06

03

02

36 90.172

78

64.1

64.225.1

50 DETAIL - BSINGLE PISTON EFFECT

SECTION D-DSEAT INJECTOR WITH CHECK VALVE

STEM INJECTOR

DETAIL-C

DRAIN & VENT PLUGANTI BLOW OUT TYPE

SEE DETAIL - A

SEE DETAIL - BSEE DETAIL - C

DETAIL - DDETAIL - A

SEE DETAIL - D



01 BODY ASTM A216 Gr.WCB ASTM A351 Gr.CF8M02 SEAT RING + INSERT ASTM A105N + PEEK ASTM A182 Gr.F316+ PEEK03 BALL ASTM A694 F60 ASTM A182 Gr.F5104 STEM ASTM A694 F60 ASTM A182 Gr.F5105 BONNET ASTM A105N ASTM A182 Gr.F31606 CONNECTOR ASTM A216 Gr.WCB ASTM A351 Gr.CF8M20 STUD ASTM A193 Gr.B7 ASTM A453 Gr.66022 NUT ASTM A194 Gr.2H ASTM A453 Gr.66025 BONNET SCREW ASTM A193 Gr.B7 ASTM A453 Gr.66025.1 TOP FLANGE SCREW ASTM A193 Gr.B7 ASTM A453 Gr.66032 BONNET THRUST BEARING CS + PTFE SS316 + PTFE32.1 BALL THRUST BEARING CS + PTFE SS316 + PTFE34 BONNET BEARING CS + PTFE SS316 + PTFE34.1 BALL BEARING CS + PTFE SS316 + PTFE36 SPACER PLATE ASTM A105N ASTM A182 Gr.F31650 TOP FLANGE ASTM A105N ASTM A479 Tp.31660 SUPPORT LUG ASTM A515 Gr.60 ASTM A240 Tp.31661 LIFTING LUG ASTM A515 Gr.60 ASTM A240 Tp.31662 DRAIN/VENT PLUG ASTM A105N ASTM A479 Tp. 316/316L64 STEM INJECTOR ASTM A105N ASTM A479 Tp. 316/316L64.1 SEAT INJECTOR ASTM A105N ASTM A479 Tp. 316/316L64.2 CHECK VALVE ASTM A105N ASTM A479 Tp. 316/316L72 STEM O-RING FKM FKM72.1 BONNET O-RING FKM FKM72.2 SEAT O-RING FKM FKM72.3 SEAT O-RING FKM FKM72.4 FLANGE O-RING FKM FKM74 BONNET GASKET SS 316 + GRAPHITE SS 316 + GRAPHITE74.1 FLANGE GASKET SS 316 + GRAPHITE SS 316 + GRAPHITE75 STEM GASKET GRAPHITE GRAPHITE75.1 SEAT GASKET GRAPHITE GRAPHITE77 STEM BACKUP RING RPTFE RPTFE77.1 BONNET BACKUP RING RPTFE RPTFE77.2 SEAT BACKUP RING RPTFE RPTFE77.3 FLANGE BACKUP RING RPTFE RPTFE78 ANTI BLOW OUT RING INC.X750 INC.X75082 SEAT SPRING INC.X750 INC.X75082.1 ANTISTATIC SPRING INC.X750 INC.X75090 STOP PIN ASTM A276 Tp.420 ASTM A276 Tp.42090.1 STOP PIN ASTM A276 Tp.420 ASTM A276 Tp.42095 KEY ASTM A240 Tp.304 ASTM A240 Tp.304





01 BODY ASTM A105N ASTM A182 Gr.F31602 SEAT RING + INSERT ASTM A105N + PEEK ASTM A479 Tp.316+ PEEK03 BALL ASTM A694 F60 ASTM A479 UNS3180304 STEM ASTM A694 F60 ASTM A479 UNS3180305 BONNET ASTM A105N ASTM A479 Tp.31606 CONNECTOR ASTM A105N ASTM A182 Gr.F31620 STUD ASTM A193 Gr.B7 ASTM A453 Gr.66022 NUT ASTM A194 Gr.2H ASTM A453 Gr.66025 BONNET SCREW ASTM A193 Gr.B7 ASTM A453 Gr.66025.1 TOP FLANGE SCREW ASTM A193 Gr.B7 ASTM A453 Gr.66025.2 TRUNNION SCREW ASTM A193 Gr.B7 ASTM A453 Gr.66032 BONNET THRUST BEARING CS + PTFE SS316 + PTFE34 BONNET BEARING CS + PTFE SS316 + PTFE34.1 BALL BEARING CS + PTFE SS316 + PTFE36 TRUNNION ASTM A694 F60 ASTM A479 UNS3180338 LEVER ASTM A312 Tp.316 ASTM A312 Tp.31650 TOP FLANGE ASTM A105N ASTM A479 Tp.31650.1 COVER PLATE ASTM A105N ASTM A479 Tp.31662 DRAIN PLUG ASTM A105N ASTM A479 Tp. 316/316L64 STEM INJECTOR ASTM A105N ASTM A479 Tp. 316/316L64.1 SEAT INJECTOR ASTM A105N ASTM A479 Tp. 316/316L72 STEM O-RING FKM FKM72.1 BONNET O-RING FKM FKM72.2 SEAT O-RING FKM FKM72.3 FLANGE O-RING FKM FKM72.4 TRUNNION O-RING FKM FKM74 BONNET GASKET SS 316 + GRAPHITE SS 316 + GRAPHITE74.1 FLANGE GASKET SS 316 + GRAPHITE SS 316 + GRAPHITE74.2 TRUNNION GASKET SS 316 + GRAPHITE SS 316 + GRAPHITE75 STEM GASKET GRAPHITE GRAPHITE75.1 SEAT GASKET GRAPHITE GRAPHITE77 STEM BACKUP RING RPTFE RPTFE77.1 BONNET BACKUP RING RPTFE RPTFE77.2 SEAT BACKUP RING RPTFE RPTFE77.3 FLANGE BACKUP RING RPTFE RPTFE77.4 TRUNNION BACKUP RING RPTFE RPTFE78 ANTI BLOW OUT RING INC.X750 INC.X75082 SEAT SPRING INC.X750 INC.X75082.1 ANTISTATIC SPRING INC.X750 INC.X75090 STOP PIN ASTM A276 Tp.420 ASTM A276 Tp.42095 KEY ASTM A240 Tp.304 ASTM A240 Tp.304

62

72.3

36

77.474.2

72.420

2225.2

72.3

74.1

34.1

82.103

01

25

25.190

72.4

74.1

05

64 64.1

50

04

82.1

77.3

90

38

50.1

02

75.1 77.272.2

82

75

77

74

77.1

72.1

32

78

34

72

95

06

COMBINED DRAIN & VENT PLUGANTI BLOW OUT TYPE

STEM & SEATINJECTOR


LEVER OPERATED VALVE

SEE DETAIL - B

SEE DETAIL - BSEE DETAIL - C

DETAIL - ADETAIL - C

DETAIL - D

SEE DETAIL - A



DIMENSION DETAILS: TMBV - 2PC - CLASS 150

NPS CLASS ENDS A B B1 C D E F Aprx. Weight

6" 150 RF 394 152 280 243 250 350 1558"x6" 150 RF 457 152 203 343 243 250 350 1708" 150 RF 457 203 343 287 300 425 23010"x8" 150 RF 533 203 254 407 287 325 425 25510" 150 RF 533 254 407 327 325 490 34512"x10" 150 RF 610 254 305 483 327 325 490 38014"x10" 150 RF 686 254 337 535 327 350 490 41512" 150 RF 610 305 483 352 400 606 61016"x12" 150 RF 762 305 387 597 352 400 606 72514" 150 RF 686 337 535 403 425 648 76018"x14" 150 RF 864 337 438 635 403 425 648 94316" 150 RF 762 387 597 438 460 720 111520"x16" 150 RF 914 387 489 700 438 460 720 124518" 150 RF 864 438 635 483 510 820 146520" 150 RF 914 489 700 501 510 845 174024"x20" 150 RF 1067 489 591 814 501 510 845 186524" 150 RF 1067 591 814 630 650 1075 294026"x24" 150 RF 1143 591 635 870 678 521 1042 295026" 150 RF 1143 635 870 705 585 1170 335028"x26" 150 RF 1245 635 686 925 705 585 1170 354028" 150 RF 1245 686 925 744 676 1352 423030"x28" 150 RF 1295 686 737 985 744 676 1352 450030" 150 RF 1295 737 985 786 760 1520 527232"x30" 150 RF 1372 737 781 1060 786 760 1520 550032" 150 RF 1372 781 1060 840 790 1580 615034"x32" 150 RF 1473 781 832 1110 840 790 1580 660034" 150 RF 1473 832 1110 875 815 1630 720036"x34" 150 RF 1524 832 876 1170 875 815 1630 770036" 150 RF 1524 876 1170 910 825 1650 826040"x36" 150 RF 1702 876 978 1290 910 825 1650 902040" 150 RF 1702 978 1290 980 925 1850 1071042"x40" 150 RF 1860 978 1022 1345 980 925 1850 1190042" 150 RF 1860 1022 1345 1030 970 1940 1260048"x42" 150 RF 2235 1022 1168 1510 1030 970 1940 1347048" 150 RF 2235 1168 1510 1170 1062 2124 1690056"x48" 150 RF 2250 1168 1365 1745 1170 1062 2124 1900056" 150 RF 2250 1365 1745 1318 1210 2420 2081560"x56" 150 RF 2400 1365 1461 1855 1318 1210 2420 2400060" 150 RF 2400 1461 1855 1418 1340 2680 27215





6" 900 RJ 613 152 381 316 190 370 3728"x6" 900 RJ 740 152 203 471 316 190 370 4008" 900 RJ 740 203 471 309 325 465 44010"x8" 900 RJ 841 203 254 546 309 375 465 60510" 900 RJ 841 254 546 347 375 557 102012"x10" 900 RJ 968 254 305 610 347 400 557 112014"x10" 900 RJ 1038 254 324 642 347 425 557 125012" 900 RJ 968 305 610 422 425 660 151016"x12" 900 RJ 1140 305 375 705 422 460 660 172014" 900 RJ 1038 324 642 460 460 720 148018"x14" 900 RJ 1232 324 425 785 460 510 720 175016" 900 RJ 1140 375 705 510 510 830 205020"x16" 900 RJ 1334 375 471 855 510 540 830 257018" 900 RJ 1232 425 785 580 560 920 335020" 900 RJ 1334 471 855 640 625 1030 402024"x20" 900 RJ 1568 471 570 1040 640 625 1030 524024" 900 RJ 1568 570 1040 675 700 1184 662026"x24" 900 RJ 1647 572 619 1085 749 613 2170 740026" 900 RJ 1647 619 1085 806 665 2170 789028"x26" 900 RJ 1749 619 667 1170 806 665 2340 804028" 900 RJ 1749 667 1170 890 720 2340 940030"x28" 900 RJ 1825 667 714 1230 890 720 2460 965030" 900 RJ 1825 714 1230 1020 780 2460 1096032"x30" 900 RJ 1927 714 762 1315 1020 780 2630 1144032" 900 RJ 1927 762 1315 1040 820 2630 1360034"x32" 900 RJ 2060 762 810 1395 1040 820 2790 1410034" 900 RJ 2060 810 1395 1110 860 2790 1533036"x34" 900 RJ 2213 810 857 1460 1110 860 2920 1608036" 900 RJ 2213 857 1460 1130 938 2920 1770040"x36" 900 RJ 2438 857 959 1510 1130 938 3020 1830040" 900 RJ 2438 959 1510 1160 1000 3020 2200042"x40" 900 RJ 2540 959 1003 1560 1160 1000 3120 2310042" 900 RJ 2540 1003 1560 1200 1080 3120 2600048"x42" 900 RJ 2850 1003 1155 1785 1200 1080 3570 2971048" 900 RJ 2850 1155 1785 1330 1200 3570 32800



DIMENSION DETAILS: TMBV - 2PC - CLASS 1500 &2500


6" 1500 RJ 711 156 394 281 300 443 4358"x6" 1500 RJ 841 156 194 483 281 350 443 5558" 1500 RJ 841 194 483 336 350 520 95510"x8" 1500 RJ 1000 194 241 585 336 400 520 108510" 1500 RJ 1000 241 585 402 400 650 240012"x10" 1500 RJ 1146 241 289 675 402 425 650 255012" 1500 RJ 1146 289 675 461 460 735 270014"x12" 1500 RJ 1276 289 318 750 468 353 1500 245014" 1500 RJ 1276 318 750 496 388 1500 312016"x14" 1500 RJ 1407 318 362 825 496 380 1650 368016" 1500 RJ 1407 362 825 536 420 1650 446018"x16" 1500 RJ 1559 362 371 915 536 420 1830 482018" 1500 RJ 1559 371 915 688 560 1830 585020"x18" 1500 RJ 1686 371 416 985 688 560 1970 664020" 1500 RJ 1686 416 985 727 599 1970 780022"x20" 1500 RJ 1829 416 457 - 727 599 2160 835022" 1500 RJ 1829 457 - 763 660 2160 956024"x22" 1500 RJ 1972 457 498 1170 763 660 2340 1110024" 1500 RJ 1972 498 1170 803 675 2340 12080

6" 2500 RJ 927 133 483 303 350 488 7458"x6" 2500 RJ 1038 133 181 553 303 375 488 9808" 2500 RJ 1038 181 553 423 425 657 108510"x8" 2500 RJ 1292 181 226 675 423 425 657 110010" 2500 RJ 1292 226 675 480 510 800 222012"x10" 2500 RJ 1445 225 267 760 480 510 800 265012" 2500 RJ 1445 267 760 515 540 870 3350



DIMENSION DETAILS: TMBV - 3PC - CLASS 900, 1500 & 2500


2" 900 RJ 371 49 216 127 114 169 573"x2" 900 RJ 384 49 76 240 127 114 169 613" 900 RJ 384 74 240 191 145 235 974"x3" 900 RJ 460 74 100 292 158 132 220 1144" 900 RJ 460 102 292 210 188 297 1726x4" 900 RJ 613 102 152 381 210 172 297 230

2" 1500 RJ 371 50 216 129 120 169 603"x2" 1500 RJ 473 50.8 76 267 129 120 178 653" 1500 RJ 473 76 267 152 130 222 1044x3" 1500 RJ 549 74 100 310 191 145 235 1444" 1500 RJ 549 102 310 208 172 297 2006x4" 1500 RJ 711 102 146 394 210 172 297 280

2" 2500 RJ 454 44 235 173 142 228 1483"x2" 2500 RJ 584 44 63.5 305 173 142 228 1553" 2500 RJ 584 63.5 305 223 170 300 3224x3" 2500 RJ 683 63.5 88.5 356 223 170 300 3264" 2500 RJ 683 88.5 356 275 220 376 3726x4" 2500 RJ 1038 132 176 553 462 265 500 1250

DIMENSION DETAILS: TMBV - 3PC - CLASS 150, 300 & 600


2" 150 RF 178 51 150 136 105 166 253"x2" 150 RF 203 51 76 190 136 105 166 29.53" 150 RF 203 76 190 154 119.5 210 414"x3" 150 RF 229 76 102 230 154 134 230 504" 150 RF 229 102 230 181 144 248 646x4" 150 RF 394 102 152 280 158 144 280 85

2" 300 RF 216 50.8 165 136 105 166 303"x2" 300 RF 282 50.8 76 210 159 105 210 403" 300 RF 282 76 210 152 130 210 53.54x3" 300 RF 305 76 102 255 152 130 255 634" 300 RF 305 102 255 181 144 255 856x4" 300 RF 403 102 152 320 181 144 320 110

2" 600 RF 292 50.8 165 136 105 166 383"x2" 600 RF 356 50.8 76 210 159 105 210 493" 600 RF 356 76 210 152 129 212 674x3" 600 RF 432 76 102 275 152 129 275 894" 600 RF 432 102 275 204 177 275 1456x4" 600 RF 559 102 152 356 204 177 356 190


www.pentair.com/valves

PENTAIR VALVES & CONTROLSCOMPLETE LIFECYCLE SERVICES

Pentair Valves & Controls is committed

to ensuring our customers’ facilities

remain safe, operational, and profitable.

Our customers require the very best

in flow control services throughout

the lifecycle of their assets. Our local

specialist service teams undertake

maintenance operations throughout the

world, providing a range of services from

diagnostics and preventive maintenance

to fully-managed plant shutdowns.

Knowledgeable professionals meet every

challenge confidently, competently and

completely. With Pentair services, we’re

there for our customers whenever they

need us.

A full service capability of testing and repair, for all valve types, from all sources

Valve repair service Safety valves (spring or pilot), control valves, isolation valves and actuators

Fully trained and experienced work force

Access to OEM technical data and support

ISO 9002 accreditation

Onshore, offshore, marine

Fully equipped mobile workshops, approved for hazardous areas

Co-ordination and supervision of shutdowns, start-ups, etc.

Full range of valve test equipment Suitable for flanged or screwed connections

Suitable for operation on gas, liquid or both

Manual or automatic clamping

Safety interlock systems

Customised systems available

Test pressures up to 10,000 psi (690 bar)

In-situ safety valve test device Set pressure verification without removing valve from the process line

Suitable for most spring operated safety

VALVE REPAIR SERVICES AND VALVE TESTING

PENTAIR VALVES & CONTROLS - GULF VALVE FZE, PO BOX 41721, HAMRIYAH FREE ZONE, SHARJAH, UAE

Physical Address: Plot no 1K-26, 1K-27, Hamriyah Free Zone,Sharjah, UAE. Telephone No: +971-6-5134600 / +971-6-5260212 Fax No: +971-6-5260878

Email: [email protected] Website: www.pentair.com/valves

Disclaimer: Pentair Valves and Controls reserves the right to change specifications and designs without prior notice.

VOLUME 2 | ISSUED JUNE 05, 2014 Ball Valves... · • 1 Safop Ball grinding machine • Vast...

Documents

Transcript of VOLUME 2 | ISSUED JUNE 05, 2014 Ball Valves... · • 1 Safop Ball grinding machine • Vast...