Volpato_Logomatik_Technical data sheets_en

TECHNOLOGY FOR THE PRODUCTIONOF PHOTOVOLTAIC PANELS

TECHNICAL DATA SHEETS

Made in Italy by: VOLPATO F.LLI SrlVia Marmolada 12 - 31040 Falzè di Trevignano (TV)

Tel. 0423 670720 - Fax 0423 670733 - [email protected] - PI 03054940261

PHOTOVOLTAIC MODULES ASSEMBLY LINE

STRINGER (JET600 - L)

Jet 600 is a fully automatic machine for cells stringing. It is the best solution for automated assembly lines that require high performance, repeatability and high quality at the same time.The presence of only one cells storage band allows to install the machine in a confined space and to work in pairs directly connected to a lay-up of ATO station series.Its new robust and compact design allows quick and easy installation for an immediate production start.

JET600 - L

TECHNICAL SPECIFICATIONSActual production of 600 cells/h - 5 s./cell, with a percentage of cells breakage below 0.3% Wel-ding System for 2/3 Bus-Bar with thickness of the cells less than 160 microns.Ribbon fold between the cells.Ribbon stretching for a perfect ribbon/cell alignment. Ribbon unwinding motorized system.Mechanical Centring.

OptionsCells integrity check Cells optical centring Power: 21 kWAir consumption: 380 l/min - 8 bar



LAYUP AND VISUAL INSPECTION

ATO300 is an automatic station that picks up the strings from the stringer and places them on the glass.All operations are carried out by an automated Cartesian axis that handles the strings with a vacuuming system.

ATO300

TECHNICAL SPECIFICATIONSATO300 is an automatic station and is a system designed to load the glass and bring it in the module assembly area.

Note 1: the glass must be manually loaded in the loading area.Note 2: before entering, the first sheet of EVA has to be put on the glass manually.The string centring is performed with Cognex optical system.It puts the strings on the glass according to an order established by the recipe.It unloads the "sandwich" consisting of glass, EVA sheet and strings, in the discharge zone.It is possible to unload the strings that are not good in the specific recovery area.



CONNECTIONS WELDING BETWEEN THE STRINGS (CT- 4C)

The operator manually welds the strings "heads" in order to create a series connection.The LogoMATIK CT - 4C station is a backlit table that can be connected directly to the ATO series lay-up stations.This station allows operators to make interconnections between the strings.Before the welding process, the operator can check the cor-rect alignment of the strings and the integrity of the cells.

TECHNICAL SPECIFICATIONSManual welder includedDigital Station Weller T=50°C-550°C Power Supply: 230V 50/60 Hz Power: 150W

Additional Info: Power: 4Kw Width: 1450 mm Length: 1295 mmHeight: 1080mm

CT - 4C



LAMINATOR (LMT300)

Logomatik LMT300 is an automatic laminator and is designed for different sizes of laminates and special applications such as glass - glass or flexible.All laminators allow to customize the EVA melting pro-cess, reaching a temperature of 180°C, with an error tolerance of + / - 2%. The panels laminated with our LMT series are in compliance with IEC 61215 - IEC 61646 IEC 61730.

TECHNICAL SPECIFICATIONSTipo de aquecimento: elétrico Type of heating: electric Delta heating/ cooling ≥ 13 K / min Heated surface: 2100 mm x3375 mm Number of heating zones: 18Temperature distribution during heating and steady state: <± 2 K; Temperature distribution during the steady state: <± 2 K;Overflow temperature ≤ 2 K;Useful distance between the heating plate surface and the upper chamber: = 40 mm; Dimensions: 3800x2600 h=1350 mmWeight: 9000 Kg Installed power 86KW Air pressure 8 bar Heating plate specificationMaterial: Aluminium thickness: 40mm; Vacuum pumps: ~ 300 m³/h Leybold

LMT300



ELECTROLUMINESCENCE (SM100-O)

SM100 - O is designed to be integrated in the modules pro-duction process, before lamination, after lamination or for framed modules at the end of the line. High resolution came-ras provide better image quality and allow the detection of defects with or without the presence of the operator.The electroluminescence test allows to check that the panel cells have no micro - cracks and inactive zones thus allowing to increase the quality of the final product.

TECHNICAL SPECIFICATIONSDimensions: 2200x1300 h1200 mmOperating Temperature: 10 ° C - 30 ° C Relative Humidity: 20% - 70% Power supply: 230V Frequency: 50-60Hz

Module size: 1050x2000 mmType of Cells: Mono-and polycrystalline 5 and 6 inch, 2 and 3 busbarResolution: 440μm per pixelImage acquisition time: 15sCycle time: 40s full load discharge

SM100-O



PANEL ELECTRICAL INSULATION TEST (TT - IEM)

After the framing phase and before the simulator test, an operator carries out the electrical insulation check on panels with test voltages up to 10 Kv.TT - IEM is a work station composed of a high precision table with a CMOS microprocessor.

TECHNICAL SPECIFICATIONSCompressed air: 7 barVoltage check: 1,000 - 2,500 - 5,000 - 10,000Insulation: 60 GOhm/1,000; 150 GOhm/2,500 V 300 GOhm/5,000 600 GOhm/10,000 V Accuracy: ± 3%Output power: maximum 1 W Standard: IEC 61215/61730

TT - IEM



SOLAR SIMULATOR (SL100)

LogoMATIK SL100 is a solar simulator that measures the IV characteristics of photovoltaic modules made of thin film or crystalline material.It is effective and reliable in production and quality control applications, such as laboratories or research centres.

SL100

TECHNICAL SPECIFICATIONSClass A solar simulator according to IEC 904 - 9Xenon tubular flash with AM 1.5 G filter± 2% irradiation uniformity with own optical devicesIrradiation and temperature corrections according to IEC 891Patented electronic load and data sampling systemMeasurement reliability exceeding IEC 904-1Various voltage and current scalesAdjustable radiation level 200 -1200 W/m2Data processing compatible with Windows

Test ability: up to 60 modules per hourLow management cost: the lamp is the only spare part neededAutomatic identification: barcode scan moduleFlexible integration: factory instrumentation with I / O PLC and DDE link interface option.Test Area: 1600 x 2200 mmMeasurements per hour: 60Lamp Distance / module: 5000 mm



AUTOMATIC FILM CUTTER (TFA100)

LogoMATIK TFA100 is a machine for film automatic cut which allows the film (or EVA backsheet) easy handling and precise cut. The machine automatically unwinds the film up to the length set.

TFA100

TECHNICAL SPECIFICATIONSUnwinding shaft: the EVA / backsheet roll is loaded by the opera tor on the cantilever unwinding shaft.Die-cutting: a die-cutting unit driven by a pneumatic cylinder creates custom die-cuts on EVA sheets / back sheets. The position of the die is set by the ope rator on the main control panel.Protection layer rewinding: as an option, the EVA protective layer is rewound onto the rewind shaft.Transverse cutting system: the material is cut at the right length by a tran sverse blade.



PREPARATION OF THE RIBBON (TPR100)

LogoMATIK TPR100 is an automatic machine for the ribbon preparation for the strings connection heads welding.The ribbon is cut at a precise set length and bent by 90°.

TPR100

TECHNICAL SPECIFICATIONSThe machine allows to "cut" or "cut and fold" the ribbon directly from the reel. The wide entrance door allows easy handling of the cut ribbons and easy maintenance.1 reel loading positionStretching SystemUser Interface: Touch PanelProduction dataOnly Cut: Ribbon maximum length: 1000 mmCut & Fold: Ribbon maximum length (x axis): 700 mm Ribbon maximum length (y axis): 200 millimetres

Performance:Only cut: 500 pieces / hCut & Fold: 300 pieces / h

Power Supply: 380 VAC 50/60 Hz threephasePower: 2 kWPressure: 7 bar

Made in Italy by: VOLPATO F.LLI Srl

Via Marmolada 12 - 31040 Falzè di Trevignano (TV)Tel. 0423 670720 - Fax 0423 670733 - [email protected] - PI 03054940261

STRINGS REPAIR (TCS100R)

LogoMATIK TCS100 is a manual welding station used to connect and repair the photovoltaic cells in strings long up to 12 cells (6 ").There are two different work areas, one on each side. It is possible to adjust the temperature of each plate from 30° C up to 180° C to reduce the thermal stress of the cells during the welding process.Maximum dimensions of the strings: 2000 millimetres

TCS100R

TECHNICAL SPECIFICATIONS Power: 6 KW Width: 2050 mm Length: 1100 mm Height: 1800 mm Weight: 120 Kg



TROLLEY

LogoMATIK PM100 is a module holding trolley - with a load capacity of 12 modules.

MODULE HOLDER (PM100)

LogoMATIK PV100 is a trolley that allows an easy handling of the glasses

GLASS HOLDER (PV100)

LogoMATIK PF100 is a film holding trolley which allows to have a supply of Tedlar and EVA close to the operators.

FILM HOLDER (PF100)



CELLS TEST (SL50) option

LogoMATIK SL50 is a solar simulator for testing cells, which is useful for quality control and development of new applica-tions.

SL50

TECHNICAL SPECIFICATIONSClass A solar simulator according to IEC 904-9Xenon flash with AM1.5G filter+ / - 2% uniformity of irradiationIrradiation and temperature corrections according to IEC 891Proprietary electronic load and sampling system dataMeasurement reliability exceeding IEC 904-1Adjustable irradiance level 200-1200 W/m2Analysis of the equivalent circuit with the IDCAM option



Volpato_Logomatik_Technical data sheets_en

Environment

Transcript of Volpato_Logomatik_Technical data sheets_en