Vol.10 SCR MCC

1083
SCR/MCC System

Transcript of Vol.10 SCR MCC

SCR/MCC System

Contents1. Safety Measures..................................................................................................................... 1 1.1. Definition...................................................................................................................... 1 1.2. Danger .......................................................................................................................... 1 1.3. Warning........................................................................................................................ 2 1.4. Caution......................................................................................................................... 3 1.5. Attention....................................................................................................................... 4 2. System Structure.................................................................................................................... 4 2.1. Part of Power Generation...................................................................................... 5 2.2. Part of SCR DC Drive................................................................................................ 6 2.3. Part of Automation and Field Bus............................................................................ 6 2.4. Part of Power Distribution and MCC ........................................................................6 2.5. Part of Lighting Power Distribution.......................................................................... 7 2.6. Others........................................................................................................................... 7 3. Control Object and Technical Parameters .......................................................................... 7 3.1. Parameters of Diesel Generating Set ......................................................................7 3.2. Parameters of DC Motor........................................................................................... 8 3.3. Power Transformer ..................................................................................................... 9 4. Application Standards and Service Conditions................................................................10 4.1. Application Standards.............................................................................................. 10 4.2. Use Conditions of Products.................................................................................... 10 5. Installation and Wiring......................................................................................................... 12 5.1. External Dimensions of Equipment ........................................................................12 5.2. Installation Position of Equipment.......................................................................... 13 6. System Description.............................................................................................................. 13 6.1. Power Generation Control Cabinet (+D-A1/-A2/-A3/-A4)...................................14 6.2. Drive Control Cabinet (+D-A10/-A11/-A12/-A13).................................................22 6.3. Switching Control Cabinet (+D-A18).....................................................................24 6.4. Dynamic Braking Cabinet (+D-A30)......................................................................24 6.5. Switch Cabinet (+D-A40)......................................................................................... 25 6.6. Top Drive Power Supply Cabinet (+D-A53) ..........................................................26 6.7. Comprehensive Control Cabinet (+D-A50)...........................................................26 6.8. Drillers Console (+D-T1)......................................................................................... 27 7. Operation............................................................................................................................... 28 7.1. Common Sense of Operational Safety ..................................................................28 7.2. Power Generation..................................................................................................... 29 7.3. SCR DC Drive........................................................................................................... 32

7.4. Power Supply Operation of Transformers............................................................33 7.5. Switch Cabinet.......................................................................................................... 33 7.6. Top Drive Power Supply Cabinet........................................................................... 34 7.7. Comprehensive Control Cabinet............................................................................ 34 7.8. Brake Cabinet........................................................................................................... 34 7.9. MCC Cabinet............................................................................................................. 34 8. Trouble-shooting................................................................................................................... 39 8.1. False Startup of Diesel Engine............................................................................... 39 8.2. Unstable Operation of Diesel Engine....................................................................40 8.3. Insufficient Power of Diesel Engine.......................................................................41 8.4. The Terminal Voltage of Generator could not reach 600V................................42 8.5. False Grid Connection of Generating Set.............................................................42 8.6. Operation Failure Alarm of Generating Set..........................................................43 8.7. Protective Tripping of Generator............................................................................ 44 8.8. Emergency Stop....................................................................................................... 46 8.9. Protective Shutdown of Diesel Engine..................................................................46 8.10. 8.11. 8.12. 8.13. 8.14. 10.

Control Source Failure......................................................................................... 47 False Startup of Diesel Engine........................................................................... 47 Initial Testing and Setting of Speed-adjusting System...................................52 Failures outside Cabinets.................................................................................... 53 Failures inside Cabinets...................................................................................... 54

9. Certificates............................................................................................................................. 55 Drawings........................................................................................................................ 73

1. Safety Measures1.1. Definition1.1.1 Qualified Personnel The Qualified Pers onnel occurring in this Operation Instructions and the brand mark of the electric c ontrol device indicate those persons familiar with the installation, operation, structure and related dangers of th e electric control dev ice. They must: have accepted related trainings and passed business assessment, and be able to conduct electrified and deenergized cleaning of the electric control device as well as the earthing and wiring of c irc uits and the device according to the existing safety rules; have accepted related training, and be able to use and maintain the electric control device correctly according to the existing saf ety rules; have accepted training in respect of emergency rescue. 1.1.2 Danger Failing to adopt proper preventive measures will possibly c ause mortality, and serious personal or equipment accidents. 1.1.3 Warning Failing to adopt proper preventive measures will possibly c ause mortality, and serious personal or equipment accidents. 1.1.4 Caution With triangle warning symbol, it indicates that failing to adopt proper preventive measures will possibly caus e light or moderate personal or equipment accidents. 1.1.5 Caution Without triangle warning symbol, it indicates that failing to adopt proper preventive measures will pos sibly cause equipment accidents. 1.1.6 Attention Attention means that, if failing to pay attention to c orresponding indications, undesired results or states will possibly occur.

1.2. DangerDanger The electric c ontrol device of the drilling rig has dangerous v oltage, and failing to adopt the following meas ures will possibly c ause

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serious personal casualties and equipment accidents. Only qualified personnel c ould deal with the installation, s tartup, operation, failure elimination or repair of the electric c ontrol device of drilling rig. The electric c ontrol dev ic e of the drilling rig must be installed according to all the related safety regulations and other national and local safety regulations, and its operation safety and reliability must be ensured through c orrect earthing, as well as correct selecti on of cable section and corresponding short-circ uit protection measures. In normal operation, all the control panels and cabinet doors must be closed. Before visual inspection and maintenance, it is a mus t to disconnect and lock the AC power source of the electric c ontrol device of the drilling rig. Even though the power source is disconnected, partial circuits will still have dangerous voltage possibly. In electrified measurement, take off jewelry and gemstone handic rafts from the wrists and fingers, and never touch the junction of elec tric appliances, so as to ensure the safety, reliability, and normal work of the testing equipment. When testing electrified devic es, testers shall stand on insulating plane to ensure preventing personal earthing. Observe related regulations and all the danger, warning, attention and mark regulations in earnest. Thes e are not all the measures that must be adopted for the safe operation of the electric control device of the drilling rig. I f you need other materials or c ould not deal with s ome problems due to incomplete materials in this Operation Instructions, please contac t Beijing Slition Control Technology Co., Ltd.

1.3. WarningThe electric c ontrol device of the drilling rig has dangerous v oltage, and failing to adopt the following meas ures will possibly c ause serious personal casualties and equipment accidents. In operation of the electric control device of the drilling rig, the electric component therein will pos sibly hav e dangerous v oltage. Failing to observe s afety rules will poss ibly c aus e serious personal injuries or property loss.

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Only qualified personnel could c ontact the electric control dev ic e after they are fully familiar with all the warning and safety cautions as well as maintenance steps in this Operation Instructions. The safe and continuous operation of this electric c ontrol devic e depends on correct trans port, installation, operation and maint enance level.

1.4. CautionCaution: Static Sens itiv e Dev ice The electric control device of the drilling rig includes static s ens itive components, and incorrect operation will easily damage them. However, if it is inev itable for you to operate electronic modules, please pay attention to the following description carefully: Dont touch electronic templates (PCBs) unless necessary operations. Before touching PCB, operators must discharge s tatic personally by simply touching a grounded conducting object, such as the shell of electric control cabinet. PCBs are never allowed to touch electrical insulation materials, such as plastic film, insulating des ktop and clothes made of artificial fiber. PCBs could only be plac ed or stored at conducting plane. In c as e of welding on PCBs, it is necessary to ensure that the head of electric iron has already been grounded. Before storage or transport, the electronic parts of PCBs shall be generally placed inside c onducting containers (such as plastic boxes metallic ally processed, or metal cans) If it is inevitable to use non-conductive containers, PCB must be packed with c onductive materials before they are stored in s uc h containers, and these materials include conductiv e foam rubber or common aluminum foil. For c onvenient reference, the sc hematic diagram of the protective measures necessary to adopt aiming at electric sens itive components is as shown in the following figure. Also, it is required to observe related regulations and all the danger, warning, attention and mark regulations in earnest. a= conductive floor b= anti-static work table c= anti-static shoes d= anti-static work c lothes e= anti-static c hain f= earthing of box

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1.5. Attention This Operation Instruments doesnt cover all the details or modifications of the electric control device of the drilling rig, or fully provide various related conditions possibly confronted with in installation, operation and maintenance. In c ase of requiring further materials or c onfronting with s p ec ial problems in utilization, please contact Beijing Slition Control Technology Co., Ltd. The Operation Instruments is only the desc ription on the electric c ontrol device of the drilling rig, and explanation on partial operation steps, but not the quality guarantee for the el ec tric control device by Beijing Slition Control Technology Co., Ltd.

2. System StructureThe skeleton diagram of the electric c ontrol system and MCC motor c ontrol system of ZJ50D drilling rig is as shown in Figure 2-1.

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Figure 2-1 Skeleton diagram of ZJ50D system The drive control system and MCC motor c ontrol sys tem of ZJ 50D drillin g rig (hereafter simplified as ZJ50D System) are composed of the sections including power generation, SCR DC drive, automation and field bus, power transformer and auxiliary equipment power distribution system (MCC), and domestic lighting power distribution, etc. The electromechanical control devices of ZJ50D System are ins talled inside SCR electric control room, and driller house (+T), etc.

2.1.

Part of Power Generationto control 4 dies el generating sets

ZJ50D System is equipped with 4 s ets of power generation c ontrol cabinets (+D-A1/-A2/-A3/-A4) (+F-G1/-G2/-G3/-G4) respectively, and sends out stable AC 3PH, 600V and 50Hz to control the automatic grid connection and disconnection of 4 diesel generating sets via the power generation control cabinet and top drive power supply cabinet (+D-A53). Emergency power source is c omposed of emergency dies el generati ng set (+F-G6) and emergency switch board (+D-A40). In emergency conditions , it could send out stable AC 3PH, 600V and 50Hz.

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2.2. Part of SCR DC Drive4 sets of DC drive c ontrol c abinets (+D-A10/-A11/-A12/-A13) rectify AC600V into adjustable DC0~750V, and drive 4 s ets of DC series motors (1MPA/1MPB, 2MPA/2MPB) for 1# and 2# mud pumps, 2 sets of DC series motors (DWA/DWB, including single-anddouble-machine operation methods) for winches, and 1 s et of DC s eries motor (RT) for turntable through 1 set of switching c ontrol cabinet (+D-A18). Operate the operating-condition designation switch S1 on the drillers console (+T-A1), designate some certain drive relations as per the drilling and trip s ituations , control the switching of DC contactor in t he s witc hing control cabinet through PLC, and ensure that each set of SCR cabinet could drive two kinds of well drilling facilities.

2.3. Part of Automation and Field BusThis part is composed of comprehensive control cabinet (+D-A50) , drillers console (+T-A1) and foot s witch (+T-A2), etc . ZJ50D system adopts PLC and relay control methods. Where, one set for field bus c ontrol is called as PLC. Here, through PROFIBUS-DP field bus, PLC is connected to the control units including the industrial c ontrol c omputer in PLC cabinet, the full-digital DC speed regulator (6RA70) in the drive c ontrol cabinet, the remote I/O station (ET200) on drillers station, etc. to form an automobile loc al area network (LAN). The other s et of c ontrol sys tem is c alled as BYPASS. PLC and BYPASS are mutually independently operating systems, an d thus ensure the reliable operation of the system. A set of PLC and a set of BYPASS c ontrol s ystem c ould switch when the main equipment (winch, turntable or mud pump) and its auxiliary mac hines are in non-operation state.

2.4. Part of Power Distribution and MCCAC400/50HZ grid of ZJ 50D system is formed by 1 s et of dry-ty pe power transformer (-D-T1) with a capac ity of 1250kVA (600V/400V). The inlet breaker and outlet breaker of this transformer are ins talled in top drive power s upply cabinet (+D-A53) and switch cabinet (+D-A40) respectiv ely, and the protective breaker of emergency generating set is also installed in switch cabinet (+D-A40). Where, the two breakers in the s witch cabinet,

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namely the outlet breaker of transformer and the loop breaker of emergency generator, are of mutually electrical interlocking. Through standard MCC cabinet (+MCC1~MCC5), adopt standard drawer cabinet to provide power s ource, control and protection for the standardized circ uit system at drilling site. Each c ontrol unit has the functions of reconditioning and locking. Through 1# soft start-up cabinet (+D-A75) and 2# soft start-up cabinet (+D-A76), provide soft start-up func tion for partial motors of over 37KW, and thus reduce the impact of the startup current of big-capaci ty motors on the grid. Generally, there are two work methods, namely soft startup and direct startup.

2.5. Part of Lighting Power DistributionThe lighting cabinet provides operation and control for lighting power distribution facilities in industrial area and living area. Industrial area includes the following contents: Driller house area (D-T1) Solid control area Pump control area Oil tank area Drilling site

Living area inc ludes the following contents: Lighting for barracks Electric ity for domestic utilization, etc.

2.6. OthersTop drive power supply cabinet (+ D-A53) provides AC 3PH, 600V, 50Hz for top drive electric control equipment. Dynamic control cabinet (+D-A30) executes Dy namic Brak ing on winc h DWA motor when it is in the state of power generation and operation.

3. Control Object and Technical Parameters3.1. Parameters of Diesel Generating SetAs for the drive control system of ZJ 50D drilling rig, one s et therein adopts four CAT3512B diesel generating sets to form the plant system called as CAT3512B mobile plant, and the other s et adopts one CATC15 dies el generating set to form the plant system called as emergency mobile plant.

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The detailed parameters of diesel generating s et are as shown in the following Table 3-1. Table 3-1 Items ZJ50D system Main generating set Model of diesel engine Power of diesel engine Rotating speed of diesel engine Capacity of generator Rated voltage of generator Rated current of generator Rated power of generator Power factor Exciting current of generator Exciting voltage of generator Emergency generating set Power of diesel engine Capacity of generator Rated voltage of generator Rated frequency of generator 4 sets CAT3512B 1200KW 1500r/min 1750kVA 600V AC 1684A 50Hz 0.7 3.7A DC 55.5V DC 1 s et 300kW 400kVA 400V AC 50Hz CAT3512B mobile plant

Please refer to the technical materials provided by manufacturers for the more detailed and more comprehensive technical data and description of CAT3512B and CATC15 dies el generating set and emergency dies el generating set.

3.2. Parameters of DC MotorThere are differences in the capacity of drive motors for the main equipment (indicating winc h, mud pump and turntable) of the dri ve control system of ZJ50D drilling rig. Please see Table 3-2 for detailed parameters. Table 3-2 Drive control system of ZJ50D drilling rig Winch Mud Pump Turntable

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Quantity of motors Rated power Rated current Rated voltage Model of motor Excitation method Rated rotating speed Cooling method Insulation grade

2 800 k W 1150A 750V DC

4 800 k W 1150A

1 800 k W 1150A

800kW: YZ08/YZ08A (winch and mud pump), YZ08B (turntable) 800HP: GE752AI Series excitation

970r/min

Forced air cooling Reinforc ed ins ulation

Please refer to the technical materials provided by manufacturers for the more detailed and more comprehens ive technical data and description of DC motors.

3.3. Power TransformerThe capacity, specifications and quantity of power transformers in the driv e c ontrol system of ZJ50D are as shown below. Table 3-3 Code of transformer Mode of transformer Rated capacity Voltage ratio Uk% Short-circuit DT1 SC9-1000 1250KVA 600/400V 4 6 6 6 6

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impedance (Uk%) Wiring method Structural form /Y Dry type

Please refer to the technical materials provided by manufacturers for the more detailed and more comprehens ive technical data and description of power transformers.

4. Application Standards and Service Conditions4.1. Application Standards1) 2) 3) 4) 5) 6) 7) 8) 9) GB/T3797-2005 Elec tric Control Equipment GB/T7251.8-2005 General Technology Requirements for Intelligent Low-voltage Switchgear and Control gear Assemblies GB/T10233-2005 Basic Testing Methods for Low-voltage Switchgear and Control gear Assemblies GB3836.1-2000 GB3836.5-2004 Electric Electric Equipment Equipment for for Explosive Explosive Gas Gas Atmosphere---Part 1: General Requirements Atmosphere---Part 5: Pressurized Enclosure P GB50058-92 Design Code of Electric Equipment for Environments with Explos ion and Fire Dangers SY/T 6283-97 Guideline of Health, Safety and Env ironment Management System for Oil and Gas Drilling The standards of API RP500 (Americ an Petroleum Institute) EN61800-3 EMC Standard for Resist ing Electromagnetic Interferenc e

4.2. Use Conditions of Products4.2.1 Us e conditions of electric control room (1) Be applicable to land and desert environments (outdoor ambient temperature -30~ 60). (2) Meet the requirements of drive properties and drilling tec hnologies of oil drilling rig. (3) Have the functions sand of corrosion protection, leak and protection, temperature fireproofing, resistance, shockproof,

preservation etc.

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(4) The room body is of full-steel structure, c onvenient for block erection, tardiness and transport. 4.2.2 Us e conditions of electric control cabinet (1) The protection level of elec tric c ontrol room s hall be IP21. (2) Temperature of work environment shall be 5~ 40(capacity shall be decreas ed for use if the temperature is over 40). (3) The relative humidity in the air shall be not over 50%RH (40) /95% RH (20). (4) There shall be no excessive dust, acid, s alt, c orrosive and explosive gases in the air. (5) The altitude shall be below 1000m (capacity shall be decreased for use if the altitude is over 1000m). The allowed vibration frequency in the place where the foundation is equipped shall be between 50 150HZ, and the maximum vibration acceleration shall not be ov er 50m/s2; And the installation inc lination s hall be not over 5.

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5. Installation and Wiring5.1. External Dimensions of Equipment

Figure 5-1 External dimensions of electric control device of ZJ50D system

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5.2. Installation Position of Equipment

Figure 5-2 Schematic diagram of installation position of electric control device of ZJ50D system

6. System DescriptionThe following describes the functions available to be realized by each set of electric control cabinet, the rectification of breakers, and parameter setting of control units, etc. respectively.

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Warning Incorrect terminal connection will possibly seriously or irrecoverably damage the parts in electric control cabinet. Attention Before the equipment leaves the factory, parameters have been set for parts requiring setting and parameter valuation in the electric control cabinet, and shall not be modified at random, or it will possibly induce unstable or false operation of system.

6.1. Power Generation Control Cabinet (+D-A1/-A2/-A3/-A4)As for the electric schematic diagram of power generation control cabinet, please see SLT0718-100Y-01~03. 6.1.1 Function Realization The power generation control cabinet is mainly composed of frame-type breaker (Q1) with 85kA high breaking capacity, WOODWARD 2301A rotating speed adjustor (A1), BASLER DECS-100 voltage controller (A2), digitalized synchronism unit (P3), S7-200 programmable controller (A3+A4) and storage battery (U1/U2), etc. Frame type breaker (Q1) exerts the functions of isolation and short circuit protection, and through which, it is available to separate the bus of generator and that of system, and to execute grid connection. Also, the breaker is equipped with closing coil (XF), shunt coil (MX), under-voltage tripping coil (MN) and electrical energy storage mechanism (MCH). In case of failures of the whole system or the generating set itself, when the generating set is disconnected from the bus of system, it is required to control and protect the circuits to make the shunt trip coil automatically trip, and make the breaker trip off, so as to protect the generating set and other equipment. When the breaker trips off, the electrical energy storage mechanism will make the breaker store energies automatically to make preparations for next closing. Control and protect circuits to make the under-voltage tripping coil trip off in case of power failure of generator (false power generation of generator or detection of circuit failures), make the breaker trip off in case of grid-connected operation of generating set, or ensure to keep the breaker from closing in case of non-operation of the generating set. 2301A rotating speed adjustor (A1) precisely controls the rotating speed of diesel engines and distributes the active load of generators through the dual closed-loop control system composed of active current closed-loop adjustment (interior ring) and diesel-engine rotating-speed closed-loop control (exterior ring), so as to ensure the constant frequency 60Hz output of generators and the even distribution of active power between generating sets in grid-connected operation.

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The excitation control of generators is realized with DECS-100 voltage controller (A2), and ensures the stable voltage 600V output of generators and the even distribution of reactive power between grid-connected generators through the dual closed-loop control system composed of the magnetic-field current closed-loop adjustment of exciters (interior ring) and the voltage closed-loop control of generators (exterior ring). Digitalized synchronism unit (P3) could realize the automatic quasi-synchronism grid connection and disconnection of generating sets, detect the failure states of over/under frequency, over/under voltage, and reverse power, etc., and protect the system through logic interlocking at the same time. S7-200 programmable controller (A3+A4) could collect data and harmonize each component in the power generation system, and thus realize the startup, power generation, grid connection, and protection, etc. of diesel generating sets. Storage battery is composed of battery charger (U1) and 40Ah maintenance-free cell (U2), and provides electronic-spray power source for diesel generating sets. 6.1.3 Parameter Setting Table of setting of frame type breaker Model Breaker Rated current (In) Rated voltage (Ue) Breaking capacity (Icu) Current of generator (Id) Set current (Ir) Long time delay tripping (Ir=InRANGE) Set time (tr) Operation time Set current (Isd) Short time delay tripping (Isd=IrRANGE) Set time (tsd) Operation time Set current (Ii) Instantaneous tripping (Ii=InRANGE) Operation time Range Setting Range Setting Range Range Setting Range MT20H2 2000A 480~690V 65kA 1684A 0.4-0.5-0.6-0.7-0.8-0.9-0.95-0.98-1 1800A

0.5-1-2-4-8-12-16-20-24s2250A 20s 1.5-2-2.5-3-4-5-6-8-10 5400A

Operation current (Ir1.25)

0.1-0.2-0.3-0.4s5400A 200ms 2-3-4-6-8-10-12-15 12000A 12000A 100ms

(I2t=off)

Operation current (Irx3)

Operation current (Inx6)

Potentiometer setting of 2301A speed-adjustor

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Potentiometer Tolerance adjustment Load gain Idle speed Actuator compensation Gain

Before startup Rotate to the minimum position widdershins Rotate to the middle Rotate to the maximum deasil Rotate to scale 2 Rotate to the middle Rotate to the minimum position widdershins Rotate to the maximum deasil Rotate to the minimum position widdershins

After startup Rotate the operation switch S1 from Stop to Idle Speed to start up the diesel engine and make it operate at idle speed. Here, the idle speed value is set by adjusting the idle speed potentiometer, and is usually about 300rpm. After about 0.5h idle-speed operation of the diesel engine, rotate the operation switch S1 from Idle Speed to Full Speed to make the rotating speed of the diesel engine rise to the rated operating speed. Here, the value could be set by adjusting rated speed potentiometer. In case idle car occurs due to unstable rotating speed of the diesel engine after startup, it is possible to make corresponding adjustments based on actual situations. Quick idle car: Reduce gain potentiometer slowly till the diesel engine is stable. Slow idle car: Increase reset potentiometer deasil till the diesel engine is stable. In case it is still unstable after adjustment of reset potentiometer, increase the reset slowly again.

Rated speed Startup oil limit Ramp generator

Reset

Rotate to the middle

Unstable rotating speed will possibly occur after grid-connected operation of diesel generating set, it is possible to make fine adjustment to the gain potentiometer and reset potentiometer.

Parameter setting of DECS-100 voltage adjustor System Configuration Sensing Voltage Type Limiter Mode OEL Type Generator Frequency Regulator Sensing Voltage Regulator Sensing Current Generator PT Ratio Generator CT Ratio Bus PT Ratio Three Phase OEL Summing Point 60 Hz 100 V 5A 6 400 6

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Setting Adjustments AVR Setpoint Fine Voltage Adjustment Band Setpoint Droop Setting FCR Setpoint VAR Setpoint PF Setpoint Generator Voltage Soft Start Time Voltage Matching Speed Startup Voltage Matching Disable Voltage Matching Mode Underfrequency Setting - Corner Frequency Underfrequency Setting - Slope Control Gains Stability Range AVR/FCR - Proportional Gain KP AVR/FCR - Integral Gain KI AVR/FCR - Derivative Gain KD AVR/FCR - Gain TD AVR - Loop Gain Kg FCR - Loop Gain Kg PF - Integral Gain KI VAR - Integral Gain KI VAR - Loop Gain Kg PF - Loop Gain Kg OEL - Integral Gain KI OEL - Loop Gain Kg UEL - Integral Gain KI UEL - Loop Gain Kg Protection Settings Generator Overvoltage Level Generator Overvoltage Shutdown Protection Generator Overvoltage Alarm Time Delay Generator Overvoltage Alarm Loss of Sensing Voltage Option Loss of Sensing Time Delay Loss of Sensing Hardware Shutdown 120% Enabled 1 sec Disabled Shutdown Regulator 5 sec Enabled 21 100 100 5 0 50 100 1 1 1 1 10 10 10 10 100 V 15% 5% 2A 0% 1 5 sec 1 sec 52JK or 52LM Revert 57 Hz 1 V/Hz

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Field Overvoltage Level Field Overvoltage Alarm Field Overvoltage Shutdown OEL Current Level OEL Alarm Time Delay Limiter OEL Shutdown UEL Var Level UEL Alarm Time Delay UEL Shutdown Parameter setting of synchronism unit Configuration Measurement Rated Frequency Generator Frequency Setpoint Generator Voltage Transformer Secondary Mains Voltage Transformer Secondary Generator Voltage Transformer Primary Mains Voltage Transformer Primary Rated Voltage Generator Voltage Setpoint Current Transformer Generator Connection Type Gen. Angle Adjustment Gen. Current Rated Power Generator Configuration of Controlling Automatic Idle Running Mode terminal 6 Frequency Controller Frequency Control Type Frequency Controller on F-control Isolated Operation on Setpoint Ramp F Threestep Controller Dead Band Time Pulse Gain F-PWM/analog Controller F Control Output

100 Vdc Disabled Enabled 10 A 3 sec Enabled 10% 10 sec Enabled

60.0Hz 60.0Hz 100V 100V 00.600kV 00.600kV 100V 100V 2000/5 1W2 000 0980kW OFF Release control analog ON OFF 05.0Hz/s 0.10Hz 080ms Kp=15.0 +/-3V

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F Control Level PWM PWM-Signal Logic Output Frequency Control Initial State Output Frequency Control Max. Output Frequency Control Min. Gain Reset Time Derivative-Action Time Voltage Controller Voltage Control Type Voltage Controller on V-control Isolated Operation on Setpoint Ramp V Threestep Controller Dead Band Time Pulse Gain V Analog Controller V Control Output Output Voltage Control Initial State Output Voltage Control Max. Output Voltage Control Min. Gain Reset Time Derivative-Action Time Power Factor Controller Power Factor Controller on Setpoint Setpoint Ramp Power Factor Threestep Controller Dead Band Gain Power Factor Analog Controller Gain Reset Time Derivative-Action Time Power Controller

10.0V positive 50% 100% 000% Kp=015 Tn=02.5s Tv=0.00s analog ON OFF 25V/s 01.0V 080ms Kp=15.0 +/-3V 100% 100% 000% Kp=015 Tn=02.5s Tv=0.00s OFF 1.00 0.01/s 02.5% Kp=15.0 Kp=015 Tn=02.5s Tv=0.00s

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Power Controller on P Max. P Min. Warm up Load Setpoint Warm up Load Time Download and Open GCB Setpoint 1 Setpoint 2 External Setpoint Power Analog Input 0/4 mA are Equal to 20 mA are Equal to Setpoint Ramp Power Threestep Controller Dead Band Gain Sensitivity Reduction Power Analog Controller Gain Reset Time Derivative-Action Time Generator Active Power Monitoring Power Monitoring Power Monitoring Treshold Power Monitoring Hysteresis Power Monitoring Delay Time Active Power Loadshare Active Power Load Share Factor Reactive Power Loadshare Reactive Power Load Share Factor Synchronizing Functions Synchronizing Functions +df Max. -df Min. dV Max.

ON 100% 00% 020% 015s ON 0300kW 0500kW OFF 0..20mA 0000kW 0500kW 050kW/s 02.5% Kp=15.0 2.0 Kp=015 Tn=02.5s Tv=0.00s ON 090% 020% 010s OFF 30% OFF 30% ON 0.49Hz 0.10Hz 10V

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Breaker Hold time Phase Matching on Slip synchronization Max Phase Window Generator Circuit Breaker Closing Time Phase matching Max Phase Window Dwell Time Gain df Start Sync. time control alarm Sync. Time Control Alarm on Delay Time GCB Dead Bus Operation GCB Dead Bus Operation Dead Bus Operation GCB df Max. Dead Bus Operation GCB dV Max. Rev./Min. Power Monitoring Rev./Min. Power Monitoring Rev./Min. Power Treshold Rev./Min. Power Delay Time Generator Overload Monitoring Gen. Overload Monitoring Gen. Overload Treshold Gen. Overload Delay Time Generator Frequency Monitoring Generator Frequency Monitoring Overfrequency f> Treshold Overfrequency Delay Time Underfequency f< Treshold Underfrequency Delay Time Generator Voltage Monitoring Generator Voltage Monitoring Overvoltage U> Treshold Overvoltage Delay Time Undervoltage U< Treshold Undervoltage Delay Time

0.20s ON 07_ 080ms 07_ 02.0s 03 0.20Hz ON 120s ON 1.00Hz 10V ON -7% 01.0s ON 120% 20s ON f>65.00Hz 3.00s f115V 3.00s U comparison value (setpoint), which can be set via the parameter number Actual value < comparison value Significance is not specified

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1 0

10

1

0 11-15

f/n fallen below Converter-specific

Table 5.6: Assignment of status word bits 8 to 15

Specification USS protocol E20125-D0001-S302-A1-7600

C - 31

C: Defining the net data

5.2.2.

Setpoints / actual values

Controlstatus word

Main setpoint main actual value

Bit No.:

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

0

Fig. 5.3:

Structure of the main setpoint and main actual value

Transfer of normalized setpoints and actual values. The normalization is dependent on the significance of the value and the particular converter type.

Control status word

Main setpointmain actual value

Bit No.:

15

8

7

0

Fig. 5.4:

Assignment of additional setpoints and actual values as well as, if necessary, additional control- and status words.

5.2.3.

Broadcast mechanism

For SIMOVERT Master Drives, a mechanism has been defined for transferring process data, which allows the master to simultaneously transfer control word (s) and setpoints for all drives connected at the bus, in a telegram. Using masking, it is possible to define which setpoints and which control word bits should actually be influenced by the broadcast telegram. The masking is always sent in the particular broadcast telegram. In this case, a fixed length of 4 words is always used in the PKW area. This means, that "standard" PKW processing is not possible for the broadcast telegram. A detailed description of the broadcast mechanism is included in the Appendix.

C - 32

Specification USS protocol E20125-D0001-S302-A1-7600

C: Defining the net data

6.

Data transfer format for the net data

For net data, which consist of more than one byte, for data transfer via the bus, the most significant part is first transferred. This definition is identical with that for the transfer of net data via PROFIBUS. The following are valid:

Transfer of word formats: The high byte is always transferred before the low byte This is valid for all 16-bit data types: e. g. V2, unsigned 16, integer 16, etc. (refer to /1/)

Transfer of double-word formats: A high word is always transferred before a low word. When transferring high and low words, the following data transfer regulations apply for word formats. This is valid for all 32-bit data types: e. g. unsigned 32, integer 32, floating point, etc. (refer to /1/)

Transfer of byte formats: In this case, there is no particular sequence. Data is transferred in the same sequence that it is stored in the converter "internal memory". This is valid for data, type: Byte string (= octet string, according to /1/)

Transfer of texts: Texts are comprised of individual characters. Each character has a byte format. There is no particular sequence for transferring the individual characters. The characters are transferred in the sequence in which they are stored in the converter "internal memory". The data type for text characters is the visible string, refer to /1/. The data transfer syntax is explained in the following example using the parameter description. According to PROFIBUS profile /1/, a parameter description belongs to each converter parameter. The parameter description itself consists of several elements, e. g. the ID, normalization etc.. Depending on the converter degree of expansion, the parameter description is either completely or only partially present. Structure, scope and significance of the parameter description are explained in detail in /1/.

Specification USS protocol E20125-D0001-S302-A1-7600

C - 33

C: Defining the net data

The complete parameter description of a parameter is illustrated in Fig. 6.1, as this is stored in the converter "internal memory". The example selected here shows how data is stored for SIMOVERT master drives. Data is stored in the converter conforming to the "intel" format, which means, that for example, a word, data type "unsigned 16" that the least significant byte is stored in the least significant address.

Data type High byte V2 Unsigned 16 ID Number of array elements Fraction 2 -8 -2 Floating Point Exponent Byte-String 2 -15 Fraction 2 -16 -2 Normalization Fraction 2 --12 -23 Low byte

Element No.

1 2

3 -7 4

Parameter attribut Conversion index Parameter index Access group Password Access rights Access rights 1. Text characters Text 16. Text characters 15. Text characters Low er lim it Upper limit ID extension 1)

Byte-String 4 Access rights 2. Text characters Visible-String

5

6

As for parameter value As for parameter value V2

7 8 10

1) 1st text character from the left in a displayFig. 6.1: Complete parameter description structure in the "internal memory" for SIMOVERT master drives

The individual elements of the parameter description are highlighted in Fig. 6.1. The appropriate data type of the particular element is shown on the left hand side. The element number in the parameter description is shown on the right hand side. The parameter description transfer via the bus is illustrated in Fig. 6.2. The parameter description can be read with the task "request PBE", refer to Table 4.1 in Section 4.2.1.1 from the master. In order to read the complete parameter description, the low byte must be set to 255 in IND; refer to Section 4.2.2. In order to be able to read only one element of the parameter description, the element number must be set in the low byte of IND. The "ID" element is number 1, the element "number of array element" is reserved for number 2, ..., number 9, the element "ID extension" is number 10 (also refer to Section 8, example 4). The slave transfers the parameter description in the PKW area of the net data telegram. If the PKW area length (in words) is defined to be less than (refer to Section 3) the length of the element to be transferred, the task is responded to by the slave with the negative response ID "task cannot be executed" (Table 4.2). Only the parameter description is shown in Fig. 6.2; the other net data components are not illustrated.

C - 34

Specification USS protocol E20125-D0001-S302-A1-7600

C: Defining the net data

The data transfer sequence is shown in Fig. 6.2 from top to bottom. This means, that at first, the high byte of the ID is transferred, followed by the low byte etc.

High byte ID Low byte High byte Low byte Expon. Frac. -2 Normalization Frac. -2 Frac. -2 -7 -15 -23

Number of array elements

Parameter index Quantity attribute Conversion index Password Access group Access rights Access rights Access rights 1. Text character 2. Text character

Name

16. Text character High byte Low byte High byte Upper limit value Low byte High byte Low byte

Lower limit value

ID extension

Fig. 6.2:

Transfer sequence of the parameter description via the bus

Specification USS protocol E20125-D0001-S302-A1-7600

C - 35

C: Defining the net data

7.

Configuring the protocol on the bus system

As already explained in the introduction, it is possible to configure communications between master and slaves with a fixed or variable telegram length.

Fixed telegram length When configuring communications with the USS protocol for a fixed telegram length this means: The following is valid for communications between the master and a slave: The task- and response telegrams have the same length, i. e. the same length regarding the PKWand PZD areas. This length must be set before the bus system is first commissioned, and may not be changed during operation. A fixed telegram length means that the net data block has a fixed size. The net data block size is set using two parameters, refer to Section 3.1. The size of the PKW area (in words) is set via parameter "PKW_ANZ", if PKW_ANZ is set to 3, the PKW area in the net data block always takes-up 3 words. The size of the PZD area (words) is appropriately set via parameter PZD_ANZ. For example, if PZD_ANZ = 2, then the PZD area takes-up 2 words in the net data block. If the master issues a task which should have a response as result, which would extend beyond the selected size of the PKW area, this task must be responded to with the response ID "task cannot be executed". Example:For PKW_ANZ = 3, the task "request PWE (double word)" cannot be executed. In this case, PKW_ANZ must be set to 4. Before setting the size of the net data block, it must be defined, which tasks are to be issued by the master. Based on this, the PKW area size must be defined. This means, that if double-word processing is used, then before first commissioning, the PKW area must be set to 4 words, even if mostly single-word processing is used.

C - 36

Specification USS protocol E20125-D0001-S302-A1-7600

C: Defining the net data

Variable telegram length Data transfer between master and slave with variable telegram length means: Variable telegram length from the master to the slave (task telegram) and Variable telegram length from the slave to the master (response telegram).

The following conditions apply: Variable telegram length = variable PKW-area length (PKW-ANZ = 127) The PZD area (process data) must always be the same size for the task- and response telegram. This means, that the slave expects and transmits, independently of the actual parameterization of the PKW area, the number of process data, defined in parameter PZD_ANZ. For parameterization with variable telegram length in the slave, the "length byte" LGE in the telegram frame must always be evaluated. With this information, and with the fixed parameterization of the process data (parameter PZD_ANZ), the length of the received, variable task telegram can be clearly defined. An appropriate program on the master side must also be conceived, so that the variable response telegram from the slave can be identified and evaluated error-free. Due to the selected tasks, as well as information regarding the settings of the parameters of the individual slaves, the master knows whether the addressed slave responds with a variable telegram. From the configuring, it is possible, that slaves, which are parameterized with fixed - and slaves with variable telegram length, can communicate with a master via the same bus. However, this can result in increased software costs in the master. PKW-area structure For a variable telegram length, only the data which are actually necessary for the particular task or response, are transferred. Example: Master: Task, request text element y PKW area: PKE, IND, PWE 1 (minimum 3 words) Slave: Transfer response, text element y (16 characters) PKW area: PKE, IND, PWE 1, PWE 2... PWE 8 Monitoring the telegram failures It is difficult to set an optimum telegram failure time in the slave when configuring variable telegram length. This is even more critical, the more varied the possible task versions from the master to the slaves. Under worst case conditions (low baud rate, high number of nodes, long variable telegrams), the telegram failure time must be inactivated in the slaves.

Specification USS protocol E20125-D0001-S302-A1-7600

C - 37

C: Defining the net data

8.8.1.

ExamplesFixed telegram length

Example 1: Transferring two words of process data (control word / status word, setpoint / actual value) Parameterization PKW_ANZ = 0 PZD_ANZ = 2 Task for PKW interface not possible Only PZD area with control word / status word and a setpoint / actual value in the telegram Task telegram:Net data PZD1 STX LGE ADR Control word PZD2 Main setpoint BCC

Telegram frame

Response telegram:STX LGE ADR Status word Main actual value BCC

Fig. 8.1:

Telegram structure to example 1

Example 2: Transferring from a parameter (word format) and 2 words of process data Parameterization PKW_ANZ = 3 PZD_ANZ = 2 Task: Read value from parameter No. 52 (decimal); value = 4000 word format as hexadecimal value) Continuous transfer of the control / and status word and main setpoint / actual value. Task telegram:PKE

AK STX LGE ADR 1

PNU 52

IND PWE 0 x

PZD1 Control word

PZD2 Main setpoint BCC

x ^ unassigned, not relevant! Response telegram:PKE

AK STX LGE ADR 1

PNU 52

IND PWE 0 4000H

PZD1 Status word

PZD2 Actual value BCC

Fig. 8.2: Telegram structure to example 2

C - 38

Specification USS protocol E20125-D0001-S302-A1-7600

C: Defining the net data

Example 3: Erroneous parameter read task As for example 2, however Task: Read complete parameter description to parameter P 52 Task telegram:PKE

AK STX LGE ADR

PNU

IND

PWE x

PZD1 Control word

PZD2 Setpoint BCC

4

52

0

255

Response telegram:PKE

AK STX LGE ADR 7

PNU

IND

PWE

PZD1

PZD2 Actual value BCC

52

0

255

Status 101 word

Error code E. g. converter -dependent error number: Not possible with fixed telegram length Note: This error number must be, for example, implemented in the converter; is not a standard error code) Response ID: Task cannot be executed.

Fig. 8.3:

Telegram structure to example 3

Example 4: Reading an element from the parameter description As for example 2, however Task: Read "lower limit value" element (element No. 7) from the parameter description to parameter 52. Lower limit value = 5FFFH. Task telegram:PKE

AK STX LGE ADR 4

PNU 52

IND PWE 0 7 x

PZD1 Control word

PZD2 Main setpoint BCC

x ^ unassigned, not relevant! Response telegram:PKE

AK STX LGE ADR 4

PNU 52

IND PWE 0 7 5FFFH

PZD1 Status word

PZD2 Actual value BCC

Fig. 8.4:

Telegram structure to example 4

Specification USS protocol E20125-D0001-S302-A1-7600

C - 39

C: Defining the net data

Example 5: Writing a double word parameter into a parameter field Fixed telegram length: PKW_ANZ = 4 PZD_ANZ = 0 Task: Writing a value (double word) = 4000 0000 (hex) to parameter No. 4 at the 2nd position of the uni-dimensional field, stored under PNU = 4 (= array). No PZD data in the telegram Task telegram:PKE

AK STX LGE ADR 8

PNU 4

IND PWE1 PWE2 2 4000H 0000H BCC

Response telegram:PKE

AK STX LGE ADR 5

PNU 4

IND PWE1 PWE2 2 4000H 0000H BCC

Fig. 8.5:

Telegram structure to example 5

Example 6: Parameter in a single word format for 4 words PKW As for example 5, however Task: Writing a value (word format) = 7000 (hex) to parameter No. 18. Task telegram:PKE

AK STX LGE ADR 2

PNU 18

IND PWE1 PWE2 0 0 7000H BCC

Response telegram:PKE

AK STX LGE ADR 1

PNU 18

IND PWE1 PWE2 0 0 7000H BCC

Fig. 8.6:

Telegram structure to example 6

C - 40

Specification USS protocol E20125-D0001-S302-A1-7600

C: Defining the net data

8.2.

Variable telegram length

Examples for SIMOVERT Master Drives

Example 7: Read a text from a text array which belongs to parameter 7.

P 7 is "unsigned 16" data type (^ 02) and has a value range from 1 to 10. P 7 has a text field, where every parameter value is assigned a "16 character" text element. Text field index = parameter value +1 (syntax according to /1/). Parameterization Slave:PKW_ANZ = 127 PZD_ANZ = 0 Task Read text element to parameter value 2 of P7 3rd text element: 300 BAUD (According to /1/, always 16 characters) Task telegram:PKE

AK STX LGE ADR 15

PNU 7

IND 0

PWE x BCC

3

Response telegram:PKE

AK STX LGE ADR 15

PNU 7

IND 0 3

PWE1 3 0

PWE2 0

PWE3 B A

PWE4 U D

PWE5

BCC

Fig. 8.7:

Telegram structure to example 7

Specification USS protocol E20125-D0001-S302-A1-7600

C - 41

C: Defining the net data

Example 8:

Writing and reading text elements, indexed parameters (array)

The example parameter P 9 is an "array unsigned 16" data type (field with 02 types) with indices 1, 2 and 3. Each index has a value range between 1 and 20. The significance of the particular value range is the same for all indices. 2 text fields exist for this parameter: 1. Text field Index 1 2 3 Text element to the index BAUDRATE FOR SS1 BAUDRATE FOR SS2 BAUDRATE FOR SS3 "first text field "second text field contains the significance of the indices contains the significance of the parameter values

The indices, which must be specified in the task telegram, are determined differently for the two fields: "first text fieldindex of the text filed = index of the parameter array "second text field index of the test field = parameter value + 1 2. Text field Index 2 3 4 .. 21Fig. 8.8 Text fields for indexed parameters

Value 1 2 3 .. 20

Text element to param. value 300 BAUD 600 BAUD 1200 BAUD .. 1.5 MBAUD

Parameterization Slave: PKW_ANZ = 127 PZD_ANZ = 0 ID, parameter number and index are the same in the task- and response telegram A K 15 15 15 15 PNU IND HB IND LB Task telegram PWE1 to PWE8 BAUDRATE FR SS2 1200 BAUD Response telegram PWE 1 to PWE 8

Possible tasks:

Read text element for index 2 Write text element for index 2 Read text element for parameter value 3 Write text element for parameter value 3

9 9 9 9

0 1 2 3

2 2 4 4

BAUDRATE FOR SS2 (= task telegram) 1200 BAUD (= task telegram)

Task- and response telegram:PKE

AK STX LGE ADR 15

PNU 9

IND HB LB

PWE1 x x

PWE2 x x

PWE3 x x x x

PWE4 x x x x

PWE5 x x x x BCC

Fig. 8.9:

Telegram structure to example 8

C - 42

Specification USS protocol E20125-D0001-S302-A1-7600

Appendix

APPENDIX

Overview: Telegram structure for the USS-protokoll

Telegramm headerSTX

Described in Section LGE ADR Slave address 0 - 31 T elegram length (w ithout S T X and LG E , but w ith A D R and B C C ) S tart of T ext (02 H ex) A-4.3 A-4.2 A-4.1

Net data Parameter ID 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 P N U = P aram eter-N r. Parameter change report - toggle bit (for parameterchange" A K = T ask and response ID (e.g. "Change/request parameter value-, description-, text High PKE Parameter value 1 High Low Parameter value 2 High Low PW E 1 e.g. high w ord of a double w ord parameter) PW E 2 e.g. low w ord of a double-w ord parameter) C-4.2.3 Low IN D = IN D EX for param eter field C-4.2.1.3 C-4.2.1.2 C-4.2.1.1 PK E = Param eter ID C-4.2.1

C-4.2.2

Paramete value n High Low Control/status word High Low Main setp./act. valuet High Low PZD

PWEn

PZD 1 (control commands, status bits) PZD 2 (e.g. speed- frequency setpoint/ actual value) PZDn Supplementary setpoint/actual values supplementary control/status words

C-5.2.1 C-5.2.2

High Telegram footer BCC

Low

B lock C heck C haracter (EXORs all bytes

A-4.4

Specification, USS protocol E20125-D0001-S302-A1-7600

Appendix - 1

Appendix

The Optional Broadcast Mechanism of the USS-Protocol

The Broadcast Mechanism is not obligatory for the USS slave interface. But if a Broadcast Mechanism is implemented for a slave communication interface, it must be realized according to this specification. Whenever the term "Broadcast Telegram" is used in this document, it describes a telegram that has to be accepted by all drives connected via a Bus configuration; all drives fetch exactly the same identical net data from this telegram. A Broadcast Telegram has the same telegram length as a normal individual telegram. (A different type of Broadcast Telegram is defined in the PROFIBUS standard: A PROFIBUS Broadcast Telegram is a "multiple length" telegram whereby the individual information blocks required for all drives connected to the bus are contained in one extra long "group-telegram".) It is a typical application of a Broadcast Telegram to enable the ramp generators of all drives at the same point of time by means of only one telegram in order to let all drives ramp up simultaneously.

Selective Reaction to a Broadcast Telegram According to the experience with other protocols, a Broadcast Telegram from an external communication partner only makes sense if a 'selective reaction' to a Broadcast Telegram is made possible. This means that the drives must be told in the net data what REF VALUES and what Command Bits should be influenced by the Broadcast Telegram and what PROCESS DATA (PZD) should not be affected (the latter mentioned data must be dropped and instead the signals transmitted in the last "Non-Broadcast Telegram" remain effective).

The following construction is specified for this purpose: A Broadcast Telegram is marked by a "1" in bit 5 of the Address-Byte in the telegram header. In case of a Broadcast Telegram the PARAMETER DATA area (PKW) is "misused" for transmitting the information of how to react to the Broadcast Telegram instead of transmitting the normal PARAMETER DATA. If the master station issues a Broadcast Telegram it is not allowed to enter a parameter into the PARAMETER DATA area - as it does with normal telegrams - but instead it has to enter a 4 Words "BROADCAST ENABLE ARRAY" into this space (refer to Fig. 2.5.1.6). This does not cause any problems because reading and writing parameters via a Broadcast Telegram is nonsense since: Broadcast Telegrams, as a general principle, are never answered by the drives.

The BROADCAST ENABLE ARRAY contains Enable-Bits for each of the PROCESS DATA WORDS 1 to 15 and for each of the max. possible 48 Command Bits in the Broadcast Telegram. If a PROCESS data block originates from a Broadcast Telegram, then a Command Bit or a REF VALUE is only accepted by the drive if the related Enable Bits are set to 1. If for a Command Bit or a REF VALUE the related bits in the BROADCAST ENABLE ARRAY are reset, the Command Bit or REF VALUE remains in the old state which has been set by the last Non-Broadcast-Telegram. The rules for processing the PROCESS DATA WORDS of a Broadcast Telegram according to the Bits in the BROADCAST ENABLE ARRAY are described below.

Appendix - 2

Specification, USS protocol E20125-D0001-S302-A1-7600

Appendix

Rules for processing the PROCESS DATA WORDS of a Broadcast Telegram The 16 PROCESS DATA WORDS 1 to 16 can be classified into the following 3 groups: - PROCESS DATA WORDS 2, 3 and 6 to 15: These PROCESS DATA WORDS can contain REF VALUES only ; they cannot act as COMMAND WORDS. A PROCESS DATA WORD of this group is only picked up by the LOWER SIDE BOARD from a Broadcast Telegram if the corresponding enable bit in Word a of the BROADCAST ENABLE ARRAY is set to "1". - PROCESS DATA WORDS 1, 4 and 5: These PROCESS DATA WORDS can act as COMMAND WORDS: WORD 1 is always a COMMAND WORD, according to the PROFIBUS-Profile (Lit. [2]). Words 4 and 5 may either be COMMAND WORDS or REF VALUES, e.g. depending on the software type of the TECH BOARD. For each of the 48 bits of these PROCESS DATA WORDS there is a corresponding bit in the words b, c and d of the BROADCAST ENABLE ARRAY. A PROCESS DATA Bit in the PROCESS DATA WORDS 1, 4 and 5 is only taken over from a Broadcast Telegram if I) the whole PROCESS DATA WORD is enabled via a "1" Information in the corresponding bit in Word a and additionally II) the PROCESS DATA Bit itself is enabled by the corresponding bit of word b, c or d respectively. As a general rule it is prescribed that in case of a Broadcast Telegram the BROADCAST ENABLE WORDS b, c and d must always be processed by the master station and the slave station irrespective of the fact whether the corresponding PROCESS DATA WORDS 1 4 and 5 are REF VALUES or COMMAND WORDS. This rule makes the implementation of a general-purpose PROCESS DATA receive function block easier (e.g. for a SIMADYN D fashioned TECH BOARD). As a consequence of this e.g. all bits in Bit mask d have to be set by the host system even if PROCESS DATA WORD 5 is a REF VALUE and is to be affected by the Broadcast Telegram. - PROCESS DATA WORD 16 The 16th PROCESS DATA WORD is not supported by the Broadcast mechanism; this means: Word 16 is not Broadcast-capable and never taken over from a Broadcast Telegram. The master station can modify this word via a Non-Broadcast Telegram only. The rules for processing the PROCESS DATA WORDS of a Broadcast Telegram are summarized in the following table:

PROCESS DATA WORD WORD 1 WORD 2 WORD 3 WORD 4 WORD 5 WORDS 6 to 15 WORD 16

BROADCAST ENABLE bits which must be taken into account Bit mask a (Bit 1) and Bit mask b Bit mask a (Bit 2) Bit mask a (Bit 3) Bit mask a (Bit 4) and Bit mask c Bit mask a (Bit 5) and Bit mask d Bit mask a (Bits 6 to 15) not taken over from a Broadcast Telegram (not Broadcast-capable)

Specification, USS protocol E20125-D0001-S302-A1-7600

Appendix - 3

Appendix

Example 1 of a Broadcast Telegram: The host system wants to give the same Main Reference Value 'REF1.' to all drives connected to the bus via a Broadcast Telegram. All other PROCESS DATA of the telegram should be ignored by the drives. In this case the host system has to transmit the following information in the BROADCAST ENABLE ARRAY:

Word a

= 0000 0000 0000 0101 (Broadcast Flag set and PROCESS DATA WORD 2 enabled)

Words b to d = 0000 0000 0000 0000

Example 2 of a Broadcast Telegram: The host system wants to start the ramp generators of all drives connected to the bus simultaneously via one Broadcast Telegram. All other PROCESS DATA must not be processed by the drives. According to the PROFIBUS Profile (Lit [2]) the ramp generator can be enabled by setting bit 5 of COMMAND WORD 1 to a "1" value. In this case the host system has to transmit the following information in the BROADCAST ENABLE ARRAY:

Word a

= 0000 0000 0000 0011 (Broadcast Flag set and PROCESS DATA WORD 1 (= COMMAND WORD 1) enabled) = 0000 0000 0010 0000 (Command Bit 5 enabled)

Word b

Words c to d = 0000 0000 0000 0000Remarks on the Broadcast Telegram: - Broadcast Telegrams are only possible with telegram types containing a PARAMETER DATA area (e.g. PROFIBUS Adjustable-Speed Drives Profile , PPO types 1, 2 or 5) - For a double-word REF VALUE (32 bit information) the Enable Bits of both: High Word and LOW Word have commonly to be set or reset by the master station.

Appendix - 4

Specification, USS protocol E20125-D0001-S302-A1-7600

Appendix

Specification, USS protocol E20125-D0001-S302-A1-7600

Appendix - 5

Drives and Standard Products Group Motors and Drive Systems Division Postfach 3269, D-91050 Erlangen Germany

Siemens Aktiengesellschaft

We reserve the right to make changes

Order No. E20125-D0001-S302-A1-7600 Printed in the Fed. Rep. of Germany

sSIMOREG DC Master6RA70 SeriesMicroprocessor-Based Converters from 6kW to 2500kW for Variable-Speed DC Drives

Operating Instructions

Edition 10

Order-No.: 6RX1700-0AD76

General

01.04

These Operating Instructions are available in the following languages: Language Order No. German 6RX1700-0AD00 French 6RX1700-0AD77 Spanish 6RX1700-0AD78 Italian 6RX1700-0AD72

Converter software version:As these Operating Instructions went to print, SIMOREG DC Master converters were being delivered from the factory with software version 2.1 installed. These Operating Instructions also apply to other software versions. Earlier software versions: Some parameters described in this document might not be stored in the software (i.e. the corresponding functionality is not available on the converter) or some parameters will have a restricted setting range. If this is the case, however, appropriate reference to this status will be made in the Parameter List. Later software versions: Additional parameters might be available on the SIMOREG DC Master (i.e. extra functions might be available which are not described in these Operating Instructions) or some parameters might have an extended setting range. In this case, leave the relevant parameters at their factory setting, or do not set any parameter values which are not described in these Instructions !

The software version of the SIMOREG DC Master can be read in parameters r060 and r065. The latest software version is available at the following Internet site: http://www4.ad.siemens.de/view/cs/en/8479576

The reproduction, transmission or use of this document or contents is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights created by patent grant or registration of a utility model or design, are reserved. We have checked that the contents of this publication agree with the hardware and software described herein. Nonetheless, differences might exist and therefore we cannot guarantee that they are completely identical. The information given in this publication is reviewed at regular intervals and any corrections that might be necessary are made in the subsequent printings. Suggestions for improvement are welcome at all times.

SIMOREG is a registered trademark of Siemens

Siemens AG 1998 - 2004 All rights reserved

01.04

Contents

01 22.1 2.2 2.3 2.4

ContentsPage

Safety information Type spectrumConverter order number code Rating plate Packaging label Ordering information for options using codes 2-4 2-5 2-5 2-6

33.1 3.2 3.2.1 3.2.2 3.3 3.4 3.4.1 3.4.1.1 3.4.1.2 3.4.2 3.4.3 3.4.4 3.4.5 3.4.6 3.4.7 3.4.8 3.4.9 3.4.10 3.4.11 3.4.12 3.4.13 3.4.14 3.4.15 3.4.16 3.4.17 3.4.18 3.4.19

DescriptionApplications Design Special features of devices with 460V rated connection voltage Installation of SIMOREG devices in cabinets in accordance with UL508C standards Mode of operation Technical data Load types Load cycles for 1Q applications Load cycles for 4Q applications Converters 3AC 400V, 30A to 125A, 1Q Converters 3AC 400V, 210A to 600A, 1Q Converters 3AC 400V, 850A to 2000A, 1Q Converters 3AC 460V, 30A to 125A, 1Q Converters 3AC 460V, 210A to 600A, 1Q Converters 3AC 460V, 850A to 1200A, 1Q Converters 3AC 575V, 60A to 600A, 1Q Converters 3AC 575V, 800A to 2200A, 1Q Converters 3AC 690V, 720A to 2000A, 1Q Converters 3AC 830V, 900A to 1900A, 1Q Converters 3AC 400V, 15A to 125A, 4Q Converters 3AC 400V, 210A to 600A, 4Q Converters 3AC 400V, 850A to 2000A, 4Q Converters 3AC 460V, 30A to 125A, 4Q Converters 3AC 460V, 210A to 600A, 4Q Converters 3AC 460V, 850A to 1200A, 4Q Converters 3AC 575V, 60A to 600A, 4Q Converters 3AC 575V, 850A to 2200A, 4Q 3-1 3-1 3-2 3-2 3-2 3-3 3-3 3-4 3-5 3-7 3-8 3-9 3-10 3-11 3-12 3-13 3-14 3-15 3-16 3-17 3-18 3-19 3-20 3-21 3-22 3-23 3-24

Siemens AG 6RX1700-0AD76 SIMOREG DC Master Operating Instructions

0-1

Contents

01.04 Page

3.4.20 3.4.21 3.4.22 3.4.23 3.4.24 3.4.25 3.5 3.6 3.7

Converters 3AC 690V, 760A to 2000A, 4Q Converters 3AC 830V, 950A to 1900A, 4Q Converters 3AC 400V, 3000A, 1Q / 4Q Converters 3AC 575V, 2800A, 1Q / 4Q Converters 3AC 690V, 2600A, 1Q / 4Q Converters 3AC 950V, 2200A, 1Q / 4Q Applicable standards Certification Abbreviations

3-25 3-26 3-27 3-28 3-29 3-30 3-32 3-33 3-33

44.1

Shipment, unpackingRemove the transportation protection for devices with 1500A to 2200A rated DC 4-1

55.1 5.1.1 5.1.2 5.1.3 5.1.4 5.1.5 5.1.6 5.1.7 5.1.8 5.1.9 5.1.10 5.1.11 5.1.12 5.1.13 5.1.14 5.1.15 5.2 5.2.1 5.2.2 5.2.3 5.2.4 5.2.5 5.2.6 5.2.7

InstallationDimension diagrams for standard devices Converters: 3AC 400V and 460V, 30A, 1Q Converters: 3AC 400V and 575V, 60A to 280A, 1Q Converters: 3AC 400V and 575V, 400A, 1Q Converters: 3AC 400V and 575V, 600A, 1Q Converters: 3AC 400V, 575V and 690V, 720A to 850A, 1Q Converters: 3AC 400V,460V, 575V, 690V and 830V, 900A to 1200A, 1Q Converters: 3AC 400V, 575V, 690V, and 830V, 1500A to 2000A, 575V/2200A 1Q Converters: 3AC 400V / 3000A, 3AC 575V / 2800A, 3AC 690V / 2600A, 3AC 950V / 2200A 1Q Converters: 3AC 400V and 460V, 15A to 30A, 4Q Converters: 3AC 400V and 575V, 60A to 280A, 4Q Converters: 3AC 400V and 575V, 400A to 600A, 4Q Converters: 3AC 400V, 575V and 690V, 760A to 850A, 4Q Converters: 3AC 400V, 460V, 575V, 690V and 830V, 950A to 1200A, 4Q Converters: 3AC 400V, 575V, 690V, and 830V, 1500A to 2000A, 575V/2200A 4Q Converters: 3AC 400V / 3000A, 3AC 575V / 2800A, 3AC 690V / 2600A, 3AC 950V / 2200A 4Q Dimension diagrams of the devices with additional cable connections on the top of the device Converters: 3AC 460V, 60A to 125A, 1Q Converters: 3AC 460V, 210A to 280A, 1Q Converters: 3AC 460V, 450A to 600A, 1Q Converters: 3AC 460V, 850A, 1Q Converters: 3AC 460V, 60A to 125A, 4Q Converters: 3AC 460V, 210A to 280A, 4Q Converters: 3AC 460V, 450A to 600A, 4Q 5-3 5-3 5-4 5-5 5-6 5-7 5-8 5-9 5-10 5-11 5-12 5-13 5-14 5-15 5-16 5-17 5-18 5-18 5-19 5-20 5-21 5-22 5-23 5-24

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Contents Page

5.2.8 5.3 5.3.1 5.3.2 5.3.2.1 5.3.2.2

Converters: 3AC 460V, 850A, 4Q Mounting options Terminal expansion board CUD2 Optional supplementary boards Local bus adapter (LBA) for mounting optional supplementary boards Mounting of optional supplementary boards

5-25 5-26 5-26 5-27 5-27 5-27

66.1 6.1.1 6.1.1.1 6.1.1.2 6.1.1.3 6.1.1.4 6.1.1.5 6.1.1.6 6.1.2 6.1.2.1 6.1.2.2 6.1.2.3 6.1.2.4 6.1.3 6.2 6.2.1 6.2.2 6.2.3 6.2.4 6.3 6.3.1 6.3.2 6.3.2.1 6.3.2.2 6.4 6.4.1 6.4.2 6.4.3 6.4.4 6.4.5 6.4.6

ConnectionsInstallation instructions for proper EMC installation of drives Fundamental principles of EMC What is EMC Noise radiation and noise immunity Limit values SIMOREG converters in industrial applications Non-grounded supply systems EMC planning Proper EMC installation of drives (installation instructions) General Rules for proper EMC installation Converter component arrangement List of the recommended radio interference suppression filters Information on line-side harmonics generated by converters in a fully-controlled three-phase bridge circuit configuration Block diagrams with recommended connection Converters: 15A to 125A Converters: 210A to 280A Converters: 400A to 3000A with a 3-phase fan Converters: 450A to 850A with a 1-phase fan Parallel connection of converters Circuit diagram showing parallel connection of SIMOREG converters Parameterization of SIMOREG converters for parallel connection Standard operating mode Operating mode "N+1 mode" (redundancy mode) Power connections Converters: 30A, 1Q Converters: 60A, 1Q Converters: 90A to 280A, 1Q Converters: 400A to 600A, 1Q Converters: 720A, 1Q Converters: 800 to 850A, 1Q 6-2 6-2 6-2 6-2 6-2 6-3 6-3 6-3 6-4 6-4 6-4 6-13 6-14 6-15 6-17 6-17 6-18 6-19 6-20 6-21 6-21 6-22 6-22 6-23 6-25 6-25 6-26 6-27 6-28 6-29 6-30

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Contents

01.04 Page

6.4.7 6.4.8 6.4.9 6.4.10 6.4.11 6.4.12 6.4.13 6.4.14 6.4.15 6.4.16 6.4.17 6.4.18 6.4.19 6.4.20 6.4.21 6.4.22 6.5 6.6 6.6.1 6.6.2 6.6.2.1 6.6.2.2 6.6.2.2.1 6.6.2.2.2 6.6.2.2.3 6.6.2.2.4 6.6.2.3 6.7 6.8

Converters: 900A to 950A, 1Q Converters: 1000 to 1200A, 1Q Converters: 1500 to 2000A, 575V/2200A, 1Q Converters: 400V/3000A, 575V/2800A, 690V/2600A, 950V/2200A 1Q Converters: 15 to 30A, 4Q Converters: 60A, 4Q Converters: 90A to 210A, 4Q Converters: 280A, 4Q Converters: 400A, 4Q Converters: 450A to 600A, 4Q Converters: 760A, 4Q Converters: 850A, 4Q Converters: 950A to 1000A, 4Q Converters: 1100 to 1200A, 4Q Converters: 1500 to 2000A, 575V/2200A, 4Q Converters: 400V/3000A, 575V/2800A, 690V/2600A, 950V/2200A 4Q Field supply Fuses and commutating reactors Commutating reactors Fuses Recommended fuses for field circuit Fuses for armature circuit Converters 1Q: 400V, 575V, 690V, 830V and 950V Converters 1Q: 460V Converters 4Q: 400V, 575V, 690V, 830V and 950V Converters 4Q: 460V F1 and F2 fuses in the power interface Terminal arrangement Terminal assignments

6-31 6-32 6-33 6-35 6-37 6-38 6-39 6-40 6-41 6-42 6-43 6-44 6-45 6-46 6-47 6-49 6-51 6-54 6-54 6-54 6-54 6-54 6-54 6-55 6-56 6-57 6-57 6-58 6-61

77.1 7.2 7.2.1 7.2.2 7.3 7.3.1 7.3.2 7.4 7.5

Start-upGeneral safety information Operator control panels Simple operator control panel (PMU) User-friendly operator control panel (OP1S) Parameterization procedure Parameter types Parameteratization on simple operator control panel Reset to default value and adjust offset Start-up procedure 7-1 7-3 7-3 7-4 7-6 7-6 7-6 7-8 7-9

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Contents Page

7.6 7.6.1 7.6.2 7.7 7.7.1 7.7.2 7.7.2.1 7.7.2.2 7.7.3 7.7.3.1 7.7.3.2 7.7.3.2.1 7.7.3.2.2 7.7.3.2.3 7.7.3.3 7.7.4 7.7.5 7.7.6 7.7.7 7.7.7.1 7.7.8 7.7.8.1 7.7.9 7.7.10

Manual optimization (if necessary) Manual setting of armature resistance RA (P110) and armature inductance LA (P111) Manual setting of field resistance RF (P112) Starting up optional supplementary boards Procedure for starting up technology boards (T100, T300, T400) Sequence of operations for starting up PROFIBUS boards (CBP2) Mechanisms for processing parameters via the PROFIBUS Diagnostic tools Sequence of operations for starting up CAN bus boards (CBC) Description of CBC with CAN Layer 2 Description of CBC with CANopen Introduction to CANopen Functionality of CBC with CANopen Requirements for operating the CBC with CANopen Diagnostic tools Procedure for starting up SIMOLINK boards (SLB) Procedure for staring up expansion boards (EB1 and EB2) Procedure for starting up the pulse encoder board (SBP) Sequence of operations for starting up DeviceNet boards (CBD) Diagnostic tools Sequence of operations for starting up the serial I/O board (SCB1) Diagnostic tools Structure of request/response telegrams Transmission of double-word connectors for technology and communication modules

7-18 7-18 7-19 7-20 7-20 7-22 7-24 7-25 7-29 7-30 7-34 7-34 7-35 7-36 7-36 7-40 7-44 7-45 7-46 7-52 7-54 7-56 7-57 7-60

8 99.1 9.2 9.3 9.3.1 9.3.2 9.3.3 9.3.4 9.4 9.4.1 9.4.2 9.4.3 9.4.4

Function diagrams Function descriptionsGeneral explanations of terms and functionality Computation cycles, time delay Switch-on, shutdown, enabling OFF2 (voltage disconnection) - control word 1, bit 1 OFF3 (Fast stop) - control word 1, bit 2 Switch-on / shutdown (ON / OFF) terminal 37 - control word 1, bit 0 Operating enable (enable) terminal 38 - control word 1, bit 3 Ramp-function generator Definitions Operating principle of ramp-function generator Control signals for ramp-function generator Ramp-function generator settings 1, 2 and 3 9-1 9-6 9-7 9-7 9-7 9-8 9-11 9-11 9-12 9-12 9-13 9-13

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Contents

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9.4.5 9.4.6 9.4.7 9.4.8 9.5 9.6 9.7 9.8 9.9 9.10 9.11 9.12 9.13 9.13.1 9.13.2 9.14 9.15 9.15.1 9.15.2 9.15.3 9.16 9.16.1 9.16.2 9.17 9.18 9.18.1 9.18.2 9.19

Ramp-up integrator Ramp-function generator tracking Limitation after ramp-function generator Velocity signal dv/dt (K0191) Inching Crawling Fixed setpoint Safety shutdown (E-Stop) Activation command for holding or operating brake (low active) Switch on auxiliaries Switch over parameter sets Speed controller Serial interfaces Serial interfaces with USS protocol Serial interfaces with peer-to-peer protocol Thermal overload protection of DC motor (I2t monitoring of motor) Dynamic overload capability of power section Overview of functions Configuring for dynamic overload capability Characteristics for determining the dynamic overload capability for intermittent overload operation Speed-dependent current limitation Setting the speed-dependent current limitation for motors with commutation transition Setting of speed-dependent current limitation for motors without commutation transition Automatic restart Field reversal Direction of rotation reversal using field reversal Braking with field reversal Status description of some bits of status word ZSW1

9-14 9-14 9-15 9-15 9-15 9-16 9-16 9-17 9-18 9-21 9-21 9-22 9-23 9-24 9-27 9-31 9-34 9-34 9-35 9-37 9-72 9-73 9-74 9-75 9-75 9-76 9-77 9-79

1010.1 10.1.1 10.1.2 10.2

Faults / AlarmsFault messages General information about faults List of fault messages Alarms 10-2 10-2 10-2 10-25

11

Parameter list

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Contents Page

1212.1 12.2

List of connectors and binectorsConnector list Binector list 12-1 12-27

1313.1 13.2 13.2.1 13.2.2 13.2.3 13.2.4

MaintenanceProcedure for updating software (upgrading to a new software version) Replacement of components Replacement of fan Replacement of PCBs Replacement of thyristor modules on converters up to 1200A Replacement of fuses and thyristor assemblies on converters of 1500A and above 13-2 13-3 13-3 13-7 13-8 13-9

1414.1 14.1.1 14.1.2 14.1.3 14.2 14.3 14.4

ServicingTechnical Support Time zone Europe and Africa Time zone America Time zone Asia / Australia Spare parts Repairs On-site servicing 14-1 14-1 14-1 14-1 14-2 14-2 14-2

1515.1 15.2 15.3 15.4 15.5

DriveMonitorScope of delivery Installing the software Connecting the SIMOREG to the PC Setting up an online link to the SIMOREG Further information 15-1 15-1 15-1 15-2 15-2

16 17 1818.1

Environmental compatibility Applications AppendixAdditional documentation Sheet for customer feedback 18-1 18-3

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0-8

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Safety Information

1

Safety informationWARNINGHazardous voltages and rotating parts (fans) are present in this electrical equipment during operation. Non-observance of the safety instructions can result in death, severe personal injury or substantial property damage. Only qualified personnel should work on or around the equipment after first becoming thoroughly familiar with all warning and safety notices and maintenance procedures contained herein. The successful and safe operation of this equipment is dependent on proper handling, installation, operation and maintenance.

Definitions: QUALIFIED PERSONNEL For the purpose of this Instruction Manual and product labels, a "Qualified person" is someone who is familiar with the installation, construction and operation of the equipment and the hazards involved. He or she must have the following qualifications: 1. Trained and authorized to energize, de-energize, clear, ground and tag circuits and equipment in accordance with established safety procedures. 2. Trained in the proper care and use of protective equipment in accordance with established safety procedures. 3. Trained in rendering first aid.

V DANGERindicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

V WARNINGindicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

V CAUTIONused with the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage. NOTICE NOTICE used without the safety alert symbol indicates a potentially situation which, if not avoided, may result in an undesirable result or state.

SIEMENS AG 6RX1700-0AD76 SIMOREG DC Master Operating Instructions

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Safety Information

01.04

NOTEThese operating instructions do not purport to cover all details or variations in equipment, nor to provide for every possible contingency to be met in connection with installation, operation or maintenance. Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser's purposes, the matter should be referred to the local Siemens Sales Office. The contents of these operating instructions shall not become part or modify any prior or existing agreement, commitment or relationship. The Sales Contract contains the entire obligations of Siemens. The warranty contained in the contract between the parties is the sole warranty of Siemens. Any statements contained herein do not create new warranties or modify the existing warranty.

DANGERConverters contain hazardous electrical voltages, Death, severe bodily injury or significant material damage can occur if the safety measures are not followed. 1. Only qualified personnel, who are knowledgeable about the converters and the provided information, can install, start up, operate, troubleshoot or repair the converters. 2. The converters must be installed in accordance with all relevant safety regulations (e.g. DIN VDE) as well as all other national or local regulations. Operational safety and reliability must be ensured by correct grounding, cable dimensioning and appropriate short-circuit protection. 3. All panels and doors must be kept closed during normal operation. 4. Before carrying out visual checks and maintenance work, ensure that the AC power supply is disconnected and locked out. Before the AC supply is disconnected, both converters and motors have hazardous voltage levels. Even when the converter contactor is open, hazardous voltages are still present. 5. When making measurements with the power supply switched on, electrical connections must not be touched under any circumstances. Remove all jewelry from wrists and fingers. Ensure that the test equipment is in good conditions and operationally safe. 6. When working on units which are switched on, stand on an insulating surface, i.e. ensure that you are not grounded. 7. Carefully follow the relevant instructions and observe all danger, warning and cautionary instructions. 8. This does not represent a full listing of all the measures necessary for safe operation of the equipment. If you require other information or if certain problems occur which are not handled in enough detail in the information provided in the Instruction Manual, please contact your local Siemens office.

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Safety Information

CAUTION Electrostatically sensitive devicesThe converter contains electrostatically sensitive devices. These can easily be destroyed if they are not handled correctly. If, however, it is absolutely essential for you to work on electronic modules, please pay careful attention to the following instructions: Electronic modules (PCBs) should not be touched unless work has to be carried out on them. Before touching a PCB, the person carrying out the work must himself be electrostatically discharged. The simplest way of doing this is to touch an electrically conductive earthed object, e.g. socket outlet earth contact. PCBs must not be allowed to come into contact with electrically insulating materials plastic foil, insulating table tops or clothing made of synthetic fibers PCBs may only be set down or stored on electrically conducting surfaces. When carrying out soldering jobs on PCBs, make sure that the soldering tip has been earthed. PCBs and electronic components should generally be packed in electrically conducting containers (such as metallized-plastic boxes or metal cans) before being stored or shipped. If the use of non-conducting packing containers cannot be avoided, PCBs must be wrapped in a conducting material before being put in them. Examples of such materials include electrically conducting foam rubber or household aluminium foil. For easy reference, the protective measures necessary when dealing with sensitive electronic components are illustrated in the sketches below. a b c = = = Conductive flooring Anti-static table Anti-static footwear d e f = = = Anti-static overall Anti-static chain Earthing connections of cabinets

b e

d

d b e

d

f a

f c a

f

f c a

f

Seated workstation

Standing workstation

Standing/seated workstation

WARNINGHazardous voltages and rotating parts (fans) are present in this electrical equipment during operation. Non-observance of the safety instructions can result in death, severe personal injury or substantial property damage. Only qualified personnel should work on or around the equipment after first becoming thoroughly familiar with all warning and safety notices and maintenance procedures contained herein. The successful and safe operation of this equipment is dependent on proper handling, installation, operation and maintenance.

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Safety Information

01.04

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SIEMENS AG 6RX1700-0AD76 SIMOREG DC Master Operating Instructions

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Type spectrum

2

Type spectrum

600A converters

1200A converter

2200A, 3000A converter

850A converters

60A converters

Siemens AG 6RX1700-0AD76 SIMOREG DC Master Operating Instructions

2-1

Type spectrum Converter order no. 6RA7018 - 6DS22 - 0 6RA7025 - 6DS22 - 0 6RA7028 - 6DS22 - 0 6RA7031 - 6DS22 - 0 6RA7075 - 6DS22 - 0 6RA7078 - 6DS22 - 0 6RA7081 - 6DS22 - 0 6RA7085 - 6DS22 - 0 6RA7087 - 6DS22 - 0 6RA7091 - 6DS22 - 0 6RA7093 - 4DS22 - 0 6RA7095 - 4DS22 - 0 6RA7098 - 4DS22 - 0 6RA7018 - 6FS22 - 0 6RA7025 - 6FS22 - 0 6RA7028 - 6FS22 - 0 6RA7031 - 6FS22 - 0 6RA7075 - 6FS22 - 0 6RA7078 - 6FS22 - 0 6RA7082 - 6FS22 - 0 6RA7085 - 6FS22 - 0 6RA7087 - 6FS22 - 0 6RA7091 - 6FS22 - 0 6RA7025 - 6GS22 - 0 6RA7031 - 6GS22 - 0 6RA7075 - 6GS22 - 0 6RA7081 - 6GS22 - 0 6RA7085 - 6GS22 - 0 6RA7087 - 6GS22 - 0 6RA7090 - 6GS22 - 0 6RA7093 - 4GS22 - 0 6RA7095 - 4GS22 - 0 6RA7096 - 4GS22 - 0 6RA7097 - 4GS22 - 0 6RA7086 - 6KS22 - 0 6RA7088 - 6KS22 - 0 6RA7093 - 4KS22 - 0 6RA7095 - 4KS22 - 0 6RA7097 - 4KS22 - 0 6RA7088 - 6LS22 - 0 6RA7093 - 4LS22 - 0 6RA7095 - 4LS22 - 0 6RA7096 - 4MS22 - 0 Type designation D485 / 30 Mre - GeE6S22 D485 / 60 Mre - GeE6S22 D485 / 90 Mre - GeE6S22 D485 / 125 Mre - GeE6S22 D485 / 210 Mre - GeEF6S22 D485 / 280 Mre - GeEF6S22 D485 / 400 Mre - GeEF6S22 D485 / 600 Mre - GeEF6S22 D485 / 850 Mre - GeEF6S22 D485 / 1200 Mre - GeEF6S22 D485 / 1600 Mre - GeEF4S22 D485 / 2000 Mre - GeEF4S22 D485 / 3000 Mre - GeEF4S22 D550 / 30 Mre - GeE6S22 D550 / 60 Mre - GeE6S22 D550 / 90 Mre - GeE6S22 D550 / 125 Mre - GeE6S22 D550 / 210 Mre - GeEF6S22 D550 / 280 Mre - GeEF6S22 D550 / 450 Mre - GeEF6S22 D550 / 600 Mre - GeEF6S22 D550 / 850 Mre - GeEF6S22 D550 / 1200 Mre - GeEF6S22 D690 / 60 Mre - GeE6S22 D690 / 125 Mre - GeE6S22 D690 / 210 Mre - GeEF6S22 D690 / 400 Mre - GeEF6S22 D690 / 600 Mre - GeEF6S22 D690 / 800 Mre - GeEF6S22 D690 / 1000 Mre - GeEF6S22 D690 / D690 / D690 / D690 / 1600 Mre - GeEF4S22 2000 Mre - GeEF4S22 2200 Mre - GeEF4S22 2800 Mre - GeEF4S22

01.04

D830 / 720 Mre - GeEF6S22 D830 / 950 Mre - GeEF6S22 D830 / 1500 Mre - GeEF4S22 D830 / 2000 Mre - GeEF4S22 D830 / 2600 Mre - GeEF4S22 D1000 / 900 Mre - GeEF6S22 D1000 / 1500 Mre - GeEF4S22 D1000 / 1900 Mre - GeEF4S22 D1140 / 2200 Mre - GeEF4S22

Rated DC voltage

Rated DC current

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Siemens AG 6RX1700-0AD76 SIMOREG DC Master Operating Instructions

01.04 Converter order no. 6RA7013 - 6DV62 - 0 6RA7018 - 6DV62 - 0 6RA7025 - 6DV62 - 0 6RA7028 - 6DV62 - 0 6RA7031 - 6DV62 - 0 6RA7075 - 6DV62 - 0 6RA7078 - 6DV62 - 0 6RA7081 - 6DV62 - 0 6RA7085 - 6DV62 - 0 6RA7087 - 6DV62 - 0 6RA7091 - 6DV62 - 0 6RA7093 - 4DV62 - 0 6RA7095 - 4DV62 - 0 6RA7098 - 4DV62 - 0 6RA7018 - 6FV62 - 0 6RA7025 - 6FV62 - 0 6RA7028 - 6FV62 - 0 6RA7031 - 6FV62 - 0 6RA7075 - 6FV62 - 0 6RA7078 - 6FV62 - 0 6RA7082 - 6FV62 - 0 6RA7085 - 6FV62 - 0 6RA7087 - 6FV62 - 0 6RA7091 - 6FV62 - 0 6RA7025 - 6GV62 - 0 6RA7031 - 6GV62 - 0 6RA7075 - 6GV62 - 0 6RA7081 - 6GV62 - 0 6RA7085 - 6GV62 - 0 6RA7087 - 6GV62 - 0 6RA7090 - 6GV62 - 0 6RA7093 - 4GV62 - 0 6RA7095 - 4GV62 - 0 6RA7096 - 4GV62 - 0 6RA7097 - 4GV62 - 0 6RA7086 - 6KV62 - 0 6RA7090 - 6KV62 - 0 6RA7093 - 4KV62 - 0 6RA7095 - 4KV62 - 0 6RA7097 - 4KV62 - 0 6RA7088 - 6LV62 - 0 6RA7093 - 4LV62 - 0 6RA7095 - 4LV62 - 0 6RA7096 - 4MV62 - 0 Type designation D420 / D420 / D420 / D420 / D420 / 15 Mreq - GeG6V62 30 Mreq - GeG6V62 60 Mreq - GeG6V62 90 Mreq - GeG6V62 125 Mreq - GeG6V62

Type spectrum

D420 / 210 Mreq - GeGF6V62 D420 / 280 Mreq - GeGF6V62 D420 / 400 Mreq - GeGF6V62 D420 / 600 Mreq - GeGF6V62 D420 / 850 Mreq - GeGF6V62 D420 / 1200 Mreq - GeGF6V62 D420 / 1600 Mreq - GeGF4V62 D420 / 2000 Mreq - GeGF4V62 D420 / 3000 Mreq - GeGF4V62 D480 / D480 / D480 / D480 / 30 Mreq - GeG6V62 60 Mreq - GeG6V62 90 Mreq - GeG6V62 125 Mreq - GeG6V62

D480 / 210 Mreq - GeGF6V62 D480 / 280 Mreq - GeGF6V62 D480 / 450 Mreq - GeGF6V62 D480 / 600 Mreq - GeGF6V62 D480 / 850 Mreq - GeGF6V62 D480 / 1200 Mreq - GeGF6V62 D600 / 60 Mreq - GeG6V62 D600 / 125 Mreq - GeG6V62 D600 / 210 Mreq - GeGF6V62 D600 / 400 Mreq - GeGF6V62 D600 / 600 Mreq - GeGF6V62 D600 / 850 Mreq - GeGF6V62 D600 / 1100 Mreq - GeGF6V62 D600 / D600 / D600 / D600 / 1600 Mreq - GeGF4V62 2000 Mreq - GeGF4V62 2200 Mreq - GeGF4V62 2800 Mreq - GeGF4V62

D725 / 760 Mreq - GeGF6V62 D725 / 1000 Mreq - GeGF6V62 D725 / 1500 Mreq - GeGF4V62 D725 / 2000 Mreq - GeGF4V62 D725 / 2600 Mreq - GeGF4V62 D875 / 950 Mreq - GeGF6V62 D875 /1500 Mreq - GeGF4V62 D875 /1900 Mreq - GeGF4V62 D1000 /2200 Mreq - GeGF4V62

Rated DC voltage

Rated DC current

Siemens AG 6RX1700-0AD76 SIMOREG DC Master Operating Instructions

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Type spectrum

01.04

2.1

Converter order number code6 R A 0 -

Code letters defined acc. to general MLFB gui