VoL IV - SLAC

TABLE XXII-l

EAST SAND HILL SITE - STAGE 1 CONSTR UC TION

PROJEC T COST ESTIMATE

A. Engineering, Design and Inspection

1. Site, buildings, utilities, accelerator and klystron housing, and equipment. ,~

2. Accelerator

Total Engineering, Design and Inspection

B. Land and Land Rights

Land for the Sand Hill Site will be obtained from Stanford University at no cost to the project.

C. Construction Costs

1. Improvements to land

(a) Site preparation:

Clearing, grading, and slope stabilization for end station and center station areas, excluding beam switchyard.

(b) Roads and parking:

Klystron service road, end station and center station roads and walks, and parking areas.

(c) Storm drainage:

Drainage culverts under the accelerator; catch basins, pipe, and perimeter ditches for end station and center station area drainage and storm sewer system along klystron service road

VoL IV

$ 4,420,000

6,040,000

$10,460,000':":'

$ o

375,000

588,000

452,000

':' Includes surveys, design, supervision, control stakeout, inspection, borings, and testing of soils and materials.

':0:' Includes $500, 000 appropriated for Fy 61.

XXII-8

VoL III

$ 4,101,000

5,437,000

$ 9,538,000

$ o

481,000

452,000

329,000

(d) Fencing: Vol. IV

Perimeter fencing for end station and center station areas, and for a 1000-foot wide strip centered on the accelerator. $ 190 .. 000

(e) Landscapihg:

Sprinkler system and all planting except slope stabilization.

(f) Outdoor utility areas:

- Fenced and paved storage areas, transformer pads, meter enclosures, tank bases (132,800 sq. ft.)

170,000

230,000

Total Improvement to Land Cost $ 2,005,000

2. Buildings

(a) Building spaces for target measurements, laboratories, offices, shops, inside storage, and utilities.

Buildings Area Unit

Sq. Ft. Cost Building

Cost

General Services & Fire Station Kl ystron Laboratory Administration Engineering & Science Accelerator Shops & Storage Auditorium Cafeteria Guard House End Station Buildings~~ End Station Lab & Office Accelerator Control Generator Buildings Klystron D. C. Supply Station Utility Buildings

16,000 36, 500 26,000 16,000 46,000

3,000 4,500 1,000

48,000 41,000

5,000 15,000 16,000 7,000

$15 $ 240,000 18 657,000 20 520,000 16 256,000 17 782,000 23 69,000 30 135,000 10 10,000 54 2,592,000 24 984,000 31 155,000 17 255,000 17 272,000 18 126,000

----=..:-:.....:.....:....:..

$ 7,053,000

~:c Includes two buildings, two beam dump pits and one target chamber.

XXII-9

Vol. III

$ 149,000

129,000

126,000

$ 1,666,000

$ 222,000 621,000 494,000 240,000 736,000

66,000 126,000

10,000 5,200,000

943,000 150,000 256,000 272,000 119,000

$ 9,455,000

(b) Shielding: Vol. IV

Reinforced-concrete blocks with lifting shackles for transver se shielding for the accelerator test section, and End Station Buildings transverse shielding and inline beam stop. $ 2,877,000

Total Buildings Cost $ 9,930,000

3. Utili tie s

(a) Pacific Gas & Electric Company powerline:

Single -circuit 110 KV line, 110 KV circuit breaker, and metering installation.

(b) Substations and AC feeders:

Main service and switch gear, outside distribution duct banks, emergency generators and MG sets, area utilities (outside lighting and telephone), and those electrical services to the utility buildings, cooling tower s, End Station Buildings, and klystron power supply building not-included in the building costs. Load centers.

(c) Power to klystrons:

(Yard Electrical Work Item in Project Data Sheets)

(d) Water supply and storage:

Domestic water distribution to all buildings, fire distribution mains to all buildings, storage tank, fire protection main in klystron housing, fog spray system for 240 klystron cubicles.

(e) Cooling water:

$

Complete demineralized water cooling system; plastic lined steel pipe circulating loops for each sector in klystron housing and for each klystron; accelerator tube installation in end station area. Accelerator and klystron cooling water circulating pumps, heat exchangers and controls, electric heaters, demineralizer and demineralized water make -up main, cooling towers and cooling tower circulating pumps

995,000

4,820,000

2,440,000

650,000

and piping. 5,600,000

XXII-I0

Vol. III

$ 1,362,000

$10,817,000

$ 567,000

4,454,000

3,233,000

462,000

4,551,000

(f) Sewers and drains:

Sanitary ejectors and toilet facilities In

klystron housing alcoves, drainage ejectors in accelerator housing, sanitary sewers and ITlanholes outside klystron housing and in end station areao Building drainage systeITls closer than 5~feet to the buildings, and site storITl drainage not in-

Volo IV

cludedo $ 440,000

(g) Heating and ventilating:

Supply fans and accessories in klystron housing, exhaust fans in accelerator housing, boiler plant and hot water distribution piping to end station area buildings.

(h) Natural gas systeITl:

(Miscellaneous yard utility iteITl on Project Data Sheets 0 )

Total Utilities

4. Accelerator and klystron housing

-

(a) Accelerator earthwork:

Preparation of accelerator and klystron housing foundation, including grading, placing and cOITlpacting fill, trenching for accelerator; backfilling and cOITlpacting shielding earth fill over cOITlpleted accelerator housing; and slope stabilization, including drains, planting and sprinkler systeITl, and rip-rap where needed, for the 10, OOO-foot length of the _accelerator.

(b) Klystron housing:

Building structure, including retaining wall for shielding fill, alcoves at 333 1-4" intervals, building lighting, and interior structural work.

(c) Accelerator housing:

Building structure, including lighting and interior structural worko

XXII-II

297,000

23,000

$ 15,265,000

3,430,000

3,900,000

1,560,000

Vol. III

$ 519,000

304,000

$ 21,000

$ 14, 111,000

3, 154,000

3,537,000

1,483,000

(d) Cross passageways and tubes:

Reinforced-concrete pas sageways at 333 1 -4" intervals, interior structural work, lighting, doors; wave-guide tubes at 10 foot intervals between the klystron housing and the accelerator housing.

(e) Beam switchyard:

Beam housing from 10,000 foot point to target areas and buildings; and earthwork, including initial site preparation, backfilling earth shielding over completed beam housing, and slope stabilization nleasures.

5. Accelerator

Total Accelerator and Klystron Housing Cost

(a) Accelerator test section (includes . $341,000 for utilities).

(b) Accelerator power components (includes $22,000 for special wiring)

(c) Accelerator

(d) Klystrons

(e) Beam switchyard and end station (includes $140,000 for beam pit cooling systems).

(f) Controls and instruments

Total Accelerator Cost

XXII-12

Vol. IV Vol. III

$ 590,000 $ 425,000

1,540,000 1,562,000

$11,020,000 $10,161,000

3,120,000 3, 000, 000

9,172,000 8,130,000

10,279,000 8,947,000

1,945,000 1,869,000

632,000 544,000

5,552,000 5,145,000

$30,700,000 $27,635,000

6. Equipm.ent

(a) Research equipm.ent

(b) Klystron laboratory equipm.ent:

Machine shop tube take down and repair equipm.ent, tube reas sem.bl y facility, tube processing and testing equipm.ent

(c) Accelerator fabrication equipm.ent

(d) Hauling and handling equipm.ent:

-End Station Building overhead traveling crane s, block and m.agnet transfer equipm.ent, overhead cranes in accelerator laboratory and shops; accelerator m.onorail; and trucks, forklifts, and autom.obile s.

(e) Furniture, storage and office equipm.ent.

(f) General shop, laboratory and plant equipm.ent.

Total Equipm.ent Cost

Total Construction Costs

D. Escalation (5 percent per year, beginning with the second year).

E. Contingency (15 percent of all other costs).

Total Project Cost

Vol. IV

$ 4,090,000

552,000

768,000

970,000

530,000

3,050,000

$ 9,960,000

$ 78,880,000

$ 9,800,000

$ 14,860,000

$114,000,000

(These estim.ates represent present planning for this m.achine and as sociated support facilities. Definitive de sign and technological developm.ents m.ay necessitate changes at a later date.)

XXII-13

Vol. III

$ 2,690,000

526,000

732,000

1,148,000

505,000

2,906,000

$ 8,507,000

$ 72,897,000

$ 10,765,000

$ 14,000,000

$107,200,000

TABLE XXII-2

EAST SAND HILL SITE

SUGGESTED FISCAL YEAR 1962 OBLIGATIONS

A. Engineering, Design, and Inspection

Site, Buildings, Utilities, Housing, Equipment

Accelerator

Total Engineering, Design and Inspection

B. -Land and Land Rights

C. Construction

1. Improvements to Land

Site development Roads and parking Storm drains

Total Improvements to Land

2. Buildings

$1, 300,000 1, 750, 000

$ 356,000 54,000

300,000 $ 710,000

Klystron Laboratory $ 657.000 520.000 782,000 240,000 126.000

Administration Accelerator Shops and Storage General Services and Fire Station Utility Building (Boilers, pumps, etc.)

Total Buildings

3. Utilities

Power line Substation and AC feeders Water supply and storage Sewer and drains Heating and ventilating Natural gas system

Total Utilities

XXII-14

$ 2. 325.000

$ 995.000 360.000 135,000 150,000 138,000

22,000

$ 1.800.000

$ 3,050,000

o

4. Accelerator and Klystron Housing

Accelerator earthwork Klystron housing Accelerator housing Cross passageways

Total Accelerator and Klystron Housing

5. Accelerator

Accelerator test section

6. Equipment

Klystron lab shops. machine equipment

Accelerator machine shops. machine tools

Trucks. fork lift~. etc. Office furniture. machines Miscellaneous lab equipment

Total Equipment

Total Construction

D. Contingency

Total FY 1962 Obligations

XXII-15

$ 3.430.000 3.900.000 1. 560. 000

590.000

$ 9.480.000

$ 3. 120.000

$ 550.000

770.000 200.000 100,000 500.000

$ 2. 120,000

$19.555,000

3,395,000

$ 26. ODD, 000

TABLE XXII-3 EAST SAND HILL SITE

SUGGESTED OBLIGATIONS AND COST SCHEDULE nSCAL YEAR OBLIGATIONS

1961 $ 500,000

1962 $ 26,000,000

1963 $ 34,500,000

1964 $ 35,000,000

1965 $ 8,000,000

1966 $ 8,000,000

1967 $ 2,000,000

OTAL $114,000,000

COST

$ 400,000

$ 10,800,000

$ 30,700,000

$ 22,600,000

$ 29,700,000

$ 16,700,000

$ 3,100,000

$114,000,000

ACTIVITY ------------------------------------------Preliminary design and engineering"

A -E design of labs, shops, housings, site developmenL Design studies on klystrons, power components, accelerator proper. instrumentso Construction mitiated on labs, shops, klystron modulator s, Klystron laboratory completed, tube testing initiated, Construction initiated on housings, roads, site developmenL

Design studies on vacuum components, cooling water system, Construction of standard accelerator section, model powe r components, Construction initiated on power distribution system, and cooling water components , Activation of completed labs and shops,

Design of end station research facilities. Tests and revisions of standard accelerator section power and vacuum components, Construction initiated on end stahon research facilities, controls and instrumentation. Housings and site development completed. Klystron tube procurement initiated,

Site and housings activated, Initial construction of accelerator proper, vacuum system, power components. Testing and initial construction of controls and instruments, Construction completed and testing initiated on end station research facilities.

Construction completed and testing initiated on accelerator proper, vacuum and water systems, power components, instrumentation, Activation started on end station research facilities.

Testing completed on accelerator proper, vacuum system, power components, instruments. Beam startup.

XXII-16

TABLE XXII-4

STAGE II CONVERSION COST ESTIMATE

A. Engineering, De sign & Inspection

B" Land Rights

C. Construction Costs

':<1. Improvements to Land ':~2. Buildings

3. Utilities

Greater power requirements with consequent increases in sub-station and -AC feeders; yard electrical work; water supply and storage; and cooling water.

a. Powe r Line b. Substation and AC Feeders':o:, c. Power to Klystrons d. Fog Nozzle s e. Cooling Water

Total Utilities

4. Accelerator & Klystron Housing (Transformer oil overflow pits for added klystron modulator s)

5. Accelerator

Additional klystron modulators, DC power supplies, wave guides and windows, vacuum system components, kl ystron tube s, shields and magnets; replacement of Stage I beam switchyard magnets; additions to console s and wiring, R-F system, trigger systern, vacuum gage s, communication and signals, and other controls and instruments.

,:~ According to present planning no additional building or site area is required for Stage II. Extra shielding if required would corne from operating funds.

:,:< 150 MVA main transformer bank capacity.

XXII-17 -

$ o o

350,000 6,500,000

200,000 60,000

590,000

$ 7,700,000

$ 200,000

$ 2,400,000

o

a. Modulators b. DC Power Supplies c. Wave Guides d. Windows e. Vacuum System f. Klystron Tubes g. Shields and Magnets h. Deflection System i. Consoles and Wiring j. R-F System k. Trigger System 1. Vacuum Gage s m. Communication & Signals n. Other Controls & Instruments

Total Accelerator

6. Equipment

Additional major research equipment, including DC power supply, counting equipment, research magnets, and auxiliary utilities, data processing and radiation equipment; quadrupled klystron laboratory capability; and minor increases in hauling and handling equipment.

a. DC Power Supplies (for 10 MW) b. Counting Equipment c. Research Magnets d. Plant and Issue Equipment e. Klystron Laboratory Equipment f. Hauling and Handling Equipment

Total Equipment

Construction Cost - Total increase

ESTIMATED STAGE II CONVERSION COST':'

':' Provision for future escalation and contingency costs not included.

XXII-18

$19,500,000 6,600,000 1,550,000

190,000 170,000

3,900,000 1,770,000

800,000 220,000

10,000 20,000

470,000 50,000

850,000

$36,100,000

$ 2,260,000 265,000 525,000 385,000

1,545,000 80,000

$ 5,060,000

$49,060,000

$51,460,000

VOLUME IV

**** SECTION XXII

EAST SAND HILL SITE

LIST OF DRAWINGS

Title

Vicinity Map and Site Location Plan

End- Station Layout, Grading Plan, Profile and Cross Sections. .

Utility Services Plan .

End Station Plan . .

End Station Plan - Storm and Sanitary Sewers • . . Center Station Plan. . . . . . . . . . .

End Station Buildings, Plan and Sections .

Sector Layout and Housing Sections. .

End Station Building Design Study "A"

End Station Building Design Study "B"

Electrical One Line Diagram . . . .

End Station Plan, Mechanical and Electrical.

Center Station Plan, Mechanical and Electrical

Housing Sections, Mechanical and Electrical

Housing and Site Schematics, Mechanical Utilities . . . . . . . . . . . . . .

Sector Diagrams, Mechanical Utilities • .

XXII-19

Number

ESH-l

ESH-2

ESH-3

ESH-4

ESH-5

ESH-6

ESH-7

ESH-8

ESH-9

ESH-10

ESH-ll

ESH-12

ESH-13

ESH-14

ESH-15

ESH-16

•

"" "'-""-.. ,<,PROPOUO fREEWAY

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SAND HILL

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VoL IV - SLAC

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