Vme Precast Pres Projects Ppt

7/28/2019 Vme Precast Pres Projects Ppt

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VMEGROUP

MrV.ManickamChairmanKnownforhisstrongworkethicandresultorientedvision

hasoverthepast25yearsledtheVMEgroup .

MrM.KannanjoinedtheVMEGroupin1998andisanacIvememberoftheboardwhohandlestheadministraIonand

operaIonsofthecompanywithadmirableease .

MrM.Karthikhasbeenamemberoftheboardsince1998andhasvastexperienceinexecuIngvariousbridgeprojectsundertakenbytheVMEgroup.


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Thegrouphasoverthelasttwentyfiveyearsfocusedonplanning,execuIonandtransferofspecializedprojectsinthefieldofconstrucIonlikeroadoverbridges,railwaybridgesandotherpresIgioushighwayprojects.

AWARD WINNING PROJECT MOST OUTSTANDING BRIDGE

ROBatKatpadiRailwayJuncIonforSouthernRailwayEachBowstringGirderof

42mspanweighing750tonswerecastandplacedinposiIon.

AnOutstandingAward


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TesImoniesthathavestoodthe

testofIme

Ekkaduthangal Bridge across AdyarRiver, Chennai

84 Precast prestressed beams were castand placed in just 3 months in the year

1992

Moorad Bridge Railway Bridge in theback waters of Kerala

Special Sacrificial caisson were used forWell foundation and each well weighing

300Mt were placed in position after casting

for the first time in Southern Railway


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OurPartners

Valkeakosken Betoni Oy

One of the largest manufacturers and suppliers of precast elements in

Finland. Valkeakosken Concrete Ltd was founded in 1993, in Finland, by

Mr. Markku Lehtinen.

Elematic Oy

Elematic is the leading supplier of precast concrete machinery and

equipment worldwide and the only one-stop-supplier in the industryproviding precasters on five continents for five decades.

EquipmentSupplier


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HollowCoreSlabsExtruderHollowcoreslabsofvaryingdepthareproduced


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HollowCoreSlabs

Longerspansandgreaterstrengthsofhollowcoreslabsisspeciallyadvantageousforlongspanbuildingswhereunobstructedspaceisrequired.

GradeofconcreteusedisM60 HCSweigh40to50%lessthanconven9onalRCCslabsofthesamedimensions. HCSaremanufacturedin160,200,265mmthickasstandardproducts. AnnualProducIoncapacity1,80,000Sqm


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HollowCoreSlabsstackedatErec9onSite


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Erec9onofHollowCoreSlabs


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HollowCoreSlabsonprecastBeams


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AdvantagesofHollowCoreSlabs

Longerspanandgreaterloadsthanconven9onalslabsofsamedepth.

Longerspan,meaninglessbeamsandcolumnsrequiredwhichgivesmoreunobstructedspaceandsavingfortheclient.

Givesbe`erheatinsula9onandalsocanbeusedforinsulaIonbyfillingcoolambientairintheholesofHCSwhichreducesair-

condiIoningrequirementofabuildingby30%

Doesnotrequireanyscaffoldingatsiteanderec9oncanbedoneinallweathercondi9on

Be`erfireresistanceandmanymore..


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265mmthickHollowCoreSlabof8mlengthisbeingtestedbyplacingtwoblocks

weighing2.5Mteach.Theslabwasdesignedfor500kg/Sqmbuttheloadingwas5

9mesmorethanthedesignloadac9nglikeapointloadandtheslabdidnotfail.

HollowCoreSlabTest

2.5Mt 2.5Mt


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WallPanels

CRCULATNGTABLEMOULDWallPanelsareproducedusingcirculaIngTableMould

150mmthickloadbearingwallsand100mmthickpar99onwallpanelsprovidemorefloorspacecomparedtoconven9onalsystemofBrickwallsof200mmthick,columnsandbeamframes.

Electricalconduitsandboxesareplacedintothepanelsinthefactory. Lowmaintenancecost. Higherdurabilitycomparedtoin-stustructures. GradeofConcreteusedisM35-40 AnnualProducIoncapacity-1,80,000Sqm


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ProducIonTheWallPanelbeingproduced.


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DemouldingDemouldingofthewallpanel.


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AdvantagesofWallPanels

Wallpanelscanbecustomizedtoclientsspecifica9ontoachievebestbuildingdesign.

EnergySaving-SandwichPanelswithinsula9on,theair-condi9oningrequirementofabuildingcanbebroughtdownby30%.

Panelswithfaadestoenhancetheaesthe9cscanbedone. AllElectricalConduitscanbedoneinbuiltinthefactory Windowscanbeprefixedonthepanels Doesnotrequireplasteringandverylesspu`yisrequired


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Columns&Beams

VMEhasalongrangeofstandardizedbeamsusingbothnormalreinforcementandHighTensilesteelforprestressing.

BEAM-Ourstandardcrosssec9onsincludeIB-beams,RB-beams,LB-beams,ITB-beamsandspecialflatbeamsFB-beams.

Inalltypesitispossibletoprovideexposed

reinforcementforcompositestructure.

COLUMN-VMEproducesstandardrectangularRCCcolumns.

AnnualProducIoncapacity-18,000Rm ofcolumnsandbeamscanbeproduced.


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AdvantagesofPrecastColumn&Beams

Using Precast beams and columns will save considerable cost and time as time-consumingshuttering and scaffolding are avoided.

Higher quality and more accurate compared to in-situ work. Grade concrete used is M 45 Precast columns and beams are fast to install, and does not require any storage space on site,

as the units are generally erected directly from the trailer into its final position.

Using prestressed beams will enable large spans, which opens up waste areas inside thebuilding.


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SportsArena


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AdvantagesofPrecastQuality Control

In VME, the Precast Elements are produced in a controlled environment in a state-of-the-art plant. Hence

the highest levels of quality control can be maintained as opposed to on-site pouring of concrete

Strength

Precast elements casted in the factory are of higher grade concrete mix proportions as compared to the

conventional way of on-site construction.

Weather Dependency

Precast concrete elements are cured in the plant itself which cuts down the time required for curing and at

the same time ensures proper effective curing. Dependency on the weather is also avoided as changes in theweather will not delay production or affect the erection schedule.

Weather Resistance

Unlike other precast materials that can rust, rot or degrade in the presence of moisture, precast concrete

actually gets stronger if the un-hydrated cement particles in it react with water, thus making it completelywater-resistant.

Durability

Using precast concrete elements improves construction quality and thus extends the life cycle of buildings.

Corrosion & Fire Resistance

Precast concrete is designed to withstand the most common corrosive agents. Most precast materials other

than concrete and steel are flammable or do not perform well in high temperatures. In fact, even steel loosesits structural capacity quickly which can lead a building to collapse. Precast concrete is one of the few non-

combustible building materials which does not loose its structural capacity nearly as quickly as steel, and

performs very well even in elevated temperatures.


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AdvantagesofPrecastnsulaIon

PrecastSandwichpanelshaveaninsulatedmembranebetweentwoconcretelayerswhichreduceshuge

heattransmissionthussavingenergytoalargeextent.

WaterTightness

Whenprecastconcreteproductsareproducedinaquality-controlledenvironmentandusedwithhigh-

qualitysealants,itmakesthefinishedproductcompletelywater-proof.

Efficiency

Precasttechnologysavesupto50%ofconstruc9on9me.

LowMaintenance

Precastconcreteproducesproductsofthehighestquality,wherestringentqualitycontrolmeasuresare

adoptedsotheusualpostconstruc9onproblemslikeleakageorcrackscanbeavoided.

Seismic

Buildingsmadewithprecastconcreteelementshavealsogotbe`erresistancetoseismiccondi9ons.

AestheIcs

Precastconcreteproductscanbegivendis9nc9vefacadeslikemarble,graniteandbrickwork.

Environmentfriendly

Precasttechnologycontributestobestgreenbuildingprac9ceinanumberofways.Buildingsmadewith

precastsandwichpanelscanachieveanywherebetween30to40%savingsinenergy.Apartfromthis,less

communitydisturbancealsotakesplaceaslessdust,noiseandwastearecreatedattheconstruc9onsite.


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PRECAST-Applica9ons

COMMERCALBULDNGSSPORTARENA

CARPARKSRESDENTALBULDNGS

(HGHRSE&LOWRSE)

NDUSTRALBULDNGS

OTHERAPPLCATONS

WATERTANKSSTP

STARCASE


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Projects

CompletedProjects: MACChidambaramCricketStadium,Chennai. LansonToyotaShowroom,ECR,Chennai. TenSquareShoppingMall,Koyambedu. ChennaiSilks,Mall,Tiruneveli StJosephEngineeringCollege KhivrajCarShowroomProject,Chennai Infosys,Chennai.Ongoingprojects:

SRMEngineering,HostelBldg,Trichy. VMERealtyLakesideResiden9alHousingProject,Chennai. SIEMENSpowerproject. NovotelIbisComboHotel,Chennai.


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MACCRICKETSTADIUM,CHENNAI

CLIENT-GanesanBuilders,MACcricketstadium 6000Rmofgallerysteps Dura9on-45days

Highlight-Intheoriginaldesignriseandtreadweredesignedasseparateelements,toreducethenumberofjointsandtospeeduptheerec9onprocessalternatedesignwassuggestedbyustomaketworiseandtread

togetherasonepiece.Ourdesignwasacceptedandwesuppliedthegallery

stepswithinashortdura9onof45daysandthesamewaserectedwithinthe

s9pulated9mebeforetheworldcupmatch.

CONTRACTVALUERs250lacs


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MAC Chidambaram Cricket Stadium, Chennai


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LANSONTOYOTACARSHOWROOM

CLIENTLANSONTOYOTA TYPECARSHOWROOM AREA10,000sq DURATION-45days(Sep2010toOct2010) HIGHLIGHTAddi9onalspaceof10,000SqfortheExis9ngbuildingwas

doneusingprecast.Withveryli lespaceforcranemovementkeepingtheexis9ngbuildingerec9onwassuccessfullycarriedout.

VALUERs80lacs PRECASTWORK265mmHollowcoreslabsof8mlongusedasroofslabs,

precastRCCColumns,Pretensionedbeams,precaststaircaseandsome

precastwallsforstability.


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TENSQUAREMALL

CLIENTTENSQUARE TYPE-Commercialbuilding LOCATION-Koyambedu-chennai,50kmfromfactory Area1,25,000sq(semibasement+4floors) DURATIONCompletedcastinplacefounda9onin4monthsand

precasterec9onin4months(Nov2010toFeb2010).

HIGHLIGHT-Theareawaslowlyingareaanddewateringwasaherculeantaskaerheavyrains.Precastelementswerecastduringfounda9onworksandkeptreadforerec9on.Inerec9onalsoonesideofthebuildingthere

wasnospaceforcranemovementsandallelementswereerectedfrom

otherside.Withalldifficul9estheen9reprojectwascompletedinashort

spanof8months.

VALUERs800lacs PrecastElements265mmHollowcoreslabsof10mlongusedasroofslabs,

precastRCCColumns,Pretensionedbeamsof12mlong,precaststaircase

andsomeprecastwallsforstability.


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TENSQUAREMALL


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TENSQUAREMALL


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TENSQUAREMALL


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CHENNASLKSSHOWROOM

CLIENTCHENNAISILKS TYPE-CommercialBuilding LOCATIONTirunelveli,700kmfromfactory PROJECTSIZE-140000sq,semibasement+8storeybuilding HIGHLIGHTNosetbacksonthesideswereavailableforplacingthecranesin

theen9restretchof100metrelongbuilding.Precastelementswereerected

frombehindandmarchedforward.Withonlyonecranetheen9reprecast

elementswereerectedinashortspanof5months.10000Mtofprecast

elementsweretransportedfromfactorytosite(700Km)

VALUERs1200lacs PRECASTELEMENTSAllelementsexceptthefounda9onwereinprecast.

265mmHollowCoreSlabsasroofelements,PrecastSandwichwallpanelswith

thermalinsula9onforallexternalwalls,Precastlicorewalls,PrecastStaircase,PrecastRCCColumnsandPrecastPre-tensionedBeams.


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CHENNASLKSSHOWROOM

CHENNA SLKS SHOWROOM


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CHENNASLKSSHOWROOM

CHENNA SLKS SHOWROOM


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CHENNASLKSSHOWROOM


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KHVRAJMOTORSCARSHOWROOM

CLIENTKHIVRAJMOTORS TYPECarShowroomProject LOCATIONPerungudi,50kmfromfactory PROJECTSIZE40,000sq,Ground+3floors HIGHLIGHTPlinthBeamsinthefounda9onaredoneinprecast. VALUERs400lacs PRECASTELEMENTSAllelementsexceptthefounda9onareinprecast.

265mmHollowCoreSlabsasroofelements,PrecastwallpanelsforallExternal

&Internalwalls,Precastlicorewalls,PrecastStaircase,PrecastRCCColumns.


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COMPLETEDPROJECTKHVRAJMOTORS


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COMPLETEDPROJECTNFOSYS

CLIENTINFOSYS TYPEPrecastfins LOCATIONMahindraworldcity,20kmfromfactory PROJECTSIZE70NosofPrecastfinsforeleva9on. VALUERs100lacs


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WeusewhatwepromoteVMEfactorybuiltonPrecasttechnology

VME PRECAST FACTORY


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VMEPRECASTFACTORY

VME PRECAST FACTORY


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VMEPRECASTFACTORY


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VMEPRECASTFACTORY


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ONGONGPROJECTSLAKESDE

CLIENTVMEREALTY TYPE-Residen9alBuilding LOCATIONChembarambakkam,Chennai30kmfromfactory PROJECTSIZE2,40,000sq,S9lt+4floors HIGHLIGHTFirstResiden9alProjectinIndiabuiltcompletelyinPrecast. VALUERs2600lacs PRECASTELEMENTSAllelementsexceptthefounda9onareinprecast.

200mmHollowCoreSlabsasroofelements,PrecastSandwichwallpanelswith

thermalinsula9onforallexternalwalls,Precastlicorewalls,PrecastStaircase,

PrecastRCCColumns.

ONGONG PROJECTS LAKESDE


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ONGONGPROJECTSRMUNVERSTY

CLIENTSRMUNIVERSITY TYPE-HostelBuilding LOCATIONTrichy,300kmfromfactory PROJECTSIZE2,00,000sq,Ground+10floors HIGHLIGHTFirstHostelProjectinIndiabuiltcompletelyinPrecast.

VALUERs2000lacs PRECASTELEMENTSAllelementsexceptthefounda9onareinprecast.

265mmHollowCoreSlabsasroofelements,PrecastwallpanelsforallExternal

&Internalwalls,Precastlicorewalls,PrecastStaircase,PrecastRCCColumns.

ONGONGPROJECTSRMUNVERSTY


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ONGONG PROJECT SRM UNVERSTY


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ONGONGPROJECT SRMUNVERSTY



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ONGONGPROJECTNOVOTELBSCOMBOHOTEL

CLIENTACCOR,INTERGLOBE&PACIFICAPARTNERS TYPETotalprecasthotelprojectwithtwobasementlevelsand14storeywith

atotalbuildingheightof60metres.

LOCATIONShollinganalur,OMR,Chennai. PROJECTSIZE300000Sq. VALUERs4000lacs


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ONGONGPROJECTNOVOTELBSCOMBOHOTEL

ONGOING PROJECT COOLING TOWER


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ONGOINGPROJECTCOOLINGTOWER

CLIENTSIEMENSENERGY TYPESUPPLYOFPRECASTCOLUMN&BEAMSFORCOOLINGTOWER4500

ELEMENTS

LOCATIONDAHEJ,GUJARAT1800Kms VALUE1800LACS



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CIGARETTEFACTORYITCBANGALOREONGOINGPROJECT


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Vme Precast Pres Projects Ppt

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