VMA for Concrete Cellulose Ether as Viscosity Modifying Agent (VMA) for the use in concrete ....

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Dow Coatings & Construction VMA for Concrete Cellulose Ether as Viscosity Modifying Agent (VMA) for the use in concrete

Transcript of VMA for Concrete Cellulose Ether as Viscosity Modifying Agent (VMA) for the use in concrete ....

Page 1: VMA for Concrete Cellulose Ether as Viscosity Modifying Agent (VMA) for the use in concrete . Coatings & Construction 2 Proven chemistry from combined know-how ... CE as VMA increases

Dow Coatings & Construction

VMA for Concrete

Cellulose Ether as Viscosity Modifying Agent (VMA) for the use in concrete

Page 2: VMA for Concrete Cellulose Ether as Viscosity Modifying Agent (VMA) for the use in concrete . Coatings & Construction 2 Proven chemistry from combined know-how ... CE as VMA increases

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Proven chemistry from combined know-how

A heritage of 40+ years of development,

formulation and application expertise

Page 3: VMA for Concrete Cellulose Ether as Viscosity Modifying Agent (VMA) for the use in concrete . Coatings & Construction 2 Proven chemistry from combined know-how ... CE as VMA increases

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Chemistry of Cellulose Derivatives

O

HOOMe

O

OH

3

NaOH Cellulose

Alkali

cellulose

HEMC

CMC

Ethylene oxide

Chloro acetic acid

- NaCl

- NaCl

„Activating“

Monochloromethane

Ethylene oxide

HEC O

H O O H

O

O H

O

H O O M e

O

O H

O

O O H

O

O H O

O H

O

O

H O O N a

O N a

O

H O O H

O H

O

O N a C l

C l

H H

H

O

O

Cellosize™ Products

Walocel® M Products

Walocel® C Products

HPMC

- NaCl

Monochloromethane

Propylene oxide

C l

H H

H

Walocel® M / Methocel® Products

O

Could react

Page 4: VMA for Concrete Cellulose Ether as Viscosity Modifying Agent (VMA) for the use in concrete . Coatings & Construction 2 Proven chemistry from combined know-how ... CE as VMA increases

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Why the use of VMA becomes more important

Use of coarse aggregates will increase in future

Leads to higher yield stress more Plastiziser or higher w/c ratio

Increase of PCE acceptance as HRWR

CO2 footprint / eco concrete

Less use or exchange of OPC / higher dosage of HRWR

Without Cellulose Ether as VMA

No robustness against raw material variation (e.g. +/- 10l/m³ water)

Segregation

Bleeding

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Page 5: VMA for Concrete Cellulose Ether as Viscosity Modifying Agent (VMA) for the use in concrete . Coatings & Construction 2 Proven chemistry from combined know-how ... CE as VMA increases

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Main performance criteria which can be controled / influenced by a VMA

Rheological behavior

Slump (Flow)

V-funnel discharging time (for SCC)

Mortar yield point

Mortar viscosity

Behaviour over time (0h, 1h, 2h)

Bleeding

Air entrainment

Air void content

Density

Cement hydration / Setting

Ultrasonic

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Page 6: VMA for Concrete Cellulose Ether as Viscosity Modifying Agent (VMA) for the use in concrete . Coatings & Construction 2 Proven chemistry from combined know-how ... CE as VMA increases

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Investigation on CE chemistry for the use in concrete

A multi dimensional Design of Experiment (DoE) was made to define the

desired Cellulose Ether chemistry

Substitution

• DS(M); MS(HE) – HEC, HEMC, MC

– CMC and HPMC not part of this investigation

Molecular weight

• Viscosity in a 2% aqueous solution

Particle size

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Page 7: VMA for Concrete Cellulose Ether as Viscosity Modifying Agent (VMA) for the use in concrete . Coatings & Construction 2 Proven chemistry from combined know-how ... CE as VMA increases

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Summary Chemistry Findings

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Slump V-funnel time

Bleeding Static yield

Dynamic yield

Mortar viscosity

Air void content

Density Setting time

DS(M)

No bleeding observed

MS(HE)

V2

Particle size

Potentially best performing HEMC:

• High DS – Highest impact regarding

cement setting

• Low to medium MS

• Low to medium viscosity

• Fine powder

Structure parameters:

DS(M): 1.65 – 2.20

MS(HE): < 0.50

Viscosity: < 30.000 mPas

(2% aqueous solution)

Page 8: VMA for Concrete Cellulose Ether as Viscosity Modifying Agent (VMA) for the use in concrete . Coatings & Construction 2 Proven chemistry from combined know-how ... CE as VMA increases

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Typical rheological behaviour of cement paste (Herchel-Bulkley)

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0

20

40

60

80

100

120

140

160

180

200

0 10 20 30 40 50 60 70 80

Shear rate (s-1)

Shear stress (Pa)

p 0

p

0 Yield stress

Plastic viscosity

Page 9: VMA for Concrete Cellulose Ether as Viscosity Modifying Agent (VMA) for the use in concrete . Coatings & Construction 2 Proven chemistry from combined know-how ... CE as VMA increases

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Viscosity increase by using CE in water and cement paste

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x 10

x 2

Page 10: VMA for Concrete Cellulose Ether as Viscosity Modifying Agent (VMA) for the use in concrete . Coatings & Construction 2 Proven chemistry from combined know-how ... CE as VMA increases

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CE increases robustness of SCC

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Page 11: VMA for Concrete Cellulose Ether as Viscosity Modifying Agent (VMA) for the use in concrete . Coatings & Construction 2 Proven chemistry from combined know-how ... CE as VMA increases

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CE gives a wider range for w/c ratio

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Page 12: VMA for Concrete Cellulose Ether as Viscosity Modifying Agent (VMA) for the use in concrete . Coatings & Construction 2 Proven chemistry from combined know-how ... CE as VMA increases

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Summary

CE as VMA increases the yield point and the viscosity slightly and

increase robustness against w/c ratio variation.

With a high subtitution degree no delay in hydration of cement

Use of CE prevents bleeding

Additional air entrainment could be reduced with the right mix of MS(HE)

and molecular weight of the CE

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Page 13: VMA for Concrete Cellulose Ether as Viscosity Modifying Agent (VMA) for the use in concrete . Coatings & Construction 2 Proven chemistry from combined know-how ... CE as VMA increases

Thank You

Dipl.-Ing. Marc Schmitz