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Department of Electronics and Communication Engineering, VBIT Department of Electronics and Communication Engineering, VBIT UNIT - I INTRODUCTION P.VIDYA SAGAR ( ASSOCIATE PROFESSOR) VLSI

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Page 1: VLSI - potharajuvidyasagar.files.wordpress.com · VLSI. Department of Electronics and Communication Engineering, VBIT contents UNIT I INTRODUCTION: Introduction to IC Technology –

Department of Electronics and Communication Engineering, VBITDepartment of Electronics and Communication Engineering, VBIT

UNIT - I

INTRODUCTION

P.VIDYA SAGAR ( ASSOCIATE PROFESSOR)

VLSI

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Department of Electronics and Communication Engineering, VBITDepartment of Electronics and Communication Engineering, VBIT

contents

UNIT I

INTRODUCTION: Introduction to IC Technology – MOS, PMOS, NMOS, CMOS & BiCMOS

technologies.

BASIC ELECTRICAL PROPERTIES : Basic Electrical Properties of MOS and BiCMOS Circuits:

Ids-Vds relationships, MOS transistor threshold Voltage, gm, gds, figure of merit ωo ; Pass transistor,

NMOS Inverter, Various pull ups, CMOS Inverter analysis and design, Bi-CMOS Inverters.

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A Brief History Invention of the Transistor

Vacuum tubes ruled in first half of 20th century Large, expensive, power-hungry, unreliable

1947: first point contact transistor (3 terminal devices)

Shockley, Bardeen and Brattain at Bell Labs

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A Brief History, contd..

1958: First integrated circuit Flip-flop using two transistors

Built by Jack Kilby (Nobel Laureate) at Texas Instruments

Robert Noyce (Fairchild) is also considered as a co-inventor

smithsonianchips.si.edu/ augarten/

Kilby’s IC

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1970’s processes usually had only nMOS transistors Inexpensive, but consume power while idle

1980s-present: CMOS processes for low idle power

MOS Integrated Circuits

Intel 1101 256-bit SRAM Intel 4004 4-bit Proc

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Moore’s Law

1965: Gordon Moore plotted transistor on each chip

Fit straight line on semilog scale

Transistor counts have doubled every 26 months

Year

Tra

nsisto

rs

40048008

8080

8086

80286Intel386

Intel486Pentium

Pentium ProPentium II

Pentium III

Pentium 4

1,000

10,000

100,000

1,000,000

10,000,000

100,000,000

1,000,000,000

1970 1975 1980 1985 1990 1995 2000

Integration Levels

SSI: 10 gates

MSI: 1000 gates

LSI: 10,000 gates

VLSI: > 10k gates

http://www.intel.com/technology/silicon/mooreslaw/

VIDYA SAGAR P6

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The First Computer

The BabbageDifference Engine(1832)

25,000 parts

cost: £17,470

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ENIAC - The first electronic computer (1946)

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WHY VLSI?

Integration Improves the Design

• Lower parasitics, higher clocking speed

• Lower power

• Physically small

Integration Reduces Manufacturing Costs

• (almost) no manual assembly

• About $1-5billion/fab

• Typical Fab 1 city block, a few hundred people

• Packaging is largest cost

• Testing is second largest cost

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n+n+S

GD

+

DEVICE

CIRCUIT

GATE

MODULE

SYSTEM

Design Levels

VIDYA SAGAR P10

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Moore’s Law 1965: Gordon Moore plotted transistor on each chip

Fit straight line on semilog scale

Transistor counts have doubled every 26 months

He predicted that the number of transistors on a chip would double about every

18 months

Year

Tra

nsisto

rs

40048008

8080

8086

80286Intel386

Intel486Pentium

Pentium ProPentium II

Pentium III

Pentium 4

1,000

10,000

100,000

1,000,000

10,000,000

100,000,000

1,000,000,000

1970 1975 1980 1985 1990 1995 2000

http://www.intel.com/technology/silicon/mooreslaw/

VIDYA SAGAR P11

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INTEGRADED CIRCUIT (IC):

Multi terminal electronic device in which discrete components like

transistors,resisters,capacitors are fabricated in a single construction process.

Classification of ICs :

•Based on application -Analog , digital

•Based on complexity -SSI, MSI, LSI, VLSI

•Based on fabrication-Monolithic , hybrid

•Based on technology -RTL ,DTL, TTL, MOS.

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IC Evolution :

VIDYA SAGAR P13

Name Year Transistors number Logic gates number

small-scale integration (SSI) 1964 1 to 10 1 to 12

medium-scale integration (MSI) 1968 10 to 500 13 to 99

large-scale integration (LSI) 1971 500 to 20,000 100 to 9,999

very large scale integration (VLSI) 1980 20,000 to 1,000,000 10,000 to 99,999

Ultra large scale integration (ULSI) 1984 1,000,000 and more 100,000 and more

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Pentium 4 Processor

http://www.intel.com/intel/intelis/museum/online/hist_micro/hof/index.htm

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Ref: http://micro.magnet.fsu.edu/creatures/technical/sizematters.html

• Modern transistors are few microns wide and approximately 0.1 micron or less in length

• Human hair is 80-90 microns in diameter

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MOS (Metal-oxide-silicon)

although invented before bipolar transistor, was initially difficult to manufacture

nMOS (n-channel MOS) technology developed in 1970s required fewer masking steps,

was denser, and consumed less power than equivalent bipolar Ics.

CMOS (Complementary MOS): n-channel and p-channel MOS transistors =>

lower power consumption, simplified fabrication process

Bi-CMOS - hybrid Bipolar, CMOS (for high speed)

GaAs - Gallium Arsenide (for high speed)

Si-Ge - Silicon Germanium (for RF)

Metal-oxide-semiconductor (MOS) and related VLSI technology

VIDYA SAGAR P16

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Mos transistors

– Basic MOS transistors with the doping concentration of transistor two types of MOS transistors

are available as NMOS transistor and PMOS transistor. With their mode of operation further they

are classified as depletion mode transistor and enhancement mode transistor.

nMOS enhancement mode transistor

– nMOS devices are formed in a p-type substrate of moderate doping level. The source and drain

regions are formed by diffusing n-type impurities through suitable masks into these areas.

Thus source and drain are isolated from one another by two diodes and their Connections are

made by a deposited metal layer. The basic block diagrams of nMOS enhancement mode

transistor is shown in figure.

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nMOS depletion mode transistornMOS enhancement mode transistor

– The basic block diagram of nMOS depletion mode transistor is shown in figure. In depletion mode

transistor the channel is established even the voltage Vgs = 0 by implanting suitable impurities in

the region between source and drain during manufacture and prior to depositing the insulation

and the gate.

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MOS Transistors

– Four terminal device: gate, source,

drain, body

– Gate – oxide – body stack looks like a

capacitor

– Gate and body are conductors (body

is also called the substrate)

– SiO2 (oxide) is a “good” insulator

(separates the gate from the body

– Called metal–oxide–semiconductor

(MOS) capacitor, even though gate is

mostly made of poly-crystalline

silicon (polysilicon)

SiO2

n

GateSource Drain

bulk Si

Polysilicon

p+ p+

n+

p

GateSource Drain

bulk Si

SiO2

Polysilicon

n+

NMOS

PMOS

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MOS Capacitor

Gate and body form MOS capacitor

Operating modes

Accumulation

Depletion

Inversion

polysilicon gate

(a)

silicon dioxide insulator

p-type body+-

Vg < 0

(b)

+-

0 < Vg < V

t

depletion region

(c)

+-

Vg > V

t

depletion region

inversion region

VIDYA SAGAR P20

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Terminal Voltages

– Mode of operation depends on Vg, Vd, Vs

– Vgs = Vg – Vs

– Vgd = Vg – Vd

– Vds = Vd – Vs = Vgs - Vgd

– Source and drain are symmetric diffusion terminals

– By convention, source is terminal at lower voltage

– Hence Vds 0

– nMOS body is grounded. First assume source is 0 too.

– Three regions of operation

– Cutoff

– Linear

– Saturation

Vg

Vs

Vd

Vgd

Vgs

Vds

+-

+

-

+

-

21VIDYA SAGAR P

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nMOS Cutoff

– No channel

– Ids = 0

+-

Vgs

= 0

n+ n+

+-

Vgd

p-type body

b

g

s d

22VIDYA SAGAR P

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nMOS Linear

– Channel forms

– Current flows from d to s

– e- from s to d

– Ids increases with Vds

– Similar to linear resistor

+-

Vgs

> Vt

n+ n+

+-

Vgd

= Vgs

+-

Vgs

> Vt

n+ n+

+-

Vgs

> Vgd

> Vt

Vds

= 0

0 < Vds

< Vgs

-Vt

p-type body

p-type body

b

g

s d

b

g

s dIds

23VIDYA SAGAR P

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nMOS Saturation

– Channel pinches off

– Ids independent of Vds

– We say current saturates

– Similar to current source

+-

Vgs

> Vt

n+ n+

+-

Vgd

< Vt

Vds

> Vgs

-Vt

p-type body

b

g

s d Ids

24VIDYA SAGAR P

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I-V Characteristics

25VIDYA SAGAR P

NMOS:Vgs < Vt OFFVds < Vgs -Vt LINEARVds > Vgs – Vt SATURATION

PMOSVsg < |Vt| OFFVsd < Vsg – |Vt| LINEARVsd > Vsg – |Vt| SATURATION

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CMOS

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Structure: n-channel MOSFET(NMOS)

pn+n+

metal

LW

source

S

gate: metal or heavily doped poly-Si

Gdrain

D

body

B

oxide

IG=0

ID=ISIS

x

y

(bulk or

substrate)

VIDYA SAGAR P27

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Channel Charge

– MOS structure looks like parallel plate capacitor while operating in inversion

– Gate – oxide – channel

– Qchannel =

n+ n+

p-type body

+

Vgd

gate

+ +

source

-

Vgs

-drain

Vds

channel-

Vg

Vs

Vd

Cg

n+ n+

p-type body

W

L

tox

SiO2 gate oxide

(good insulator, ox

= 3.9)

polysilicon

gate

28VIDYA SAGAR P

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Channel Charge

– MOS structure looks like parallel plate capacitor while operating in inversion

– Gate – oxide – channel

– Qchannel = CV

– C =

n+ n+

p-type body

+

Vgd

gate

+ +

source

-

Vgs

-drain

Vds

channel-

Vg

Vs

Vd

Cg

n+ n+

p-type body

W

L

tox

SiO2 gate oxide

(good insulator, ox

= 3.9)

polysilicon

gate

29VIDYA SAGAR P

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Channel Charge

– MOS structure looks like parallel plate capacitor while operating in inversion

– Gate – oxide – channel

– Qchannel = CV

– C = Cg = oxWL/tox = CoxWL

– V =

n+ n+

p-type body

+

Vgd

gate

+ +

source

-

Vgs

-drain

Vds

channel-

Vg

Vs

Vd

Cg

n+ n+

p-type body

W

L

tox

SiO2 gate oxide

(good insulator, ox

= 3.9)

polysilicon

gate

Cox = ox / tox

30VIDYA SAGAR P

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Channel Charge

– MOS structure looks like parallel plate capacitor while operating in inversion

– Gate – oxide – channel

– Qchannel = CV

– C = Cg = oxWL/tox = CoxWL

– V = Vgc – Vt = (Vgs – Vds/2) – Vt

n+ n+

p-type body

+

Vgd

gate

+ +

source

-

Vgs

-drain

Vds

channel-

Vg

Vs

Vd

Cg

n+ n+

p-type body

W

L

tox

SiO2 gate oxide

(good insulator, ox

= 3.9)

polysilicon

gate

Cox = ox / tox

31VIDYA SAGAR P

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Carrier velocity

– Charge is carried by e-

– Carrier velocity v proportional to lateral E-field between source and drain

– v =

32VIDYA SAGAR P

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Carrier velocity

– Charge is carried by e-

– Carrier velocity v proportional to lateral E-field between source and drain

– v = E called mobility

– E =

33VIDYA SAGAR P

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Carrier velocity

– Charge is carried by e-

– Carrier velocity v proportional to lateral E-field between source and drain

– v = E called mobility

– E = Vds/L

– Time for carrier to cross channel:

– t =

34VIDYA SAGAR P

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Carrier velocity

– Charge is carried by e-

– Carrier velocity v proportional to lateral E-field between source and drain

– v = E called mobility

– E = Vds/L

– Time for carrier to cross channel:

– t = L / v

35VIDYA SAGAR P

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nMOS Linear I-V

– Now we know

– How much charge Qchannel is in the channel

– How much time t each carrier takes to cross

dsI

36VIDYA SAGAR P

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nMOS Linear I-V

– Now we know

– How much charge Qchannel is in the channel

– How much time t each carrier takes to cross

channelds

QI

t

37VIDYA SAGAR P

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nMOS Linear I-V

– Now we know

– How much charge Qchannel is in the channel

– How much time t each carrier takes to cross

channel

ox 2

2

ds

dsgs t ds

dsgs t ds

QI

t

W VC V V V

L

VV V V

ox = W

CL

38VIDYA SAGAR P

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nMOS Saturation I-V

– If Vgd < Vt, channel pinches off near drain

– When Vds > Vdsat = Vgs – Vt

– Now drain voltage no longer increases current

dsI

39VIDYA SAGAR P

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nMOS Saturation I-V

– If Vgd < Vt, channel pinches off near drain

– When Vds > Vdsat = Vgs – Vt

– Now drain voltage no longer increases current

2dsat

ds gs t dsat

VI V V V

40VIDYA SAGAR P

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nMOS Saturation I-V

– If Vgd < Vt, channel pinches off near drain

– When Vds > Vdsat = Vgs – Vt

– Now drain voltage no longer increases current

2

2

2

dsatds gs t dsat

gs t

VI V V V

V V

41VIDYA SAGAR P

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nMOS I-V Summary

2

cutoff

linear

saturatio

0

2

2n

gs t

dsds gs t ds ds dsat

gs t ds dsat

V V

VI V V V V V

V V V V

– Shockley 1st order transistor models

42VIDYA SAGAR P

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Transistors as Switches

– We can view MOS transistors as electrically controlled switches

– Voltage at gate controls path from source to drain

g

s

d

g = 0

s

d

g = 1

s

d

g

s

d

s

d

s

d

nMOS

pMOS

OFFON

ONOFF

VIDYA SAGAR P43

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CMOS Inverter

A Y

0 1

1 0

VDD

A=0 Y=1

GND

OFF

ON

A Y

VIDYA SAGAR P44

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CMOS NAND Gate

A B Y

0 0

0 1

1 0

1 1

A

B

Y

VIDYA SAGAR P45

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CMOS NAND Gate

A B Y

0 0 1

0 1

1 0

1 1

A=0

B=0

Y=1

OFF

ON ON

OFF

VIDYA SAGAR P46

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CMOS NAND Gate

A B Y

0 0 1

0 1 1

1 0

1 1

A=0

B=1

Y=1

OFF

OFF ON

ON

VIDYA SAGAR P47

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CMOS NAND Gate

A B Y

0 0 1

0 1 1

1 0 1

1 1

A=1

B=0

Y=1

ON

ON OFF

OFF

VIDYA SAGAR P48

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CMOS NAND Gate

A B Y

0 0 1

0 1 1

1 0 1

1 1 0

A=1

B=1

Y=0

ON

OFF OFF

ON

VIDYA SAGAR P49

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CMOS NOR Gate

A B Y

0 0 1

0 1 0

1 0 0

1 1 0

A

BY

VIDYA SAGAR P50

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Department of Electronics and Communication Engineering, VBITDepartment of Electronics and Communication Engineering, VBIT

nMOS FABRICATION

VIDYA SAGAR P51

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Pure silicon is melted in a pot (1400º C) and a small seed containing the desired crystal

orientation is inserted in to molten silicon and slowly(1mm/minute) pulled out. The wafers

are generally available in diameters of 150 mm, 200 mm, or 300 mm, and are mirror-polished

and rinsed before shipment from the wafer manufacturer.

Wafer

Fabrication

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Oxidation

It refers to the chemical process of silicon reacting with oxygen to form silicon dioxide, SiO2.

Si+O2=SiO2

The process can be classified as two types:

Dry oxide: introduce high-purity gas. It gives better electrical characteristics.

Wet oxide. Introduce water vapor.

SiO2 is used to form insulator, capacitor, an effective mask

against many impurities in SiO2 region, but allowing the

introduction of dopants into Si region.

Thin oxide is usually grown using dry oxidation

Thick oxide is usually grown using wet oxidation

Dry oxidation results in slower growth rate, but high density — higher breakdown voltage.

Fig. Schematic of the Oxidation Process

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Oxidation

– Grow SiO2 on top of Si wafer

– 900 – 1200 C with H2O or O2 in oxidation furnace

p substrate

SiO2

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Diffusion

It introduces impurity atoms (dopants) into silicon to change its resistivity.

Dopant types:-p-type dopants: boron

-n-type dopants: phosphorus and arsenic

A pn junction (PN)- formed by diffusing p-type dopants into an n-type substrate.

Diffusion of impurities is usually carried out at high temperatures (1000 to 1200°C) to

obtain the desired doping profile. When the wafer is cooled to room temperature, the

impurities are essentially “frozen” in position.

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Ion implantation

An alternative process to replace diffusion--used to introduce

impurities into silicon.

An ion implanter-produces ions of the desired impurity,

accelerates them by an electric field,allows them to strike the

silicon surface.

It is used for accurate control of the dopants.

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Ion Implantation

Focus Neutral beam and

beam path gated

Beam trap and

gate plate

Wafer in wafer

process chamber

X - axis

scanner

Y - axis

scanner

Neutral beam trap

and beam gate

p- epi

p+ substrate

field oxide

photoresist mask

n-w ell

p-channel transistor

phosphorus

(-) ions

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Photolithography

1.Photoresist application: the surface to be patterned is

spin-coated with a light-sensitive organic polymer called photoresist

2.Printing (exposure):the mask pattern is developed on the

photoresist, with UV light exposure depending on the type of

photoresist(negative or positive), the exposed or unexposed parts

become resistant to certain types of solvents

3.Development: the soluble photoresist is chemically removed The

developed photoresist acts as a mask for patterning of underlying

layers and then is removed.

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oxidationoptical

mask

process

step

photoresist coatingphotoresist

removal

(ashing)

spin, rinse,

dryacid etch

photoresist

development

stepper

exposure

Photolithographic Process

VIDYA SAGAR P62

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Photolithography

Exposure Processes

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Etching

Once the desired shape is patterned with photoresist,

the etching process allows unprotected materials to be

removed

Wet etching: uses chemicals

Dry or plasma etching: uses ionized gases

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Etch

Etch

Chambers

Cluster Tool

Configuration

Transfer

Chamber

Loadlock

Wafers

RIE Chamber

Transfer

Chamber

Gas Inlet

Exhaust

RF Power

Wafer

Die-electric Etch

Plasma Etch

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Chemical Vapor Deposition (CVD)

To develop nitride films and polysilicon films, the chemical vapordeposition (CVD) method is used, in which a gaseous reactant is introducedto the silicon substrate, and chemical reaction produce the deposited layermaterial.

The metallic layers used in the wiring of the circuit are also formed by CVD, spattering (PVD: physical vapor deposition)

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Metallization

Interconnecting the devices, such as transistors, formed on the silicon wafer completes the

circuit. the wafer is first covered with a thick and flat interlayer insulation film (oxide film).

Next, contact holes are drilled by lithograph and etching, through the interlayer insulation

film, above the devices to be connected. Many metal films used in IC fabrication are

deposited by sputtering. In the sputtering process, argon gas is excited by a high energy field

to split up into positively charged argon ions and free electrons. An electric field attracts the

argon ions toward a target made out of the material to be deposited. .

Sputter process.

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Encapsulation

During Encapsulation, lead frames are placed onto mold plates and heated. Molten plastic

material is pressed around each die to form its individual package. The mold is opened,

and the lead frames are pressed out and cleaned.

Wafer Test

Upon completion of wafer fabrication, not all of the die on awafer will be fully

functional. The yield loss at this step ranges from a few percent for mature

processes, to 90% or more for new processes. In order to avoid adding additional

value to defective units during packaging, a 100% test of the die is performed.

PackagingSilicon ICs in “die” form are difficult to handle, fragile even though they have a

protective layer, and the tiny bond pads are difficult to connect to. In order to further

protect the die and make the parts easier to handle and connect, packaging is

performed.

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Testing

Defective IC

Individual integrated circuits are

tested to distinguish good die

from bad ones.

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Die Cut and Assembly

Good chips are attached

to a lead frame package.

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Die Attach and Wire Bonding

lead frame gold wire

bonding pad

connecting pin

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Final Test

Chips are electrically

tested under varying

environmental conditions.

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N-MOS Fabrication Process

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Step -Metallization

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• CMOS Technology depends on using both N-Type and P-Type devices on the same chip.The

two main technologies to do this task are:

– P-Well :The substrate is N-Type. The N-Channel device is built into a P-Type well within

the parent N-Type substrate. The P-channel device is built directly on the substrate.

– N-Well:The substrate is P-Type. The N-channel device is built directly on the substrate,

while the P-channel device is built into a N-type well within the parent P-Type substrate.

• Two more advanced technologies to do this task are:

Twin Tub:Both an N-Well and a P-Well are manufactured on a lightly doped N-type

substrate.

Silicon-on-Insulator (SOI) CMOS Process:SOI allows the creation of independent,

completely isolated nMOS and pMOS transistors virtually side-by-side on an insulating

substrate.

Complementary MOS fabrication

VIDYA SAGAR P80

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What is CMOS?

– CMOS

VIDYA SAGAR P81

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– Six masks

– n-well

– Polysilicon

– N+ diffusion

– P+ diffusion

– Contact

– Metal

Detailed Mask Views

Metal

Polysilicon

Contact

n+ Diffusion

p+ Diffusion

n well

Masks: Each Processing steps in the fabrication procedure requires to define certain area on

the chip. This is known as Masks.

Chips are specified with set of masks

VIDYA SAGAR P82

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Fabrication Steps

– Start with blank wafer

– Build inverter from the bottom up

– First step will be to form the n-well

– Cover wafer with protective layer of SiO2 (oxide)

– Remove layer where n-well should be built

– Implant or diffuse n dopants into exposed wafer

– Strip off SiO2

p substrate

VIDYA SAGAR P88

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Oxidation

– Grow SiO2 on top of Si wafer

– 900 – 1200 C with H2O or O2 in oxidation furnace

p substrate

SiO2

VIDYA SAGAR P89

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Photoresist

– Spin on photoresist

– Photoresist is a light-sensitive organic polymer

– Softens where exposed to light

p substrate

SiO2

Photoresist

VIDYA SAGAR P90

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Lithography

– Expose photoresist through n-well mask

– Strip off exposed photoresist

p substrate

SiO2

Photoresist

VIDYA SAGAR P91

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Etch

– Etch oxide with hydrofluoric acid (HF)

– Seeps through skin and eats bone; nasty stuff!!!

– Only attacks oxide where resist has been exposed

p substrate

SiO2

Photoresist

VIDYA SAGAR P92

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Strip Photoresist

– Strip off remaining photoresist

– Use mixture of acids called piranah etch

– Necessary so resist doesn’t melt in next step

p substrate

SiO2

VIDYA SAGAR P93

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n-well

– n-well is formed with diffusion or ion implantation

– Diffusion

– Place wafer in furnace with arsenic gas

– Heat until As atoms diffuse into exposed Si

– Ion Implanatation

– Blast wafer with beam of As ions

– Ions blocked by SiO2, only enter exposed Si

n well

SiO2

VIDYA SAGAR P94

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Strip Oxide

– Strip off the remaining oxide using HF

– Back to bare wafer with n-well

– Subsequent steps involve similar series of steps

p substrate

n well

VIDYA SAGAR P95

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Polysilicon

– Deposit very thin layer of gate oxide

– < 20 Å (6-7 atomic layers)

– Chemical Vapor Deposition (CVD) of silicon layer

– Place wafer in furnace with Silane gas (SiH4)

– Forms many small crystals called polysilicon

– Heavily doped to be good conductor

Thin gate oxide

Polysilicon

p substraten well

VIDYA SAGAR P96

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Polysilicon Patterning

– Use same lithography process to pattern polysilicon

Polysilicon

p substrate

Thin gate oxide

Polysilicon

n well

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Self-Aligned Process

– Use oxide and masking to expose where n+ dopants should be

diffused or implanted

– N-diffusion forms NMOS source, drain, and n-well contact

p substraten well

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P-Diffusion

– Similar set of steps form p+ diffusion regions for pMOS source and

drain and substrate contact

p+ Diffusion

p substraten well

n+n+ n+p+p+p+

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Contacts

– Now we need to wire together the devices

– Cover chip with thick field oxide

– Etch oxide where contact cuts are needed

p substrate

Thick field oxide

n well

n+n+ n+p+p+p+

Contact

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Metallization

– Sputter on aluminum over whole wafer

– Pattern to remove excess metal, leaving wires

p substrate

Metal

Thick field oxide

n well

n+n+ n+p+p+p+

Metal

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Twin-Tub (Twin-Well) CMOS Process

This technology provides the basis for separate optimization of the nMOS and pMOS transistors, thus making it possible

for threshold voltage, body effect and the channel transconductance of both types of transistors to be tuned

independently. Generally, the starting material is a n+ or p+ substrate, with a lightly doped epitaxial layer on top. This

epitaxial layer provides the actual substrate on which the n-well and the p-well are formed. Since two independent

doping steps are performed for the creation of the well regions, the dopant concentrations can be carefully optimized to

produce the desired device characteristics. The Twin-Tub process is shown below.

In the conventional p & n-well CMOS process, the doping density of the well region is typically about one order of

magnitude higher than the substrate, which, among other effects, results in unbalanced drain parasitics. The twin-tub

process avoids this problem.

VIDYA SAGAR P102

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Advanced CMOS Technologies

– Substrate for Twin-Well MOS Technogy

For inexpensive and low-performance chips, one may use a heavily doped substrate and omit one

well. The substrate should be doped to about 1016/cm3, with a resistivity of about 1 Ω-cm. This

allows simpler construction, with good “Ground Potential” distribution, but the devices are not

optimal and there is a chance of latch-up if the voltages are pushed hard.

For high-performance chips, one uses a low doped substrate, 1015/cm3, 10 Ω-cm, and then

constructs Two Wells at optimum doping levels (called Tubs in the diagram). Since the substrate is

lightly doped, there is less chance for latch-up because of the high resistivity.

VIDYA SAGAR P103

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P-EpiP-Wafer

Boron Ions

P-WellN-Well

Photoresist

P-Epi

P-Wafer

Photoresist

N-Well

Phosphorus Ions

Twin Well

Two mask steps

Flat surface

Common used in advanced CMOS IC chip

High energy, low current implanters

Furnaces annealing and driving-in

VIDYA SAGAR P104

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Silicon-on-Insulator (SOI) CMOS Process

Rather than using silicon as the substrate material, technologists have sought to use an insulating substrate to

improve process characteristics such as speed and latch-up susceptibility. The SOI CMOS technology allows

the creation of independent, completely isolated nMOS and pMOS transistors virtually side-by-side on an

insulating substrate. The main advantages of this technology are the higher integration density (because of

the absence of well regions), complete avoidance of the latch-up problem, and lower parasitic capacitances

compared to the conventional p & n-well or twin-tub CMOS processes. A cross-section of nMOS and

pMOS devices using SOI process is shown below.

The SOI CMOS process is considerably more costly than the standard p & n-well CMOS process. Yet the

improvements of device performance and the absence of latch-up problems can justify its use, especially for

deep-sub-micron devices.

VIDYA SAGAR P105

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Thank you………………