Vintage Snow
Transcript of Vintage Snow
CRANKCASE Be CYLINDERS (SSE 296)
PAGE 1 SECTION 8
~-21-e ~-21-~ 0 -20-0 0-20-0
50
MOTO - SKI "73"
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CJ6 ~ 7
~40 08
~9
fl
CRANKCASE Be CYLINDERS ( BSE 296)
ITEM NUMBER DESCRIPTION QT'Y ITEM NUMBER DESCRIPTION OT 'y
1 803043 CRANKCASE ASS ' y (INCL . 2- 3- 4-5-7- 9) 1 24 804011 INSULATING FLANGE 1
3 803009 STUD 8 25 804012 RUBBER RING 1
4 803010 STUD 2 26 804017 INTAKE MANIFOLD - 1
5 803008 DOWEL PIN 2 27 802027 LOCK WASHER 4
6 802027 LOCK I~ASHER 8 28 802020 HEX . NUT 4
7 802020 HEX. NUT 8 29 802017 STun 2
8 802026 LOCK WASHER 2 30 816138 TILLOTSON CARBURETOR FLANGE GASKET 1
9 802031 HEX . NUT 2 31 804007 INSULATING HASHER 2
10 802007 STUD , ENGINE BASE 4 32 802020 HEX . NUT 2
11 802037 LOCK HASHER 4 33 804009 GASKET, EXHAUST FLANGE 2
12 802036 HEX. NUT 4 34 804018 EXHAUST MANIFOLD 1
13 804014 STUD, CYLINDER 8 35 802026 LOCK HASHER 4
14 804008 GASKET, CYLINDER FLANGE 2 36 802009 CYL. SCREW 4
15 804002 CYLINDER W/SLEEVE, P.T . O. SIDE 1 37 804013 ASBESTOS STRING 1
16 804003 CYLINDER I,] I SLEEVE, MAGNETO SIDE 1 38 806009 COVER, IGNITION BOX 1
17 804010 GASKET FOR CYLINDER HEAD 2 39 802008 COUNTERSUNK SCREW 1
18 804004 CYLINDER HEAD , P .T. O. SIDE 1 40 803044 CONNECTOR 1
19 804005 CYLINDER HEAD, MAGNETO SIDE 1 41 804023 GASKET SET 1
20 802030 HASHER, CYLINDER HEAD 8
21 802019 HEX . NUT 8 ~
22 804068 STUD 4
23 804006 GASKET FOR INTAKE MANIFOLD 2
NOTES
MOTO - SKI " 73" PAGE 2 SECTI O N 8
7
ITEM NUMBER
1 803011
2 803003
3 806002
3 806003
3 806004
3 806005
3 806006
4 803005
5 803003 -6 803002
c 7 803004
8 802028
CRANKSHAFT Be PISTONS (BSE 296)
11 U I 21 12
.4
DESCRIPTION
CRANRSHAFT ASS'Y (INCL. 2)
"0" RING "?'
SHIM 0,2 mm
SHIM 0,3 mm
SHIM 0,5 mm
SHIM 1,0 mm
SHIM 0,1 mm
BALL BEARING
"0" RING
RETAINING WASHER
OIL SEAL " LOCK WASHER
UU 12
OT'y
1
2
A.R
"
"
"
" 2
2
2
2
1
13
ITEM NUMBER
9 802024
10 803006
11 804001
12 804016
13 804019
13 804020
14 804021
14 804022
15 806008
11 gnU
12
DESCRIPTION
HEX . NUT
NEEDLE CAGE
GUDGEON PIN
CIRCLIP, GUDGEON PIN
PISTON ASS'Y 57,0 6 ST.
PISTON ASS'Y 57,5 6, 1st OVERSIZE
L- TRAPEZ RING 57,0 6, STD .
L- TRAPEZ RING 57,5 6, 1st OVERSIZE
WOODRUFF KEY
OT'Y
1
2
2
4
2
2
2
2 --
1
MOTO - SKI "73" PAGE 3 SECTION 8
ITEM NUMBER
1 803012
3 803009
4 802058
5 803008
6 802027
7 802020
r 8 802059
9 802060
CRANKCASE (SSE 399 Be 439)
-12 -
-3-
DESCRIPTION
CRANKCASE ASS'Y (INCL.2-3- 4-5-7)
STUD
STUD
DOWEL PIN
LOCK WASHER
HEX. NUT
STUD
LOCK WASHER
5 l]
<=-6 e 7
orv QT'V 399 439
1 1
8 8
2 2
1 1
10 10
10 10
4 4
4 4
-12-
-3- 3
ITEM NUMBER
10 802061
11 803014
12 802062
13 804067
MOTO - SKI "73"
DESCRIPTION QT'V 399
HEX . NUT 4
PLUG 1
STUD, CYLINDER 8
STUD, CYLINDER -I ....
i'
PAGE 4 SECTION 8
QT'V 439
4
1
-
8
D I
c
ITEM NUMBER
1 803015
2 803016
3 806008
4 803017
5 803016
6 803019
7 803042
8 802093
9 802064
10 804024
11 804025
11 804042 ' ..
CRANKSHAFT Be
14~_ 13
12U ( ge) 11
DESCRIPTION QT'V OT'V 399 439
CRANKSHAFT ASS'Y (INCL. 2) 1 1
"0" RING 2 2
WOODRUFF KEY 1 1
BALL BEARING 3 3
"0" RING 3 3
SHIM 1,0 mm 2 2
OIL SEAL 2 2
LOCK WASHER 1 1
HEX . NUT 1 1
NEEDLE CAGE 2 2
GUDGEON PIN 2 -
GUDGEON PIN - 2
PISTONS (BSE 399 Be 439 )
12 UU
(0 ITEM
12
13
13
13
13
14
14
14
14
NUMBER
804026
804027
804029
804043
804045
804028
804041
804044
804050
DESCRIPTION QT'V 399
CIRCLIP, GUDGEON PIN 4
PISTON ASS'Y 64,5 ~, STD. 2
PISTON ASS'Y 64,75 ~, 1st OVERSIZE 2
PISTON ASS'Y 67,5 ~, STD. -PISTON ASS'Y 67, 75 ~, 1st OVERSIZE -
L-TRAPEZ RING 64,5 ~, STD . 2
L- TRAPEZ RING 64,75 ~, 1st OVERSIZE 2
L- TRAPEZ RING 67,5 ~, STD. -L- TRAPEZ RING 67,75 ~, 1st OVERSIZE -
MOTO . SKI "73" PAGE 5 SECTION 8
OT'V 439
4
-
-
2
2
--
2
2
o
6
2
ITEM NUMBER
1 804030
2 804031
2 804048
3 804032
3 804049
4 804033
4 804047
5 802065
6 804034
6 804046
7 802030
8 80206 7
9 804068
10 804036
CYLINDER 8:
Ul 8 Ul <> 7 <>
6
DESCRIPTION QT'V QT'V 399 439
GASKET, CYLINDER 2 2
CYLINDER W/SLEEVE, P. T.O . SIDE 1 -
CYLINDER H / SLEEVE, P . T.O. SIDE - 1
CYLINDER H/SLEEVE, MAGNETO SIDE 1 -
CYLINDER H/SLEEVE, MAGNETO SIDE - 1
GASKET, CYLINDER HEAD 2 -GASKET, CYLINDER HEAD - 2
STUD 4 8
CYLINDER HEAD 2 -
CYLINDER HEAD - 2
WASHER 12 16
HEX . NUT 12 16
STUD 4 4
INSULATING FLANGE 2 2
MUFFLER (SSE 399 8: 439)
ITEM NUMBER DESCRIPTION
11 816138 TILLOTSON CARBURATER FLANGE GASKET
12 804007 INSULATING WAS HER
l3 802020 HEX . NUT
14 804037 STUD
15 804069 GASKET, EXHAUST MANIFOLD
16 804070 EXHAUST MANIFOLD
17 802027 LOCK WASHER
18 802019 HEX . NUT
19 804071 TUNED MUFFLER ASS I Y
I I I I
\
QT'V 399
4
4
4
4
2
1
4
4
1
MOTO • SKI "73" PAGE 6 SECTION 8
QT'Y 439
4
4
4
4
2
1
4
4
1
( ITEM NUMBER
1 805002
2 805003
3 802011
4 802023
5 802001
6 804015
7 805001
8 805007
9 805006
10 805004
11 805005
12 805008
13 803001
14 805012
15 803001
16 805013
' : 9 8
"-~' r~roo 10
12 7
~
DESCRIPTION OT'Y
CYLINDER COWL LEFT 1
CYLINDER Cm./L RIGHT 1
CYL. SCREW 1
HEX . NUT 3
WASHER 2
STun 2
FAN HOUSING 1
LOCKING RING 1
SHIM 1 mm 2
BALL BEARING 2
FAN SHAFT 1
WOODRUFF KEY 1
SHIM A.R
PULLEY HALF 2
SHIM 5
V- BELT 1
COOLING FAN ( SSE 296)
""~~ 125 26
22~
ITEM NUMBER
17 805010
18 802029
19 802025
20 805011
21 802013
22 802018
23 8020 27
24 802020
25 802026
26 802003
27 802010
28 802016
17
16
DESCRIPTION OT'Y
FAN 1
LOCKING WASHER 1
HEX . NUT 1
FAN COVER 1
STun 1
STun 1
LOCK WASHER 2
HEX. NUT 2
LOCK WASHER 5
CYL. SCREW 2
CYL. SCREW 2
CYL. SCREW 1
MOTO • SKI "73" PAGE 7 SECTION 8
c
;;;
c ITEM NUMBER
1 805002
2 805003
3 802011
4 802023
5 802001
6 804015
7 805001
8 805007
9 805006
10 805004
11 805005
12 805008
13 803001
14 805012
15 803001
16 805013
5"i 4
I t9
' . 9 8
---~ o r~mo 10
12
~ 11
DESCRIPTION or'v
CYLINDER COWL LEFT 1
CYLINDER COWL RIGHT 1
CYL . SCREW 1
HEX. NUT 3
WASHER 2
STUD 2
FAN HOUSING 1
LOCKING RING 1
SHIM 1 mm 2
BALL BEARING 2
FAN SHAFT 1
WOODRUFF KEY 1
SHIM A.R
PULLEY HALF 2
SHIM 5
V-BELT 1
COOLING FAN ( SSE 296 )
~~~ 125 26 <:.»23
~24 22~
ITEM NUMBER
17 805010
18 802029
19 802025
20 805011
21 802013
22 802018
23 802027
24 802020
25 802026
26 802003
27 802010
28 802016
16
DESCRIPTION OT 'V
FAN 1
LOCKING WASHER 1
HEX . NUT 1
FAN COVER 1
STUD 1
STUD 1
LOCK WASHER 2
HEX. NUT 2
LOCK WASHER 5
CYL . SCREW 2
CYL. SCREW 2
CYL . SCREW 1
MOTO - SKI "73" PAGE 7 S E CTIO N 8
MAGNETO GENERATOR (SSE 296 )
23 24
.~~~
20 25 ~
21 22 e --0 ~
PAGE 8 SECTION 8
23 24
. ~~~, i~ 25
21
~20
}---- - ------j @
~ 19
; ! 40 36~ @35 38
5
@
@
@ r--------{
MOTO - SKI "73"
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37
MAGNETO GENERATOR (BSE 296)
ITEM NUMBER DESCRIPTION on ITEM NUMBER DESCRIPTION OT'Y
1 806022 MAGNETO GENERATOR ASS'Y, 12 V-55 /18 \ 1 25 802038 SPARK PLUG W 260 Tl 2
2 806023 ARMATURE PLATE ASS ' Y 1 26 802002 WASHER 2
3 806024 MAGNETO RING 1 27 806007 LOCK WASHER 2
4 802012 CYL . SCREW 3 28 802015 CYL . SCREW 2
5 806017 MAGNETO HOUSING 1 29 806025 ARMATURE PLATE ALONE 1
6 802006 STUD 3 30 8060 26 LIGHTING COIL W/ CABLE ASS'Y 1 :
7 805009 STARTING PULLEY 1 31 806027 FASTON CONNECTOR 3
8 802026 LOCK WASHER 3 32 806028 GENERATOR COIL 1
9 802021 HEX . NUT 3 33 806029 DISTANCE SLEEVE 2
10 806021 IGNITION COIL 2 34 806030 BRAKE LI GHT COIL W/ CABLE ASS'Y 1
11 806007 LOCK WASHER 6 35 802032 LOCK WASHER 4
12 802005 CYL . SCREW 6 36 802033 CYL . SCREW 2
13 806018 CONDENSER W/CLAMP 2 37 802034 CYL . SCREW 2
14 802014 CYL . SCREW 2 38 806059 GENERATOR CABLE ASS 'Y (BLUE-RED- BLAC ) 1
15 802022 HEX . NUT 2 39 802055 GENERATOR CABLE ASS'Y (BLUE-BLACK) 1
16 806012 MASS CABLE ASS ' Y 1 40 806031 FASTON CONNECTOR 2
17 806020 SHORTING CABLE ASS ' Y, MAGNETO SIDE 1 41 806032 PIVOT PIN, CONTACT BREAKER 2
18 806019 SHORTING CABLE ASS ' Y, P.T . O. SIDE 1 42 806033 CONTACT POINTS SET 2
19 806011 CABLE GROMMET ~ . ...- 1 43 806034 PARTS SET , ARMATURE PLATE 2
, 20 806010 PROTECTION CAP .;. 4 44 806035 LUBRICATING WICK 1
21 806013 IGNITION CABLE 2
22 806001 RUBBER RING 1 .",
23 806015 CLAMP, SPARK PLUG PROTECTOR 2
24 806014 CAP 2 r -
NOTES
r
MOTO - SKI "73" PAGE 9 SECTION 8
MAGNETO GENERATOR ( SSE 399 & 439 )
)
~ .f! ~
28
~ ::::»
28 . .
@)
~ 271]
@) ..
291 21 26 ~ 26 148
@\
~ 48 39& 40
~O Ci' / 38
45<~ e4~ ?to~ ~ ~ [g 43 ) • I
~ ;44 35~ 42 30
I 32~
32 31 <>Q!
@)
@) 1---- - --1
a::
PAGE 10 MOTO - SKI " 73" S ECTI O N 8
MAGNETO GENERATOR (BSE 399 Be 439)
ITEM NUMBER DESCRIPTION QT'V QT'V ITEM NUMBER DESCRIPTION QT'V QT 'V 399 439 399 439
1 806036 MAGNETO GENERATOR ASS ' Y, 12 V 75/23 W 1 1 27 806051 RUBBER SLEEVE 1 1
2 806037 ARMATURE PLATE ASS'Y 1 1 28 806052 SPARK PLUG PROTECTOR 2 2
3 806038 MAGNETO RING 1 1 29 SPARK PLUG W 280 M 2 2 2
4 802069 CYL . SCREW W/INT . HEX . 4 4 30 806053 ARMATURE PLATE ALONE 1 1
5 802091 WASHER 4 4 31 806054 LIGHTING COIL W/2 CABLES YEL/GR . 1 1
6 802021 HEX . NUT 4 4 32 806027 FASTON CONNECTOR 3 3
7 806039 MAGNETO HOUSING 1 1 33 806055 GENERATOR COIL 1 1
8 806044 COVER WASHER 1 1 34 806086 BRAKE LIGHT COIL W/CABLE 1 1
9 802070 STUD 3 3 35 802090 CYL. SCREW 2 2
10 806045 STARTING PULLEY 1 1 36 802089 CYL . SCREW 2 2
11 802027 LOCK WASHER 3 3 37 806085 CONDENSER WITHOUT CABLE 2 2
12 802019 HEX . NUT 3 3 38 806056 CABLE CONDENSER 2 2
13 802002 HASHER 2 2 39 806057 PIVOT PIN , CONTACT BREAKER 2 2
14 806007 LOCK WASHER 2 2 40 806084 CONTACT BREAKER SET 2 2
15 802015 CYL . SCREW W/INT . HEX . 2 2 41 806058 PARTS SET 2 2
16 806046 CABLE GROMMET 1 1 42 802055 GENERATOR CABLE ASS 'Y (BLUE-BLACK) 1 1
17 806047 COIL MOUNTING FLANGE 1 1 42 806059 GENERATOR CABLE ASS ' Y (BLUE- RED-BLACK 1 1
c 18 802026 LOCK WASHER 2 2 43 806060 RUBBER CAP 2 2
19 802071 HEX . SCREW 2 2 44 806031 FASTON CONNECTOR 2 2
20 806021 IGNITION COIL 2 2 45 806061 SHORTING CABLE BLUE W/CONN . 1 1
21 806007 LOCK WASHER 6 6 46 806088 SHORTING CABLE BLACK W/CONN . 1 1
22 802079 CYL . SCREW 6 6 47 806035 LUBRICATING I-lICK 1 1
23 806048 MASS CABLE ASS ' y , YELLOW 1 1 48 806063 RUBBER SLEEVE 2 2
24 806087 CONNECTOR 2 2
25 806010 PROTECTION CAP 2 2
26 806050 IGNITION CABLE 2 2
NOTES
MOTO - SKI "73" PAGE 11 SECTION 8
STARTER (SSE 296)
c
4 o/~ @ 12
~14 9
15 ; 10
IIIIII@ 3 2 16 ~
ITEM NUMBER DESCRIPTION OT'V ITEM NUMBER DESCRIPTION or'v
1 805014 REIVIND STARTER 1 14 805034 PAWL 2
2 802026 LOCK WASHER 4 15 805026 PAWL SPRING 2
3 802035 CYL. SCREW 4 16 805032 PAWL SPRING STOP 2
4 805016 STARTER HOUSING 1 17 805027 FRICTION SPRING 1
5 805015 STARTER STOP 1 18 805024 COVER WASHER 1
6 805028 COUNTERSUNK SCREW 2 19 805029 CIRCLIP 1
7 805017 SPRING CARTRIDGE (INCL. 8-9) 1 20 805031 KEY CLAMP 1
7 805018 REWIND SPRING 1 21 805035 RUBBER BUFFER 1
8 805019 SPRING GUIDE 1 22 805038 STARTER ROPE 1
9 805020 COVER, SPRING GUIDE 1 23 805022 STARTER GRIP 1
10 805030 ROPE SHEAVE 1
11 805023 D-WASHER 1
c 12 805033 PIVOT ARM 1
13 805025 FRICTION I~ASHER 1
MOTO - SKI "73" PAGE 12 SECTION 8
c
ITEM
1
2
3
4
5
6
7
7
8
9
10
11
12
13
STARTER (BSE 399 & 439 )
8 13 ~ 11 19 ~ 0 (f() 0 @
17 12/ 18
6 IIIIII@ 3 2
<, -
NUMBER . 'J'
DESCRIPTION
80503i- " ~rND STARTER ASS'Y
8020;26 LOCK WASHER
';802094 HEX . SCREW
805037 STARTER HOUSING
805015 STAR~ STOP
805028 COUNTERSUNK SCREW
805017 SPRING CARTRIDGE ASS'Y (INCL . 8- 9)
805018 REWIND SPRING
805019 SPRI NG GUIDE
805020 COVER, SPRING GUIDE
805030 ROPE SHEAVE
805023 D-IVAS HER
805033 PIVOT ARM
805025 FRICTION WASHER
~14
' 15 a 16.A
QT'Y QT 'Y ITEM 399 439
1 1 14
4 4 15
4 4 16
1 1 17
1 1 18
2 2 19
1 1 20
1 1 21
1 1 22
1 1 23
1 1
1. 1
1 1
1 1
10
NUMBER
805034
805026
805032
8050 27
805024
805029
805031
805035
805038
805022
MOTO • SKI "73"
~5
4
9 7
DESCR IPTION QT'Y 399
PAWL 2
PAIVL SPRING I ..J 2
PAWL SPRING STOP 2
FRICTION SPRING 1
COVER WASHER 1
CIRCLIP 1
KEY CLAMP 1
RUBBER BUFFER 1
STARTER ROPE 1
STARTER GRIP 1
PAGE 13 SECTION 8
QT'Y 439
2
.. 2
2
1
1
1
1
1
1
1
TOOL Be GASKET SET (SSE 399 Be 439)
c
~ t tL __ 5 -(£
2 •
3D 4~ 6 !
15 7
ITEM NUMBER DESCRIPTION QT 'V QT'V ITEM NUMBER DESCRIPTION QT'V QT'Y 399 439 399 439
1 802092 TOOL BAG W/TOOLS ASS'Y (INCL . 2 to 7) 1 1 10 802075 PROTECTION CAP 1 1
1 802045 FORK WRENCH 1 1 11 802048 PULLER AS S 'y 1 1
2 802046 BOLT, SOCKET WRENCH 1 1 12 802050 RING FOR PULLER, BALL BEARING 1 1
3 802043 SOCKET WRENCH 1 1 13 802088 RING HALF, BALL BEARING 2 2
4 802044 SOCKET WRENCH 1 1 14 802049 CYL. SCREW W/INT . HEX. FOR PULLER 2 2
5 802040 ANGULAR WRENCH 1 1 15 803025 GASKET SET 1 -
6 802042 SCREW DRIVER 1 1 15 803026 GASKET SET - 1
7 802041 TOOL BAG 1 1
c 8 802053 PULLER ASS'Y, FLYWHEEL 1 1
9 802095 WRENCH TO HOLD MAGNETO HOUSING 1 1
MOTO • SKI "73" P AGE 14 SECTIO N 8