Vilant PowerPoint Tempate · (IBC) renting Challenge ... - Integrated with SAP Automatic rent...
Transcript of Vilant PowerPoint Tempate · (IBC) renting Challenge ... - Integrated with SAP Automatic rent...
www.vilant.com
Founded in 2002 Employees 44 Over 11 years of experience in RFID Offices: Finland, Sweden, Switzerland
600 sites in production in 30 countries 1 500 000 daily RFID tracking events Over 3 000 000 assets tracked with RFID Combined customer turnover over Euro 250 billion 6 -12 months typical payback time of the RFID investment
Our experience in numbers
Rail
Automate rail car tracking & shunting
yard operations
Asset Tracking
Automatically track location & movement of your assets
Pulp & Paper
Accurate tracking of pulp & paper
throughout lifecycle
Supply Chain
Efficient inbound, outbound &
production processes
Focus
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Asset Tracking Rail Supply Chain Pulp & Paper
Customers
Global installations - 600 sites in 30 countries
Vilant products Full responsibility of implementation: Hardware + Software + Services
Hardware
Software
Services
* Vilant engine is optional for LLRP ready readers
INTERFACES
ALE
LLRP
Web
Services
LAN
WLAN
GPRS
3G
INTERFACES
Web
Services
HTTP/XML
TCP Socket
SQL
Custom
ERP
WMS
MES
…
Vilant server products
Dev
ice
man
ager
Visibility manager Asset tracking. Supply chain ..
Train analyzer
EPCIS
Custom modules
Devices with Vilant engine *
Reader unit, Railway reader unit,
Conveyor reader
DC gate
Devices with Vilant client
Smart gate, Shipment
verification station
Handheld Forklift reader
Software architecture – A single point of control
Hardware
Software
Services
IN Vilant Visibility Manager Improves asset usability and control. Real time visibility to supply chain operations
Vilant Device Manager Controls and monitors RFID readers or other related devices
Server software
Hardware
Software
Services
IN Vilant EPCIS A standard GS1 and EPC global RFID event repository that enables multi vendor environment
Vilant Train Analyzer Combines RFID & Axle data from trains. Determines all train cars – including the non-tagged ones, type, speed, location & direction of train
Server software
Hardware
Software
Services
IN Vilant Gate Client Application for reading RFID tags used in Smart RFID gates, forklift readers & printing stations
Device software
Vilant Handheld Client Application for RFID handhelds for reading and writing RFID tags
Vilant Engine Embedded control software that enhances the software functionality of off-the-shelf RFID readers
Hardware
Software
Services
IN
Vilant Railway Reader Unit RFID reader enclosure for identifying rail cars, connecting RFID data with axle counter data, defect & inventory level monitoring
Vilant Light Read Station High performance RFID reader and antennas for basic setups on dock doors and indoors
Vilant DC Gate Fully equipped gate reader enclosure for any form of dock door
Vilant Smart Gate Fully equipped gate reader enclosure for dock doors. Equipped with touch screen interface for user interaction
Hardware products
Hardware
Software
Services
IN
Vilant Forklift Reader High performance RFID reader enclosure installed on forklift equipped with touch screen user
interface
Vilant Conveyor Reader High performance RFID reader and antennas for conveyor and automation reading
Hardware products
Vilant Shipment Verification Station Reader unit for item level pallet content verification equipped with touch screen user interface
Hardware
Software
Services
IN
From over 40 RFID hardware vendors
RFID Printers RFID shipping labels & tags
RFID handhelds
Hardware
Software
Services
Site Survey
1 day
Feasibility
2-5 days
Pilot
1 month setup 3 months pilot
Production
1-2 months for setup
Support
Global on-call support
Site Survey & ROI
RFID training workshop
Quick proof of concept
Improved process concept
Project plan & BOM
Turnkey pilot
Support 8/5
Support 24/7 Turnkey
production
Services
Hardware
Software
Services
Rail
Automate rail car tracking & shunting
yard operations
Asset Tracking
Automatically track location & movement of your assets
Pulp & Paper
Accurate tracking of pulp & paper
throughout lifecycle
Supply Chain
Efficient inbound, outbound &
production processes
Focus
By automating asset-related processes with RFID companies have increased asset usage by 30%
Vilant asset tracking solution
Background
Supplies of goods & associated services to professional users
Turnover 2.5 billion Euro
Suppliers in about 250 locations in 6 countries
1000 plastic containers; 1500 plastic pallets; 250 steel containers
Challenge
Plastic containers are not returned on time
Poor knowledge of container locations
Invoice handling is therefore difficult
Solution
Each container tagged with RFID UHF Gen2 tags
RFID handhelds are used to identify the containers
RFID gates on all dock doors enable automatic identification of all containers shipped and their intended location
Benefits
Capability to invoice automatically for unreturned assets
Automated asset and shipment traceability
Improves labor efficiency
Complete and up-to-date asset inventory
AHLSELL 17 Plastic Container Tracking
Background One of Switzerland’s longest established industrial companies with net sales of Euro 543
million One of the products it manufactures are wires for high-voltage, low-voltage & electronic
applications Wires are shipped on returnable plastic reels to customers
Challenge Availability of returned empty plastic reels is scarce even though there should be enough
supply The issue is lack of internal and external asset visibility
Solution 50 000 plastic reels tagged with robust UHF Gen2 RFID labels Vilant Shipment Verification station at outbound process assigns each asset to the
customers they are sent to Vilant Smart Gate with Stray Read Filter at inbound process discharges assets when
returned from customer Vilant Asset Tracking server software keeps track of all assets & is the basis for permanent
inventory and ad-hoc reporting
Benefits Optimized asset availability Real-time asset visibility & tracking Eliminated inventory errors Reduced effort at inbound processes
RTI Management Von Roll 18
Leading recycler of metal-based products in Northern Europe
Challenge Tracing and managing its containers
Knowing the exact amounts of containers in usage and in storage in different locations
Solution RFID EPC G2 used for vehicle & container asset tracking - Over 2000 assets tagged
48 RFID outdoor gates in Finland (in 2011)
27 in Sweden (in 2012)
Vilant software is responsible for collecting and interpreting the RFID data into Kuusakoski’s backend system
- Information used for managing container inventory & automating customer invoicing with accurate actual data usage
Benefits Automated asset traceability and efficient inventory management
Complete and up-to-date asset inventory and reporting
Automated customer invoicing
Overall improved customer service by asset availability, usability and effective container collection
Labor savings in asset processes and book keeping
Guaranteed system reliability by Vilant’s support team
Long-life and maintenance-free system with passive UHF Gen2 tags
Vehicle and Container Tracking
RFID TAG
Part of RFID Gate
Kuusakoski 19
Intermediate metal bulk container (IBC) renting
Challenge Tracing and managing its containers
Knowing the exact amounts & times of containers in usage and in storages in different customer locations
Solution Rollout phase in progress for 2.2 million RFID marked
containers
Fixed RFID gates & handhelds for tracking
Successful reading up to 4.5 m in all weather conditions with Vilant RFID Gate
RTI Container Tracking
Benefits Asset loss prevention
- Asset inventory & location in real-time Efficient asset management with Vilant Asset Tracking
- Integrated with SAP Automatic rent calculation based on actual usage Long-life & maintenance-free
- Durable passive UHF Gen2 hard tags - GS1 GRAI encoded tags - No battery replacements needed - Items used outdoor are IP68
VILANT DEVICE MANAGER &
ASSET MODULE
VILANT RFID GATE VILANT RFID CLIENT
TAGGED CONTAINER (IBC) READER TYPES
Goodpack 20
A modern logistics company - delivers half a million parcels, 15 million letters & other consignments every day
Facts 45 000 roll cages simply and efficiently managed
3 parcel centers
50 branches
Over 750 entrances and exits
Solution All roll cages are fitted with RFID tags
The data is transferred to the Post’s warehouse management system via an RFID middleware system
Benefits Optimization of the entire logistics process
More efficient transparent processes give precise input for planning and control purposes
Higher availability
Faster turnaround times
More efficient processing boost both productivity and capacity utilization as well as cut costs
Tracking of Roll Cages
“We see great potential for further applications with RFID” Dry Thierry Gafner, head of sorting systems and technology at Swiss Post
Swiss Post 21
“The implemented RFID-Solution fulfills all our operational and technical requirements fully and has well-proven its functionality over 99%, even in the strong wintertime”
Alain Meuwly, Project Manager for RFID Systems at Swiss Post
A modern logistics company - delivers half a million parcels, 15 million letters & other consignments every day
Challenge Fast and reliable dispatching of the trucks to its
loading and unloading platforms
Fully automated and in real-time identification of the containers carried by trucks
Swiss Post Yard Management Solution The identification of the containers leaving/ entering is done fully automatically & in real-
time
12 000 trucks carrying containers with parcels
All trucks & containers are tagged with RFID UHF tags
Readers are installed at the gates in 3 parcel centers & actively monitored by RFID middleware
Benefits Successful readings up to 3 m in all weather conditions
Reliable readouts at speeds up to 50 km/h on the road or railway
Long-life, maintenance-free with passive UHF Gen2 transponders
- No more battery replacements needed
- Items used outdoor are IP67 or better
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RFID helps achieve close to 100% accurate information on trains and cars
Vilant rail solution
Challenge Maintain its competitive advantage
Achieve growth targets
Solution Yard operations reporting and management with RFID handheld
- Work task lists
- Train composition
- Brake weight calculations
- Wagon shunting
- Defect reporting
Vilant Rail RFID Platform
Vilant Client handheld software
Vilant Asset Server with Extranet reporting
Integrated to Operations management system KULTU
10 000+ wagons tagged with Confidex Gen2 UHF tags
All shunting yard workers have an GPRS/3G RFID handheld - 300+ Psion handheld readers
System reliability guaranteed by Vilant support
Benefits Increased asset availability & productivity
Reduced operational costs - hundreds of man years
Shunting Yard Operations VR Transpoint 24
Finland’s largest logistics group with operations in 10 European countries with Net sales €581 M in 2010
Challenge Ensure that traffic and safety needs are met
Full exploitation of the data registered by the fault-detection system
- Enables preventive maintenance for improved safety of railway operations
Solution Individual wagons identities and their positions in a train are determined from RFID and
axle data
Train position level Hot Axle Box - (HABD) data from trackside detectors is combined with wagon identities
Solution based on Vilant Rail RFID Platform
120 specialized Vilant Railroad Reader Units (RRU) for wagon detection
Vilant Train Analyzer Server for data analysis
Vilant Device Manager for monitoring and configurating
System reliability guaranteed by Vilant Support
Benefits Ability to identify individual defected wagons
Increased safety and train visibility
- Wagon Identity
- Direction
- Speed determined
Enables more efficient maintenance operations
Hot Axle Box Detection Liikennevirasto 25
Finnish Transport Agency is responsible for maintaining the rail network of Finland
Helsinki region’s metro operator with net revenue €29 M in 2010
Challenge Problems with legacy 2D barcode marking of bogies and bogie parts that need
replacement or repairing
Solution Individual bogies and bogie parts are marked with RFID tags
RFID handheld is used to detect the parts for maintenance operations tracking
Solution based on Vilant Rail RFID Platform
Vilant Client handheld software
Integrated to M-Top part tracking system
1 Psion handheld reader for bogie tracking
System reliability guaranteed by Vilant support
BENEFITS Paper-free component maintenance tracking
Reliable marking and mark reading with RFID technology
Maintenance Operations HKL 26
Global player in packaging, paper and woods products with net sales of €10.3 billion in 2010
Challenge To correctly measure the amount of wood entering the Imatra mill by train
Log load volume is measured with laser scanner which has a blind spot sizes depend on the wagon type
Wagon type identification was done manually
Solution Wagon types are detected by RFID
Wagon type data is used to compensate the known blind spots
Solution based on Vilant Rail RFID Platform
Vilant Railroad Reader Unit for wagon detection
Vilant Train Analyzer Server for data analysis and extranet reporting
Vilant Device Manager for monitoring and configuration
System reliability guaranteed by Vilant Support
Benefits Increase the accuracy of the log load measurement
Real-time and correct wagon information
Decreased manual work
Log Volume Scanner Stora Enso 27
Customers have achieved 80% work time savings & 60% error rate reduction with RFID
Vilant supply chain solution
Challenge Good visibility & control over all inbound processes Real-time information the status of shipments and purchase orders Reduce shipment errors
Solution Vilant’s RFID solution integrated into Sandvik’s V10 ERP system For each purchase order that the supplier receives, the system produces an RFID shipment
label that follows the shipment along the way Automatically registered shipments as they enter Sandvik’s factory Hardware:
- RFID printer at supplier’s facility - Vilant RFID Smart Gate at inbound gate - RFID handheld device for shipments that do not pass through the inbound gate - RFID labels at the supplier’s facility
Software: - Vilant RFID Server - Vilant RFID Client
Benefits Time savings and real-time tracking of inbound shipments Elimination of shipment errors On-time notification of delayed shipments Accurate stock levels and lower buffer stock
Inbound Process Automation Sandvik 29
High tech engineering group with activities in more than 130 countries & annual sales EUR 11 billion
Power electronics and automation technology group that operates in 100 countries
ABB Drives business unit develops, manufactures and markets frequency converters
Challenge Approximately 150 suppliers Vast material flow of incoming goods Need to optimize the inbound material flow in Helsinki production facility Need to speed up the purchase order triggering process for Kanban boxes
Solution UHF RFID based inbound reception system
- Automates goods receiving - Reduces manual labor - Reduces human errors in the process
For Kanban suppliers also an RFID based reorder triggering system was developed
Benefits Significant improvement in material receiving efficiency
- Less human errors - Reduced amount of manual labor
Faster replenishment times for Kanban Significantly faster stock turnaround times Lower inventory levels
Inbound Process Automation ABB Drives 30
Challenge Need to streamline the outbound material flow with the use of “pipelines” Automatically track and identify packages loaded into the truck
Solution SAP integrated UHF RFID system for automatic identifying of handling units loaded into
trucks Vilant software controls
- Loading of trucks for each truck separately - Triggers warehouse transactions based on RFID read events, with informative
displays to show loading process RFID hardware is monitored and controlled in real-time by Vilant Device Manager
Benefits Automatic, error free loading reports based on RFID system data Streamlined loading process Floor space savings due to removal of shipping consolidation area EPC network compliant system Investment payback 6 months due to reduced need of space and fewer errors
Outbound Process Automation ABB Drives 31
Power electronics and automation technology group that operates in 100 countries
ABB Drives business unit develops, manufactures and markets frequency converters
Nokia is the world’s number one manufacturer of mobile devices
Challenge Optimize inbound material flow to production facilities operating 24/7 with hourly
deliveries from co-located suppliers Speed up material receiving Improve material traceability Lessen handling errors
Solution Automated receiving with UHF Gen2 RFID supply chain system Integration to Nokia’s SAP R/3 system A corresponding shipping system for providing UHF EPC Gen2 shipping labels Suppliers tag and ship materials which Nokia automatically receives in their production
facilities Used at 6 Nokia sites around the world handling 150 000 goods receiving events every
month
Benefits • Automated goods receiving • 80% work time savings • 60% error rate reduction • Material flow and traceability improved drastically • EPC standard compliant RFID SCM system • Fully SAP R/3 integrated solution
Inbound Material Flow Nokia 32
RFID is the solution for a more EFFICIENT pulp & paper supply chain
Vilant pulp & paper solution
Leading European paper, board & tissue producer serving the global market
1. Challenge Need for better traceability & control over the pulp
Need to reduce expensive shipment errors through better automation
Commitment to cost-effectiveness
2. Solution Implemented in 4 Metsä Fibre mills
RFID tags are encoded & automatically applied inside every pulp unit between bales
Tags are scanned at any point in the logistics chain – with Forklift readers, Gate readers & Handheld readers
At Ports and terminals, operators use RFID for tracking shipments and identifying bales correctly
End customers, e.g. Metsä Tissue, also take advantage of the RFID infrastructure
Metsä Fibre
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3. Benefits Significant savings in material flow management - Enables 99.9% accuracy of identification
Helps to avoid costly errors - Simplifies stock management
Improves labor efficiency - Less manual work
On-time delivery control & real-time shipment visibility
Improves production planning & customer service
Pulp bale tagging
Manufactures 340 000 tons of different unbleached craft liner paper qualities per year
1. Challenge Need to improve the processes SCA decided to
upgrade existing pope reel
- New winder
- New roll transport system
- New core handling system by Corelink
- Voith Paper was supplier for the whole solution
SCA
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2. Solution RFID-applicator automatically applies the tags to the cores
Mounted above core conveyor
Tag application & writing is controlled by core handling PLC
Possibility to use double applicators to have uninterrupted functioning
Discards non-functioning tags
3. Benefits Improved process efficiency
Less manual work needed compared to previous bar code application
Less errors because of automation
RFID can be used throughout the product lifecycle in all processes
Process Automation with RFID Applicator
Reader
Antenna
RFID applicator RFID tag on core
CUTTER Reader
Supplies 1/3 of all global paper production systems among which doctor blades - consumable spare parts for paper making machines
Consignment stock service to supply doctor blades in paper mill customers warehouses around the world
Metso Paper
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1. Challenge Needs to make sure that the stock levels are optimal in all locations
Keeping track of the inventory manually was time consuming and expensive
2. Solution All doctor blades are tagged with 4x6” standard Gen2 UHF labels
Identified in the warehouses with Vilant RFID reader units
RFID tags are printed and encoded by RFID printer
Vilant’s RFID client software on the readers gathers information when a doctor blade is removed or added to the shelves
All stock level information synchronized between Vilant Client and Vilant Server software over GPRS/3G network
Stock level information visible in real-time on Metso’s Extranet
3. Benefits Efficient global solution, applicable everywhere & manageable online (web interface)
Easier & more efficient inventory automated through a central monitoring system saves time and resources
Reduced shortages & enabled replenishment lead-time tracking from production has improved customer service
RFID Shelf
1. Complete – turnkey RFID solution 2. Fast ROI – 6 to12 months payback time 3. Experienced – over 600 sites in production 4. Global – 30 countries, on 5 continents 5. Scalable – 1 500 000 daily tracking events 6. Proven – over 3 000 000 assets tracked 7. Trusted – over € 250 billion combined customer turnover 8. HW independent – based on industry standards 9. Tested & compliant – with major HW & backend vendors 10. Reliable – 24/7 customer support
Why Vilant?
VILANT SITE SURVEY
How to get started? 38
2 Vilant conducts & documents
3-hour survey at your site
1 Order a site survey
3 Discuss findings and figures
4 Vilant delivers proposal for solution &
its benefits including cost estimate
39 Vilant Tracker – Track your assets any time, anywhere
The product is now being piloted with key customers & will be launched later in 2013
Worldwide coverage
Operates indoors and outdoors
No infrastructure investments needed
– uses existing GSM infrastructure
More cost efficient than GPS
– no roaming data costs
Covers all means of transportation
– can be transported by ground, sea and air
Flight mode available
– patented automatic flight mode certified by EASA
Reusable
– rechargeable, long-life battery
Activation button