VIBGUARD Viewer Certified Seminar -...

VIBGUARD® Viewer

Advanced Monitoring System

New Seminar – Certified with Exam

PRÜFTECHNIK Condition Monitoring GmbH - VIBGUARD – Advanced Monitoring System 3

VIBGUARD® Viewer Certified Seminar

► Professionals

Training for professionals

which are able to install

VIBGUARD system on their

own

► Qualification

Certificate holders can prove

their knowledge and beeing

qualified to install the

system.

► Standardisation

Having one standard for

VIBGUARD Viewer

professionals all over the

world

First steps into a new world

1. Day •HW Basics

• Installation

• SW Basics

2. Day

• Setup &

•Analyses

3. Day •Advanced

• Setup &

•Analyses

4. Day •Kinematic

model

• Findings

•Reports

5. Day •Test

•Questions


Basics


Why using VIBGUARD® ?

► fast

Powerful processors, optimized measurement routines and intelligent data

management

► synchronous

measures continuously and simultaneously on up to 20 channels. This allows

it to be used to monitor even complex machines with many variable operating

parameters.

► autonomous

Data recording, evaluation and alarming are all included in the VIBGUARD

module.


Why using VIBGUARD® ?

► flexible

The measurement channels can be configured to measure vibration and

process values. The digital high and low pass filters can be set as required to

derive the appropriate overall values.

► safe

protects your systems from sudden failure by seamless recording and

evaluation of all status parameters.


• Real Time Protection

► Protection turbomachinery

according to certain standards

(API, SIL) – i.e. switching off

these machines within

microseconds

► Based on the vibration values of

preinstalled displacement

probes

► Sometimes signals of the

displacement probes are

available on buffered outputs for

perform optional condition

monitoring

• Condition Monitoring

► Periodical (can be handheld) or

permanent connection to

vibration transmitters or buffered

output of protection systems

► Condition Monitoring allows for

the analysis of the machine's

condition during operation

► Condition Monitoring systems

can also provide switching

outputs but they are per se not

complying with protection

standards

• Protection vs. Condition Monitoring


Where using VIBGUARD® ?

► Don't oversell VIBGUARD® as a

real time protection system!

► Some of our competitors offer

both in one system (Bently,

Emerson CSI)

• Therefore:



VIBGUARD® Viewer


VIBGUARD® Viewer Utility


Software

► Client application / Single user

Hardware:

• Processor: Dual core 2,4 GHz or better.

• Memory: min 3 GB RAM, recommended 4 GB RAM or more.

• Disk space: 5 GB free.

• Operating system:

• Windows XP Professional (SP3)

• Windows 7 Professional

Ports:

• HTTP port 42424 and 42425 for Single user version

• HTTP port 8080 or 8081 or 2 free ports respectivly for server

connection


Software

► Server application

Hardware:

• Processor: Quad core 3 GHz or better, i7 2,7 GHz or better

• Memory: min. 6 GB RAM, recommended 16 GB or more.

• Disk space: 15 GB free.

• Operating system:

• Windows 7 Professional 64 bit (SP1)

• Windows server 2008 R2

• Windows Server 2003 64 bit

Ports:

• HTTP port 8080 or 8081 or 2 free ports respectivly for client

connection.TCP port 25 and 110 for Email center.


Overall Monitoring Trending / Boundary Values

factory management

broadband values (machine vibration,

bearing condition)

depends on operating state

Diagnostic Monitoring Condition Diagnostics

for maintenance

frequency selective values

signal diagnostics (amplitude- and

timesignal)

time triggered

depends on operating state

Event / Warning / Alarm with exceedance of limit values

time and event triggered

measurements of alarmsignals with

chronological synchronism (further

diagnosis)

validation (alarm criteria)

display of advice, logging

Simultanous Parallel Data Aquisition

Continuous Group

1 sec

minutes … hours

Trending Group

Diagnostic Group

event


Monitoringconcept of VIBGUARD®

Communication

VIB 8.151 VIBGUARD Viewer,

Single user version

VIB 8.161 Licence

for 8 device credits

► Single User


Communication

► Client/Server (Multiuser)


Client server version

VIB 8.161 Licence

for 8 device credits


Client server version (This

includes 1 client)

VIB 8.156 VIBGUARD Viewer

Client Server, 1 additional

floating user licence

VIB 8.156 VIBGUARD Viewer

Client Server, 1 additional

floating user licence

*From now on points will be refered to as

Credits. This is equivalent to the PC-License

in OMNITREND®


Introduction fundamentals

► Workspace: Data object, that contains

all measurements and config.

► Server: Central serviceprogram

► Client: Graphic user interface

► DAP: Device Access Point. Interface

for data transfer between meas.

device and server


Introduction fundamentals

View of System-Administrator

View of Administrator


View of Users

Service Location

Attach to Service Location

- Service Location is the basis for using VIBGUARD® Viewer

- Click right mouse button and choose Attach to Service Location


Workspace

New Workspace

- Create New Workspace


User Setup

Setup new users (system-admin)

- Click right mouse button on workspace and choose new user

- Activate Receive system TODOs


Perspectives


Different perspectives of VIBGUARD Viewer

- The Software is devided into five main perspectives.

- Analysis perspective

- Configuration perspective

- Reporting perspective

- Reporting Admin perspective

- Administration perspective

Perspectives


Different perspectives of VIBGUARD Viewer

- The Administration perspective consits of three main windows, including the Master Tree, the Device

Instance Editor (Device and Meas. Config.) and the views window.

Perspectives


Reset perspective in VIBGUARD Viewer

- If you need to set back all windows to their origin position use Reset Perspective

Preferences


Change global settings in the preferences

Session settings


Session settings will take place as long as VIBUARD Viewer is open

Device and Task Templates


Templates in VIBGUARD Viewer

- The Configuration of the VIBGUARD and the used Measurement Tasks is based on userdefined

templates

- For different applications or usage of more than one device there is a need of multiple configuration

setups (device templates), including information such as network settings and measurement

configuration

- A pool of task templates (meas. tasks) has to be created by the customer for his special needs

Task Templates

Measurements cannot be compared

Measurements can be compared

Task Templates

- On workspace the user has to create a pool with standard task templates.

- machines of the same type use same standard templates out of the pool and the meas. can be

compared.



1. Day •HW Basics

• Installation

• SW Basics

2. Day

• Setup &

•Analyses

3. Day •Advanced

• Setup &

•Analyses

4. Day •Kinematic

model

• Findings

•Reports

5. Day •Test

•Questions


Task Templates

Task Templates

- predefined measurement setups for parameter and diagnosis signals

- administration through „Task templates“

- „Task Template Editor“ shows all tasks which are childs of the selected task template


Task Templates



Task Templates



compared.


Signalpaths


Configuration


Creating Device Template

Configuration of Channels

and Measurement Groups Creating Task templates and

assigning them to the

channels

Creation of Machine Tree

and Kinematic Data

Device Setup

PRÜFTECHNIK Condition Monitoring GmbH - VIBGUARD – Advanced Monitoring System 41 41

Setup Device-General

- Device Instance defines the access on VIBGUARD® hardware

- entering the name of the VIBGUARD® hardware (user defined)

- the small info-symbol on the right, opens several register for additional adjustments (e.g.network)

- <Get serial> finds serial number and version of VIBGUARD® hardware (communicationtest)

Device Setup


Save changes

- Always save changes by Ctrl+S or by click onto the disk icon

- little * marks tabs with unsaved changes

Measurement Configuration


Setup Measurement Configuration

- measurement configuration defines the channel configuration on VIBGUARD® hardware

- configuration of used channels and the necessary sensor control tasks

- definition of Continuous / Trending / Diagnostic groups and measurement tasks

- this device configuration can be used as „Template“

Configuration






channels


and Kinematic Data



Creating a Channel Group

- add channel (Window with Channel Pool opens)

- the chosen channels leave Channel Pool, when they are used



Channel Group Settings- General

- Measurement Settings individual or for whole Channel Group

- Additional settings for alarm confirmation, adaptive storage, reference speed, release conditions and

operating states



Channel Group Settings- Release Conditions

- Release Conditions enable the signal measurements by using Release Parameters

- by clicking the edit button all the available parameters for Release Condition show up on the left side

(under the Channel Group)

- the parameters can be set via drag&drop



Channel Group Settings- Adaptive Storage

- Adaptive Storage is used for data reduction by using Delta Values

- the delta value can be set for different parameters in use (see drop down menu)



Sensor assigning

- a sensor has to be correlated to every used channel

- window for sensorselection opens

- multiple choice for several channels at the same time is possible (using ctrl button)



Continuous overall values Group

- in Continuous Group, definition of overall measurements

- select the Channels that will be used for this Group



Continuous overall values Group

► just for measuring trend values

► one velocity and one acceleration overall measurement for each channel

possible

► tacho pulse and digital in channels have to be assigned to this group when

they are in use

► measurement tasks have to be created first task template pool



Channel Assignment to Continuous / Trending / Diagnostic Groups

- it is possible to assign one or multiple channels to each group

- the Channel Groups with overall measurements may be different to those with diagnostic

measurements

- this leads to a fast definition of measurement tasks (single/multiple groups possible)

Configuration






channels


and Kinematic Data



Definition of Measurement Tasks

- in Continuous Group, definition of overall measurements (broadband – overall)

- the measurement tasks can be created in the Views or directly through the channel configuration



Assignment of Measurement Tasks for Continuous / Trending / Diagnostic Groups

- the specific tasks have to be assigned to the channels of the individual groups

- possible for a single channel, several channels or the whole group

- measurement tasks have to be defined first (the user can also use standard setups)

Configuration






channels


and Kinematic Data

Projects


Setup Project

- using several projects will give you the chance to group machines and/or locations.

- users can be linked to different projects with different rights

Machine Tree


Setup Database-Tree

- like in OMNITREND the structure can be found in the layers > Location > Train > Machine and

have to be setup the same way.

Configuration

perspective

Machine Tree


Assigning Measurement Channels

- the physical VIBGUARD-Channels have to be attached to the measuring points in the structure of

the Machine Tree

- measuring points can be set as single or grouped, using drag&drop

Configuration






channels


and Kinematic Data

Configuration Upload


Upload of System Configuration to VIBGUARD

- the config. data will be compiled and transfered

Configuration Upload


Upload Measuring Configuration to VIBGUARD

- the config. data with the measurement setups will be compiled and transfered

Download Measuring Data


Getting Measuring Data from VIBGUARD manually

- data can be transfered automatically through the DAP (Device Access Point) in intervals or

manually by the user

- manual and automatic data transfer is not possible at the same time

Analysis

Quick View

Analysis

perspective


Analysis

65

Zoom-In-Out via Zoom Window

- holding left mouse button dragging window from left upper side to right lower side to zoom in

- holding left mouse button and drag window from left side down to upside right to zoom out


Analysis

Plot options

- click on right mouse button choosing „Plot options“



1. Day •HW Basics

• Installation

• SW Basics

2. Day

• Setup &

•Analyses

3. Day •Advanced

• Setup &

•Analyses

4. Day •Kinematic

model

• Findings

•Reports

5. Day •Test

•Questions


Signalpaths




Monitoring Concept

- Continuous Group: values for machine vibration(v_rms) and noise(a_rms, a_0p)

- Trending Group: signals for machine vibration(v-spectrum) and noise(a-spectrum)

- Diagnostic Group: special diagnostic signals (a-env.-spectrum, a-timesignal, v-timesignal)



Settings in Trending Group

► same procedures as in Continous overall values Group, but different kind of

measurement tasks

► Trending Group uses signal measurements such as spectra and time wave

form

► task templates have to be created



Settings in Trending Group – Interval

- definition of measurement conditions of signal measurements inTrending-Group

- measurements can be defined as time dependend (including starting time) or as continuous

measurement (as fast as possible). Measurements are interrupted in intervals (depends on the time

used for saving the measurement results)



Settings in Trending Group – Persistence

- definition of saving terms for measurements

- saving can be defined as time- or alarm dependend

- alarm dependend refers just to alarms out of Trending Group

Analysis

73

Tool Bar Display Options

- „Mouse over“ through the white triangle on the right side of the plot opens the Tool Bar

- Tool Bar includes cursor/ display / trending options (e.g. scatterband)


Analysis

74

Tool Bar Display Options (Smoothing)


- through the option smoothing an average function is set over the trend


Analysis

75

Tool Bar Display Options (Scatterband)


- the option scatterband discribes the trend data through the standard devation


Analysis

Cursorfamilies

- <Shift> <M> opens another cursor-family, e.g. if a harmonic cursor-family is opened an additional

sideband-family can be opened.

- cursor with no use, can be erased through the right mouse button („Remove Cursor“)


Analysis

Deleting measurements with no use out of plot

- clicking right mouse button over cursor opens a new menu. Through this menu single measurement

points can be erased (points under main cursor or between main cursor and delta cursor)

- Attention!!! This way of deleting leads to a deleting of physical measurement data!!!


Analysis

Using Application Clipboards

- the Application Clipboard is the pool for screen dumps ( e.g. for reporting)

- screen dumps are created through the „Capture Image“ function


Analysis

Display of several Plots at the same Time

- choosing all plots of interest while holding <Strg>

- „Change the graph layout“ function arranges the plots over another or side by side


Analysis

Display Graph in a new Tab

- the next graph being displayed (Quick View) can be opened in a new tab (for better structure on

screen and faster switching between plots)

- click right mouse button, while mouse cursor is over plot


Analysis

Choosing multiple Measurements for Waterfallplot

- choose data (multi select) through view „Legend“


Analysis

Waterfallplot

- using „Mouse over“ function on the right of plot. Additional menu opens, choose „Open waterfall“

- getting trend over specific frequency using the main cursor


Analysis

Waterfallplot

- using „Mouse over“ function on the right of plot. Menu opens, choose „Open Cursor Trend“

- Cursor Trend marked by the main cursor in the graph is shown as seperate plot.


Configuration






channels


and Kinematic Data

Task Templates


Task Templates

- predefined measurement setups for parameter and diagnosis signals

- administration through „Task templates“

- „Task Template Editor“ shows all tasks which are childs of the selected task template

Task Templates




Task Templates



compared.

Alarmsettings


Alarmsettings – Alarm thresholds in Continuous Group

- definition of thresholds for overall measurements

- thresholds can be setup for single tasks through „Task Settings“.

- for setting global thresholds „Task Template“ has to be used

Alarmsettings


Alarmsettings – Band Alarms in Trending / Diagnostic Group

- setup of alarm thresholds similar as in Continuous Overall Group

- band, harmonic-band and sideband alarms can be setup relative or absolute

- narrow or broadbands are possible

Diagnostic Group


Diagnostic Group

► signal measurements: Spectra, Timewaveform, Envelope Spectra

► triggered on alarms according to continous overall/trending measurements

► time triggered

► using digital in (signal out of the machine control) as trigger



Settings in Diagnostic Group – Measurement Trigger

- definition of measurement terms for signal measurements in Diagnostic Group

- Measurements can refer to alarms out of Continuous/ Trending Group, time interval or digital input

ToDo`s

ToDo`s

- Giving instructions/assignments to the whole group or just for certain users

- beeing informed of alarms and sensorfaults => system ToDo's



1. Day •HW Basics

• Installation

• SW Basics

2. Day

• Setup &

•Analyses

3. Day •Advanced

• Setup &

•Analyses

4. Day •Kinematic

model

• Findings

•Reports

5. Day •Test

•Questions


Configuration






channels


and Kinematic Data

Bearing Frequencies


Import of Bearing Data

- get your bearing data from OMNITREND

- click File / Import / …

Kinematics


Setup new Kinematic Model

- attach through „Simple Maschine“

- add bearings out of the catalogues

- attach new frequency-sets (absolute/relative frequency markers)

Bearing Frequencies


Setup new Bearing

- if using a bearing that's not in the catalogues, you can set up a new bearing manually

- defenition of bearings through geometric data or relative bearing frequencies

Kinematics


Definition of Gear Box Kinematics

- basic gear box models are pre-defined

- combination of several gear boxes possible

Kinematics


Adding Kinematic Models to Project

- adding one kinematic model to master tree (machine layer)

Kinematics


Linking Kinematic Models to machine train

- the kinematic models of the single machines get linked on machine train level

- defenition of machine order and reference speed location

Kinematic Frequencies


Display Kinematic Frequencies in Measurement Plot

- open in „Analysis Perspective“

- activate/deactivate through checkboxes in view „Frequency Marker“

Findings

Findings

- Unusual events can be documented, e.g. bearing failure

- Click right mouse button and choose „New Finding“


Findings

Findings

- Change name of the new finding.

- Put pictures via drag&drop to the image gallery


Findings

Findings

- Specific diagnostic codes have to be generated by the user

- For Correction Recommendation, codes have also to be setup by the user


Findings

Findings

- By checking the Record history, all changes will be documented


Report

Alarm Report

- VIBGUARD Viewer has some standard alarm reports by default


Report

Alarm Report

- Just choose the alarm types, timeintervall for data and click finish


Report

Reset Alarms

- in View window choose desired device, click right mouse button – show device alarms

- in the Online Device View (upper window) press the Alarm reset button


HTML Page


Additional Systeminformation

- type in ip adress of your device in webbrowser. Requested User/Password: user3/user3

- system status information, online visualisation and data transfer for config. files are now available

HTML Page


Update your Device

► via Data transfer, send data

► different updates are possible: config, kernel and http updates

► choose desired files to upload

► after upload system reset

Configuration






channels


and Kinematic Data

Prerequesites


Self preparation

► make sure to have the right power supply on site

► make sure that an ip address will be allocated for the VIBGUARD

► make sure to have the right tools and cables

► make sure to have the right cable end sleeves (min. lenght 1 cm)

► at least find a nice and cozy place for your Online System

Server installation


Systeminformation

- start the server setup.exe, follow the setup instructions

- the install path will be different to the data path

Server installation


Installation options

- server and dap server have to be installed first, email center is an additional option

- therefore the checkboxes have to be activated click install signs turn from grey to yellow

- starting the server the signs will turn green

Client installation


Installation options

- start the client setup.exe, follow the setup instructions

- the install path will also be different to the data path (see server installation)

Registration and Licensing


Request of Licensefile

- choose email or online activation and fill in the requested information

- license file (xxxxx.lic) will be sent via email / or directly implemented using the online activation

www.pruftechnik.com

www.VIBGUARD.com

Thank you for your attention

http://www.pruftechnik.com/

http://www.vibguard.com/

VIBGUARD Viewer Certified Seminar -...

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