Vffs Machine

ATopOne E&M Ltd.

Tel: 1-416-296-7032 Fax: 1-866-705-4770(Toll Free), www.atopone.com Email: [email protected]

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ATO-P-V540Z Vertical Form Fill and Seal Machine

Film Width: up to 540mm

Bag Length (Single Pull): 50 to 340mm (1.9 to 13.4in)

Bag Width: 80 to 260mm (3.1 to 10.3in)

Speed: 30-90 bag per min (up to dosing

system co-working & film material)

Dosing System:

full synchronization for

multi heads combination weigher,

liner weigher, auger filler, piston filler etc

Principal Features:

l Full Synchronization for most kinds of dosing units, like Volumetric Cup, Multi heads Combination Scale, Liner

Scale, Auger Filler, Piston Filler etc to reach dosing, forming, filling, sealing, marking/coding swiftly, accurately, and

reliably.

l Omron PLC (Option for system have more than 2 servo) & 5.7" 256 Color Touch-Screen with simple menu-based

interface. Up to 100 Programs storage and retrieval function.

l With Engineer Level and Worker Level program setup, avoid the setting be overwrite by mistake.

l Dual servo driven film transport system with pneumatic film pulling wheel locking system.

l Adjustable horizontal dwell time for better seal for different film materials.

l Film length registered by photo sensor or encoder; ensure accuracy for each pull

l Simple and fast bag size changeover with one-piece forming sets.

l Independent temperature adjustment to suit different film materials.

l Safety guard to stop machine in case of the hurting risks.

l Full configuration for heat-seal materials (PE/BOPP, CPP/BOPP, CPP/PET, PE/NYLON), option for single layer

Polyethylene (PE) or both heat-seal material and single layer Polyethylene (PE)

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l Standard with white powdered electrostatic baked paint and stainless steel S/S304 for all product contact parts,

for special request S/S316 stainless steel for products contact parts, or whole S/S304 or S/S316 Stainless Steel and

Aluminum Parts Construction

l Standard with EPC system

Optional Features:

l Whole S/S304 or 316 Stainless Steel and Aluminum Parts Construction

l Gusset Device

l Nitrogen Gas-Flushing

l Servo driven for horizontal jaws motion

l Vacuum film transport system

Technical Specification:

Bag type Pillow type bag; Gusseted bag (Option)

Operation Mode Intermittent

Speed 30 to 90 bags/min

Bag Length 50 to 340mm (2.0 to 13.4")

Bag Width 80 to 260mm (3.1 to 10.3")

Reel Film Width 540mm (21.2")

Film thickness 0.04-0.12mm (40-120mic.)

Reel Outer Dia. 400mm (15.7")

Reel Inner Dia. 75mm (2.9")

Voltage AC220V/50Hz, 1phase or Per customer specification

Power Consumption 3KW

Compressed Air Requirement 0.6 MPa 0.36 CBM / min

Machine Size L1650mm x W1140mm x H1650mm (L65.1" X W44.9" X H64.9")

Shipment Packing Size L1850mm x W1400mm x H2000mm (L72.8" X W44.9" X H64.9")

Machine Weight 800kg (1763.7lb.)

Above parameters are able to be customized properly as requests.

ATopOne E&M Ltd.


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Installation:

Pillow Pack Sample:

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Gusseted Bag Sample:

Flat/Bottom Bag Sample:

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Euro-Slot Feature and Round-Hole Perforation Bag Sample:

Carrying hole perforation feature: A: B:

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VFFS ELECTRICS CONFIGURATION LIST

ART.NAME HIGH COSTS CONFIGURATION

TOUCH SCREEN SIEMENS (GERMANY)

PLC SIEMENS (GERMANY)/OMRON (JAPAN)

SERVO MOTOR PANASONIC (JAPAN)

HORIZONTAL-SEAL CYLINDER SMC (JAPAN)

VERTICAL-SEAL CYLINDER SMC (JAPAN)

FILM TRANSPORTATION CYLINDER SMC (JAPAN)

CUTTER CYLINDER SMC (JAPAN)

SOLENOID VALVE SMC (JAPAN)

PHOTOELECTRIC EYE SUNX (JAPAN)

POWER SWITCH OMRON (JAPAN)

SOLID-STATE RELAY OMRON (JAPAN)

TRIPLET-UNITS SMC (JAPAN)

AUXILIARY RELAY SCHNEIDER (FRANCE)

TEMPERATURE CONTROLLER OMRON (JAPAN)

PROXIMITY SWITCH OMRON (JAPAN)

ATopOne E&M Ltd.


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ATO-P-V1 INTERMITTENT VERTICAL FORM FILL SEAL

(VFFS) BAGGER

Introduction

The fully automatic vertical packaging machine ATO-P-V1 is the ultimate solution for forming, filing and

sealing the bags with different shapes, sizes and materials. It enjoys the art of design master-slave servo

mechanism with scheduled forming, filing and sealing tasks. The speed would be up to 90 bags per minute

depending on the amount of filling material, and bags specification. The machine uses PLC technology

with a user friendly touch screen and can be equipped with different types of dosing and weighing systems

such as auger filler and multi-headed weighers.

Equipment Name

Vertical packaging machine , Model: ATO-P-V1

Type: Intermittent Vertical Form Fill Seal (VFFS) bagger

ATopOne E&M Ltd.


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Main Features

High Speed Vertical Machine

Up to 90 Bags per Minute Depending on the Bag size and Filing Material

Synchronized Film Feeding , Filling, and Sealing Actions

Variety of Packaging Styles (Pillow, Gusset, Block Bottom, Side Folding, Hole Punch, and any custom

designed packaging style and material)

Mitsubishi Programmable Logic Controller (PLC)

User Friendly Human Machine Interface (HMI) or Touch Screen

Art of Design Master-Slave Servo Mechanism

Robust Mechanical Design

High Quality Stainless Steel Forming Tube

Original Modular Design

Secured User Access Control

Alarm System (Time and Date Stamped)

Cost Effective Performance and Design

Easy to Run and Maintain

Front Guard Door with Security Interlock

Cabinet Door with Security Interlock

Hot Sealing Mechanism for Thermoplastic Coated Packaging Film

Pulse Welding Mechanism for Non-coated Mono-plastic Packaging Film

PID Temperature Control Heating System

Fast Cooling System

CE Standard Critical Components

Automatic Film Roll Detect Mechanism

Automatic Film Left-Right Orientation Adjustment

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Colour Views of Vertical Packaging Machine

Front View

Rear View

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Technical Specifications

Characteristic Description

1. Dimensions (LWH) (160011801560)mm

2. Speed of Packaging Up to 90 Bags/ minute (Depending on bag size

filling material, and filing system)

3. Standard Weight 1000Kg

4. Machine Structure Carboloy Steel Q235-A Structure and Fasteners

5. Power Supply AC380V 5%, 60/50Hz

6. Forming Tube High Quality Stainless Steal with Cylindrical shape, but can be customized to other shapes like Cubical.

7. Power Consumption 5 KW

8. Protection Class IP54

9. Compressed Air

Pressure 0.6MPa

10. Air Consumption 0.4 L/per cycle

11. Bag Width 95~245mm

12. Bag Length 100~450mm

13. Bag Types Pillow , gusset , and block bottom

14. Film Width Max 520mm

15. Film External Diameter Max 400mm

16. Film Inner Diameter 76.2mm

17. Film Roll Types

Laminated Film: OPP/ CPP, OPP/ PE, MST/ PE,

PET/ PE, N/ PE, OPP/ EVA, EVA/ PE,

BOPP/ LDPE, BOPP/ AL / LDPE, PET/ LDPE,

PET/ AL / LDPE

18. Film Thickness 0.04~0.15mm

ATopOne E&M Ltd.


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Electrical Specifications

Component Model QTY Manufacturer

Cross Sealer Open-Close Driver

MDDDT3530

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Panasonic Japan

Cross Sealer Open-Close Motor MDMA102PIC

1

Panasonic Japan

Pulling Belt Driver MCDDT3520003 1 Panasonic

Japan

Pulling Belt Motor MHMD082PIC 1 Panasonic

Japan

Touch Screen GT1155-QSBD-C 1 Mitsubishi

Japan

PLC CPU Module FX2N-64MT 1 Mitsubishi

Japan

Film Mark Detect Photo Sensor TL-011 1 Sick-Germany

Printer Specification

Characteristic Description

Printer Type Hot Foil Printer

Manufacturer and Model Tane HP-501

Operating Speed Synchronized with ATO-P-V1

Printing Area 3515 mm

Printing Position Adjustable

Note: Printer can be customized to user defined specification

ATopOne E&M Ltd.


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Optional Systems or Accessories

Gas Flushing (Air or Nitrogen Gas)

Gusseted/ Block bottom

Tear Notch

Air Expeller

Hole Punch Device

Material Stopper

Bag Support

Polyethylene Sealing System

CONTACT US:

ATOPONE E&M LTD.

BILL QIU ATopOne E&M Ltd. 68 Corporate Dr., Suite 2032 TORONTO, ON CANADA M1H 3H3

Tel: 1-416-296-7032 E-mail: [email protected], [email protected] www.atopone.com

Vffs Machine

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