VF108 high speed vertical [兼容模式] · 2019-09-16 · Item Unit VF108 VF108 Technical...

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VF108 Vertical high speed Introduction Version No.: TRJG-2016-A1 Use our wisdom to supplyyou the best solution 1 1 Sky Master-Kraft China-Germany Investment

Transcript of VF108 high speed vertical [兼容模式] · 2019-09-16 · Item Unit VF108 VF108 Technical...

Page 1: VF108 high speed vertical [兼容模式] · 2019-09-16 · Item Unit VF108 VF108 Technical Parameter Standard controller FANUC 0i MF Travel X axis travel(work-table) mm 1080 Y

VF108 Vertical high speed Introduction Version�No.:�TRJG-2016-A1

Use our wisdom to supply you the best pp y ysolution 

11

Sky Master-KraftChina-Germany Investment 

Page 2: VF108 high speed vertical [兼容模式] · 2019-09-16 · Item Unit VF108 VF108 Technical Parameter Standard controller FANUC 0i MF Travel X axis travel(work-table) mm 1080 Y

Item Unit VF108

VF108 Technical Parameter

Standard controller FANUC 0i MF

Travel

X axis travel(work-table) mm 1080Y axis travel (saddle) mm 600Z axis travel(spindle head) mm 600Distance between column mm 100-700

“VF” means“vertical high speed”“108” means“X axis travel is 

1080mm”

“VF” means“vertical high speed”“108” means“X axis travel is 

1080mm”

Distance between column mm 100 700Distance from spindle center to columncover

mm 630

Worktable

Table size (length×width) mm 1280×600

Max. table load kg 1000T slot size(width×distance×quantity) mm 18×100×5T slot size(width×distance×quantity) mm 18×100×5

Spindle

Spindle taper HSK-A63Max. spindle speed rpm 15000(direct driven)Spindle motor power ( continualworking/30mins)

kW 7.5/11g

Spindle torque N.m 47.7/70

X/Y/Z

Rapid traverse(X/Y) mm/min 36000

Rapid traverse(Z) mm/min 24000

Cutting feed rate on(X/Y/Z) mm/min 1-10000

ATC(option)

ATC type Arm typeTool capacity pcs 24Max. tool diameter mm φ80/φ150

Max. tool length mm 350Max tool weight kg 8Max. tool weight kg 8

Accuracy VDI/DGQ3441Full travel positioning 

accuracymm P0.010

Repeatability accuracy mm Ps0.008Air pressure MPa 0.6-0.8

l l f※ We reserve the right to change 

22

Supply voltage & frequency 3 /PE,AC380V,50HzPower requirement kVA 30

Machine size (length/width/height) mm 4400×3510×2837Machine weight kg 7250

g gtechnical parameter for improvement of our products without giving notice to customers.

Page 3: VF108 high speed vertical [兼容模式] · 2019-09-16 · Item Unit VF108 VF108 Technical Parameter Standard controller FANUC 0i MF Travel X axis travel(work-table) mm 1080 Y

Mainly�use�for�machining�high�

precision�mould�or�non�ferrous�metal�

high speed machining fulfill the concept

Machine feature –Whole machine 

high�speed�machining,�fulfill�the�concept�

of�the�high�speed�Machining�center:

High�Rotate�Speed—direct�connected�

spindle�15000rpm,build�in�spindle�

with�15000rpm

High�Feeding�Speed—maximum�g g p

cutting�speed�10m/min

Fast�Reaction—all�three�axes�equip�

with large torque servo motor thewith�large�torque�servo�motor,�the�

maximum�acceleration�can�reach�0.5G,�

the�X-axis’s�acceleration�can�reach�

0.3G�when�under�1�ton�of�load.

High�accuracy—all�three�axe's�position�

accuracy�is�0.006mm,the�repeat�

33

accuracy�is�0.004mm

Page 4: VF108 high speed vertical [兼容模式] · 2019-09-16 · Item Unit VF108 VF108 Technical Parameter Standard controller FANUC 0i MF Travel X axis travel(work-table) mm 1080 Y

Machine Structure -Frame Use�cross-shaped�saddle�in�VMC�

structure�

Machine Structure   Frame

axis

One-piece�integrated�die-cast�iron�

column�with�invert�‘Y’shape���

Reasonable�arrangement��for�

Z

g

whole�machine�,convenient�

operation�

Easy to handle with chip remove

Y axis

Easy�to�handle�with�chip�remove�

and�drainage

★The�casting�material�is�from�

Germany�with�unique���composition�

ratio�,which�is�30%�higher�than�

domestic costdomestic�cost

★ Every�casting�part�have�a�test�

bar�which�can�analyze�the�real�material�

h tWorktable movement in left and right ---

X axis

44

character����

★ FEM�analysis�to�optimize�the�

rigidity�for�machine

X axisSaddle movement in front and back -----Y

axisSpindle movement in up and down ---Z

axis 

Page 5: VF108 high speed vertical [兼容模式] · 2019-09-16 · Item Unit VF108 VF108 Technical Parameter Standard controller FANUC 0i MF Travel X axis travel(work-table) mm 1080 Y

Structure feature –machine bed

The�large�connect�surface�between�bed�and�column�which�enhance�the�whole machine’s stabilitywhole�machine s�stability���

The�inside�of�the�machine bed use multi-machine�bed�use�multilayered�rib�design.�The�cross-section�of�the�linear�guide way and the standguide�way�and�the�stand�column�use�three�layers�of�strengthening�rib,�it�provide�good�stability�

55

p g yand�deformation�ability

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Structure feature-Column

Z�axis�is�driven�by big powerby�big�power�motor(torque�45Nm),compare�with�mechanicalmechanical�balance�system,�the�cost�increase�10% but

The�cross�ribs�in�column�improve�the�torsion�rigidity�and�stability�

10%,but�improve�the�3�axis�response�speed�and�circular profile

One-piece�integrated�casting�for�column�and�ATC�interface�seat�,the�shoulder�carry�design�is�patented�,keep�the�machine�with� circular�profile�

accuracy�in�direction�changing��obviously

g p , pstable��accuracy�in�long�time.

The�invert�Y�shaped�column�with�large span keep excellent rigidity

66

obviously��large�span�keep�excellent�rigidity�

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Structure feature-Saddle X

The�traditional�saddle�has�a�squire�hole�for�the�convenience�of�slide�block installation ,but this designblock�installation�,but�this�design�will��reduce�the�torsion�rigidity�of�saddle�greatly.

The�VF108�is�designed�with�many�stronger�ribs�at�the�bottom�of�saddle,�the�place�for�slide�block�installation�is�enhanced,�this�design�improve�40%�g ptorsion�ability�although�it�adds�the�additional�difficulty.

√77

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Structure feature –Work table 

Bessel�optimized��supporting�point�design�

Stable�loading,�high�torsion�rigidity�g y

Worktable loading :1000kg

T slot size 5×18×100mm

88

Page 9: VF108 high speed vertical [兼容模式] · 2019-09-16 · Item Unit VF108 VF108 Technical Parameter Standard controller FANUC 0i MF Travel X axis travel(work-table) mm 1080 Y

Structure feature-Spindle phead

The�spindle�head�structure�is�from�Germany�Kraft�craft�and�design�experience�combines�with�FEM�to�ensure�the�rigidity�.�

Max�spindle�speed�:�15000rpm ; Tool�shank�HSK-A63、BBT40; The�spindle�head�is�designed�in�thin-

wall(15mm�thickness�only)��but�with�many�enhance�ribs,�compare�with�other�factory,�this�light-weight�design�can�save�50kgs�and�as�well�as�the�dynamic�improvement.

999

Page 10: VF108 high speed vertical [兼容模式] · 2019-09-16 · Item Unit VF108 VF108 Technical Parameter Standard controller FANUC 0i MF Travel X axis travel(work-table) mm 1080 Y

l i d i i iAnalysis and optimization Worktable stress analysis diagramdiagram

Rated Test

Loading 1T 2T

Deformation

<0.005mm

<0.010mm

1010

Page 11: VF108 high speed vertical [兼容模式] · 2019-09-16 · Item Unit VF108 VF108 Technical Parameter Standard controller FANUC 0i MF Travel X axis travel(work-table) mm 1080 Y

l i d i i iAnalysis and optimization -Column, spindle head stress analysis diagramdiagram

Analysis condition:Spindle head move to the top,Stress at the side of spindle

Rated Test

Loading 279kgf 1000kgf

Deformation

<0.012mm

<0.040mm

1111

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Analysis and optimizationAnalysis and optimization -whole machine stress analysis diagram

Analysis condition :2 ton load on the worktableSpindle head at the lowest

g

Spindle head at the lowest positionAdd force to the side of the spindle

Rated Test

Loading 279kgf 1000kgf

Deformation

0.013mm 0.047mm

1212

Page 13: VF108 high speed vertical [兼容模式] · 2019-09-16 · Item Unit VF108 VF108 Technical Parameter Standard controller FANUC 0i MF Travel X axis travel(work-table) mm 1080 Y

USA SETCO Direct driven spindle

★ American SETCO is a company

Direct�driven�spindle�with�modular�design�in�order�to�match�with�different�controller�system�

★ American�SETCO�is�a�company�focus�on�designing�and�manufacturing�high�performance�and�high�precision�spindlespindle.

★The�maximum�rotate�speed�is�15000rpm,�the�spindle�use�ceramic�rolling parts and grease lubrication. Therolling�parts�and�grease�lubrication.�The�maximum�rotate�speed�is�20000rpm;�ensure�the�spindle�works�well�overtime

★ The�spindle�motor�is�directly�p yconnected�to�the�spindle,�eliminated�the�middle�part,�decrease�vibration,�increase�the�rotate�accuracy�and�reaction�time�of�

1313

ythe�spindle.

Page 14: VF108 high speed vertical [兼容模式] · 2019-09-16 · Item Unit VF108 VF108 Technical Parameter Standard controller FANUC 0i MF Travel X axis travel(work-table) mm 1080 Y

★ INNA (German) build in spindle’s

INNA(German) electric spindlecomponents use world know manufacturer’s products, from component to finish product need to past hundreds of inspections, make products without default.

★ Compare�to�belt�type�spindle�and�direct�connected�spindle,�build�in�spindle�h dhas�many�advantages::1. The Spindle and the electric motor has a

compacted structure, easy to install, also save space ;save space ;

2. No power transfer type of design made the spindle run smoother, no outside force. Smaller load on the spindle bearing, kept th i i l ibl Q i kthe precision as long as possible. Quickreaction,�no�vibration

3. achieve�higher�speed,�made�better�dynamic accuracy and more stable

1414

dynamic�accuracy�and�more�stable4. Because lacking of the traditional electric

motor, the weight of Z-axis is 80kg lighter, increase the dynamic performance by 15%

Page 15: VF108 high speed vertical [兼容模式] · 2019-09-16 · Item Unit VF108 VF108 Technical Parameter Standard controller FANUC 0i MF Travel X axis travel(work-table) mm 1080 Y

The 3 axis servo motor direct connect with the ball screw through

PMI Ball screw The�3�axis�servo�motor�direct�connect�with�the�ball�screw�through�

gapless�elastic�coupling�and�with�special�pre-stretching�which�can�prevent�thermal�deformation�to�keep�ball�screw�with�stable�accuracy�and�rigidity�as�well�as�the�running�precisiong y g p

Ball screwTail end High speed MotorBall�screw�bearing�

Tail-end�seat�

High�speed�mute�nut�

Motor�seatCouplingC3�grade�high�rigidity�

ball screw

1515

seatp gball�screw��

Page 16: VF108 high speed vertical [兼容模式] · 2019-09-16 · Item Unit VF108 VF108 Technical Parameter Standard controller FANUC 0i MF Travel X axis travel(work-table) mm 1080 Y

All�three�axis�use�Germany�high�

Germany INA linear guide way 

y g

rigidity�G2�grade(High�then�other�factory�

C3�grade),�ball�type�linear�guide�way�with�

max loading less wear high accuracymax�loading�,less�wear,�high�accuracy�

and�can�bear�the�load�from�any�direction�

on�cross�section

The�guide�way�and�the�slide�block�

both�use�precise�machining,�the�two�side�

surface�can�use�as�positioning�line�,�

therefore�you�can�use�this�

component� in any combination,�

interchangeability�is�assured�while��the�

other�brand�only�use�one�side�surface�as�

positioning line which is not convenience

1616

positioning�line�which�is�not�convenience�

for�maintenance.�

Page 17: VF108 high speed vertical [兼容模式] · 2019-09-16 · Item Unit VF108 VF108 Technical Parameter Standard controller FANUC 0i MF Travel X axis travel(work-table) mm 1080 Y

The�full�set�of�SHOWA�lubrication�system�is�

Japan SHOWA lubrication system 

imported�from�Japan(including��electric�

lubricate�pump,�oil�pipe�,�joint�, oiler�and�so�

on) feed the oil to the slide block and otheron) ,feed�the�oil�to�the�slide�block�and�other�

parts�need�lubrication�with�Self-timing�and�

quantitative�,the�lube�system�has�the�

measurement�switch�of�liquid�level�and�

pressure�in�order�to�keep�the�system�with�

long and stable workinglong�and�stable�working.

Light for spindle head 

The�strip-type�light�is�on�the�top�of�the�

splash�guard,�and�there�is�an�extra�LED�lamp�

1717

with�big�power��on�the�spindle�head�for�

convenience�observing

Page 18: VF108 high speed vertical [兼容模式] · 2019-09-16 · Item Unit VF108 VF108 Technical Parameter Standard controller FANUC 0i MF Travel X axis travel(work-table) mm 1080 Y

Japan SMC pneumatic systemJapan SMC pneumatic system 

Filter�reducing�

Solenoid�valve�

Pressure�switch�

gvalve�

Water�drop�separator��

1. The�whole�set�of�SMC�pneumatic�system�is�

imported�from�Japan

2 Ensure the air supply with clean and dryPressure�

regulating valve2. Ensure�the�air�supply�with�clean�and�dry

3. Prolong�the�lifetime�for�pneumatic�

components�.

4 The integral layout for pneumatic system is

regulating�valve�

4. The�integral�layout�for�pneumatic�system�is�

reasonable�and�elegant

5. Convenience�for�observe�and�maintenance�

Lube�pump�

Phoenix�labeling�Each�self-made�wire�or�

cables�are�labeling�in�two side for convenience

1818

two�side�for�convenience�production�and�maintenance�

Page 19: VF108 high speed vertical [兼容模式] · 2019-09-16 · Item Unit VF108 VF108 Technical Parameter Standard controller FANUC 0i MF Travel X axis travel(work-table) mm 1080 Y

TNP spindle chiller S i dl hill i t d dSpindle�chiller�is�standard�accessory,

1kW�cooling�capacity,�spindle�temperature�rise�

is�only�2℃ which�can�force�the�spindle�with�

circulating�cooling�,remove�heat�rapidly�to�

prevent�the�spindle�from�thermal�

expansion�,improve�machining�accuracy�and�the�e pa s o , p o e ac g accu acy a d t e

surface�quality�for�workpiece�.�

Temperature�sensor�is�fixed�on�the�casting�

t f i hi i th lpart�of�main�machine�,�sensing�the�real�

temperature�to�ensure�the�cooling�result�����

Spindle

1919

Temperature�sensor�

Spindle�chiller�

Page 20: VF108 high speed vertical [兼容模式] · 2019-09-16 · Item Unit VF108 VF108 Technical Parameter Standard controller FANUC 0i MF Travel X axis travel(work-table) mm 1080 Y

TNP water�cooling�machine

VF1615A/B equip�a�powerful�water�cooling�machine�as�

standard,cooling�power�can�reach�up�to�4.5kW,

match with coolant specifically for spindle can controlmatch�with�coolant�specifically�for�spindle,can�control�

temperature�change�within�2�degrees,stop�spindle’s�

heat�extension,increase�machining�accuracy�and�

surface qualitysurface�quality。

The�temperature�probe�was�fixed�to�the�casting�part�of�

the�machine�body,�to�get�the�real�temperature,�ensure�

the temperature accuracythe�temperature�accuracy

Temperature

water�cooling�

machine

2020

Temperature�sensor�

Page 21: VF108 high speed vertical [兼容模式] · 2019-09-16 · Item Unit VF108 VF108 Technical Parameter Standard controller FANUC 0i MF Travel X axis travel(work-table) mm 1080 Y

Wobang oil skimmer

Taiwan Key Arrow chain chip conveyor Wobang oil skimmer 

The�oil�skimmer�can�separate�the�oil�from�the�coolant�tank�which�can�prolong�the�life�time�of�

E cutting�liquid.Emergency�stop��

CE standard

Oil-water�skimmer�

Chain�type�chip�conveyor�is�standard�,�remove�the�

CE standard�splash�guard�

Oil�and�water�separate�box

chips�safely�and�effectively���★ the�chip��output�port�is�equipped�with�protection�guard�and�alarm�label�to�protect�the�operator.��★ There�is�an�emergency�stop�button�on�the�chain�chip�

Oil�collection�box�

2121

conveyor�,it’s�convenience�for�operator�to�press�it�under�the�emergency�situation�.��(Certified�by�Germany�Tuv�and�got�the�CE�already�)

Page 22: VF108 high speed vertical [兼容模式] · 2019-09-16 · Item Unit VF108 VF108 Technical Parameter Standard controller FANUC 0i MF Travel X axis travel(work-table) mm 1080 Y

CE safety door switch 

Japan NAJEC telescope cover 

All�machine�equip�with�safety�door�interlock�according�to�CE�standard,�protect�the�operator�effectivelyeffectively

★ 3�axis�telescope�with�high�tolerance�matching�and�with�imported�scraping�strip�to�protect�the�ball�screw�and�liner�guide�way�as�well�as�good�dustproof�ability�.�★ Anti-collision�design�,�lower�voice�in�fast�running�.�★ the�accuracy�difference�is�less�than2um�

2222

with�our�without�the�telescope�cover�,which�can�guarantee�the�good�running�accuracy�and�stability�

Page 23: VF108 high speed vertical [兼容模式] · 2019-09-16 · Item Unit VF108 VF108 Technical Parameter Standard controller FANUC 0i MF Travel X axis travel(work-table) mm 1080 Y

FANUC NE W SERIES— 0i-MODEL F SYSTEM SKY MASTER-KRAFT standard configure 0 i - M O D E L   F  

f SKY MASTER-KRAFT standard configure 0 i - M O D E L   F  

f 15“ display�is�available

Max.�total�control�axes:15" color LCD

T Y P E   1   (other manufactories normally choose TYPE 5)T Y P E   1   (other manufactories normally choose TYPE 5)

MORE9�axes�(one path)

Max.�feed�axes:7��Max.��spindle�axes:2

Max. feed axes: 11 axes (two paths)CF card

MORE

Max.�feed�axes:��11�axes�(two�paths)

Max.�feed�axes:9����Max.�spindle�axes:4

Loader�control:�Max.�2�paths☆

Servo HRV+ control

CF card

USB MORE ACCURANCYAND EFFICIENT Servo�HRV control

High�quality�machining�package☆

FSSB�high�speed�rigid�tapping Machining preparing support☆

10.4“ colorLCD

Machining��preparing�support

Support�various�industrial�bus

Integrate�Servo�Guide�Mate8.4" colorLCD/MDI

Automation+

2323

Page 24: VF108 high speed vertical [兼容模式] · 2019-09-16 · Item Unit VF108 VF108 Technical Parameter Standard controller FANUC 0i MF Travel X axis travel(work-table) mm 1080 Y

S t l i t

FANUC NE W SERIES— 0i-MODEL F SYSTEM

Old New ( )

Electromagnet loop optimized

Servo�control�accuracy�improvement

Old New

i-B

iA1000 1,000,000/rev.

iA40004,000,000/rev.

iA16000 iA32000

(iS‐B, iS‐B)

iA1600016,000,000/rev.

iA3200032,000,000/rev.

i-B iA128128 000/rev

iA10001,000,000/rev.

0.1μm control is available128,000/rev. 1,000,000/rev. is available

iS/iS motor

Approx

iS‐B/iS‐B motor

Approx

1/3 300%

2424

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S

FANUC NE W SERIES— 0i-MODEL F SYSTEM

High speed and high

Smart overlapSKY 

MASTER STANDARD

High speed and high quality machining

G00 G00

G01 G00

G00 G01

Efficiency1 S dEfficiency1Theoretical error display

SpeedG00 G00

G01

Overlap

G01 G00

Workpiece

Program path G00

2525

TimeOverlapOverlap path

Page 26: VF108 high speed vertical [兼容模式] · 2019-09-16 · Item Unit VF108 VF108 Technical Parameter Standard controller FANUC 0i MF Travel X axis travel(work-table) mm 1080 Y

FANUC NE W SERIES— 0i-MODEL F SYSTEM

Advanced digital servo technology

FSSB HIGH SPEED RIGID TAPPING23%

SKY MASTER 

STANDARD

Optical cable

FSSBSTANDARD

Normal rigid tapping FSSB high speed

E.g: S3000   20mm   Pitch 1mm  tapEfficiency 2Optical cable

Theoretical  Normal rigid tapping FSSB high speed rigid tapping

Error : 60pulse

1 cycle : 1815msError: 50pulse1 cycle : 1392ms

error display

2626

1 cycle : 1815ms 1 cycle : 1392msCycle timesave 23%

Page 27: VF108 high speed vertical [兼容模式] · 2019-09-16 · Item Unit VF108 VF108 Technical Parameter Standard controller FANUC 0i MF Travel X axis travel(work-table) mm 1080 Y

FANUC NE W SERIES— 0i-MODEL F SYSTEM

Advanced digital servo technology

Spindle intelligent rigid tapping

Apply FSSB high speed rigid tapping

E.g.: Pitch 1mm, 25 circle thread,S5000

Spindle speed

26%

Apply FSSB optical transmission

Spindle speed 4000min-1/div

Synchronization error 50 p/div

SKY MASTER 

STANDARD

Enhance spindle reaction speed Torque 

100%/div200ms/

divEfficiency 3

Intelligent rigid tappingEfficiency 3Theoretical error display

Fully perform the spindle acceleration /deceleration capacity

Reduce cycle time significantly

p y

2727

y g y

No need to adjustUse the max. torque

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FANUC NE W SERIES— 0i-MODEL F SYSTEM

SKY 

Efficient PMC programPMC Function Block

Function Block (FB)

MASTER STANDARD

FUNC

IN1 OUT1

FB defineFB definition

Function Block (FB)

IN1 OUT1

IN2 OUT2 FUNC1FUNC

IN1 OUT1

Efficiency 4PMC modulation programming

I t l

IN2 OUT2ParameterCreateladderlogic

using FBInternalladder logic

2828

Page 29: VF108 high speed vertical [兼容模式] · 2019-09-16 · Item Unit VF108 VF108 Technical Parameter Standard controller FANUC 0i MF Travel X axis travel(work-table) mm 1080 Y

FANUC NE W SERIES— 0i-MODEL F SYSTEM

SKY 

High quality machining packageMASTER 

STANDARD

AI contour control II

Jerk control

Smooth tolerance control

Machining quality level 

Accuracyg q y

adjustment function

2929

Packaging function,especially  for mould machining

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I t lli t b kl h

FANUC NE W SERIES— 0i-MODEL F SYSTEM

SKY 

Further optimize system functionIntelligent backlash

WorktablePosition compensation

MASTER STANDARD

Speed�control

Motor�loadWorktable

++ +Motion�command

Position�compensation

Worktable

Workpiece

Position�feedbackPosition�deviation Servo�motor

+-Ball�screw

e.g Error、reduce�overcut Ball screw【Model】

SMART

Close to motor Worktable

Ball�screw【Model】

2mm/div 2mm/div

Far from motorExtension

Backlash

3030Normal backlash compensation Intelligent backlash compensation

Retraction

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Smooth tolerance control

FANUC NE W SERIES— 0i-MODEL F SYSTEM

SKY Smooth tolerance controlReduce the accuracy adjusting time and steps

MASTER STANDARD

Achieve the high accuracy machining.

‐ Automatic recognize the optimum machining speed.

‐ Reduce the mechanical shock during the processing of g p gmicro line blocks.

‐ Easy to adjustAccuracy

3131

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FANUC NE W SERIES— 0i-MODEL F SYSTEM

OPTION

Advanced digit servo technologyHRV+control

Servo HRV3 control Servo HRV3+control

OPTION

High gain

R10�F3000 R10�F30005mm/div 5mm/div

Accuracy

HRV3 HRV3+

Servo HRV+, optimize current loop control to achieve high respond

Nanoscale high speed and high accuracy machining

3232Iron F1000, 45deg

Nanoscale high speed and high accuracy machining

0iF system, HRV+ control can also be applied on the βi‐B servo motor

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S hi ib iS t f t t l

FANUC NE W SERIES— 0i-MODEL F SYSTEMSKY 

MASTER

机械

Machine

Suppress machine vibration

Further optimize system function

Smart front control MASTER STANDARD

Spindle

Servo Motor Ball screw

SMART

Vertical�stripe�improved

3333

Before�adjusting After�adjusting

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FANUC NE W SERIES— 0i-MODEL F SYSTEMOPTION

MANUAL GUIDE(operation guide)0i MANUAL GUIDE(operation guide)iPICTURE function Dynamic graph displayData server Program storage capacity 2M3‐dimensional coordinate systemconversion, handle interruption

AICC 2 (Max. preview blocks 400)

Machine alarm messages diagnosis Nano smoothRemote diagnosis Interpolated straightness

compensation 3027 pointsCNC t t i f i f ti I t l ti t it hCNC status informing function Interpolation type pitch error

compensationCNC double display screen function Optimum torque

acceleration/decelerationacceleration/decelerationQuick macro call 5 axes systemAddition of custom macro commonvariables 1000

8 grades data protection

3434

variables 1000Addition of workpiece coordinatesystem 300

Handwheel feed retract

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Main electrical components in electric cabinet

3535

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Main electrical components in electric cabinet

3636

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Main electrical components in electric cabinet

★ As the max. wire connection space has been reserved, the multi wires connection iswires connection is convenient and available by using the spring connecting terminal.

★ The bridge pieces can connect any number of terminals, so that can achieve the multi position connectionconnection

3737

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Personalized operation panel  TOSOKU hand wheel form Japan

EMGEMGEMG EMG buttonbutton

Enable Enable buttonbutton

Conform to national safety standard,

d h d

Apply the excellent Apply the excellent durable CYCLE START and durable CYCLE START and FEED HOLD buttons to FEED HOLD buttons to 

Iron chipsIron chips‐‐proof and oilproof and oil‐‐proof frame design for each proof frame design for each buttons, every buttons are buttons, every buttons are 

ll

3838

equipped with EMG and enable buttons.

guarantee the service life.guarantee the service life. convenient to replace.convenient to replace.

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IGUS cable from Germany

Meet TUV European standard,classified according to the coloraccording to the color.

Grey: control cableGrey: control cableBlack: power cableOrange: servo power

cable

3939

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No. Name Specif ication Quant. Remarks

1 Control system FANUC�0i �MF 1set FANUC(Japan)

2 Angular contact �bal l �bear ing 30TAC62BSUC10PN7B 15sets NSK(Japan)

3 X axis �bal l �screw Dia. 40mm,pitch 12mm,precise grade 1set PMI(Taiwan)

4 Y axis �bal l �screw� Dia . 40mm,pitch 12mm,precise grade 1set PMI(Taiwan)

Adv

5 Z axis �bal l �screw Dia. 40mm,pitch 12mm,precise grade 1set PMI(Taiwan)

6 Spindle systemDirect dr iven�HSK�A63-15000rpm 1set SETCO(USA)

Build-in HSK�A63-15000rpm 1set INNA(Germany)

7 X axis l inear guide way 35mm heavy loading ball type 1set INA(Germany)

vanta

7 X axis �l inear�guide�way 35mm heavy�loading�ball�type 1set INA(Germany)

8 Y axis �l inear�guide�way 45mm heavy�loading�ball�type 1set INA(Germany)

9 Z axis �l inear�guide�way 45mm heavy�loading�ball�type 1set INA(Germany)

10 ATC 24pcs arm�type 1set GIFU(Taiwan)

age c

11 Heat exchanger TA-05F 1set TNP(Foreign investment)

12 Spindle chi l ler TO-10PTB-215�220V�50/60HZ�� 1set TNP(Foreign investment)

13 Pneumatic system AMG250C-03D and�other�accessories 1set SMC(Japan)

config

14 Lubricat ion system LCB45111R-CH�(including accessories) 1set SHOWA(Japan)

15 Three�axes�telescope�cover 3sets NAJEC(Japan)

16 Miniature circuit �breaker DPNK10A2P 3pcs SCHNEIDER(France)

gurat

17 Alternat ing current�contactor LC1D09M7C 5pcs SCHNEIDER(France)

18 Intermediate relay MY2NGSDC24V 3pcs OMRON(Japan)

19 Miniature relay R J2V-C-D24�8A 13pcs IDEC/OMRON(Japan)

tion

4040※ We reserve the right to change technical parameter for improvement of our products without giving notice to customers.

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Equip�with�full-enclosed��splash guard

Protection guard feature

splash��guardSafety�Elegant�Convenient��and�speedy�operation

4141

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Protection guard featurePneumatic�and�lubrication�unit�,easy�to�observe��and�maintenance�

The�oil�cooler�was�installed��on�the�supporting�rack�,�left�side�back�of�the�machine

The�machine�back�side�is�designed�with�full-enclosed�gstructure,�elegant�appearance��

The electric cabinet。The�electric�cabinet�was��installed�at�the�right�side�back�of�the�machine,�easy�for�

4242

ycable�management

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Protection guard feature

There�are�more�than�2�layer�filter�unit�in�the�coolant�tank�to�ensure�the�water�pump�in�regular�workingg g

Oil�water�separate machineseparate�machine

Chain�chip�

4343

pconveyor�

Chip�dropping�port�(2�place�)

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Option-Measuring accessory 

German�BlumContact�type�tool�set�

Japan�Metrol contact�type�tool�set�

4444

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Option- GIFU (Taiwan) tool magazine

GIFU�HSK�A63-24 tool�capacity�tool�magazine

Imported�from�Taiwan,�ATC�capacity��24pcs,Arm�type,�fast speed for tool exchangingfast�speed�for�tool�exchanging�with�full-closed�splash�guard�to�prevent�the�chip

4545

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Option- Germany linear scale HEIDENHAIN

Sky�Master�only�use�GeranHeidenhain absolute linearSky�Master�only�use�GeranHeidenhain absolute linear

All�three�axis�can�equip�with�Heidenhain�absolute�linear�scale�, the�minimum�resolution�is�only�0.05μm,real-time�monitor�the�moving�parts�to�ensure�the�accuracy��for��

iti i d t bilit

Heidenhain absolute�linear�scale�,Other�factory�main�use�Fagor and�with�Incremental�type

Heidenhain absolute�linear�scale�,Other�factory�main�use�Fagor and�with�Incremental�type

positioning��accuracy�and�repeatability�accuracy.

Comparison Absolute Incremental

1 Get�the�position data�immediately�,no�need�to�make�

Must�execute the�moving�axis�back�home�position�

the��moving�axis�back�to�reference�point

every�time�

2 The�reading�head�use�two�couple�seal�side�by�side�with�good protection

The�reading�head�is�protected�by single�seal�

4646

good�protection�

3 Transmission by�digit�signal�which�has�excellent�anti-interference�ability�

Transmission by sine waves which is easy to be interference

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OptionStandard OptionStandard1 FANUC 0i MF absolute type 14 Lubrication system

2 Fine quality machining package

1 MITSUBISHI.M80

2 Linear scale (Heidenhain)

a)AICC�II

b) Jerk�control

c)Smooth tolerance�control

15Spindle cooling by external pipe

3 Voltage stabilizer

4 Tool measuring system

5 Workpiece measuring system

d)Machining quality�level�adjustment�function

3 3 colors warning light 16 Air blowing device

4 Working area light 17 Pneumatic system

6 Direct driven spindle 15000rpm BBT40

7 Build-in spindle 15000rpm HSK-A63

8 Coolant through spindle center

5 Portable MPG 18 Coolant system

6 Ethernet DNC machining 19 Water gun/air gun with flushing function

7 A t ti ll ff 20 F ll l d l h d

g p

9 4th axis

10 Arm type ATC 24pcs 

11 Oil mist recycle machine7 Automatically power off 20 Full enclosed splash guard

8 Transformer 21 Oil and water separate box

9 Door interlock 22 Adjustable level bolts and foundation blocks

12

※ We reserve the right to change10 Spindle air sealing 23 A/C for electric  cabinet

11 Direct driven spindle15000rpm HSK-A63 24 Chain chip conveyor

12 Spindle chiller 25 Tool box

※ We reserve the right to change technical parameter for improvement of our products without giving notice to customers.

4747

13 Rigid tapping 26 Operation manual

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Application field wildly applied for different small &precise component, high precision mould machining 

Light mould: for real

y p

Benz�testing�part�:Inspect�the�all�kinds�of�accuracy�indication�and�dynamic�precision� q y p

Testing�part:�Computerized�control�function�testing�part,�inspect�system’s�different�accuracy�and�quality�comparison�

Light�mould:�for�real�world�accuracy�testing�,surface�smoothness�inspection�and�dynamic�accuracy�testing

Real�mould/product�machining:�use�small�tool�diameter,�high�rotate�speed and high feedingspeed�and�high�feeding�speed�to�machine�the�mould�or�product,�inspect�combine�accuracy

4848

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Application field the�surface�of�the�mould�is�blurry�and�the�grains�are�not�clear when use regular cutting

SkyMaster strongly recommend BLASER from

clear�when�use�regular�cutting�fluid

Switzerland s the cutting fluid for our high

speed VF series

BLASER tti fl id i th BLASER cutting fluid can improve the

surface smoothness of the mould;

BLASER cutting fluid can extend the service S cutt g u d ca e te d t e se ce

time of the cutting tool;

BLASER cutting fluid is the most suitable

We recommend Swiss BLASER

cutting fluid for our machine。

The�mould�‘s�surface�is�shiner,�

4949

We�recommend�Swiss�BLASER�brand�cutting�fluid�for�precision�molding�customers

grains�are�beater�when�Swiss�BLASER�brand�cutting�fluid�being�used

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One end-user’s factory 

5050

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THANKSTHANKS

SKY MASTER- KRAFT

Many�thanks�for�your�time�for�SKYMASTERPPT introduction�

nn�

※ We reserve the right to change technical parameter for improvement of our products without giving notice to 

t

5151Upright integrity, Excellent operation and High quality 

customers.