Vertical Turning Lathes - Bulmakmetal...

Vertical Twin-Spindle CNC Lathes

Vertical Turning Lathes

Vertical CNC Lathes

1 2

� Photos includes some optional specifications

Vertical Twin-Spindle CNC Lathes

Vertical CNC Lathes

Improve productivity with mid/big flanges

Stable machining of thin and odd-shaped workpieces

Vertical Turning Lathes

3 4

Stableaccuracy

Powerful machining of medium and large box and odd-shaped workpiecesUse of box-type base and column for highly dependable, highly rigid structureStable machining in which the workpiece adheres closely to the chucking surface by its own weight

Wideconstant-powerranges

� A strong, square column is positioned on a large, rigid base with good damping properties, and a highly rigid, reliable structure with wide box ways on both the X and Z axes is used.

� Smooth, stable feed is achieved from low to high speeds with the use of a weight-type counterbalance that is not affected by the feedrate.

Vertical NC lathe Load is vertical

Horizontal NC lathe Prone to runout

SaddleSlideway

Turret

Spindle

Column

Highly rigid structure

� Workpiece closely adheres to chuck reference position with its own weight, to achieve high accuracy, stable machining––from thin workpieces to large-diameter or heavy workpieces.

� Easy and stable chucking is possible even with odd-shaped workpieces for which chucking is difficult. Fixture setups can be simplified and fixture costs reduced.

High-accuracy, stable machining

� Use of a large-diameter, 12 angle turret with margin space makes tooling easy--even for permanent sets.

� The large-diameter coupling enables high accuracy indexing and powerful heavy cutting with strong hydraulic clamps.

Turret

� The headstock is given a flange construction and is solidly fixed to a box-type base, minimizing the effects of thermal deformation and vibration.

� A powerful motor with a wide constant-power range is used for the spindle. Combining this with a big bore spindle enables powerful heavy-duty cutting.

Main spindle

Counterbalance

OSP-P300L� Spindle speed

2,500 min-1

� VAC 22/18.5 kW(30/25 hp)(30 min/cont)

� 657/552 N.m(483/407 ft-lbf)(30 min/cont)


1,250 min-1

� VAC 30/22 kW(40/30 hp)(30 min/cont)

� 2,579/1,891 N.m(1,896/1,390 ft-lbf)(30 min/cont)

V40R / 2SP-V40

V80R / 2SP-V80


2,000 min-1

� VAC 30/22 kW(40/30 hp)(30 min/cont)

� 1,123/823 N.m(826/605 ft-lbf)(30 min/cont)


1,250 min-1

� VAC45/37/30/22 kW(60/50/40/30 hp)(5/10/30 min/cont)

� 3,870/3,182/1,377/1,010 N.m(2,846/2,340/1,013/743 ft-lbf)(5/10/30 min/cont)

V60R / 2SP-V60

V100R

Spindle type

V40 V60 V80 V100R

A2–8 A2–11 A2–11 Flat ø380(14.96)

Outside diameter(OD)

ø120 mm(4.72)

ø160 mm(6.30)

ø200 mm(7.87)

ø200 mm(7.87)

Inside diameter(ID)

ø77 mm(3.03)

ø92 mm(3.62)

ø110 mm(4.33)

ø110 mm(4.33)

mm (in.)

1,000

500

100

50 0.5

1

5

10

20

30

(735)

(40)

(368)

(75)

(37)

(27)

(13)

(7)

(1.3)

(0.7)

(735)

(40)

(368)

(75)

(37)

(735)

(3,676)

(2,206)

(368)

(75)

(37)

(27)

(13)

(7)

(1.3)

(0.7)

(40)

(67)

(27)

(13)

(7)

(1.3)

(0.7)

(735)

(40)

(368)

(75)

(37)

(27)

(13)

(7)

(1.3)

(0.7)

100 320 1,000 1,940 3,000

22kW (30 min)

18.5kW (cont)

657N·m (30 min)

552N·m (cont)

10010 255 1,0001,113

2,000

1,000

500

100

50 0.5

1

5

10

20

3030kW (30 min)

22kW (cont)

1,123N·m (30 min)

823N·m (cont)

10010 250 1,0001,111111

1,250

1,000

500

100

50 0.5

1

5

10

20

3030kW (30 min)

27.5kW

22kW (cont)

1,147N·m (30 min)

2,579N·m (30 min)

840N·m (cont)

1,891N·m (cont)

11110 208 416 1,000833 1,250

1,000

5,000

3,000

500

100

50 0.5

1

5

10

20

30

5045kW (5 min)37kW (10 min)

30kW (30 min)22kW (cont)

3,870N·m (5 min)

3,182N·m (10 min)

1,377N·m (30 min)

1,010N·m (cont)

�Pulley

Machiningsamples

V100R

V60R

Spindle speed

Sp

ind

le t

orq

ue

Mo

tor

out

put

Spindle speed

Sp

ind

le t

orq

ue

Mo

tor

out

put

Spindle speed

Sp

ind

le t

orq

ue

Mo

tor

out

put

Spindle speed

Sp

ind

le t

orq

ue

Mo

tor

out

put

Using main motors with wide constant-power rangesHeadstock with flange construction to minimize effects of thermal deformation and vibration

Simple to mount/dismount odd-shaped work

min-1

kW(hp)

min-1

kW(hp)

min-1

kW(hp)

min-1

kW(hp)

N.m(ft-lbf)

N.m(ft-lbf)

N.m(ft-lbf)

N.m(ft-lbf)

IDOD

5 6

� Chip discharge in any direction to match plant layout––side or rear disposal.

� Variety of chip conveyors to match type of workpiece material.

Chip conveyor (optional)

� Reduced tool compensation setting time � Even inexperienced operators can quickly and accurately set

tool compensation.� Use of all direction, highly accurate touch sensor gives

flexibility in handling all types of tools.

� Smooth chip flow designed base––outstanding chip discharge

� Thorough chip disposal measures with chip flow coolant as standard equipment.

Outstandingchip disposal

Outstanding accessibility

� Chain hoist type device for manual mounting/dismounting of workpiece installed on machine for simpler mounting/dismounting of heavy workpieces.

� Workpiece can easily be attached to chuck reference surface with double switchover between low- and high-speed feed.

Note: Please prepare workpiece lifting hook separately.

� Outstanding spindle accessibility, simple two-handed mounting/dismounting even of large-diameter workpieces.

� Front-skirt operation panel convenient for up-close jobs.� Easy changeover with swiveling pendant operation panel.� Chuck pressure adjustments can also be easily done from

front of machine. � Completely independent operation on two spindles

(2SP-V models).

Operations done from machine front

L

L1

V40.V40R

V60.V60R

V80.V80R

V100R

L

Maximum lifting weight 200 kg (440 lb)

L1 H

490 mm(19.29)

340 mm(13.39)

960 mm(37.80)

600 mm(23.62)

390 mm(15.35)

1,085 mm(42.72)

630 mm(24.80)

440 mm(17.32)

1,150 mm(45.28)

860 mm(33.86)

440 mm(17.32)

1,170 mm(46.06)

HChip conveyor types and applications

Name

Application

Features

Shape

Hinge type Hinge scraper type*Scraper type Magnet scraper type

Magnet

V40R

Adaptablemachines

Freely configurable chip discharge to match plant layoutBase construction for excellent chip disposalOutstanding access to chuckAll operations can be done from front of machine

Huge reduction in setup time with touch setter (auto tool compensation) (optional)

Manual workpiece mount/dismount device (optional)

Various chipconveyors

� For steel

Note: Machine platform may be necessary depending on the type of chip conveyor.

� For castings � For castings � For steel, castings, nonferrous metal

� General use � Magnet scraper more effective for sludge disposal

� Easy maintenance� Blade scraper

� Effective with sludge� Not suited for nonferrous

metals

� Filtration of long and short chips and coolant

Type

Note: Arm extension and retraction is done automatically.

* With drum filter

mm (in.)

Smooth chip flow designed base––outstanding chip discharge

Automation,labor-savings

� Improved machining accuracy � Improved productivity with process-intensive machining

Turning + drilling & end milling all done completely on one machine

7 8

� Because of the separate L/R structures, machining vibration does not affect the other spindle.

� Trouble-free work–Operators simply set the material and remove the completed piece.(Workpiece mounting/dismounting is automatic)

� Handles large workpieces.

1. Stable machine utilization Simple construction for little trouble

2. One operator can handle multiple machines Saves labor and improves productivity

3. Can be adapted to a wide range of production configurations As a cell machine, frees up production line layouts

Radial mill/drill unit

Items2SP-V40

V40R

0.001

2SP-V60V60R

0.001

X, Z, C axes

Millingtool

spindle

Controlled axes

Turret configuration

No. of tools

Spindle speed

Attached bore collet

Motor; OSP

Minimum inputincrementC axis

For V12 multitasking machine specifications

6(Turret station no. 1, 3, 5, 7, 9, 11)

2SP-V80V80R

V100R

0.001 0.001

2,000 2,000 3,000 3,000

ø32(1.26)

ø32(1.26)

ø34(1.34)

ø34(1.34)

5.5(7.5)

5.5(7.5)

min-1

mm(in.)

kW(hp)

deg

Unit

Maximum 6 tools/turret

VS-L simple loader/unloader (optional)

� Manual input, automatic chucking of blanks � Automatic finished work ejector � Accommodates thin workpieces (chucked wall less than 40 mm)

VS auto work ejector (optional)

� Longer robot travels––ideal for linking multi-operation runs.� Use of gantry robot means spindle access is good and setup changes are

simple.

VG robot system (optional)

Features

1. Workpiece conveyor does not require lifting Simply push along on roller conveyor

2. Safety ensured in machining of large workpieces Also outstanding in reducing operator fatigue

3. Ensure machining accuracy The machinist simply mounts the workpiece and checks the setup

Features

Work turnover stand16-P rotary stacker

Gantry robot

2SP-V

Axial mill/drill unit

C axis

C axis

Highproductivity

Zero parts in progress with integrated processing.Raise production efficiency with multitasking specifications.

Multitasking Rotary tool unit mounts

� [ ]: FANUC specifications � Multitasking specs available for one or both spindles.

Two-spindle series: High productivity with double the performance on one machine Semi-auto loader ideal for heavy workpiece runs

Semi-auto loader handles relatively large workpieces safely and reduces operator fatigue

Fully automatic workpiece handling with robot traveling on gantry beam

Multitasking specifications provide powerful process-intensive machining to deal with a wide range of production configurations (optional)

3.5 (4.8)[4(4.8)]

5.5 (7.5)[4(4.8)]

V12

9 10

Max turning diameter Max swing diameterMax turning lengthMax chuck sizeMax workpiece weight

X-axis travel Z-axis travel

Spindle speedSpindle speed rangesType of spindle noseSpindle front bearing dia Spindle bore diaFloor to spindle noseSpindle support

Turret typeOD tool shank dimensionsID tool shank diameter

Cutting feedrateRapid traverse

Spindle drive

Required floor space(width x depth)

Machine height Machine weight

mm (in.)mm (in.)mm (in.)mm (in.)

kg (lb)

mm (in.)mm (in.)

min-1

mm (in.)mm (in.)mm (in.)

mm (in.)mm (in.)

mm/min (ipm)m/min (fpm)m/min (fpm)

kW (hp)kW (hp)

mm (in.)

mm (in.)

mm (in.)kg (lb)kg (lb)

ø400 (15.75)ø500 (19.69)450 (17.72)

ø450 (17.72)300 (660)

400 kg/800 min-1*2

265 (10.43)450 (17.72)

25 to 2,500

A2-8ø120 (4.72)ø77 (3.03)960 (37.80)

ø40, ø50 (1.57, 1.97)

0.001 to 240.0 (0.00004 to 9.45)

VAC 22/18.5 (30/25)AC 22/18.5 (30/25)

1,705 x 2,788(67 x 110)

2,970 x 2,738(116 x 108)

3,040 (119)7,200 (15,840)14,000 (30,800)

�25 (1)

ø610 (24.02)ø700 (27.56)660 (25.98)

ø610 (24.02)500 (1100)

1,000 kg/200 min-1*2

370 (14.57)660 (25.98)

20 to 2,000

ø160 (6.30)ø92 (3.62)

1,085 (42.72)

0.001 to 300.0 (0.00004 to 11.81)

2,015 x 3,134(79 x 123)

3,680 x 3,064(144 x 121)

3,660 (144)9,500 (20,900)18,500 (40,700)

Infinitely variableA2-11

2-point roller bearing

V12

24 (78.74)24 (78.74)

VAC 30/22 (40/30)AC 30/22 (40/30)

OSP-P300L, FANUC 31i-B

ø800 (31.50)ø1,000 (39.37)

840 (33.07)ø910 (35.83)800 (1760)

2,000 kg/200 min-1*2

465 (18.31)840 (33.07)

13 to 1,250

1,150 (45.28)

�25, �32 (1, 1-1/4)ø40, ø50, ø63 (1.57, 1.97, 2.48)

0.001 to 462.0 (0.00004 to 18.19)

2,300 x 3,190(90 x 126)

4,500 x 3,190(177 x 126)

4,065 (160)11,500 (25,300)22,000 (48,400)

ø200 (7.87) ø110 (4.33)

ø1,000 (39.37)ø1,250 (49.21)

890 (35.04)ø1,010 (39.76)1,200 (2640)

2,000 kg/200 min-1*2

565 (22.24)890 (35.04)

13 to 1,250

Flat ø380 (ø14.96)

1,170 (46.06)

�32 (1-1/4)

0.001 to 500.0 (0.00004 to 19.69)

AC 45/37 (60/50)AC 45/37 (60/50)

2,735 x 3,445(107 x 135)

–

3,439 (135)13,000 (28,600)

–

X, Y, ZX-axisZ-axis

OSPFANUC

(2SP-V)

(2SP-V)

Spindle

Turret

� Standard AccessoriesCoolant system

Full enclosure shieldingJack screws, foundation padsWork lamp Tool kit

� Standard SpecificationsFront door interlockLubrication monitor Chuck open/close push button switch

A2-8, 25 to 2500 min-1

22/18.5 kW (30/25)22/18.5 kW (30/25)

V12

290 L (76.6 gal)450 L (105.7 gal)

A2-11, 20 to 2000 min-1

30/22 kW (40/30)30/22 kW (40/30)

V12

400 L (105.7 gal)700 L (184.9 gal)

250 W620 W

�

�

�

�

�

A-1�

A2-11, 13 to 1250 min-1

30/22 kW (40/30)30/22 kW (40/30)

V12

450 L (118.9 gal)800 L (211.4 gal)

Flat ø380, 13 to 1250 min-1

45/37 kW (60/55)45/37 kW (60/55)

V12

450 L (118.9 gal)–

Coolant tank (2SP-V)

Pump motor (2SP-V )Shower/chip flusher (2SP-V )

OSPFANUC

BS 12-HBS 16-HBS 20-HBS 25-HBS 32-H

V40R V60R/80R/100R

OD-I

Capacity

Travel

Spindle

Turret

Feed Axis

Motor

Machine Size

CNC

OD tool

Boring barBoring bar sleeve

Drill sleeveDS MT 1DS MT 2DS MT 3DS MT 4

Drill

V40R V60R/80R/100R

OD-I I

V40R V60R/80R/100R

The types are different for the turning turret tool holder and combination turret tool holder for V40R and 2SP-V40.The turning turret tool holder and combination turret tool holder are the same type for V60 and 2SP-V60, and for V80 and 2SP-V80, V100R, and can be used interchangeably.

T + T: Turning + Turning, T + M: Turning + Multitasking, M + M: Multitasking + Multitasking

Tooling System

Tooling Kit

V40R V60R V80R V100R

V40R V60R V80R V100R

OD-I 25

OD-I 25 turret

OD-I I 25

OD-I I 25 turret

ID-H40

ID-H40 turret

BS12-H40

BS16-H40

BS20-H40

BS25-H40

DS MT 1–H40

DS MT 2–H40

DS MT 3–H40

DS MT 4–H40



6

3

6

2

2

2

2

1

1

1

1

3

3

3

2

2

2

2

1

1

1

1

2

2

V40R 2SP-V40

12

6

12

4

4

4

4

2

2

2

2

6

3

3

3

6

3

4

4

4

4

2

2

2

2

2

2

6

6

6

4

4

4

4

2

2

2

2

4

4

OD-I 25

OD-II 25

ID-H40

BS12-H40

BS16-H40

BS20-H40

BS25-H40

DS MT 1–H40

DS MT 2–H40

DS MT 3–H40

DS MT 4–H40



6

3

6

2

2

2

2

1

1

1

1

3

3

3

2

2

2

2

1

1

1

1

2

2

V60R 2SP-V60

12

6

12

4

4

4

4

2

2

2

2

9

6

9

4

4

4

4

2

2

2

2

2

2

6

6

6

4

4

4

4

2

2

2

2

4

4

OD-I 32

OD-I I 32

ID-H50

BS32-H50



6

3

6

2

3

3

3

2

2

2

V80R/V100R 2SP-V80

12

6

12

4

9

6

9

4

2

2

6

6

6

4

4

4

M + MT + MT + TTurningturret

Multitaskingturret M + MT + MT + TTurning

turretMultitasking

turret

M + MT + MT + TTurningturret

Multitaskingturret

Note:

*3. 30 min/con *4. 5 min/con *5. 10 min/15 min *6. 2SP-V with 2 sets

*6

*6

*3 *3 *3 *4

*3 *3 *3 *5

*1

*3

*3

*3

*3

*4

*5

Machine Specifications

Standard Specifications/Accessories

*1. With chuck *2. Max. workpiece load capacity/spindle speed restriction when spindle speed is restricted

11 12

V40R

V60R

V80R

V100R

H01MA-12(A2-8)H01MA-12(A2-8) H01MA-12(A2-8)

Travel

Trav

el 4

50 (1

7.72

)

40 (1.57)

55 (2.17)ø2

35

ø700 (27.56)

Max turning diameter ø400

ø225

ø485

ø500(19.69)

(15.75)(31.50)

(12.40)

(37.00)

(24.02)

(9.2

5)

(8.86)

(19.

09)

230 (9.06) 230 (9.06)460 (18.11)40

7055

Max blade diameter

280 (11.02)

210 (8.27)

265 Travel 265

198

145

53

100

670

(26.

38)

Trav

el 4

50 (1

7.72

)

Trav

el 4

50 (1

7.72

)

165

130

100

670

(26.

38)

190

3040 (1.57) 55 (2.17)

280 (11.02)

225 (8.86)

Travel 265

25 (0.98) 40 (1.57)

280 (11.02)

240 (9.45)

max

100

150

100

670

(26.

38)

220

ø330 (12.99)

ø400 (15.75) 70

ø420 (16.54)

260

(10.

24)

190

(7.4

8)45

0 (1

7.72

)

55

165

(6.5

0)

OD cutting End face cutting ID cutting

55

ø315

ø650 (25.59)

ø685

ø330

8012

0

250 (9.84)250 (9.84)

500 (19.69)120

30(1.18)

(14.57) (14.57) (14.57)

(1.7

7)

(1.1

8)

(1.38

)(4.

92)

(5.91

)

(6.8

9)

(7.4

8)

(8.6

6)

(6.8

9)(7

.48)

(4.3

3)

440 (17.32)

125

880

(34.

65)

45

360 (14.17)10 (0.39)

440 (17.32)

320 (12.60)50 (1.97)

440 (17.32)

Trav

el 6

60 (2

5.98

)

Trav

el 6

60 (2

5.98

)

Trav

el 6

60 (2

5.98

)

Trav

el 6

60 (2

5.98

)

Travel 370 Travel 370 Travel 370 ø390 (15.35)

ø610 (24.02) 120

ø640 (25.20)

190

110

470

(18.

50)

660

(25.

98)

45 (1

.77)

175


120 (4.72)50 (1.97) 320 (12.60)

190

175

H01MA-15 (A2-11) H01MA-15 (A2-11) H01MA-15 (A2-11)

OD toolholderOD-I 25

Endface toolholderOD-II 25

ID toolholderID-H40 (ø40)




125

880

(34.

65)

30

880

(34.

65)

125

220

155

78

150

max

125


Travel 465 (18.30)

40

405 (15.94)60 (2.36)

535 (21.06)


ø330

ø685

ø990

ø940

ø650

ø315


120

255 (10.04)

510 (20.08)120

80

125

45

1040

(40.

94)

Trav

el 8

40 (3

3.07

)15

5

175

100

H01MA-21(A2-11)

Travel 465 (18.30)

455 (17.91)10 (0.93)

535 (21.06)

125

40

1040

(40.

94)

Trav

el 8

40 (3

3.07

)16

0

H01MA-21(A2-11)

Travel 465 (18.30)415 (16.34)50 (1.97)

535 (21.06)

125

125

4520

0m

axm

ax

1040

(40.

94)

Trav

el 8

40 (3

3.07

)20

0

H01MA-21(A2-11)

700 (27.56)128(5.04)

135

ø130

0ø9

05

ø445

ø900

ø1057 (41.61)

ø1295

125

H01MA-36

537 (21.14)28 (1.10) 128 (5.04)

665 (26.18)

1075

(42.

32)

150

185

100

200

125

ø900

H01MA-36

540 (21.26)25 (0.98) 125 (4.92)

665 (26.18)

1075

(42.

32)

150

145

40

100

200

ø900

H01MA-36

95 (3.74)

40

530 (20.87)35 (1.38) 135 (5.31)

665 (26.18)

100

200

ø900

1075

(42.

32)

150

140

45


70max

200

max

Travel 565 (22.24) Travel 565 (22.24)

Trav

el 8

90 (3

5.04

)

Trav

el 8

90 (3

5.04

)

Travel 565 (22.24)

Trav

el 8

90 (3

5.04

)

Trav

el 8

90 (3

5.04

)

ø1000 (39.37) 135

280

300

310

890

(35.

04)

45 (1

.77)14

0

ø880 (34.65)

ø950 (37.40)ø1060 (41.73)

Trav

el 8

40 (3

3.07

)

ø400 (15.75)

ø800 (31.5) 130

ø810 (31.89)

170

670

(26.

38)

840

(33.

07)

45 (1

.77)15

5

Working Ranges (largest workpiece shape)







(1.57)

(2.7

6)(2

.17)

(10.43) (10.43) (10.43)

70 (2.76)

(3.9

4)

(3.9

4)

(3.9

4)

(2.1

7)

(1.18

)(1.77

)

(1.77

)(3.

94)

(5.91

)

(5.12

)

(6.5

0)

(7.4

8)

(3.1

5)

(12.

99)(26.97)

(4.7

2)

(8.6

6)

(7.8

0)

(5.7

1)(2

.09)

198

145

53

(7.8

0)

(5.7

1)(2

.09)

198

145

53

(7.8

0)

(5.7

1)(2

.09)

(1.18)30

(2.1

7)

max 45 max 45

Trav

el 4

50 (1

7.72

) (2.76)

(12.40)

(4.72)

120 (4.72)80 (3.15)

90 (3.54)

(4.9

2)

(4.9

2)

(4.9

2)

(3.0

7)(6

.10)

155

78 (3.0

7)(6

.10)

155

78 (3.0

7)(6

.10)

max 35

(4.72)

(25.59)

(3.1

5)

(12.99)

(26.97)

(38.98)

(4.7

2)

(7.8

7)

(4.72)

255 (10.04)

130 (5.12) 80 (3.15)

120 (4.72)

90 (3.54)

(1.57) (4.9

2)

(4.9

2)

(4.9

2)

(4.9

2)

(1.5

7) (1.7

7)(7

.87)

(6.3

0)

(1.7

7) (6

.10)

(6.1

0)

(3.9

4) (6

.89)

175

100

(3.9

4) (6

.89)

175

100

(3.9

4) (6

.89)

(5.12)

(4.3

3)(6

.69)

110

(35.

63)

(35.43)

(51.18

)

(50.98)

(5.3

1)

350 (13.78)350 (13.78)

ø440(17.32)

(17.52)

(4.92

)

(1.57)

(5.91

)

(1.77

)

(5.91

)

(5.91

)

(1.57

)

(2.76

)(4.

92)

(7.87

)

(3.9

4) (7

.87)

(3.9

4) (7

.87)

(3.9

4) (7

.87)

(5.5

1)

(5.5

1)

(5.7

1)

(7.2

8)

(35.43) (35.43) (35.43)

(12.

20)

(11.

02)

(11.

81)

(5.31)

13 14

Spindle high-speed specs

Spindle low-speed specs

Multitasking turret

specifications

Hydraulic power chuck

(solid)

High pressure coolant

Chucking miss detection

Chuck auto open/close confirm

Chuck high/low pressure switch

Chuck open/close pedal

Raised machine height

Manual chuck

Tooling kit

Chip conveyor

Chip bucket

V60R (OSP): 2,500 min-1 45/37 kW (60/50 hp)

55/45 kW (75/60 hp)

V60R (FANUC): 2,500 min-1 45/37 kW (60/50 hp)

V80R (OSP): 1,000 min-1 45/37 kW (60/50 hp)

(FANUC): 600 min-1 30/22 kW (40/30 hp)

V100R (OSP): 750 min-1 55/45 kW (75/60 hp)

V12M, turning tool 6 locations, milling tool 6 locations, spindle brake

V40R, V60R: Milling tool spindle: 2,000 min-1

(FANUC: 4.0 kW, OSP: 3.5 V40 , 5.5 V60 kW)

V80R, V100R: Milling tool spindle: 3,000 min-1

(FANUC: 5.5 kW, OSP: 5.5 kW)

V40R: H01MA-12, H01MA-15, H01MA-18

V60R: H01MA-15, H01MA-18, H01MA-21, H01MA-24

V80R: H01MA-24, H01MA-28, H01MA-32, H01MA-36

V100R: H01MA-36, H01MA-40

(4.0 MPa)

100 mm (3.94 in.)

150 mm (5.91 in.)

Three- jaw scroll chuck

Four-jaw independent chuck

Boring mill jaw chuck (V80, V100R only)

Turning

Multitasking

Rear Hinge type, scraper type, magnet scraper type

Side Hinge type

Auto front cover open/close

Special coolant pump

Shower/chip flushercoolant

Coolant gun

Oil skimmer

Coolant level detection

Chuck air blower

Turret air blower

Air gun

Mist collector

Jib crane

In-process work gauging

Touch setter

AbsoScale

Scale feedback

Coolant temperatureregulator

Automation specs

0.55 kW (0.75)

1.5 kW (2)

0.25 kW (0.3) (both L/R)

Belt system

Lowest level

200 kg

Manual axis

Auto/manual

X axis

X axis

For cooling

Robot

Workpiece pusher(V40, V60)

Workpiece buttingconfirmation

� Spindle speed 2,500 min-1

� AC 45/37 kW (30 min/cont)

(60/50 hp)� 687/565 N.m (30 min/cont)

(505/415 ft-lbf)

V60R / 2SP-V60

� Spindle speed 1,000 min-1

� 45/37 kW (30 min/cont)

(60/50 hp)� 5,370 N.m (30 min)

(3,949 ft-lbf)

V80R / 2SP-V80

� Spindle speed 750 min-1

� 55/45 kW (30 min/cont)

(73/60 hp)� 5,250/4,295 N.m (30 min/cont)

(3,860/3,158 ft-lbf)

V100ROSP-P300L Spindle high-speed specs OSP-P300L Spindle low-speed specs OSP-P300L Spindle low-speed specs

Spindle speed min-1 Spindle speed min-1Spindle speed min-1

Optional Specifications and Accessories

Increasedcapacity

0.88 kW (1.2)

1.21 kW (1.6)

Shows 30-min rating only

Sp

ind

le t

orq

ue

Mot

or o

utp

ut

kW(hp)

Mot

or o

utp

ut

kW(hp)

Mot

or o

utp

ut

kW(hp)

N.m(ft-lbf)

(30 min/cont)

(30 min/cont)w/transmission

A simple function key operation is all it takes to shift a zero offset to either the left or right end of a workpiece. The required zero offset will be calculated automatically based on jaw and workpiece lengths. (when the tool offset is set with reference to the turret tool mounting surface)

Templates like this make it easy to set required jaw shape, tool, and cutting conditions.

Part programming not required to do this.

Easy Operation

OSP-P300L Okuma Sampling Path Control

Operation screen split into four displays

Forming soft jaws Zero offsets

Simultaneous display includes setup work, current position needed in confirming movement in trial machining, NC program, and graphic simulation.

Tool registration

Register data for all of your tools. Since the registered tool data is also used by Okuma auto programming (Advanced One-Touch IGF) and a collision check function (Collision Avoidance System), this screen will complete the entire registering process.

When loading a tool in the machine, simply select it from among the registered tools.ATC manual operation does not require inputting the tool number. Just select the tool from the list and press the function key.

Okuma Control[for Lathes]

1,000

500

100

50

2,000

3,000

5,000

10,000

4,295N.m (cont)

100

188 396 750

310 583

105

84

50 1,000500400

50

20

10

1

0.5

5

30

100

100

180 530340

10

20 80 10815 153 204

1225

5050 100 500 1,000 2,000

2,500625

1,000500

45kW (30 min)

37kW (cont)

687N.m (30 min)

565N.m (cont)

(735)

(1,470)

(2,206)

(3,676)

(7,353)

(368)

(75)

(37)

(40)

(67)

(75)

(27)

(13)

(7)

(1.3)

(0.7)

50

20

10

1

0.5

5

30

100

(40)

(67)

(75)

(27)

(13)

(7)

(1.3)

(0.7)

50

20

10

1

0.5

5

30

100

(40)

(67)

(75)

(27)

(13)

(7)

(1.3)

(0.7)

45kW (30 min)5,250N.m (30 min) 55kW (cont)

45kW (30 min)

2,285N.m (cont)

2,790N.m (30 min)

3,977N.m (30 min)

2,807N.m (30 min)2,105N.m (30 min)

5,370N.m (30 min)

Externalprogramselections

3D

E D E D E D E D

OT-IGF OTMNMLItem

Kit Specs *1

New Operations

Programming

10 sets

50 sets

100 sets

Tool compensation 64 sets




Work coor-dinate systemselect

Tool compen-sation(Std: 32 sets)

Advanced One-Touch IGF-L *2

Advanced One-Touch IGF-L Multitasking *2

Circular threading

Program notes

User task 2 I/O variables, 8 ea

Common variables 1,000 sets (Std: 200 sets)

Thread matching (spindle orientation required)

Threading slide hold (G34, G35)

Variable spindle speed threading (VSST)

Inverse time feed

Real 3-D simulation

Cycle time over check

Load monitor (spindle, feed axis)

Load monitor no-load detection (load monitor ordered)

Tool life management

Tool life warning

Operation end buzzer

Chucking miss detection

NC operation monitor (counter, totaling)

NC work counter (stops at full count with alarm)

Status indicator (triple lamp) Type C [Type A, Type B]

In-process work gauging

Z-axis automatic zero offset by touch sensor

C-axis automatic zero offset by touch sensor

Gauge data output

Post-processwork gauginginterface

Touch setter [M, A]

Monitoring

Count only

Cycle stop

Start disabled

Power ON

Spindle rotation

NC operating

Milling machinespecs

Coordinate convert

Profile generate

Work counters

Hour meters

Measuring

File output

Set levels (5-level, 7-level)

BCD

RS-232-C (dedicated channel)

Included in machine specs



ItemKit Specs *1 OT-IGF OTMNML 3D

DE D E D E DE

External Input/Output and Communication Functions

Automation/Untended Operation

High-Speed/High-Accuracy Functions

Other Functions

Additional RS-232-C channel

2 channels (Std 1 channel)

DNC link

USB (additional)

Auto power shutoff MO2, alarm

Warmup function (by calendar timer)

Tool retract cycle

Cycle timereduction *3

Pitch error compensation

AbsoScale detection *3

Hi-Cut Pro

Collision Avoidance System (CAS)

One-Touch Spreadsheet

Machining Navi L-g

Harmonic spindle speed control (HSSC)

Spindle dead-slow cutting

Spindle speed setting

Manual cutting feed

Spindle power peak cutting

Short circuit breaker

External M signals [2 sets, 4 sets, 8 sets, ( )]

Edit interlock

OSP-VPS (virus protection system)

DNC-T3

DNC-C/Ethernet

DNC-DT

2 additional ports possible

A (pushbutton) 8 types

B (rotary switch) 8 types

C (digital switch) BCD, 2-digit

C2 (external input) BCD, 4-digit

Type B (machine)

Type C (robot and loader)

Type D

Type E

Operation time reduction

*1. NML: Normal, 3D: Real 3D simulation, OT-IGF: One-Touch IGF, OTM: One-Touch M

E: Economy, D: Deluxe

*2. Real 3-D Simulation included

*3. Engineering discussions required.

Note: Triangle items for M function (milling tool) machines only.

15 16

No. of controlled axes

Interpolation system

Command system

Min/max inputs

Operating panel

Spindle control

Feed

Program input

Compensation

Monitoring

Machine operations

FANUC 31i-BOSP-P300L

No. of controlled axes

Interpolation system

Monitoring

Machine operations

Other functions

More simultaneously controlled axes (X-Z-C axes)*

Fine coordinate interpolation*

Cylindrical interpolation*

Cs contouring*

Graphic display

Tool counter

Work counter

Multi-counter

Hour meters

Status indicator

Tool life management

Abnormal load detection (spindle + feed axes)

Electronic buzzer

Continuous threading

Spindle orientation (1 point, 4 point)

Portable pulse handle

Automatic power shutoff

Circuit breaker

Illumination in control panel

Air conditioning within control panel

Program input

Compensation

Program memorycapacity

More registeredprograms

External program selection

Additional RS-232-C channels

Custom macro

Custom macros, additional common variables

Coordinate selection 6 sets

M spindle rigid tapping

Fixed drilling cycle

Chamfering, corner

Combination fixed cycles I, II

Simultaneous editing of multiple programs

Program restart

Spare M codes (4, 8)

2nd shape tool offset

Pitch error compensation (X-axis, X/Z axes)

No. of tool compensations

99 sets, 200 sets, 499 sets

999 sets, 2,000 sets

128 KB (320 m)

256 KB (640 m)

512 KB (1,280 m)

1 MB (2,560 m)

2 MB (5,120 m)

4 MB (10,240 m)

8 MB (20,480 m)

125 sets

250 sets

500 sets

*Required with multitasking specs

STANDARD SPECIFICATIONS STANDARD SPECIFICATIONS

OPTIONAL SPECIFICATIONSOPTIONAL SPECIFICATIONS

X, Z axes simultaneously (2SP: X, Z axes simultaneously x 2)

Positioning, straight line, taper, arc, threading

Parallel absolute incremental command

Both X, Z axes 0.001, ±99999.999 mm, decimal point input

10.4 in color TFT, display language: English / Japanese

Spindle control 4-digit direct command, constant peripheral speed control, spindle orientation (1 point M19), spindle override 50 to 150%

Feed rate override 0 to 200%, pulse handle

Program memory capacity 64KB (160m) 2SP-V R/L total is 64KB (160m), no. of registered programs: 63 (2SP-V R/L total is 125),

expansion program editing, RS232C input/output interface, programmable data input, program protection key switch

Nose-radius comp, no of tool compensations: 32 (2SP-V R/L total is 32), tool dimensions/wear compensation, tool offset, counter input,

direct input of measured tool compensation

Operating time, no. of parts display, electronic buzzer

AI contouring control I

Basic Specs

Operations

Communications/NetworksHigh speed/accuracy

Turning: X, Z simultaneous 2-axis, Multitasking: X, Z, C simultaneous 3-axisOSP full range absolute position feedback (zero point return not required)8-digit decimal, ±99999.999 to 0.001 mm (±3937.0078 to 0.0001 in.),0.001˚ Decimal:1 µm, 10 µm, 1 mm (0.0001,1 in.) (1˚, 0.01˚, 0.001˚)Override: 0 to 200%Direct spindle speed commands (S4) override 50 to 200%Constant cutting speed, optimum turning speed designateTool selection: 32 sets, tool offset: 32 sets15-inch color display operational panel, touch panelAutomatic diagnostics and display of program, operation, machine, and NC system problemsProgram storage: 2 GB, operation buffer: 2 MBProgram management, edit, multitasking, scheduled programs, fixed cycles, special fixed cycles, tool nose R compensation, fixed drilling cycles, arithmetic functions, logic statements, trig functions, variables, branch statements, auto programming (LAP4), programming help“Single-mode operation” to complete a series of operationsAdvanced operation panel/graphics facilitate smooth machine controlMDI, manual (rapid traverse, manual cutting feed, pulse handle), load meter, operations help, alarm help, sequence, return, manual interrupt & auto return, threading slide hold, data I/O, spindle orientation (electric)Machining Management: machining results, machine utilization, fault data compile & report, external outputUSB ports, Ethernet, RS232C interface (1 channel)Hi-G control

ControlPosition feedbackMin / Max inputs

FeedSpindle control

Tool compensationDisplaySelf-diagnosticsProgram capacityPrograming

Easy Operation

MachineoperationsMacMan

17 18

V40R 2SP-V40

2SP-V60

2SP-V80

V60R

V80R

V100R

6751,070 440

200

150 900

836

485317 44

700

846

640 620

2,560 (100.79)2,655

2,450 (96.46)285

1,55

054

03,

360

(132

.28)

79 (3

.11)1,525 680

3,43

9 (1

35.3

9)

2,735 (107.68)

5752,060 (81.10) 810 (31.89)

605150 960

675 (26.57) 2,060 (81.10)2,735 (107.68)

700 (27.56)

995 (39.17)

1,200 4251,715

900

(35.

43)

450 565

1,60

0 (6

2.99

)

2,65

0 (1

04.3

3)38

0

840

(33.

07)

1,81

0 (7

1.26

)62

0 (2

4.41

)10

5 (4

.13)

2,09

545

0

355

965

715

260

735 38

0

635

965

825

150

1,68

0

2,95

5 (1

16.3

4)63

5 (2

5.00

)

4,13

2 (1

62.6

8)20

2

1015

1,17

0

4953,445 (135.63)

Chip conveyor

Coolant tank

Power source inlet

(optional)

Chip conveyor

(optional)

Lubricating oil tank (w/transmission specs only)

(25)

(820

) (32

.28)

10 (0

.39)

4,06

5 (1

60.0

4)

1,306 (51.42)944 (37.17)

2,250 (88.58)

550

3,21

5 (1

26.5

7)84

0 (3

3.07

)

50 (1.97)

1,34

0 (5

2.76

)1,

600

(62.

99)

430

1,770185 800

2,755 (108.46) (17.13)

3,190 (125.59)

440

Lube unit

1,15

0

100

(3.9

4)52

5 (2

0.67

)

365

1,51

5 (5

9.65

)

890

1,28

4 (5

0.55

)

435

625

500

210

3,42

4 (1

34.8

0)

2,250 (88.58)1,900

110 760

1,90

019

098

048

552

867

060

550

Max. swing ø1000

8950

587

6

330

Power source inletLube unit

43555

Air supplyinlet Rc 3/8

Spindle

2,75

5 (1

08.4

6)

551,

900

(74.

80)

800

(31.

50)

570

(22.

44)

3,42

5 (1

34.8

4)3,

860

(151

.97)

450

595

(23.

43)

(10.43

)(2

65)

2,300 (90.55)912

(860)

(33.8

)

788

250

590

30505285

125

830

350750 280

50 (1.97)632

(190

) (7.

48)

535

545

220

855

595

60

608

(23.

94)

2,78

7 (1

09.7

2)75

2.5

(26.

63)

1,73

0 (6

8.11

)50

0(4

2.19

)1,

071.

593

.5(3

.68)

940

1,73

050

2,72

0 (6

8.11

)1,

026

(40.

39)

637

(25.

08)

355

550

175

358

243

(9.5

7)4,

626

(182

.16)

1,920 (75.59)

435887.5

275 1005 29026030

677.5

80

1,570 (61.81)270

290510670100

1,840 (72.44) 995 (39.17)

685

(26.

97)

2,96

5 (1

16.7

3)10

(0.3

9)

3,66

0 (1

44.0

9)

3,17

4 (1

24.9

6)

525

(20.

67)

1,36

4 (5

3.70

)

1,35

0 (5

3.15

)1,

320

(51.

97)

175 (6.90) 1,840 (72.44)

4142,720 (107.09)

3,134 (123.39)

210 210390 5951,180

1,570 940635400

1,570 (61.81)160 (6.30)

1,08

5 (4

2.72

)

Export transformerCoolant tank

Spindle R

Power source inlet

Lube unit

125

270

400

420

2,61

0 (1

02.7

6)10

(0.3

9)

3,04

0 (1

19.6

9)

2,81

0 (1

10.6

3)52

5 (2

0.67

)1,

355

(53.

35)

1,30

0 (5

1.18

)

1,250 (49.21)235220

1,705 (67.13)

635300

3882,400 (94.49)

2,788 (109.76)

150490 610.5340 1,010210

960

(37.

8)

485

440

221

403

1,23

0 (4

8.43

)60

(2.3

6)16

043

8

1,45

0 (5

7.09

)60

093

.5

900

1450

50

2,40

0 (9

4.49

)92

4 (3

6.38

)63

6 (2

5.04

)

355

175

195

230

4,19

0 (1

64.9

6)

900

1,590 (62.60)

385798

220 860 170

522

115 (4.53)

1,250 (49.21)235

170460520100

1,485 (58.46) 1,010 (39.76)220

Chip conveyor(optional)


Coolant tank

Chip bucket(optional)



5 adjusting bolts5 anchor bolts



Spindle R

Power source inlet


Lube unit

Max. swing ø500

85

300

420

2,61

0 (1

02.7

6)10

(0.3

9)

3,04

0 (1

19.6

9)

2,81

0 (1

10.6

3)61

0 (2

4.02

)1,

270

(50.

00)

1,32

0 (5

1.97

)1,

300

(51.

18)

1,250 (49.21)1,250 (49.21)235

2,970 (116.93)

635600388

2,350 (92.52)

2,738 (107.80)

150490 610.5340 1010210

960

(37.

80)

880

440

221

403

1,23

060

160

438

1,45

0 (5

7.09

)92

4 (3

6.38

)

3,06

7.5

(120

.77)

600

(23.

62)

575

(22.

64)

93.5

(0.3

7)

850

1,45

050

2,35

0 (9

2.52

)68

6 (2

7.01

)23

0

4,14

0 (1

62.9

9)

850

2,855 (112.40)

3851,157

440 860 170170

521.5

115

2352352,500 (98.43)

170170 460520 200

2,970 (116.93) 1,010 (39.76)

385521.5

774 (30.47)

860

85

460 520

600

535

550

220

545

855

595

3,35

0 (1

31.8

9)

465.

51,

730

(68.

11)

500

755

(29.

72)

95 (3

.74)60

220

870

1,73

050

2,65

0 (1

04.3

3)71

0 (2

7.95

)20

6 (8

.11)

4,54

0 (1

78.7

4)

3,600 (141.73)

4351,455

290 290260

1005 550

677.5

4040 (1.57)

3,140 (123.62)3,680 (144.88) 960 (37.80)960 (37.80)

270270670670 510 290290 200

800

435677.5

3,17

4 (1

24.9

6)61

0 (2

4.02

)1,

279

(50.

35)

1,55

0 (6

1.02

)1,

320

(51.

97)

4142,650 (104.33)

3,064 (120.63)

210 210390 5951180

1,570 870

1,08

5 (4

2.72

)

1005

685

(26.

97)

2,96

5 (1

16.7

3)10

(0.3

9)

3,66

0 (1

44.0

9)

3,680 (144.88)

8001,570 (61.81)1,570 (61.81)

270270

125

510

45°

450

Lube unit

10 (0

.39)

4,06

5 (1

60.0

4)3,

215

(126

.57)

840

(33.

07)

1,306 (51.42)944 (37.17)944 (37.17)1,306 (51.42)

4,500 (177.17)

1,100

1,15

0 (4

5.28

)

100

(3.9

4)61

0

280

1,43

0 (5

6.30

)

890

1,28

4 (5

0.55

)

1,34

0 (5

2.76

)1,

600

(62.

99)

185 1,770

3,190 (125.59)

800

2,755 (108.46)435

440

2,75

5 (1

08.4

6)80

01,

900

595

(23.

43)

551,

065

(41.

93)

4,35

5 (1

71.4

6)

570

4,500 (177.17)850 (33.46) 850 (33.46)

3503,800 (149.61)

350

280 750 760 220 760 750 280

1100

1,90

019

098

048

552

867

059

010

060

8950

587

6

330

Exporttransformer

43555

3,86

0 (1

44.8

8)3,

350

(131

.89)

75 (2

.95)

450450530

250

590

530

250

30

830

Max. swing ø1000

505570505830

30

250

125

4,000 (157.48)

2,040

(265

) (190

)

OSP-P300L OSP-P300L

OSP-P300L

OSP-P300L

OSP-P300L

OSP-P300L

OSP-P300L

Dimensional and Installation Drawings

Max. swing ø700









Coolant tank



Power source inlet

Lube unit


Coolant tank


Power source inlet

Lube unit

Chip conveyor

(optional)


Power source inlet

Lube unit

Spindle RSpindle L

Max. swing ø500



Spindle RSpindle L

Max. swing ø700

Spindle RSpindle L



Air supplyinlet Rc 3/8



Chip conveyor

(optional)

(8.66) (15.28)(9.25)

(16.

54)

(9.0

6)

(8.66)

(9.25)

(23.

62)

(3.6

8)

(17.

24)

(16.30)

(19.

69)

(10.63)

(19.69)

(17.

13)

(24.88)

(35.91)

(19.49)

(14.

96)

(7.87)

(7.9

5)

(9.25)235(9.25)

(16.

54)

(15.28)

(9.0

6)

(9.25)236(9.29)

(9.25)

(10.63) (10.63)(16.30)

(19.

69)

(18.

33)

(10.63) (10.63)

(24.

02)

(35.

04)

(17.13)

(10.

43)

(9.84)250

(9.84)

(17.

13)

(13.78) (13.78)

(10.63)

(22.64)

(6.3

0)

(11.22)

This product is subject to the Japanese government Foreign Exchange and Foreign Trade Control Act with regard to security controlled items; whereby Okuma Corporation should be notified prior to its shipment to another country.

, OGUCHI-CHO, NIWA-GUN, AICHI 480-0193, JAPAN • TEL (0587) 95-7825 • FAX (0587) 95-6074

To protect your factory and equipment from fire and assure continued safe operation, observe the following fire safety precautions whenever you operate machinery. Whenever possible, avoid the use of oil-based coolants for cutting operations. Sparks caused by hot chips, tool friction, and grinding can cause fires. Always observe the following safety measures to ensure safe operation when machining flammable materials or when performing dry machining.

Before machining any material designated by law as a flammable substance, e.g., plastic, rubber, wood, acquaint yourself with the special characteristics of the material in terms of fire prevention, and observe the precautions given in (2) above to ensure safe operation. Example: When machining magnesium, there is a danger that magnesium chips and water-soluble coolants will react to produce hydrogen gas, resulting in an explosive fire if any chip should ignite.

Dry machining is a fire hazard because workpieces, tools, and chips are not cooled. To ensure safe operation, do not place any flammable objects near the machine and do not allow chips to over accumulate. In addition, be sure to check cutting tools to make sure of their service life and the condition of the tool edge, and observe the precautions regarding oil-based coolants given in (2) above.

(1) Use nonflammable cutting fluid coolant. (2) When the use of an oil-based coolant is unavoidable:

Before you begin machining, check cutting tools to make sure of their service life and the condition of the tool edge, and choose cutting conditions that will not cause a fire. Periodically clean the coolant filter to maintain sufficient coolant discharge, and frequently verify that coolant is discharging normally. Take measures to control the outbreak of fire: Place a fire extinguisher near the machine, have an operator constantly monitor operation, and install an automatic fire extinguishing system. Do not place flammable materials near the machine.Do not allow chips to over accumulate. Periodically clean the inside of the machine and the area surrounding it.Check that the machine is operating normally. Never run the machine unattended. Since an automatic fire extinguishing system and other peripherals are needed for grinding operations, please let us know as soon as possible if you plan to perform such operations.

Fire Safety Precautions

1. Oil-based coolant

2. Precautions regarding machining of potentially flammable materials

3. Dry machining

•

•

•

•

•

•

•

•

•

� The sp

ecifications, illustrations, and d

escriptions in this b

rochure vary in different m

arkets and

are subject to change w

ithout notice.P

ub N

o.V series-E

-(6a)-200 (Nov 2013)

When using O

kuma p

roducts, alw

ays read the safety p

recautionsm

entioned in the instruction m

anual and attached

to the prod

uct.

When using Okuma products, always read the safety precautionsmentioned in the instruction manual and attached to the product.

Vertical T

urning Lathes

Vertical CN

C Lathes

Vertical Twin-S

pindle CN

C Lathes

Vertical Turning Lathes - Bulmakmetal...

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