Verso (RHD) - Toyota · Verso (RHD) TPA Front Installation instructions Model year: November 2011...

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Verso (RHD) TPA Front Installation instructions Model year: November 2011 Vehicle code: **R-2*R-G****W Part number: PZ464 - E8424 - B0 PZ464 - 00422 - ** PZ464 - T3421 - 55 Manual reference number: AIM 002 435 - 1 06DE3586B

Transcript of Verso (RHD) - Toyota · Verso (RHD) TPA Front Installation instructions Model year: November 2011...

Page 1: Verso (RHD) - Toyota · Verso (RHD) TPA Front Installation instructions Model year: November 2011 Vehicle code: **R-2*R-G****W Part number: PZ464 - E8424 - B0 PZ464 - 00422 - ** PZ464

Verso (RHD)TPA FrontInstallation instructions

Model year: November 2011Vehicle code: **R-2*R-G****W

Part number: PZ464 - E8424 - B0 PZ464 - 00422 - ** PZ464 - T3421 - 55

Manual reference number: AIM 002 435 - 1

06D

E358

6B

Page 2: Verso (RHD) - Toyota · Verso (RHD) TPA Front Installation instructions Model year: November 2011 Vehicle code: **R-2*R-G****W Part number: PZ464 - E8424 - B0 PZ464 - 00422 - ** PZ464

Manual Ref. no. AIM 002 435 - 1 2 of 35

Revision Record Rev. No. Date Page Picture Update New Deleted Steps

1 20/02/12 1 X

Page 3: Verso (RHD) - Toyota · Verso (RHD) TPA Front Installation instructions Model year: November 2011 Vehicle code: **R-2*R-G****W Part number: PZ464 - E8424 - B0 PZ464 - 00422 - ** PZ464

Manual Ref. no. AIM 002 435 - 1 3 of 35

Page 4: Verso (RHD) - Toyota · Verso (RHD) TPA Front Installation instructions Model year: November 2011 Vehicle code: **R-2*R-G****W Part number: PZ464 - E8424 - B0 PZ464 - 00422 - ** PZ464

Manual Ref. no. AIM 002 435 - 1 4 of 35

Page 5: Verso (RHD) - Toyota · Verso (RHD) TPA Front Installation instructions Model year: November 2011 Vehicle code: **R-2*R-G****W Part number: PZ464 - E8424 - B0 PZ464 - 00422 - ** PZ464

Manual Ref. no. AIM 002 435 - 1 5 of 35

Page 6: Verso (RHD) - Toyota · Verso (RHD) TPA Front Installation instructions Model year: November 2011 Vehicle code: **R-2*R-G****W Part number: PZ464 - E8424 - B0 PZ464 - 00422 - ** PZ464

Manual Ref. no. AIM 002 435 - 1 6 of 35

BA

D

T0122T01781xT0119 1x

15x

1x

C

F

G H

3xT0126

I

1xT0180

4x3x

1x

E

T0191

T0131 1x

1xT0128T0265 5x

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T0169

T0195

PZ464-T3421-55 N

T0133

L

U1U2U3

U4

U5

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Z

M

Z1

Z2

Z3

Z9

Z7

Z6

GR

V

Z5

G

Z4

B

Page 7: Verso (RHD) - Toyota · Verso (RHD) TPA Front Installation instructions Model year: November 2011 Vehicle code: **R-2*R-G****W Part number: PZ464 - E8424 - B0 PZ464 - 00422 - ** PZ464

Manual Ref. no. AIM 002 435 - 1 7 of 35

T1092

10 mm

T0001

T0002

T0003T0004

CLEANER

T0005T0006

T0007

T0009

T0134

T0012

W rth Art. No.0558130

T0946

Only PZ464-00422-**

T0073

Page 8: Verso (RHD) - Toyota · Verso (RHD) TPA Front Installation instructions Model year: November 2011 Vehicle code: **R-2*R-G****W Part number: PZ464 - E8424 - B0 PZ464 - 00422 - ** PZ464

Manual Ref. no. AIM 002 435 - 1 8 of 35

U

Z

U1U2U3

U4

U5

B

Z1

Z2

Z3

Z9

Z7

Z6

GR

V

Z5

G

Z4

B

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U3

U4

Z3

U

U2

U1

Z6

Z5

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Z9

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GU5

A

Z1

Z4

M

N

Page 9: Verso (RHD) - Toyota · Verso (RHD) TPA Front Installation instructions Model year: November 2011 Vehicle code: **R-2*R-G****W Part number: PZ464 - E8424 - B0 PZ464 - 00422 - ** PZ464

Manual Ref. no. AIM 002 435 - 1 9 of 35

T1634

10,5 mm

14

390mm390mm 650mm

23

T1172

1

1

2

2

1

Page 10: Verso (RHD) - Toyota · Verso (RHD) TPA Front Installation instructions Model year: November 2011 Vehicle code: **R-2*R-G****W Part number: PZ464 - E8424 - B0 PZ464 - 00422 - ** PZ464

Manual Ref. no. AIM 002 435 - 1 10 of 35

T1227

1

3

2

T1226

1

2

3

5

4

T1228

2

x2

1

Page 11: Verso (RHD) - Toyota · Verso (RHD) TPA Front Installation instructions Model year: November 2011 Vehicle code: **R-2*R-G****W Part number: PZ464 - E8424 - B0 PZ464 - 00422 - ** PZ464

Manual Ref. no. AIM 002 435 - 1 11 of 35

10 mm4x

4

T1174

3

2

5

1

2x

2x

T1173

23

1 1

T0851,

1

2

5x

8

6

7

Page 12: Verso (RHD) - Toyota · Verso (RHD) TPA Front Installation instructions Model year: November 2011 Vehicle code: **R-2*R-G****W Part number: PZ464 - E8424 - B0 PZ464 - 00422 - ** PZ464

Manual Ref. no. AIM 002 435 - 1 12 of 35

T0895

1x

3

4

10 mm1x

2x

2

1

1x

1x

2x

T0942

1x

1

2

10 mm1x

1x

10 mm1x

3

1x

1x

10

9

Page 13: Verso (RHD) - Toyota · Verso (RHD) TPA Front Installation instructions Model year: November 2011 Vehicle code: **R-2*R-G****W Part number: PZ464 - E8424 - B0 PZ464 - 00422 - ** PZ464

Manual Ref. no. AIM 002 435 - 1 13 of 35

7x=

T0896

10 mm7x

1

2

3

12

11

U

2xF

T1175U4 U3

U2

U1

13

Page 14: Verso (RHD) - Toyota · Verso (RHD) TPA Front Installation instructions Model year: November 2011 Vehicle code: **R-2*R-G****W Part number: PZ464 - E8424 - B0 PZ464 - 00422 - ** PZ464

Manual Ref. no. AIM 002 435 - 1 14 of 35

14

13

X – 15 cm

XX

T0543

6x

F U

U4U3

U1 U2

T0544

12

Page 15: Verso (RHD) - Toyota · Verso (RHD) TPA Front Installation instructions Model year: November 2011 Vehicle code: **R-2*R-G****W Part number: PZ464 - E8424 - B0 PZ464 - 00422 - ** PZ464

Manual Ref. no. AIM 002 435 - 1 15 of 35

T1229T1230

U5

U

T0516 T0515

U

U5

T1231

U

T1232

U

19

1615

20

1817

Page 16: Verso (RHD) - Toyota · Verso (RHD) TPA Front Installation instructions Model year: November 2011 Vehicle code: **R-2*R-G****W Part number: PZ464 - E8424 - B0 PZ464 - 00422 - ** PZ464

Manual Ref. no. AIM 002 435 - 1 16 of 35

T1176

CLEANER

U4U3

U1 U2

U

D

B

T4574

CLEANER

A

CLEANER

T4273

23

21

22

28

33

38

Page 17: Verso (RHD) - Toyota · Verso (RHD) TPA Front Installation instructions Model year: November 2011 Vehicle code: **R-2*R-G****W Part number: PZ464 - E8424 - B0 PZ464 - 00422 - ** PZ464

Manual Ref. no. AIM 002 435 - 1 17 of 35

27

26

T0607

T0608

A

24 25

T0364

1E 2

EA

T0365I

1I

B

2

Page 18: Verso (RHD) - Toyota · Verso (RHD) TPA Front Installation instructions Model year: November 2011 Vehicle code: **R-2*R-G****W Part number: PZ464 - E8424 - B0 PZ464 - 00422 - ** PZ464

Manual Ref. no. AIM 002 435 - 1 18 of 35

T1099

N

N N

U

U1

U2

U3

N

UU4

T1178

28

30

T1177

D DD

29

Page 19: Verso (RHD) - Toyota · Verso (RHD) TPA Front Installation instructions Model year: November 2011 Vehicle code: **R-2*R-G****W Part number: PZ464 - E8424 - B0 PZ464 - 00422 - ** PZ464

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T0367

1

EA

2

A

ZZ1

32

31

T1180

1D

U

U

U4

U1

U2U3

D U D U

2 23

Page 20: Verso (RHD) - Toyota · Verso (RHD) TPA Front Installation instructions Model year: November 2011 Vehicle code: **R-2*R-G****W Part number: PZ464 - E8424 - B0 PZ464 - 00422 - ** PZ464

Manual Ref. no. AIM 002 435 - 1 20 of 35

34

33

F

X – 15 cm

XX

2

2x

T1235

A

Z

1

T1181

Page 21: Verso (RHD) - Toyota · Verso (RHD) TPA Front Installation instructions Model year: November 2011 Vehicle code: **R-2*R-G****W Part number: PZ464 - E8424 - B0 PZ464 - 00422 - ** PZ464

Manual Ref. no. AIM 002 435 - 1 21 of 35

T1236

F

1x

2

1

3

G

G/BO

O/BL

L/BP

P/B

G

G/BO

O/BL

L/BP

P/B

GZ

4H

51x

Z3

G

G

U

G

Z

U5

36

35

37

T0301B

T1237

39

Page 22: Verso (RHD) - Toyota · Verso (RHD) TPA Front Installation instructions Model year: November 2011 Vehicle code: **R-2*R-G****W Part number: PZ464 - E8424 - B0 PZ464 - 00422 - ** PZ464

Manual Ref. no. AIM 002 435 - 1 22 of 35

T4576

10 mm1x

B

Z4

F

2x

39

38

3650

T1238

1x

H

3

1

2Z2

B

40

48

Page 23: Verso (RHD) - Toyota · Verso (RHD) TPA Front Installation instructions Model year: November 2011 Vehicle code: **R-2*R-G****W Part number: PZ464 - E8424 - B0 PZ464 - 00422 - ** PZ464

Manual Ref. no. AIM 002 435 - 1 23 of 35

2

T4533

G

TOYOTA TECHNICALDRAWING

connectorn. H93

GG

Z7

F

1x

1

41

2

1

L

LT4522

Z7

Z7

G

G

G

G

40

41 - 47

Page 24: Verso (RHD) - Toyota · Verso (RHD) TPA Front Installation instructions Model year: November 2011 Vehicle code: **R-2*R-G****W Part number: PZ464 - E8424 - B0 PZ464 - 00422 - ** PZ464

Manual Ref. no. AIM 002 435 - 1 24 of 35

T0222T0373

T0219

T0220

Ref: Toyota Wire Harness RepairPub No. RM 1022E Page B 30 - 31Paragraph 6

T0218

CHECKL

T0217

46

44 45

47

42 43

Page 25: Verso (RHD) - Toyota · Verso (RHD) TPA Front Installation instructions Model year: November 2011 Vehicle code: **R-2*R-G****W Part number: PZ464 - E8424 - B0 PZ464 - 00422 - ** PZ464

Manual Ref. no. AIM 002 435 - 1 25 of 35

T4534

TOYOTA TECHNICALDRAWING

connectorn. H105

V

1234567891011121314

1516171819202122232425262728

VV

Z6

10

04202

02204

00206

80 180100 160

120 140

42 - 47

49

48

2

1

L

LT4526

Z6

Z6

V

V

V

V

Page 26: Verso (RHD) - Toyota · Verso (RHD) TPA Front Installation instructions Model year: November 2011 Vehicle code: **R-2*R-G****W Part number: PZ464 - E8424 - B0 PZ464 - 00422 - ** PZ464

Manual Ref. no. AIM 002 435 - 1 26 of 35

T4535

2

1x

H

1

F

1x

51

50

39 51

TOYOTA TECHNICALDRAWING

connectorn. H26

T2211

Z5

GR

3GR

GR

+15

42 - 47

Page 27: Verso (RHD) - Toyota · Verso (RHD) TPA Front Installation instructions Model year: November 2011 Vehicle code: **R-2*R-G****W Part number: PZ464 - E8424 - B0 PZ464 - 00422 - ** PZ464

Manual Ref. no. AIM 002 435 - 1 27 of 35

1

Z9

Z

MT1240

T1239

1

2

52

5453

T0110

7,8 Nm

55

2

1

L

LT4528

Z5

Z5

GR

GR

GR

GR

Page 28: Verso (RHD) - Toyota · Verso (RHD) TPA Front Installation instructions Model year: November 2011 Vehicle code: **R-2*R-G****W Part number: PZ464 - E8424 - B0 PZ464 - 00422 - ** PZ464

Manual Ref. no. AIM 002 435 - 1 28 of 35

Page 29: Verso (RHD) - Toyota · Verso (RHD) TPA Front Installation instructions Model year: November 2011 Vehicle code: **R-2*R-G****W Part number: PZ464 - E8424 - B0 PZ464 - 00422 - ** PZ464

Manual Ref. no. AIM 002 435 - 1 29 of 35

T4536

Ø 2 mm

Ø 20 mm

10.5 mm

Ø 2 mm

010

2030

4050

6070

8090

100

CHECK SIZEPrint 100%

Check with Rulersbefore use.

0 10 20 30 40 50 60 70 80 90 100

390 mm

Verso

Nov. 2011**R2*R-G****W

1

390mm 390mm650mm

1

Page 30: Verso (RHD) - Toyota · Verso (RHD) TPA Front Installation instructions Model year: November 2011 Vehicle code: **R-2*R-G****W Part number: PZ464 - E8424 - B0 PZ464 - 00422 - ** PZ464

Manual Ref. no. AIM 002 435 - 1 30 of 35

Page 31: Verso (RHD) - Toyota · Verso (RHD) TPA Front Installation instructions Model year: November 2011 Vehicle code: **R-2*R-G****W Part number: PZ464 - E8424 - B0 PZ464 - 00422 - ** PZ464

Manual Ref. no. AIM 002 435 - 1 31 of 35

T4537

010

2030

4050

6070

8090

100

CHECK SIZEPrint 100%

Check with Rulersbefore use.

0 10 20 30 40 50 60 70 80 90 100

Verso**R2*R-G****WØ

2 mm

Ø 20 m

m

10.5 mmØ

2 mm

650 mm Nov. 2011

2

390mm 390mm650mm

2

Page 32: Verso (RHD) - Toyota · Verso (RHD) TPA Front Installation instructions Model year: November 2011 Vehicle code: **R-2*R-G****W Part number: PZ464 - E8424 - B0 PZ464 - 00422 - ** PZ464

Manual Ref. no. AIM 002 435 - 1 32 of 35

Page 33: Verso (RHD) - Toyota · Verso (RHD) TPA Front Installation instructions Model year: November 2011 Vehicle code: **R-2*R-G****W Part number: PZ464 - E8424 - B0 PZ464 - 00422 - ** PZ464

Manual Ref. no. AIM 002 435 - 1 33 of 35

T4538

010

2030

4050

6070

8090

100

CHECK SIZEPrint 100%

Check with Rulersbefore use.

0 10 20 30 40 50 60 70 80 90 100

Verso**R2*R-G****W

Ø 2

mm

Ø 2

0 m

m

10.5

mm Ø

2 m

m

650

mm

Nov. 2011

3

390mm 390mm650mm

3

Page 34: Verso (RHD) - Toyota · Verso (RHD) TPA Front Installation instructions Model year: November 2011 Vehicle code: **R-2*R-G****W Part number: PZ464 - E8424 - B0 PZ464 - 00422 - ** PZ464

Manual Ref. no. AIM 002 435 - 1 34 of 35

Page 35: Verso (RHD) - Toyota · Verso (RHD) TPA Front Installation instructions Model year: November 2011 Vehicle code: **R-2*R-G****W Part number: PZ464 - E8424 - B0 PZ464 - 00422 - ** PZ464

Manual Ref. no. AIM 002 435 - 1 35 of 35

T4539

010

2030

4050

6070

8090

100

CHECK SIZEPrint 100%

Check with Rulersbefore use.

0 10 20 30 40 50 60 70 80 90 100

Ø 2 mm

Ø 20 mm

10.5 mm

Ø 2 mm

Verso**R2*R-G****W

390 mm

Nov. 2011

4

390mm 390mm650mm

4