Versions of Prime Drilling HDD-Rigs PD 30/18 RP - PD 100/64 RPHDD-RIGS 300 kN - 1,000 kN pull force...
Transcript of Versions of Prime Drilling HDD-Rigs PD 30/18 RP - PD 100/64 RPHDD-RIGS 300 kN - 1,000 kN pull force...
Versions of Prime Drilling HDD-Rigs
PD 30/18 RP - PD 100/64 RP
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Horizontal Directional Drilling Rig, Crawler Versionmobile and fl exible at job-site
Horizontal Directional Drilling Rigwith automatic drill rod magazine
HDD-RIGS300 kN - 1,000 kN pull force (30 t - 100 t)18 kNm - 64 kNm torque
PRIME DRILLING® operates worldwide and is specialized in Horizontal Directional Drilling Technology. With our optimized products and 35 years of experience in the construction of HDD-Rigs we have set standards in the international HDD-industry.
We do not only off er you technology tailor-made for your pro-jects, but simultaneously provide experience and know- how. Your investment off ers you the invaluable advantage of inde-pendence, error prevention and cost saving.
From technical training, planning and preparation up to execu-tion of the job we are always on your side at all times. We sup-port our customers with their projects directly on site. We assist them systematically and give advice on their projects – also in the long term – to meet your objectives: optimal technology on optimal arranged job-sites for successful clients, who can ope-rate their equipment independently.
It does not matter where you are, but we will keep our word: whether in the Arctic, Sahara or Himalayas, the PRIME DRIL-LING® modular construction system will be adjusted indivi-dually to any geographical and geological challenges - from standard versions up to custom-made product.
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Sturdy drill mast made of high-grade steelInclination 8°-22°
High powerhydraulic motors
Walkway with safety hand rail
Protection hose guide chain
Steel track crawler mounted under carriage
Super-silenced diesel engine for driving and drilling mode
Adjustable anchor plate
Standard equipment
Crawler carriage with on-board mounted control cabin
Our Horizontal Directional Drilling Rigs in the category of 300 to 1,000 kN pull force are powerful and technically fully develo-ped devices. Due to their compact structure time requirements for the setting up of the drill mast in both drilling and transport positions are reduced to a minimum.
All driving, setting and drilling functions are actuated by a water-cooled diesel motor. Feed as well as pull back function of the hydraulic power rotary head are carefully driven by a rack & pinion (RP) feed system. With our HDD-Rigs of type 30 to 100 t, drillings of lengths up to max. 1,200 m and of diameters up to maximum 1,200 mm are achievable.
Options, compatibility and versionsPD 30 PD 40 PD 50 PD 60 PD 80 PD 100
On crawlerControl cabin on board
Drill rods 5 or 6 mPower rating 181 kWPower rating 240 kWPower rating 330 kW
Torque 18 kNmTorque 33 kNmTorque 50 kNmTorque 64 kNm
Our Horizontal Directional Drilling Rigs can be equipped with a semi-automatic drill rod magazine, which dispenses of a load capacity of maximum 72 m of drill rods or, alternatively, with a semi-automatic drill rod supply with 30 m drill rod length. Our control cabin is equipped with ergonomical seat, heating and radio as standard. Further options like air conditioning, drill data log-in system etc. are available on request.
Breakoutsystem
Bentonite supply
Load-sensing hydraulic control
Hydraulic rear support
90° rotationalcontrol cabin
Standard equipmentOptional non standard equipment
Robust power rotary head with torque of 18 kNm - 64 kNm
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Optional quality equipment
Semi-automatic drill rod supply for 5 mdrill rods
Remote control for drive modes
Cable reel with hydraulic motor and electric swivel guide
Fully automatic drill rod supply with 72 m drill rods
Mud swivel on tapered roller bearing
Super-silenced noise reduction
Sturdy kinematics for mast setting
Robust power rotary head with torque of 18 kNm - 64 kNm
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Drill rod crane with remote control
Bentonite supply with a bypass-valve
Drilling data monitoring system re-cords all drill parameters
Automatic drill rod lubrication system
Three dimensional drill rod gripper
Camera and lights for power rotary head and breakout system
Breakout system with easily replaceable and self-centering drill rod clamping jaws
90° rotational control cabin including heating, radio and air conditioning
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PD 30 PD 40 PD 50 PD 60 PD 80 PD 100Pull force 30 t 40 t 50 t 60 t 80 t 100 t
Torque 18 kNm 18/33 kNm 18/33 kNm 18/33 kNm 33/50 kNm 50/64 kNmInclination angle 8° - 22° 8° - 22° 8° - 22° 8° - 22° 8° - 22° 8° - 22°
Power rating 181 kW 181 kW 181 kW 181/240 kW 181/240 kW 240/330 kWNoise volume max. 78 dB(A) 78 dB(A) 78 dB(A) 78 dB(A) 78 dB(A) 78 dB(A)
Transportation length 8.5 m 9.5 m 9.5 m 9.5 m 9.5 m 10.5 mTransportation width2 2.5 m 2.5 m 2.5 m 2.5 m 2.5 m 2.5 mTransportation height 2.7 m 2.7 m 2.7 m 2.95 m 2.95 m 3.2 m
Weight 17,000 kg 17,700 kg 17,700 kg 19,500 kg 19,500 kg 22,500 kg
PD 30 - 100 RP-C on crawler carriage
Hei
ght
Length
Width
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Bentonite components
Bentonite pumps PD X-1.000 0,8 HD PD X-1.000 1,1 HD PD X-1.000 1,4 HD PD X-2.000 1,6 HD PD X-2.000 2,1 HD PD X-2.000 2,4 HD
Engine capacity 130 kW 180 kW 240 kW 280 kW 330 kW 380 kWNumbers of revolution 150 rpm 200 rpm 255 rpm 155 rpm 200 rpm 235 rpm
Volume rate 800 l/min 1,100 l/min 1,400 l/min 1,600 l/min 2,100 l/min 2,400 l/minPressure max. 95 bar 120 bar 120 bar 120 bar 110 bar 107 barContainer size 20 ft 20 ft 20 ft 20 ft 20 ft 20 ft
Recycling systems PD R-1.000 0,8 E PD R-1.000 1,1 E PD R-1.000 1,4 E PD R-2.000 1,6 E PD R-2.000 2,1 E PD R-2.000 2,4 E
Loading pump 45 kW 45 kW 45 kW 55 kW 55 kW 55 kWTransfer pump 15 kW 15 kW 15 kW 22 kW 22 kW 22 kW
Recycling power rate 800 l/min 1,100 l/min 1,400 l/min 1,600 l/min 2,100 l/min 2,400 l/minContainer size platform 2 x 15 ft 2 x 15 ft 2 x 15 ft 2 x 15 ft 2 x 15 ft 2 x 15 ft
Container size tank 20 ft 20 ft 20 ft 20 ft 20 ft 20 ft
Mixing units PD M-1.000 0,8 E PD M-1.000 1,1 E PD M-1.000 1,4 E PD M-2.000 1,6 E PD M-2.000 2,1 E PD M-2.000 2,4 E
Mixing pump 22 kW 22 kW 22 kW 22 kW 45 kW 45 kWTransfer pump 22 kW 22 kW 22 kW 22 kW 45 kW 45 kW
Mixing capacity 800 l/min 1,000 l/min 1,400 l/min 1,600 l/min 2,100 l/min 2,400 l/minContainer size mixing cube 10 ft 10 ft 10 ft 10 ft 10 ft 10 ft
Container size per tank 20 ft 20 ft 20 ft 20 ft 3 x 20 ft 3 x 20 ft
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HDD-accessories
Barrel reamer / Fly cutter Diameter Thread type
pin x boxThread type
pin x boxThread type
pin x box300 mm 2 7⁄8“ IF 3 ½ “ IF400 mm 4 ½ “ IF
400 / 600 mm 4 ½ “ IF300 / 450 mm 2 7⁄8“ IF 3 ½ “ IF450 / 600 mm 2 7⁄8“ IF 3 ½ “ IF600 / 750 mm 2 7⁄8“ IF 3 ½ “ IF600 / 800 mm 4 ½ “ IF750 / 900 mm 2 7⁄8“ IF 3 ½ “ IF
900 / 1,050 mm 3 ½ “ IF 800 / 1,000 mm 4 ½ “ IF1,000 / 1,200 mm 4 ½ “ IF1,200 / 1,400 mm 4 ½ “ IF1,400 / 1,600 mm 4 ½ “ IF1,600 / 1,800 mm
Directional drill rodsSize Drill rod length Thread type Weight
3 ½ “ 5,000 mm 2 7⁄8“ IF 115 kg 3 ½ “ 6,000 mm 2 7⁄8“ IF 130 kg 3 ½ “ 5,000 mm 3 ½ “ IF 125 kg 3 ½ “ 6,000 mm 3 ½ “ IF 140 kg
5 “ 5,000 mm 4 ½ “ IF 190 kg5 “ 6,000 mm 4 ½ “ IF 205 kg5 “ 9,600 mm 4 ½ “ IF 315 kg
At our place SAFETY is of particular importance
Prime Drilling® guarantees with its HDD-drill technical compo-nents utmost safety for trouble-free operation on site.Prime Drilling® supplies a wide range of accessories, ask for our catalogue.
Swivel spade-internal thread Max. capacity Thread connection Ø Weight
30 t 3 ½ “ IF 80 kg 40 t 4 ½ “ IF 82 kg 60 t 4 ½ “ IF 114 kg 80 t 4 ½ “ IF 177 kg100 t 4 ½ “ IF 190 kg
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Quality by high grade processing
Electric assembly on a high technical scale Final inspection of a drilling rig at Prime Drilling®
Welding work by certified welders Prime Drilling‘s in-house spray paint shop
Hydraulic assembly of a control stand Final installation of a drill mast
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PRIME DRILLING GmbH Ludwig-Erhard-Straße 4D-57482 Wenden-Gerlingen Phone +49 (0) 2762 930 96-0Fax-No. +49 (0) 2762 930 96-50Email: [email protected]
PRIME DRILLING® has been manufacturing high-quality Horizontal Directional Drilling Rigs andcomponents on its 2,000 m2 production area and 600 m2 office area with more than 50 employeessince the year 2000.