VERSATILITY IN FEED PROCESSING - Wynveen€¦ · Ancillary buildings Yard surface. Installation...
Transcript of VERSATILITY IN FEED PROCESSING - Wynveen€¦ · Ancillary buildings Yard surface. Installation...
VERSATILITYIN FEED PROCESSING
P.O. BOX 38 6666 ZG HETEREN The Netherlands
VERSATILITYIN FEED PROCESSING
General information
Wynveen International
Wynveen International is a leading Dutch company, specialised in the design, manufacture and installation of complete mills for the animal feed industry.
With a knowledgeable, experienced and enthusiastic team, the company focuses on the development and construction of high-quality innovative equipment and installations for animal feed, aqua feed and pet food manufacture. In addition to turnkey projects, our core products are hammer mills, ribbon and paddle mixers, double-shaft paddle mixers, rotary sifters and coaters for liquids (vacuum and atmospheric). Approximately 80% of our products are exported.
In order to guarantee its high quality standards, Wynveen assembles and tests all its key equipment in-house.
Wynveen always aims to fully understand customer requirements, working in partnership with customers and using all our accumulated knowledge and experience to deliver the optimum, often highly innovative, technological solution.
That’s why our company motto is: ‘Versatility in feed processing’.
Wynveen International is part of the Triott Group
The Triott Group
The Triott Group specializes in the design and construction of machinery and installations for the cereal processing industries. Over the last few decades the Triott Group has carried out many international projects, such as: machinery and installations for mixed animal feed, premixes, additives, fish feed, pet food, flour mills and the processing of oilseeds.
Feasibility study
› Practicability › Budget cost
Project phase
› Layout › Technical specs› Price calculation
Contract stage
› Detail design › Purchase › Manufacture
Erection
› Supervision › Installation › Commissioning
After sales
› Training › Spare parts › Maintenance
Procedure Our engineering and project management department plays a central role in our organization. They safeguard our standards, procedures, initiate improvements and monitor developments in technology and legislation. At their disposal are decades of accumulated expertise acquired by Wynveen International on successful customer projects. Our acquired know-how and skills are continuously improved by regular training.
Month 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18Site Layout / Mill layout
Design mill (detailed)Static calculations
Drawing and tenderbooks› civils
› steel
› ancillary buildings
Approval client
Application permission
Approval authorities
Tendering civils
Groundwork and Yard preperation
Foundation mill
Foundation ancillary buildings
Steel structures
Bins
Cladding
Roof
Ancillary buildings
Yard surface
Installation equipmentHeavy equipment
Equipment
Compressed, steam and liquid system
Electrics and controlsystem
Control system
Testing + commissioning
Provisional Project Planning (20 tph plant)
Conventional plants
Gebr. Fuite - Genemuiden, The Netherlands
Conventional Plants Wynveen International specializes in the design, manufacture, supply of machinery and installations for the grain processing and animal feed industry.
We focus on turnkey projects, in which complete installations are supplied tailor-made to meet the requirements of the customer. All Wynveen installations can be optimized to suit specific situations and requirements. Most of the equipment is manufactured in-house in order to have full control during the construction of the project.
We design solutions based on proven concepts and new ways of thinking with the aim of creating an innovative project design. In doing this we devote a great deal of attention to safety, hygiene and energy consumption.
Our history goes back to 1795. And from on we developed a large experience in building feedmills and machinery. Our installations, which are used every day worldwide, are proof of our skill and expertise in the production of feed mills.
Ambar Feed - MillsIsrael
Nutreco-SkrettingNorway
FM AgrosilaRussia
Pro Grupp, Estonia
Containerised mills
Containerized mills
With its unique modular design the Wynveen containerized feed mill offers a complete new view on the construction of feed mill construction. Based on the dimensions of standard 20-feet containers the modules with integrated electric control are tested in our works, thus excluding any incorrectness in the assembly. These containerized mills are available for:
■ Animal Feed Processing
■ Pet Food Processing
■ Aqua Feed Processing
■ Oilseed Processing
■ Soybean Processing
■ Premix & Concentrates
Veles Kurgan - Russia
Benefits containerized mills
■ All components are reliable and tested
■ Minimum installation time on site
■ Low freight costs and easy handling
■ Complete with support frame
■ Complete with all electrical- and compressed air systems
■ Assembled and checked in our factory before despatch
■ Low building and energy costs
■ Proven concept with many outstanding references
1. Raw material intake
2. Dosing/blending bins
3. Macro ingredient weighers
4. Tipping hopper
5. Grinding section
6. Mixing section
7. Conditioning / Thermal treatment
8. Pellet press
9. Cooler
10. Crumbler
11. Finished product bins
Different components of the installation:
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Processes
Aqua Feed
Aquatic feeds have very high requirements in terms of both nutritional and physical characteristics of feed. These nutritional and physical feed requirements are driven by the life stage of a specific species under consideration. The challenge is to achieve all of these while having a negligible effect on the environment. Wynveen International keep these and other project specific issues in mind when desig-ning an aquatic feed processing plant. The choice of equipment, technologies, proces-ses, and equipment is therefore the key to success.
Compound Feed
Over the years, Wynveen International evolved to a company highly experienced in the design, manufacture and installation of equipment and plant servicing the compound feed manufacturing industry worldwide. We developed our own equipment into a very comprehensive range of high quality, efficient processing solutions, to build a complete compound feed plant from the intake up to complete electric control and automation. Wynveen’s feed milling solutions and installations address to functionality, engineering design and manufacturing craftsmanship. We also take into account how our solutions have indirectly impact on the cost of manufactured feed.
Oilseed Processing
Both chemical (solvent extraction) and mechanical (steam conditioning; expansion; extrusion; mechanical oil expelling) are used to process oilseed. chemical processing makes it possible to minimise the residual oil in the resulting oilseed meal. Mechanical processing maximises the efficiency of thermal treatment and the digestibility of protein, fat and fibre. Wynveen has a very long history of supplying processing solutions to the oilseed industry. We take great care in assessing project expectations first before specifying an appropriate processing technology.
Soybean Processing
Full fat soya is an important protein source to feed poultry, ruminants, pig, rabbit, fish and crustaceans. Because of new methods for growing soybeans the availability and utilization is improving. The improved circumstances for growing, storage and processing is causing a variation in the composition and nutritional values of the full fat soya. Wynveen International offers various methods for the processing of soybeans. The most effective soya processing method consists of a combination of heat treatment and crushing.
Premix & Concentrates
A very long history in the Industry gave Wynveen International the experience and expertise to supply tailor-made solutions for the complete spectrum of Premix & Concentrate applications. Our equipment for premix and concentrate plants meet and exceed international standards in terms of design, hygiene, safety and efficiency. Innovative design results in exceptional mixing accuracy and end product quality. State-of-the-art engineering layout and process control design leads to negligible cross contamination. Wynveen has an optimised premix and concentrate solution for any application from intake to packaging or bagging.
Pet Food
At Wynveen International we acknowledge and understand how trends in the pet industry impact the design of pet food processing solutions. We took great care over many years developing technologies and equipment meeting and exceeding the growing demands of the global petfood industry. We take time consulting with customers to ensure we fully understand customer requirements and more specifically requirements of the specific market the customer is serving.
Process equipment
Wyveen product range:
■ Conveying and Discharging
■ Cleaning
■ Dosing
■ Grinding
■ Milling and Structurizing
■ Mixing
■ Conditioning
■ Pelleting
■ Extrusion Systems
■ Drying and Cooling
■ Crumbling
■ Sieving
■ Coating
■ Storage and Handling
■ Automation
Double Shaft Paddle Mixer
Cleaning & Sieving
■ Pre-cleaners
■ Pipe magnets
Conveying equipment
Dosing
■ Dosing silos
■ Micro-ingredient dosing systems
Micro-ingredient dosing systems
Grinding
■ Hammer Mills 650
■ Hammer Mills 670
HIGH EFFICIENCY
■ Hammer Mills GHM
■ Hammer Mills GHM HE-Serie
Grinding
Milling & Strucurizing Milling & Strucurizing
HIGH EFFICIENCY
Fine material
Use of all rollers Use of by-pass
Coarse material ■ Roller Mills HE-Serie
Mixing Mixing
■ Paddle- and Ribbon Mixers
■ Double Shaft Paddle Mixers
■ Continuous Mixers
■ Vertical Mixers
Conditioning
■ Conditioners
■ BOA Compactors
■ Temperature Control Systems (TCS) ■ Retention Time Barrels (RTB)
Conditioning
Pelleting
■ Progress Pellet Mills
■ Progress MonoRolls HE-Serie
HIGH EFFICIENCY
■ Extruders
■ Expanders
■ Steam sets
Coolers & Dryers
■ Coolers
■ Dryers
Extrusion Systems
Crumbling
■ Crumblers
■ Crumblers HE-Serie
Sieving
■ Vibrating sieves
■ Cryloc rotary screens
Coating
■ Vacuum Coaters
■ Continuous Coaters
Bulk storage and Handling systems
Patent Co. , Servië
Storage and handling
Wynveen supplies and constructs high quality silos designed to store bulk goods. Every day successfully completed projects all over the world stand testimony of our skill and expertise. The heart of our system is formed by standardised square or rectangular steel panels. This concept allows unlimited configuration possibilities. TSC can take care of your project management and offers professional support and guidance during each phase. From design to production and installation. Solutions for:
■ Squared Silos› Smooth wall bins› Profiled wall bins› Hoppers and bunkers › Bins roofs › Steel and roof constructions › Roofing materials and cladding
■ Cylindrical Silos› Smooth or corrugated wall› Flat floors with discharge equipment for silo unloading› Conical-bottom silos
Agriland Pro-GruppEstonia
FM AgrosilaRussia
Gebr. Fuite - GenemuidenThe Netherlands
Electric control and Automation solutions
Process control and automation Process automation requires insight into your entire process; into knowledge of your application and even your industry. Inteqnion is a sister company of Wynveen International and specialized in control systems and automation for the feed- flour and bulk industry. Inteqnion’s software engineers work daily on improving automation of feed mills from all over the world.
We offer the following solutions:
■ PLC engineering & programming
■ SCADA visualisation
■ SCADA touch panel control
■ MES integration
■ Industrial Networks (Profibus, Profinet, ASI, Ethernet etc.)
Your partner in technology, machines and installations for the production of animal feeds
■ Design ■ Engineering ■ Manufacturing ■ Erection and commissioning
■ Feed mills ■ Pet food plants ■ Aqua feed plants ■ Cereal processing plants ■ Soybean processing plants ■ Premix and concentrate plants
■ Silos ■ Bulk storage and handling systems ■ Electric control and automation
Wynveen International B.V. Heteren
The Netherlands [email protected]
A Triott Company WYN.B.VER.EN.V1.0