VersaBlue and VersaBlue Plus Melters, Serie N,...

NORDSON ENGINEERING GMBH � LÜNEBURG � GERMANY

VersaBlue® and VersaBlue® PlusAdhesive Melters

Serie NModel VB, VC, VD, VE, VW, VX, VY, VZ

Preliminary Parts List P/N 7119994_05- English -

Issued 2/14

P/N 7119994_05 � 2014 Nordson CorporationVersaBlue_VersaBlue Plus_NW

Hineis

Order numberP/N = Order number for Nordson products

NoticeThis is a Nordson Corporation publication which is protected by copyright. Original copyright date 2006.

No part of this document may be photocopied, reproduced, or translated to another language without the priorwritten consent of Nordson Corporation. The information contained in this publication is subject to change

without notice.

� 2014 All rights reserved.

- Original document -

Trademarks

AccuJet, AeroCharge, Apogee, AquaGuard, Asymtek, Automove, Autotech, Baitgun, Blue Box, Bowtie, Build‐A‐Part, CanWorks, Century, CF, CleanSleeve,CleanSpray, Color‐on‐Demand, ColorMax, Control Coat, Coolwave, Cross‐Cut, cScan+, Dage, Dispensejet, DispenseMate, DuraBlue, DuraDrum, Durafiber,DuraPail, Dura‐Screen, Durasystem, Easy Coat, Easymove Plus, Ecodry, Econo‐Coat, e.DOT, EFD, Emerald, Encore, ESP, e stylized, ETI‐stylized, Excel2000, Fibrijet, Fillmaster, FlexiCoat, Flexi‐Spray, Flex‐O‐Coat, Flow Sentry, Fluidmove, FoamMelt, FoamMix, Fulfill, GreenUV, HDLV, Heli‐flow, Helix,Horizon, Hot Shot, iControl, iDry, iFlow, Isocoil, Isocore, Iso‐Flo, iTRAX, JR, KB30, Kinetix, KISS, Lean Cell, Little Squirt, LogiComm, Magnastatic, March,Maverick, MEG, Meltex, Microcoat, Micromark, Micromedics, Micro‐Meter, MicroSet, Microshot, Millenium, Mini Blue, Mini Squirt, Moist‐Cure, Mountaingate,MultiScan, NexJet, No‐Drip, Nordson, Optimum, Package of Values, Paragon, PatternView, PermaFlo, PICO, PicoDot, PluraFoam, Porous Coat, PowderGrid,Powderware, Precisecoat, PRIMARC, Printplus, Prism, ProBlue, Prodigy, Pro‐Flo, Program‐A‐Bead, Program‐A‐Shot, Program‐A‐Stream,Program‐A‐Swirl, ProLink, Pro‐Meter, Pro‐Stream, RBX, Rhino, Saturn, Saturn with rings, Scoreguard, SC5, S. design stylized, Seal Sentry, SealantEquipment & Engineering, Inc., SEE and design, See‐Flow, Select Charge, Select Coat, Select Cure, Servo‐Flo, Shot‐A‐Matic, Signature, Slautterback,Smart‐Coat, Smart‐Gun, Solder Plus, Spectrum, Speed‐Coat, Spraymelt, Spray Squirt, Super Squirt, SureBead, Sure Clean, Sure Coat, Sure‐Max, Sure Wrap,Tela‐Therm, Tip‐Seal, Tracking Plus, TRAK, Trends, Tribomatic, TrueBlue, TrueCoat, Tubesetter, Ultra, UniScan, UpTime, u‐TAH, Value Plastics, Vantage,Veritec, VersaBlue, Versa‐Coat, VersaDrum, VersaPail, Versa‐Screen, Versa‐Spray, VP Quick Fit, Walcom, Watermark, When you expect more., X‐Planeare registered trademarks - ® - of Nordson Corporation.

Accubar, Active Nozzle, Advanced Plasma Systems, AeroDeck, AeroWash, Allegro, AltaBlue, AltaSlot, Alta Spray, AquaCure, Artiste, ATS, Auto‐Flo, AutoScan,Axiom, Best Choice, BetterBook, Blue Series, Bravura, CanNeck, CanPro, Celero, Chameleon, Champion, Check Mate, ClassicBlue, Classic IX, Clean Coat,Cobalt, ContourCoat, Controlled Fiberization, Control Weave, CPX, cSelect, Cyclo‐Kinetic, DispensLink, DropCure, Dry Cure, DuraBraid, DuraCoat, e.dot+,E‐Nordson, Easy Clean, EasyOn, EasyPW, Eclipse, Equalizer, EquiBead, Exchange Plus, FillEasy, Fill Sentry, Flow Coat, Fluxplus, Freedom, G‐Net, G‐Site,Genius, Get Green With Blue, Gluie, Ink‐Dot, IntelliJet, iON, Iso‐Flex, iTrend, KVLP, Lacquer Cure, Maxima, Mesa, MicroFin, MicroMax, Mikros, MiniEdge,Minimeter, MonoCure, Multifil, MultiScan, Myritex, Nano, OmniScan, OptiMix, OptiStroke, Optix, Origin, Partnership+Plus, PatternJet, PatternPro, PCI,PharmaLok, Pinnacle, Plasmod, PluraMix, Powder Pilot, Powder Port, Powercure, Process Sentry, Pulse Spray, PURBlue, PURJet, PurTech, Quad Cure,Quantum, Ready Coat, RediCoat, RollVIA, Royal Blue, Select Series, Sensomatic, Shaftshield, SheetAire, Smart, Smartfil, SolidBlue, Spectral, Spectronic,SpeedKing, Spray Works, StediFlo, StediTherm, Summit, Sure Brand, SureFoam, SureMix, SureSeal, Swirl Coat, TAH, Tempus, ThruWave, TinyCure, TradePlus, Trilogy, Ultra FoamMix, UltraMax, Ultrasaver, Ultrasmart, Universal, ValueMate, Versa, Viper, Vista, WebCure, YESTECH, 2 Rings (Design) are trademarks- � - of Nordson Corporation.

Designations and trademarks stated in this document may be brands that, when used by third parties for their own purposes, could lead to violation of the owners' rights.

Table of Contents I

P/N 7119994_052014 Nordson Corporation VersaBlue_VersaBlue Plus_NW

Table of Contents

Product Configuration 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .How to Use Illustrated Parts List 6. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fasteners 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Component Designation 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Assembly Overview (1) 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Assembly Overview (2) 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Spare Parts and Service Kits 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tags 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Safety Valve 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Accessories 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Bypass Plate with Tank Isolation Valve, SN0030 - SN0773 20. .Bypass Plate with Tank Isolation Valve, SN1710 22. . . . . . . . . . .Safety Valve Plate with Tank Isolation Valve, DN0030 - DN0279 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Safety Valve Plate with Tank Isolation Valve, SF0016 - SF0450 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Safety Valve Plate VB SF 6 - 10, single 28. . . . . . . . . . . . . . . . . . .Safety Valve Plate VB SF6 - 10, dual 30. . . . . . . . . . . . . . . . . . . . .Safety Valve Plate with Tank Isolation Valve, DF0016 - DF0240 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Adapter Plate DF 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Adapter Plate DN - SN 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Adapter Plate DF - SF 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Sealing Kit VB012-100, DN/DF 36. . . . . . . . . . . . . . . . . . . . . . . . . .Sealing Kit VB012-100, SN/SF 37. . . . . . . . . . . . . . . . . . . . . . . . . .Gear Pump, SN0030 - SN1710 38. . . . . . . . . . . . . . . . . . . . . . . . . .Service Kits (O‐Ring) for all Pumps 38. . . . . . . . . . . . . . . . . . . . . . .Gear Pump, DN0030 - DN0279 39. . . . . . . . . . . . . . . . . . . . . . . . . .Service Kit (Seal) 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Gear Pump, SF0016 - SF1000 40. . . . . . . . . . . . . . . . . . . . . . . . . . .Gear Pump, DF0016 - DF0240 41. . . . . . . . . . . . . . . . . . . . . . . . . .Pump Sealing Kits & Assembly Tools for Variseal Pumps 42. . . .

Accessory 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Filter Cartridge (from week 17/2012) 43. . . . . . . . . . . . . . . . . . . . . .

Filter Service Kits (from week 17/2012) 43. . . . . . . . . . . . . . . . .Filter Cartridge (until week 17/2012) 44. . . . . . . . . . . . . . . . . . . . . .

Filter Service Kits (until week 17/2012) 45. . . . . . . . . . . . . . . . .Manifold 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Manifold Accessories 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Manifold (with new Flow Control Function only) 47. . . . . . . . . . . .

Manifold Accessories 47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pressure Control Valve 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pneumatic Pressure Control Valve 50. . . . . . . . . . . . . . . . . . . . . . .Pneumatic Control, 1‐fold 52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pneumatic Control, 2‐fold 53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pneumatic Safety Valve 54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table of ContentsII

P/N 7119994_05 2014 Nordson CorporationVersaBlue_VersaBlue Plus_NW

Coupling Monitoring 55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Insulation Jacket 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Insulation Jackets (all replaced) 57. . . . . . . . . . . . . . . . . . . . . . . . .Feed Valve 58. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Inert Gas Equipment 60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Accessory Kit 61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Electrical Components, Part 1 62. . . . . . . . . . . . . . . . . . . . . . . . . . . . .Electrical Components, Part 2 68. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Terminals 69. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PlusController 70. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Electrical Components, Part 3 71. . . . . . . . . . . . . . . . . . . . . . . . . . . . .Signs and Tags 75. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Additional Service Kits 76. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

RTD Sensor 76. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Heater Connection Insulation 76. . . . . . . . . . . . . . . . . . . . . . . . . . . .Panel Latch 76. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Service Kit Air Relief Valve 77. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Service Kit Solenoid Valve Flow Control 77. . . . . . . . . . . . . . . . . . .Service Kit Time Relay Flow Control 77. . . . . . . . . . . . . . . . . . . . . .Hard‐ and Software Kits 78. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Additional Accessory Kits 79. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Casters 79. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Light Tower 79. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Line Filter 79. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Interface Kits (Connector Plugs) 80. . . . . . . . . . . . . . . . . . . . . . . . .Cable Duct Kit for Fieldbus / IPC Web Server 80. . . . . . . . . . . . . .IPC 80. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cover (for IPC) 81. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Accessory Kit Cover for Level Sensor 81. . . . . . . . . . . . . . . . . . . . .Brass Shim for Pressure Sensor 82. . . . . . . . . . . . . . . . . . . . . . . . .Frequency Converter 82. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Retrofitting Kits 83. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Heating Jackets for Warmtank 83. . . . . . . . . . . . . . . . . . . . . . . . . . .Retrofitting Kits Coupling - OLD - 84. . . . . . . . . . . . . . . . . . . . . . . . .Retrofitting Kits Reinforced Covers 85. . . . . . . . . . . . . . . . . . . . . . .Retrofitting Kits Reinforced Covers (Counterbalance version) 87

Ship‐With‐Kit 88. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Accessories for Pneumatic Connection by the Customer 88. . . . . . .Schedule of Fasteners 89. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Parts 1

P/N 7119994_05� 2014 Nordson Corporation VersaBlue_VersaBlue Plus_NW

Product Configuration

The configuration code and the table indicate the components and parts of this product that are configurable.The codes are also used to identify the spare parts.

VB050-4CCCC6/NAPW1XKCXDXEXXXXXXXAXXX

CodeBox

ADHESIVE MELTERVersaBlue

Nordson Engineering GmbHLilienthalstr. 6D 21337 Lüneburg - Germany

www.nordson.comSerial No: Year

14N

15A

16P

17W

181

19X

20K

21C

22X

30X

31X

32X

33A

34X

35X

36X

23D

24X

25E

26X

27X

28X

29X

1V

2B

30

45

50

6-

74

8C

9C

10C

11C

126

13/

CAUTION: The maximum operating temperature of the installed gun and the other heated componentsshould be considered when setting temperatures on the melter control panel.

Box Code Components / parts

Base Melter

Melter Type

1 - 2 VB VersaBlue Melter, Ni120, 4 Single Stream Pumps, IPC

VC VersaBlue Melter, Ni120, 2 Single Stream Pumps, 2 Dual Stream Pumps, IPC

VD VersaBlue Melter, Ni120, 4 Single Stream Pumps, IPC/PLC

VE VersaBlue Melter, Ni120, 3/4�Single�Stream�Pumps, 3/4�Dual�Stream�Pumps, IPC/PLC

VW VersaBlue Melter, Pt100, 4 Single Stream Pumps, IPC

VX VersaBlue Melter, Pt100, 2 Single Stream Pumps, 2 Dual Stream Pumps, IPC

VY VersaBlue Melter, Pt100, 4 Single Stream Pumps, IPC/PLC

VZ VersaBlue Melter, Pt100, 3/4�Single�Stream�Pumps, 3/4�Dual�Stream�Pumps, IPC/PLC

Melter Capacity

3 - 5 012 12 liter (26 lb)

025 25 liter (55 lb)

25H 25 liter (55 lb) plus Hopper

050 50 liter (110 lb)


100 100 liter (220 lb)


Melter Design

6 - Standard configurable unit

E Engineered melter (For clarification purposes only)

Continued...

2 Parts



Base Melter

Voltage

7 2 200 V 3 Phase Delta

3 230 V 3 Phase Delta

4 400 V 3 Phase WYE



Pumps

8 - 11 A Gear Pump SN0030 (PR2m1)

B Gear Pump SN0046 (PR3m1)

C Gear Pump SN0062 (PR4m1)

D Gear Pump SN0093 (PR6m1)

E Gear Pump SN0186 (PR12m1)

F Gear Pump SN0371 (PR12m2)

G Gear Pump SN0773 (PR25m2)

H Gear Pump SN1710 (PR100m2) (only in 100‐l‐melters)

2 Gear Pump DN0030 (PU2‐2m1)






J Gear Pump SF0016 (1 x 0.16)

K Gear Pump SF0030 (1 x 0.30)

L Gear Pump SF0060 (1 x 0.60)

M Gear Pump SF0090 (1 x 0.90)

N Gear Pump SF0120 (1 x 1.20)

O Gear Pump SF0175 (1 x 1.75)

P Gear Pump SF0240 (1 x 2.40)

Q Gear Pump SF0300 (1 x 3.00)

R Gear Pump SF0450 (1 x 4.50)

1 Gear Pump SF1000 (1 x 10.0) (only in 100‐l‐melters)

S Gear Pump DF0016 (2 x 0.16)

T Gear Pump DF0030 (2 x 0.30)

U Gear Pump DF0060 (2 x 0.60)

V Gear Pump DF0120 (2 x 1.20)

W Gear Pump DF0175 (2 x 1.75)

Y Gear Pump DF0240 (2 x 2.40)

9 - 11 % External Motor

Continued...

Parts 3



Base Melter

Hose/Gun Pairs

12 2 2 Hose/Gun Pairs

4 4 Hose/Gun Pairs

6 6 Hose/Gun Pairs

8 8 Hose/Gun Pairs

13 / Hyphen (separates the base melter from the options)

Options

Flow Control

14 P Automatic Pneumatic Pressure Control

M Manual Pneumatic Pressure Control

F Flow Control Bypass

C Internal Pressure Indication (IPI) with Output Pressure Control (OPC) Per Drive

T Automatic Flow Control with Minimum Speed

B Automatic Flow Control

N Pressure Build‐Up (Airless Pressure Control)

H Pressure Build‐Up with Output Pressure Control (OPC)

K Pressure Build‐Up with Output Pressure Control (OPC) and Pressure Relief

O Safety valve with indication only (PCV plugged)

X Standard: Manual Pressure Control

Internal Pressure Indication

15 A Internal Pressure Indication (IPI)

X None

Level Control

16 L Level Monitoring

B Level Control with Bulk Feed Lid (Ni 120)

P Level Control with Bulk Feed Lid (Ni 120) and Overfill Protection

C Level Control with Bulk Feed Lid (Pt 100)

D Level Control with Bulk Feed Lid (Pt 100) and Overfill Protection

F Level Monitoring, fixed measuring points

X None

Light Tower

17 W Light Tower

X None

Main Switch

18 1 Main Switch Red - 4 Pole

2 Main Switch Black - 3 Pole

3 Main Switch Black - 4 Pole

X Standard: Main Switch Red - 3 Pole

Continued...

4 Parts



Options

Host Communication

19 D Profibus‐DP w. PMI

N ControlNet w. PMI

E Ethernet/IP w. PMI

P Profinet IO w. PMI

X None

Key‐to‐Line

20 K Key‐To‐Line Per Drive (Separate Connectors)

(Not available on 12/25‐l‐melters and in single pump melters)

X None

Casters

21 C Casters

X None

Inert Gas

22 G Inert Gas

X None

Filter Selection

23 C 0.8 mm filter with 85 bar safety valve

D 0.2 mm filter with 100 bar safety valve

G 0.8 mm filter with 100 bar safety valve

H 0.1 mm filter with 85 bar safety valve

X Standard: 0.2 mm filter with 85 bar safety valve

Reserved

24 - 26 X Reserved

Drain Valve

27 D Drain Valve

X None

External Pressure Indicator

28 # External Pressure Indicator Inputs

(8 minus number of pumpstreams, if box 14 or box 15 � X)

X None

Heat Exchanger

29 E Heat Exchanger

X None

Motion Switch

30 M Motion Switch

X None

Continued...

Parts 5



Options

Gun Solenoid Control

31 G Gun Solenoid Control

2 2 Pattern Control Channels




X None

ACM

32 1 ACM connectivity

X None

Control System (PLC)

33 B A‐B ControlLogix with ControlNet and Panel View 600+

C A‐B ControlLogix with Ethernet and Panel View 600+

X None

TruFlow

34 1 1 TruFlow Channels

2 2 TruFlow Channels

4 4 TruFlow Channels

X None

Reserved

35 - 36 X Reserved

6 Parts


How to Use Illustrated Parts List

The parts lists in this section are divided into the following columns:

Item— Identifies parts that can be obtained from Nordson.

Part— Nordson part number for each spare part shown in the illustration.A row of hyphens in the column Part (‐ ‐ ‐ ‐ ‐) indicates that this part cannot be ordered separately.

Description— This column contains the name of the part and, whenappropriate, its dimensions and other properties. The points in thecolumn Description show the relationship between assemblies,subassemblies and single parts.

Quantity— The quantity needed per unit, assembly or subassembly. Theabbreviation AR (as required) is used when this item is a bulk item orwhen the quantity per assembly depends on the product version ormodel.

NOTE: The texts are only available in English.

Fasteners

Fasteners are shown as Fx in every illustration, whereby ”x” indicates thenumber of the fastener in the list Schedule of Fasteners at the end of thischapter.

Component Designation

The electrical components are labeled in accordance with DIN 40719, part 2.

Parts 7


Assembly Overview (1)

23

9

5

4

6

1

7

10

11

8

5a

(similar)

8 Parts


Item P/N Description Page Quantity Box Code

- - Electrical components 61 - 74 - - -

- - Schedule of Fasteners 88, 89 - - -

1 - Safety Valve 19 1 ... 4

2 - Bypass plate / Safety Valve plate 20 - 33 1 ... 4

3 - Gear Pump 38 - 41 1 ... 4

4 203059 Pressure control valve 48, 49 - 14 X

207300 Pressure control valve, pneumatically ctrl. 50, 51 - 14 P, M, F

T, B

394941 Plug, pressure control valve 36, 37 - 14 C, N

5 - Filter cartridge 43 -

729171 Plug M56x1,5 L35 36, 37 -

5a 394403 � Drip pan, filter VX (for filter exchange)- Replaced by P/N 7174030 or 7174029

7 - - -

7174030 � Drip pan, VB P2 VX 7 1, 2 VB, VC,VW, VX

7174029 � Drip pan, VB P3 VX 7 1, 2 VD, VE,VY, VZ

6 207285 Feed valve 58, 59 1 16 B, P

7 201853 Machine foot, complete - 1 21 X

7104381 Machine foot, complete - 1 3 - 5

21

100, 10H

X

203446 Casters, complete - 1 21 C

7104412 Casters, complete - 1 3 - 5

21

100, 10H

C

8 729162 Manifold 46 -

7174087 Manifold 47 - 14 H

Continued...

Parts 9


CodeItem BoxQuantityPageDescriptionP/N

9 203905

7157459

Cover, 12, complete

Cover, 12, complete, reinf. - from 5/2012

- 1 3 - 516

012X, L, F

203799

7157373

Cover, 25, complete


- 1 1 - 2

3 - 516

VB, VC,VW, VX

025, 25HX, L, F

207767

7157630

Cover, 25, complete*


- 1 1 - 2

3 - 516

VD, VE,VY, VZ

025, 25HX, L, F

203803

7157414



- 1 1 - 2

3 - 516

VB, VC,VW, VX

050, 50HX, L, F

207778

7157628



- 1 1 - 2

3 - 516

VD, VE,VY, VZ

050, 50HX, L, F

207790

7157457



- 1 3 - 516

100, 10HX, L, F

729905 Cover, 12, feed valve, complete - 1 3 - 5

16

012

B, P, C, D


3 - 5

16

VB, VC,VW, VX

025, 25H

B, P, C, D


3 - 5

16

VD, VE,VY, VZ

025, 25H

B, P, C, D


3 - 5

16

VB, VC,VW, VX

050, 50H

B, P, C, D


3 - 5

16

VD, VE,VY, VZ

050, 50H

B, P, C, D


16

100, 10H

B, P, C, D

*) Refer to Additional Accessory Kits to retrofit older melters with the reinforced covers

Continued...

10 Parts



10 7104636 Insulation plate, 12, collar - 1 3 - 5 012

729260 Insulation plate, 25, collar - 1 3 - 5 025, 25H



11 729845 Niveau Sonde, analog, L= 361, incl. holder - 1 3 - 5

16

012 - 100

L, B, P,C, D

729846 Niveau Sonde, analog, L= 584, incl. holder - 1 3 - 5

16

25H,50H,10H

L, B, P,C, D

207766 Niveau Sonde, 1 measuring point, L= 30 - 1 16 P, D

11a 7174054 Cover Top, Niveau Sonde - 1 3 - 5

16

012 - 100

L, F7174074 Cover Side, Niveau Sonde - 1

7174075 Cover Side, Niveau Sonde, WT - 1 3 - 5

16

25H - 10H

L, F

12 203906 Grid, VB012, I‐VX - 1 3 - 5 012

203791 Grid, VB025, I‐VX - 1 3 - 5 025, 25H

201759 Grid, 50, I‐VX - 1 3 - 5 050, 50H

201760 Grid, 100, I‐VX - 1 3 - 5 100, 10H

13 7104073 Insulation grid/reservoir, 12, SIL C4409 - 1 3 - 5 012

203429 Insulation grid/reservoir, 25, SIL C4409 - 1 3 - 5 025, 25H



Continued...

Parts 11


Assembly Overview (1) (Contd.)

19

20

13

17

16

14

12

22

21

27

28/10

27

10

10

28

31

30

1529

18

2423

25

26

11

11

32

11a

12 Parts


Item Part Description Page Quantity Box Code

14 203471 Reservoir HS-VB012-2 NW13 double stream - 1 1 - 2

3 - 5

VC, VX

012

203472 Reservoir HS-VB012-2 NW13 single stream - 1 1 - 2

3 - 5

VC, VX

012

203379 Reservoir HS-VB025-2 NW13 double stream - 1 1 - 2

3 - 5

VC, VX

025, 25H


3 - 5

VE, VZ

025, 25H

201754 Reservoir HS-VB025-4 NW13 single stream - 1 1 - 2

3 - 5

VB, VD,VW, VY

025, 25H


3 - 5

VC, VX

050, 50H


3 - 5

VE, VZ

050, 50H

201755 Reservoir HS-VN050-4 NW13 single stream - 1 1 - 2

3 - 5

VB, VD,VW, VY

050, 50H


3 - 5

VE, VZ

100, 10H

201756 Reservoir HS-VN100-4 NW13 single stream - 1 1 - 2

3 - 5

VD, VY

100, 10H

15 - Insulation jacket 56 1

16 203204 Filter mat, front top - 1

17 203207 Filter mat, front bottom - 1

18 203208 Filter mat, rear top - 1

19 729988

410865

255015

Fitting plate VB recirc. NW8 complete

� Silicon foam Da51 Di35- Replaced by P/N 255015� Insulation D50 d30 silicon hose (from 11/2003)

- 1

70 mm

20 203908

7140021

7157226

Coupling, 4.7/2, D17F7/16H7- Replaced by P/N 7140021Coupling, 4.7/2, D17F7/16H7‐M- Replaced by P/N 7157226Coupling, 4.7/2, D17F7/16H7‐I

- 1 ... 4 8 - 11 H, 1

394135

7140020

7154575

Coupling, 4.7/2, D17F7/12,7H7- Replaced by P/N 7140020Coupling,4.7/2,D17F7/12,7H7‐M- Replaced by P/N 7154575Coupling,4.7/2, D17F7/12,7H7

- 1 ... 4 8 - 11 A - G

2 - 7

729070

7140022

7157227

Coupling ,4.7/2 D17F7/13H7- Replaced by P/N 7140022Coupling,4.7/2,D17F7/13H7‐M- Replaced by P/N 7157227Coupling,4.7/2,D17F7/13H7‐I

- 1 ... 4 8 - 11 J - R

S - W, Y

Continued...

Parts 13


CodeItem BoxQuantityPageDescriptionPart

21 729903 Electric cover, VB012‐NW, complete - 1 3 - 5 012

729196 Electric cover, VB025‐NW, complete - 1 3 - 5 025, 25H

729197 Electric cover, VB/DB050, complete - 1 3 - 5 050, 50H

729198 Electric cover, VB/DB100, complete - 1 3 - 5 100, 10H

22 203624 Air‐relief valve M16x1 compl. 54 1 ... 4

23 729901 Electrical cabinet, rear, complete - 1 29 X

7116767 Electrical cabinet, rear, complete, heatexchanger

- 1 29 E

24 394009 Electrical cabinet, right, complete - 1

25 394007 Electrical cabinet, left, complete - 1

26 290107 Heat exchanger for control cabinet- Replaced by P/N 7116734

7116734 Heat exchanger for control cabinet - 1 29 E

27 394701 Hopper Extension, VB025, NW KT I‐VX - 1 3 - 5 25H

394702 Hopper Extension, VB050, NW KT I‐VX - 1 3 - 5 50H

394703 Hopper Extension, VB100, NW KT I‐VX - 1 3 - 5 10H

28 203430 Insulation grid‐hopper, VB025 NW, SIL C4409 - 1 3 - 5 25H

203830 Insulation grid/hopper, VB050, SIL C4409 - 1 3 - 5 50H

729808 Insulation grid/hopper, VB100, SIL C4409 - 1 3 - 5 10H

29 729212 Heating jacket VB25H - 1 3 - 5 25H

729213 Heating jacket VB50H - 1 3 - 5 50H

729214 Heating jacket VB10H - 1 3 - 5 10H

30 729312

413616

Shut‐off unit, VB drain port complete

� Insulation sleeve, straight complete

- 1 27 D

410257 Cover, complete - 1 27 X

31 207086 Console IPC - 1

394829 Sealing cord D2,5 - AR

32 203436 Electrical cabinet, rear, plug - 1

14 Parts


Assembly Overview (2)

5

4

8

6

7

12

9

11

15

max.6,0bar

13

14

12

10

13

3

16

17

Parts 15



1 7109950 Panel VB..NW front compl. - 1 1 - 2

3 - 5

27

VB, VC,VW, VX

012, 025,050

X

7109952 Panel VB..NW front compl. - 1 1 -2

3 - 5

27

VD, VE,VY, VZ

025, 050,100

X

7109951 Panel VB..NW front compl. WT - 1 1 - 2

3 - 5

27

VB, VC,VW, VX

25H, 50H

X

7109953 Panel VB..NW front compl. WT - 1 1 - 2

3 - 5

27

VD, VE,VY, VZ

25H,50H, 10H

X

7109950 Panel VB012NW front compl.drain valve - 1 3 - 5

27

012

D


3 - 5

27

VB, VC,VW, VX

025

D


3 - 5

27

VD, VE,VY, VZ

025

D


3 - 5

27

VB, VC,VW, VX

050

D


3 - 5

27

VD, VE,VY, VZ

050

D


27

100

D

729995 Panel VB025NW front compl.WT drain valve - 1 1 - 2

3 - 5

27

VB, VC,VW, VX

25H

D


3 - 5

27

VD, VE,VY, VZ

25H

D

Continued...

16 Parts



1 729997 Panel VB050NW front compl.WT drain valve - 1 1 - 2

3 - 5

27

VB, VC,VW, VX

50H

D


3 - 5

27

VD, VE,VY, VZ

50H

D


27

10H

D

2 729225 Panel VB012-050 NW right - 1 1 - 2

3 - 5

VB, VC,VW, VX

012 - 050

7104352 Panel VB025-100 NW right - 1 1 - 2

3 - 5

VD, VE,VY, VZ

025 - 100

394021 Panel VB025-050 NW right WT - 1 1 - 2

3 - 5

VB, VC,VW, VX

25H, 50H

7104353 Panel VB25-100 NW right WT - 1 1 - 2

3 - 5

VD, VE,VY, VZ

25H-10H

3 729999 Panel VB012-025 NW rear - 1 1 - 2

3 - 5

VB, VC,VW, VX

012, 025

7104365 Panel VB025 NW rear - 1 1 - 2

3 - 5

VD, VE,VY, VZ

025

729226 Panel VB050-NW rear - 1 1 - 2

3 - 5

VB, VC,VW, VX

050

7104366 Panel VB050-NW rear - 1 1 - 2

3 - 5

VD, VE,VY, VZ

050

7104355 Panel VB100-NW rear - 1 3 - 5 100

7104004 Panel VB025-NW rear WT - 1 1 - 2

3 - 5

VB, VC,VW, VX

25H


3 - 5

VD, VE,VY, VZ

25H


3 - 5

VB, VC,VW, VX

50H


3 - 5

VD, VE,VY, VZ

50H

7104356 Panel VB100-NW rear WT - 1 3 - 5 10H

Continued...

Parts 17



4 207088 Cover, tower, top - 1 1 - 2 all

394758 Cover, tower, top - 1 1 - 2 VB, VC,VW, VX

394759 Cover, tower, top - 2 1 - 2 VD, VE,VY, VZ

5 207553 Cover, tower, front top - 1

6 207083 Cover, tower front, main switch - 1

1 30 M

7 207082 Cover, tower, front bottom - 4

3 30 M

8 207085 Cover, electrical cabinet, front - 1

9 - Tower back - 1

203774 � Holding plate, tower back - 1

7174083 � Holding plate VB+, tower back, TruFlow - 1 34 � X

10 - Pneumatic control, 1‐fold 52 -

11 - Pneumatic control, 2‐fold 53 -

12 203603 Shelf for pressure sensor - 1

13 729077 Sign max.6,0bar - 1 14 P, M, F,

T, B

14 279615 Pneumatic safety valve, 6 bar, G1/4 SW20 54 1 14 P, M, F,

T, B

15 394524 Proportional valve (AutoPneumatic PressureControl), 0‐6 bar G1/8”

- 1, 2 14 P

16

17

-

-

Coupling, male air

Coupling, male air

See Accessories for Pneumatic Connection bythe Customer for female air coupling and hoses

-

-

87

-

-

14

22

P, M, F

G

18 Parts


Spare Parts and Service Kits

Tags

2

2

3

1

2

4

5

3

6a

Item P/N Description Note

1 1025795 TAG, WARNING, HAZARDOUS VOLTAGE Page 66

2 1024720 TAG, WARNING, HOT ADHESIVE

(Relieve pressure)

3 1025326 TAG, CAUTION, HOT SURFACE

4 7104911 TAG, WARNING - Only class II circuit.

5 729077 Sign Max. 6 bar

6a 417709 Sign Max. 2 bar

Parts 19


Safety Valve

1

2

1

2

1

2

7104823

Item P/N Description Quantity Note Box Code

- 207932 Safety valve, 85 bar 1 23 C, X

- 7106950 Safety valve w/limit switch, 85 bar 1 14

23

N

C, X

- 7104823 Plug, safety valve VB/DB compl. 1

1 ‐ ‐ ‐ ‐ ‐ � O‐ring 11x2 1

2 ‐ ‐ ‐ ‐ ‐ � O‐ring 9x2 1


- 394592 SERVICE KIT 1 Manual:Repair1 ‐ ‐ ‐ ‐ ‐ � O‐ring 11x2 1

2 ‐ ‐ ‐ ‐ ‐ � O‐ring 9x2 1

- ‐ ‐ ‐ ‐ ‐ � High‐temp. grease, GLS 595/N2, 10g 1

Accessories


- 203419 Safety valve 100 bar 1 23 D, G

20 Parts


Bypass Plate with Tank Isolation Valve, SN0030 - SN0773

F15

8

9 F14 3

7

6

1

5

4

2

11

1010

Parts 21



- 394122 Bypass plate, SN0030 -SN0773, with tankisolation valve

1 Rev. C 1 - 2

8 - 11

VB, VD,VW, VY

A - G

1 ‐ ‐ ‐ ‐ ‐ Body, bypass plate, tank isolation valve 1

4

5

10

11

‐ ‐ ‐ ‐ ‐

‐ ‐ ‐ ‐ ‐

‐ ‐ ‐ ‐ ‐

‐ ‐ ‐ ‐ ‐

� Screw plug M10x1 DIN908

� Screw plug M12x1,5 like DIN908

� Sealing ring 10x14 DIN7603 form A


2

1

2

1

2 ‐ ‐ ‐ ‐ ‐ Tank isolation valve 1

3 ‐ ‐ ‐ ‐ ‐ Stop plate, tank isolation valve 1

6 ‐ ‐ ‐ ‐ ‐ O‐ring, 18x1.5 1

7 ‐ ‐ ‐ ‐ ‐ O‐ring, 35x2 1

8 ‐ ‐ ‐ ‐ ‐ O‐ring, 32x2 1

9 ‐ ‐ ‐ ‐ ‐ Parallel pin, D3m6x16, DIN6325‐D 1

Item Part Description Quantity Note Box Code

- 394594 SERVICE KIT Bypass plate 1 Manual:Maintenance6 ‐ ‐ ‐ ‐ ‐ � O‐ring 18x1,5 Viton 1

7 ‐ ‐ ‐ ‐ ‐ � O‐ring 35x2 Viton 1

- 397160 � Instruction sheet 1

- ‐ ‐ ‐ ‐ ‐ � Sealing paste, Stucarit 203, 100ml 1


- 394598 SERVICE KIT Tank isolation valve 1 Manual:Maintenance8 ‐ ‐ ‐ ‐ ‐ � O‐ring 32x2 Viton 1



22 Parts


Bypass Plate with Tank Isolation Valve, SN1710

F15

8

9 F14 3

7

6

1

2

11

1010

5

4

Parts 23



- 394125 Bypass plate, SN1710, with tank isolation valve 1 Rev. C 1 - 2

3 - 5

8 - 11

VD, VY

100, 10H

H


4

5

10

11

‐ ‐ ‐ ‐ ‐

‐ ‐ ‐ ‐ ‐

‐ ‐ ‐ ‐ ‐

‐ ‐ ‐ ‐ ‐

� Screw plug M10x1 DIN908

� Screw plug M12x1,5 like DIN908



2

1

2

1



6 ‐ ‐ ‐ ‐ ‐ O‐ring, 18x1.5 1

7 ‐ ‐ ‐ ‐ ‐ O‐ring, 35x2 1

8 ‐ ‐ ‐ ‐ ‐ O‐ring, 32x2 1

9 ‐ ‐ ‐ ‐ ‐ Parallel pin, D3m6x16, DIN6325‐D 1



7 ‐ ‐ ‐ ‐ ‐ � O‐ring 35x2 Viton 1




- 394598 SERVICE KIT Tank isolation valve 1 Manual:Maintenance8 ‐ ‐ ‐ ‐ ‐ � O‐ring 32x2 Viton 1



24 Parts


Safety Valve Plate with Tank Isolation Valve, DN0030 - DN0279

4

F14

3

2

6

7

5

F54

8

1

8

8

9

9

9

9

9

9

Parts 25



- 394935 Safety Valve plate, VB DN complete, with tankisolation valve

1

A

1 - 2

8 - 11

8 - 11

VC, VE

VX, VZ

A - G

2 - 7

1 ‐ ‐ ‐ ‐ ‐ Body, safety valve plate DN 1

8 ‐ ‐ ‐ ‐ ‐ � Screw plug M12x1,5 DIN906 7

9 ‐ ‐ ‐ ‐ ‐ � Sealing ring 12x16 DIN7603 form A 7



4 ‐ ‐ ‐ ‐ ‐ Parallel pin D3m6x12 DIN6325-D 2

5 ‐ ‐ ‐ ‐ ‐ O‐ring, 32x2 2

6 ‐ ‐ ‐ ‐ ‐ O‐ring, 35x2 2

7 ‐ ‐ ‐ ‐ ‐ O‐ring, 26x2 2

- 7104646 SERVICE KIT Bypass plate 1 Manual:Maintenance7 ‐ ‐ ‐ ‐ ‐ � O‐ring 26x2 2

6 ‐ ‐ ‐ ‐ ‐ � O‐ring 35x2 2




- 394598 SERVICE KIT Tank isolation valve 1 Manual:Maintenance5 ‐ ‐ ‐ ‐ ‐ � O‐ring 32x2 1



Note A: For pumps A - G see adapter plate P/N 394939

26 Parts


Safety Valve Plate with Tank Isolation Valve, SF0016 - SF0450

10

7

F15

2

F55

F14

4

9

3

8

7

6

1

1011

5

12

Parts 27



- 394938 Safety Valve plate, VB SF complete, with tankisolation valve

1 1 - 2 VB, VD,VW, VY

8 - 11 J - R

1 ‐ ‐ ‐ ‐ ‐ Body, bypass plate SF w/rotary valve 1

5 ‐ ‐ ‐ ‐ ‐ � Screw plug, M10x1.0, DIN908 2

6 ‐ ‐ ‐ ‐ ‐ � Screw plug, M12x1.5, DIN908 1



2 ‐ ‐ ‐ ‐ ‐ Adapter plate VB Feinpr.1x0,16-2,4 hdn 1



7 ‐ ‐ ‐ ‐ ‐ O‐ring, 18x1.5, viton 2

8 ‐ ‐ ‐ ‐ ‐ O‐ring, 35x2 1

9 ‐ ‐ ‐ ‐ ‐ O‐ring, 32x2 1



8 ‐ ‐ ‐ ‐ ‐ � O‐ring 35x2 1







28 Parts


Safety Valve Plate VB SF 6 - 10, single

10

F15

2

F55

F14

4

9

3

8

7

6

1

1011

5

12

7

Parts 29



- 7109744 Safety Valve plate, VB SF 6-10, compl., single 1 - 2 VD, VY

max. 4 3 - 5 100,�10H

8 - 11 1


5 ‐ ‐ ‐ ‐ ‐ � Screw plug, M10x1.0, DIN908 2

6 ‐ ‐ ‐ ‐ ‐ � Screw plug, M12x1.5, DIN908 1



2 ‐ ‐ ‐ ‐ ‐ Adapter plate VB Feinpr.1x6-10 hdn 1



7 ‐ ‐ ‐ ‐ ‐ O‐ring, 18x1.5, viton 2

8 ‐ ‐ ‐ ‐ ‐ O‐ring, 35x2 1

9 ‐ ‐ ‐ ‐ ‐ O‐ring, 32x2 1


30 Parts


Safety Valve Plate VB SF6 - 10, dual

10

7

F15

2

F55

F14

4

9

3

87

6

1

1011

5

12

Parts 31



- 7116416 Safety Valve plate, VB SF 6-10, compl., dual 1 - 2 VC, VX

max. 2 3 - 5 025,�25H,050,�50H

1 - 2 VE, VZ

max. 3 3 - 5 025,�25H,050,�50H

max. 4 3 - 5 100,�10H

8 - 11 1


5 ‐ ‐ ‐ ‐ ‐ � Screw plug, M10x1.0, DIN908 2

6 ‐ ‐ ‐ ‐ ‐ � Screw plug, M12x1.5, DIN908 1



2 ‐ ‐ ‐ ‐ ‐ Adapter plate VB Feinpr.1x6-10, hdn 1

3 ‐ ‐ ‐ ‐ ‐ Rotary valve 1

4 ‐ ‐ ‐ ‐ ‐ Stop plate VB/DB, rotary valve 1

7 ‐ ‐ ‐ ‐ ‐ O‐ring, 18x1.5, viton 2

8 ‐ ‐ ‐ ‐ ‐ O‐ring, 35x2 2

9 ‐ ‐ ‐ ‐ ‐ O‐ring, 32x2 1


32 Parts


Safety Valve Plate with Tank Isolation Valve, DF0016 - DF0240

4

F14

3

2

6

7

5

F56

8

1

8

8

9

9

9

9

9

9

Parts 33



- 394936 Safety Valve plate, VB DF complete, with tankisolation valve

1

A

B

1 - 2

8 - 11

8 - 11

VC, VE,

VX, VZ

J - R

S - Y


8 ‐ ‐ ‐ ‐ ‐ � Screw plug, M12x1.5, DIN906 7





5 ‐ ‐ ‐ ‐ ‐ O‐ring, 32x2 2

6 ‐ ‐ ‐ ‐ ‐ O‐ring, 35x2 2

7 ‐ ‐ ‐ ‐ ‐ O‐ring, 26x2 2

- 7104646 SERVICE KIT Bypass plate 1 Manual:Maintenance7 ‐ ‐ ‐ ‐ ‐ � O‐ring 26x2 1

6 ‐ ‐ ‐ ‐ ‐ � O‐ring 35x2 1







Note A: For pumps J - R see adapter plate P/N 394940

B: For pumps S - Y see adapter plate P/N 394937

34 Parts


Adapter Plate DF

F16

2

3

1


- 394937 Adapter plate, DF VB complete 1 1 - 2

8 - 11

VC, VX

VE, VZ

S - Y

1 ‐ ‐ ‐ ‐ ‐ Adapter plate VB Feinpr.2x0,16-2,4 hdn 1

2 206091 O-ring 15x1 viton 2

3 254559 O-ring 10x1 2

Adapter Plate DN - SN

F16

2

1


- 394939 Adapter plate, DN - SN, VB complete 1 1 - 2

8 - 11

VC, VX

VE, VZ

A - G

1 ‐ ‐ ‐ ‐ ‐ Adapter plate DN-SN 1

2 252242 O-ring 18x1,5 Viton 1

Parts 35


Adapter Plate DF - SF

F16

2

3

1


- 394940 Adapter plate, DF - SF, VB complete 1 1 - 2

8 - 11

VC, VX

VE, VZ

J - R

1 ‐ ‐ ‐ ‐ ‐ Adapter plate DF-SF 1

2 206091 O-ring 15x1 viton 2

3 254559 O-ring 10x1 1

36 Parts


Sealing Kit VB012-100, DN/DF

1

2

F16

4 7

3

F588

6

5


- 729163 Sealing Kit, VB012-100, DN/DF complete 1 1 - 2

8 - 11

VC, VX,

VE, VZ

#Pumps< 4

1 ‐ ‐ ‐ ‐ ‐ Seal plate VB012-100 DN/DF 1

2 ‐ ‐ ‐ ‐ ‐ O-ring 35x2 2

3 ‐ ‐ ‐ ‐ ‐ Plug M56x1,5 L35 2 A

4

-

5

6

‐ ‐ ‐ ‐ ‐

‐ ‐ ‐ ‐ ‐

‐ ‐ ‐ ‐ ‐

‐ ‐ ‐ ‐ ‐

Plug, pressure control valve

� Plug, valve element, bypass

� O-ring 11x2

� O-ring 9x2

2

2

2

2

B

7 ‐ ‐ ‐ ‐ ‐ Plug M16x1 L14 SW17 2 C

8 ‐ ‐ ‐ ‐ ‐ Seal plate VB012-100 hose fitting 2

Note A: Plugs the filter bore

C: Plugs the pneumatic pressure control valve bore

D: Plugs the air relief valve bore

Parts 37


Sealing Kit VB012-100, SN/SF

4 7

3

F588

6

5

F16

1

2


- 729164 Sealing Kit, VB012-100, SN/SF complete 1 1 - 2

8 - 11

VB, VW

#Pumps< 4

1 ‐ ‐ ‐ ‐ ‐ Seal plate VB012-100 SN/SF 1

2 ‐ ‐ ‐ ‐ ‐ O-ring 35x2 1

3 ‐ ‐ ‐ ‐ ‐ Plug M56x1,5 L35 1 A

4

-

5

6

‐ ‐ ‐ ‐ ‐

‐ ‐ ‐ ‐ ‐

‐ ‐ ‐ ‐ ‐

‐ ‐ ‐ ‐ ‐

Plug, pressure control valve

� Plug, valve element, bypass

� O-ring 11x2

� O-ring 9x2

1

1

1

1

B

7 ‐ ‐ ‐ ‐ ‐ Plug M16x1 L14 SW17 1 C

8 ‐ ‐ ‐ ‐ ‐ Seal plate VB012-100 hose fitting 1

Note A: Plugs the filter bore

B: Plugs the pneumatic pressure control valve bore

C: Plugs the air relief valve bore

38 Parts


Gear Pump, SN0030 - SN1710

New:with Variseal

Obsolete:with packing gland


- 259598 Gear pump SN0030 - Replaced by P/N 7109715 1 8 - 11 A

- 7109715 Gear pump SN0030 (PR2m1) 1 D

- 254406 Gear pump SN0046 - Replaced by P/N 729105 1 B

- 729105 Gear pump SN0046 (PR3m1) 1 D

- 257734 Gear pump SN0062 - Replaced by P/N 7116270 1 C

- 7116270 Gear pump SN0062 (PR4m1) 1 D

- 256015 Gear pump SN0093 - Replaced by P/N 7104514 1 D

- 7104514 Gear pump SN0093 (PR6m1) 1 D

- 254316 Gear pump SN0186 - Replaced by P/N 203708 1 E

- 203708 Gear pump SN0186 (PR12m1) 1 D

- 254247 Gear pump SN0371 - Replaced by P/N 729106 1 F

- 729106 Gear pump SN0371 (PR12m2) 1 D

- 254279 Gear pump SN0773 - Replaced by P/N 729107 1 G

- 729107 Gear pump SN0773 (PR25m2) 1 D

- 254231 Gear pump SN1710 - Replaced by P/N 7116829 1 A, B, C H

- 7116829 Gear pump SN1710 (PR100m3) 1 A, B, C, D

Note A: Do not use in conjunction with a 100 bar safety valve.

B: Use only in conjunction with safety valve plate 394125 (page 20, 21).

C: Use only in 100‐l‐melters.

D: NEW: Pumps are equipped with Variseal.

Service Kits (O‐Ring) for all Pumps


- 394589 SERVICE KIT for pump sizes SN0030 to SN0773

1 8 - 11 A - G

- ‐ ‐ ‐ ‐ ‐ � O‐ring 10x1,5, PTFE 1


- 394596 SERVICE KIT for pump size SN1710

1 8 - 11 H

- ‐ ‐ ‐ ‐ ‐ � O‐ring 15x1,5 1


Pump shaft / packing gland service kits upon request.

Parts 39


Gear Pump, DN0030 - DN0279

New:with Variseal

Obsolete:with packing gland


- 291995 Gear pump DN0030 - Replaced by P/N 7116580 1 8 - 11 2

- 7116580 Gear pump DN0030 (PU2-2m1) 1 A

- 291996 Gear pump DN0046 - Replaced by P/N 7104179 1 3

- 7104179 Gear pump DN0046 (PU3-2m1) 1 A


- 7104180 Gear pump DN0062 (PU4-2m1) 1 A


- 7116269 Gear pump DN0093 (PU6-2m1) 1 A


- 7104181 Gear pump DN0186 (PU12-2m1) 1 A


- 7116268 Gear pump DN0279 (PU18-2m1) 1 A

Note A: NEW: Pumps are equipped with Variseal.

Service Kit (Seal)


- 7104645 SERVICE KIT for pump sizes DN0030 to DN0279

1 8 - 11 2 - 7

- ‐ ‐ ‐ ‐ ‐ � Seal, PU6/12, 94 x 80 x 0.8 2


40 Parts


Gear Pump, SF0016 - SF1000


- 401723 Gear pump SF0016 - Replaced by P/N 7173141 1 8 - 11 J

- 7176141 Gear pump SF0016 1

- 400756 Gear pump SF0030 - Replaced by P/N 7173142 1 K

- 7173142 Gear pump SF0030 1

- 316264 Gear pump SF0060 - Replaced by P/N 7173143 1 L

- 7173143 Gear pump SF0060 1

- 400757 Gear pump SF0090 - Replaced by P/N 7173144 1 M

- 7173144 Gear pump SF0090 1

- 316265 Gear pump SF0120 - Replaced by P/N 7173145 1 N

- 7173145 Gear pump SF0120 1

- 400680 Gear pump SF0175 - Replaced by P/N 7173146 1 O

- 7173146 Gear pump SF0175 1

- 401648 Gear pump SF0240 - Replaced by P/N 7173147 1 P

- 7173147 Gear pump SF0240 1

- 400758 Gear pump SF0300 - Replaced by P/N 7173148 1 Q

- 7173148 Gear pump SF0300 1

- 408403 Gear pump SF0450 - Replaced by P/N 7173149 1 R

- 7173149 Gear pump SF0450 1

- 319288 Gear pump SF1000 - Replaced by P/N 7173150 1 A, B 1

- 7173150 Gear pump SF1000 1

Note A: Use only in conjunction with safety valve plate 7109744 or 7116416 (page 26 to 29)

B: Use only in 100‐l‐melters.

Parts 41


Gear Pump, DF0016 - DF0240


- 316125 Gear pump DF0016 - Replaced by P/N 7173152 1 8 - 11 S

- 7173152 Gear pump DF0016 1

- 401215 Gear pump DF0030 - Replaced by P/N 7173153 1 T

- 7173153 Gear pump DF0030 1

- 314006 Gear pump DF0060 - Replaced by P/N 7173154 1 U

- 7173154 Gear pump DF0060 1

- 319287 Gear pump DF0120 - Replaced by P/N 7173155 1 V

- 7173155 Gear pump DF0120 1

- 403619 Gear pump DF0175 - Replaced by P/N 7173156 1 W

- 7173156 Gear pump DF0175 1

- 280356 Gear pump DF0240 - Replaced by P/N 7173157 1 Y

- 7173157 Gear pump DF0240 1

42 Parts


Pump Sealing Kits & Assembly Tools for Variseal Pumps

NOTE: Nordson recommends the entire pump to be replaced instead of replacing the seal by the customer.


- 7136920 Sealing Kit, pump, for shaft D 12.7

Gear pump SN0030 to SH0773

1 8 - 11 A - G

2 - 7

- 7136915 Assembly Tool & Instructions

Gear pump SN0030 to SH0773

1

- 7136921 Sealing Kit, pump, for shaft D 16

Gear pump SN1710

1 8 - 11 H

- 7136918 Assembly Tool & Instructions

Gear pump SN1710

1

Accessory


- 394072 Pre‐filter plate D29.5x0.5 1

Parts 43


Filter Cartridge (from week 17/2012)

7

910

8

9

6

SW46

SW22

M10 SW24 wrench size (SW)


- 1120137 Filter cartridge, Mesh Size 0.2 mm, reinf.,complete

1 - 4 23 D, X

- 1120148 Filter cartridge Mesh Size 0.8 mm, complete 1 - 4 23 C, G

Filter Service Kits (from week 17/2012)


- 7157673 SERVICE KIT Filter 0.2 mm, reinf. NE 23 D, X

6 ------ � Filter sleeve MW0,2 L104 reinforced 1

7 ------ � Filter sheath 1

8 ------ � O-ring 44x3 Viton 1

9 ------ � O-ring 28x2 Viton 2

10 ------ � O-ring 48x2 Viton 1

- ------ � High‐temp. grease, GLS 595/N2, 10g 1

- 7157675 SERVICE KIT Filter 0.8 mm NE 23 C, G

6 ------ � Filter sleeve MW0,8 L104 1

7 ------ � Filter sheath 1

8 ------ � O-ring 44x3 Viton 1

9 ------ � O-ring 28x2 Viton 2

10 ------ � O-ring 48x2 Viton 1

- ------ � High‐temp. grease, GLS 595/N2, 10g 1

44 Parts


Filter Cartridge (until week 17/2012)

5

2

3

1

4


- 394200 Filter cartridge, Mesh Size 0.2 mm, complete

- Replaced by P/N 7104265 -

1 23 D, X

- 7104265 Filter cartridge, Mesh Size 0.2 mm, reinf.,complete


1

Page 39

14

23

N

D,X

- 203357 Filter cartridge Mesh Size 0.8 mm, complete


1

Page 39

23 C, G

Parts 45


Filter Service Kits (until week 17/2012)


- 394590 SERVICE KIT Filter 0.2 mm 1 Manual:Maintenance- 7109691 SERVICE KIT Filter 0.8 mm 1

- ‐ ‐ ‐ ‐ ‐ � Filter sleeve Mesh Size 0,2 complete 1

- ‐ ‐ ‐ ‐ ‐ � � Filter sheath D40 1

- ‐ ‐ ‐ ‐ ‐ � � Filter sleeve MS 0,2 L104 1

- ‐ ‐ ‐ ‐ ‐ � � O‐ring 31x1 1

- ‐ ‐ ‐ ‐ ‐ � � O‐ring 44x3 1

- ‐ ‐ ‐ ‐ ‐ � � O‐ring 48x2 1


- 7104658 SERVICE KIT Filter, reinf. 1 Manual:Maintenance- ‐ ‐ ‐ ‐ ‐ � Filter sleeve MS 0,2 complete, reinf. 1

- ‐ ‐ ‐ ‐ ‐ � � Filter sheath D40 1

- ‐ ‐ ‐ ‐ ‐ � � Filter sleeve MS 0,2 L104 1

- ‐ ‐ ‐ ‐ ‐ � � O‐ring 31x1 1

- ‐ ‐ ‐ ‐ ‐ � � O‐ring 44x3 1

- ‐ ‐ ‐ ‐ ‐ � � O‐ring 48x2 1


46 Parts


Manifold

2

1

F57


- 729162 Manifold, 1x2, NW 13, DD complete 1 14 � H

1 ‐ ‐ ‐ ‐ ‐ Manifold, 1x2, Nominal Width 13 mm 1

2 252242 O‐ring, 18x1.5, viton 1

Manifold Accessories

Item P/N Description Quantity Note

- 446617 Hose fitting a9/16UNF‐a3/4UNF (NW 8) 1 O‐rings included

- 419881 Hose fitting a3/4UNF‐a3/4UNF (NW 13) 1 O‐rings included

- 203786 Hose fitting a1 1/16‐12‐a3/4UNF (NW 16) 1 O‐rings included

- 973221 Plug, o‐ring, straight thread, 3/4‐16, standardlength

1 O‐rings included

- 251276 Plug, 1/2 UNF, L33, DD 1 For hole of pressure sensor

Parts 47


Manifold (with new Flow Control Function only)

2

1

F57


1 7174087 Hose manifold, VB 1, NW 13, DD locked 1 14 H

2 252242 O‐ring, 18x1.5, viton 1

Manifold Accessories


- 7150074 Hose fitting, aM16 x 1 - a9/16 UNF 1 14 H

- 250207 Hose fitting, a9/16 UNF ‐ i9/16 UNF 45° 1

252582 Hose fitting, a9/16 UNF ‐ i9/16 UNF 90° 1

254181 O‐ring, 9 x 2, viton 1

250252 O‐ring, 11 x 2, viton 1

7157746 Rotary protection device, LRM SAS, SW 22 1

48 Parts


Pressure Control Valve

7

3

4

2

8

5

6

1

Parts 49



- 203059 Pressure control valve, 90 bar, adjustable 1 14 X

1 ‐ ‐ ‐ ‐ ‐ Valve body, pressure control valve 1

2 ‐ ‐ ‐ ‐ ‐ Piston, safety valve f. supporting ring 1

3 ‐ ‐ ‐ ‐ ‐ Set screw, black, 100 bar 1

4 ‐ ‐ ‐ ‐ ‐ Compression spring, 2.2x7.4x34.4 1

5 ‐ ‐ ‐ ‐ ‐ O‐ring, 6x2 1

6 ‐ ‐ ‐ ‐ ‐ O‐ring, 11x2 1

7 ‐ ‐ ‐ ‐ ‐ O‐ring, 9x2 1

8 ‐ ‐ ‐ ‐ ‐ Supporting ring, Da10, Di6.7, spiral 1

- 394600 SERVICE KIT Pressure control valve 1 Manual:Maintenance6 ‐ ‐ ‐ ‐ ‐ � O-ring 11x2 1

7 ‐ ‐ ‐ ‐ ‐ � O-ring 9x2 1


50 Parts


Pneumatic Pressure Control Valve

9

F19

6

7

5

1

11

8

2

4

3

10

�

11

2

1

4

Parts 51



- 207300 Pressure control valve, pneumaticallycontrolled

1 14 P, M, F

T, B

1 ‐ ‐ ‐ ‐ ‐ Piston, pressure control valve 1

2 ‐ ‐ ‐ ‐ ‐ Valve body, bypass 300� 1

3 ‐ ‐ ‐ ‐ ‐ Cylinder, bypass pneu., Di19.3 1

4 ‐ ‐ ‐ ‐ ‐ Valve body, bypass pneumatic, 90 bar 1

5 ‐ ‐ ‐ ‐ ‐ Piston, bypass pneu., Da19.3 1

6 ‐ ‐ ‐ ‐ ‐ Piston, bypass pneu., Da19.3 1

7 ‐ ‐ ‐ ‐ ‐ Seal, 19.7x0.6 1

8 ‐ ‐ ‐ ‐ ‐ O‐ring, 11x2 1

9 ‐ ‐ ‐ ‐ ‐ O‐ring, 9x2 1

10 ‐ ‐ ‐ ‐ ‐

‐ ‐ ‐ ‐ ‐

Fitting, quick thread‐in, ‐W‐d04‐G1/8‐TURN

Fitting, quick thread‐in, ‐W‐d08‐R1/8‐TURN

1

1

A 14

14

M,F,T,B

P

11 ‐ ‐ ‐ ‐ ‐ Inside seal, Turcon‐Variseal‐M2S 1

- 394600 SERVICE KIT Pressure control valve 1 Manual:Maintenance8 ‐ ‐ ‐ ‐ ‐ � O‐ring 11x2 1

9 ‐ ‐ ‐ ‐ ‐ � O‐ring 9x2 1



Note A: See Accessories for Pneumatic Connections by the Customer for other fitting sizes


� 788350 Hose, D4.0, d2.5, PTFE AR 14 M, F, T,B

� 788350

‐ ‐ ‐ ‐ ‐

252998

Hose, D4.0, d2.5, PTFE

Fitting, plug-type thread-in -W-D08-R1/8-TURN

Hose, D8.0, d6.0, PTFE

AR

1

AR

14 P

AR: As required

52 Parts


Pneumatic Control, 1‐fold

2

1


- 394265 Pneumatic control (Manual Control), complete 1 14 M

- 394542 Pneumatic control (Flow Control) Bypass,complete

14 F

- 729985 Pneumatic control (Flow Control) Bypass,complete

14 F

- 7104027 Pneumatic control (Automatic Flow Control),complete

1

1

14 B, T


1

1

14 B, T

1 394814 Solenoid valve (see Electrical Components) 1 14 F, B, T

2 394813 Pressure gauge 1 14 M, F, B,T

Parts 53


Pneumatic Control, 2‐fold

2

1


- 394266 Pneumatic control (Manual Control), complete 14 M

- 394543 Pneumatic control (Flow Control Bypass),complete

14 F

- 729986 Pneumatic control (Flow Control Bypass),complete

14 F


14 B, T


14 B, T


14 B, T


14 B, T

1 394814 Solenoid valve (see Electrical Components) 1 14 F, B, T

2 394813 Pressure gauge 1 14 M, F, B,T

54 Parts


Pneumatic Safety Valve

1

2


1 279615 Pneumatic Safety valve, 6 bar, G1/4 SW20 1 14 P, M, F,

T, B2 255166 Sealing ring, R1/4 type: PDR‐14 1

Parts 55


Coupling Monitoring

33

1

2

OLD

NEW

1 2


1 7154045 Sensor bracket VB reed switch NEW 1

2 7154046 Sensor, inductive 1


- 7154036 Retrofit Kit Coupling Monitoring NEW 1

- 7146977 � Instructions 1


1 - Sensor bracket VB reed switch OLD 1

2 7104103 Reed switch, coupling monitoring 1

3 7116003 Magnet NdFeB 10x10x6mm 2


- 7104102 Retrofit Kit Coupling Monitoring OLD 1

3 ‐ ‐ ‐ ‐ ‐ � Magnet NdFeB 10x10x6mm 8

- ‐ ‐ ‐ ‐ ‐ � Template, magnet coupling, retrofit kit 1

- ‐ ‐ ‐ ‐ ‐ � Quick adhesive 3g tube 1

- ‐ ‐ ‐ ‐ ‐ � Folding box w/foamed material insert 1

- 7105936 � Instructions 1

56 Parts


Insulation Jacket

1 2

3 4


-

1

2

3

7174060

7104637

7174063

7104639

Insulation sleeve VB012-NW complete

� Insulation sleeve VB012-NW front/left

� Insulation sleeve VB012-NW back/right

� Insulation sleeve f.pump VB012-NW

1

1

1

1

3 - 5

14

012

H

-

1

2

3

7174044

729896

7174064

394092

Insulation sleeve VB025-NW complete



� Insulation sleeve f.pump VB025-050-NW

1

1

1

1

3 - 5

14

025

H

-

1

2

3

7174037

729894

7174066

394092

Insulation sleeve VB/DB050 complete

� Insulation sleeve VB/DB050 front/left

� Insulation sleeve VB/DB050 back/right


1

1

1

1

3 - 5

14

050

H

4 7104075 Insulation sleeve VB050-NW return port 1

-

1

2

3

7174061

7104519

7174068

7104523

Insulation sleeve VB/DB100 complete




1

1

1

1

3 - 5

14

100

H


-

1

2

3

7174046

7104018

7174065

394092

Insulation sleeve VB025-NW WT

� Insulation sleeve VB025-NW WT front/left

� Insulation sleeve VB025-NW WT back/right


1

1

1

1

3 - 5

14

25H

H

-

1

2

3

7174035

7104020

7174067

394092

Insulation sleeve VB/DB050 WT

� Insulation sleeve VB050 WT front/left

� Insulation sleeve VB050 WT back/right


1

1

1

1

3 - 5

14

50H

H


-

1

2

3

7174062

7104521

7174069

7104523

Insulation sleeve VB/DB100 WT

� Insulation sleeve VB/DB100 front/left WT

� Insulation sleeve VB/DB100 back/right WT


1

1

1

1

3 - 5

14

10H

H


Parts 57


Insulation Jackets (all replaced)


-

1

2

3

7104466

7104637

7104638

7104639

Insulation sleeve VB012-NW complete- Replaced by P/N 7174060



� Insulation sleeve f.pump VB012-NW

1

1

1

1

3 - 5 012

-

1

2

3

729206

729896

729897

394092

Insulation sleeve VB025-NW complete- Replaced by P/N 7174044




1

1

1

1

3 - 5 025

-

1

2

3

729207

729894

729895

394092

Insulation sleeve VB/DB050 complete- Replaced by P/N 7174037




1

1

1

1

3 - 5 050


-

1

2

3

729208

7104519

7104520

7104523

Insulation sleeve VB/DB100 complete- Replaced by P/N 7174061




1

1

1

1

3 - 5 100


-

1

2

3

729209

7104018

7104019

394092

Insulation sleeve VB025-NW WT - Replaced by P/N 7174046

� Insulation sleeve VB025-NW WT front/left

� Insulation sleeve VB025-NW WT back/right


1

1

1

1

3 - 5 25H

-

1

2

3

729210

7104020

7104021

394092

Insulation sleeve VB/DB050 WT - Replaced by P/N 7174035

� Insulation sleeve VB050 WT front/left

� Insulation sleeve VB050 WT back/right


1

1

1

1

3 - 5 50H


-

1

2

3

729211

7104521

7104522

7104523

Insulation sleeve VB/DB100 WT - Replaced by P/N 7174062

� Insulation sleeve VB/DB100 front/left WT

� Insulation sleeve VB/DB100 back/right WT


1

1

1

1

3 - 5 10H


58 Parts


Feed Valve

1715

16

13

14

14

12

18

19

20

1914 28 28

F31

F31

F31F31

F46

F46

25

F62

F13

F33

F18

F33 F18

30

11

29

8

6

10

26

5

3

1

27

22

9

21

7F32

4

2

24

23

F53

F41

�

�

31

Parts 59



- 207285 Feed valve, Nomin. Width 20, 24V, complete 1 A 16 B, P

C, D

1 ‐ ‐ ‐ ‐ ‐ Needle, valve, D22, L91, feed valve, NW20 1

2 ‐ ‐ ‐ ‐ ‐ Piston, feed valve, NW20 1

3 ‐ ‐ ‐ ‐ ‐ Cylinder, control module, feed valve 1

4 ‐ ‐ ‐ ‐ ‐ Cylinder flange, feed valve, NW20 1

5 ‐ ‐ ‐ ‐ ‐ Bushing, D38, L48 1

6 ‐ ‐ ‐ ‐ ‐ Body, feed valve, NW20 1

7 ‐ ‐ ‐ ‐ ‐ Air manifold, control module, feed valve 1

8 ‐ ‐ ‐ ‐ ‐ Electric cover, 71x69x1, CE compl. 1

9 ‐ ‐ ‐ ‐ ‐ Adapter plate, i3/4UNF‐a60x60, VX 1

10 252252 O‐ring, 42x2 1

11 ‐ ‐ ‐ ‐ ‐ Insulation, feed valve, SIL C4409 1

12 ‐ ‐ ‐ ‐ ‐ Hollow screw, 1single, G1/8 L31 1

13 ‐ ‐ ‐ ‐ ‐ Fitting, G1/8 1xNW8 1 B

14 414098 Sealing ring, 10x15x2 7

15 ‐ ‐ ‐ ‐ ‐ Hollow screw, 2single, G1/8 L43 1

16 254248 Solenoid valve, 4/2ways, 24V/5,9W G1/8 1

17 ‐ ‐ ‐ ‐ ‐ Muffler, R1/8 1

18 401878 Screw plug, G1/8 with o‐ring 1

19 ‐ ‐ ‐ ‐ ‐ Sleeve, D06‐aG1/8 L23,5 2

20 ‐ ‐ ‐ ‐ ‐ Thread fitting, ‐W‐D06‐D06‐0000 1

21 264298 Inside seal, Turcon‐Variseal‐M D5 1

22 264750 Inside seal, Turcon‐Variseal‐M D20 1

23 314675 O‐ring, 24x2 1

24 251143 O‐ring, 30x3 1

25 ‐ ‐ ‐ ‐ ‐ Compression spring, 1.4x12x23 1

26 314673 O‐ring, 32x3 2

27 256800 O‐ring, 26x2 1

28 250682 Heater cartridge, 3/8”x2”, 230V‐200W 2

29 ‐ ‐ ‐ ‐ ‐ Cover, feed valve, front 1

30 ‐ ‐ ‐ ‐ ‐ Cover, feed valve, back 1

31 729077 Sign Max. 6 bar 1

Note A: Max. operating temperature 230 °C / 450 °F

B: See Accessories for Pneumatic Connections by the Customer for other fitting sizes


� 461732 Lock nut metal M20x1,5 1

� 419881 Hose fitting a3/4UNF‐a3/4UNF (NW 13) withO‐ring

1 16 C, D

203786 Hose fitting a1 1/16‐12‐a3/4UNF (NW 16) withO‐ring

1 16 B, P

60 Parts


Inert Gas Equipment

F54

1

2

3

4

5

5

6

7

8, 9, 10, 11, 12

11

1413

15

16

18F54

17

21

F36

F13

F36

19

20

Parts 61



- 394283 Attachment kit IG24 complete 1 22 G

1 207816 Inert gas equipment 1

- ‐ ‐ ‐ ‐ ‐ � Plug, FK‐MCP1,5/2‐ST‐3,81 1

2 394812 � Pressure gauge 1

3 394814 � Solenoid valve, (see Electrical Components) 1

4 ‐ ‐ ‐ ‐ ‐ Aeration tube, IG24 1

5 ‐ ‐ ‐ ‐ ‐ Thread‐on fitting, ‐W‐D06‐G1/8‐0000 2

6 ‐ ‐ ‐ ‐ ‐ Plug, type thread‐in ftg.,‐G‐D04‐R1/8‐0000 1

7 ‐ ‐ ‐ ‐ ‐ Hose, D4,0 d2,5, PTFE 1000 mm

8 ‐ ‐ ‐ ‐ ‐ Coupling, male air, aG1/8 NW5 L26 1 A

9 255167 Sealing ring, R1/8 type:PDR‐18 1

10 ‐ ‐ ‐ ‐ ‐ Reducer, aR1/4‐iRp1/8 L11 1

11 255166 Sealing ring, R1/4 type:PDR‐14 1

12 ‐ ‐ ‐ ‐ ‐ Connection, bulkhead, iG1/4 1

13 ‐ ‐ ‐ ‐ ‐ Nipple, double, aR1/4‐aR1/4 1

14 ‐ ‐ ‐ ‐ ‐ T‐piece, 3xiRp1/4 1

15 269261 Pneumatic safety valve, 2 bar, 1/4 1

16 ‐ ‐ ‐ ‐ ‐ Hose, D6,0 d4,0, PUR silver 500 mm

17 ‐ ‐ ‐ ‐ ‐ Plug-type thread-in ftg.-W-D06-R1/4-TURN 1

18 417709 Sign Max. 2 bar, self adhesive 1

19 7126025 Sign ”symbol inert gas” self adhesive 1

20 7126026 Sign ”symbol inert gas” 24x 9 2

- ‐ ‐ ‐ ‐ ‐ Cable tie TYP-23 M 2,5x100mm 2

Note A: See Accessories for Pneumatic Connection by the Customer for female air coupling and hoses

Accessory Kit


- 394770 Inert Gas Kit 1

- 394283 � Attachment kit IG24 complete 1


21 ‐ ‐ ‐ ‐ ‐ � Tower Back, mounting plate 1

- ‐ ‐ ‐ ‐ ‐ � Bag Minigrip 70mmx100mm 1

- ‐ ‐ ‐ ‐ ‐ � Cardboard, double-double corrugated 1

62 Parts


Electrical Components, Part 1

3x230 VAC / 3x200 VAC

3x400 VAC / 3x480 VAC

V12, V25, V50

3x230 VAC / 3x200 VAC

3x400 VAC / 3x480 VAC

V25, V50, V100

2

1

4

3

6

5

Xpole

1

2

3

4

5

6

old new

...:

1

...:

1

Fig. 1 Connection designation (Replacement of an old circuit breaker with a new one). See NOTE on next page.

Parts 63


Electrical Components, Part 1 (Contd.)

‐11N5

‐12N5

‐13N2

‐13N5

‐14N2

‐14N5

‐15N2

‐15N5

‐61N5

‐11N2

‐12N2

‐61Z1 ‐65N5

‐65Z1

‐61N1

‐63N5‐63N1

‐65N1

‐67N5‐67N1

‐70T2

‐71T2

‐161K5

‐XL0

‐1F6 ‐XLV

‐16N2‐16N5‐17N2

‐17N5

‐6F2

‐7F2‐10F2

‐12F2‐61F2

‐11F2‐14F2

‐15F2

‐65F2

‐13F2‐69F2

‐16F2

‐17F2

‐7N2, 7N3, 7N4

‐10N2

‐10N5

‐6N2, 6N3, 6N4

‐XL8

‐XL11/12

‐XLPE

‐XL10

‐XL9

‐1F1

NOTE: Beginning 05/2005 the connection designation of all circuit breakers will be changed. New circuitbreakers will be marked with Xpole. See Fig. 8‐1.

64 Parts



‐1F1 7140641 Circuit‐breaker, 30A 3‐pole, UL489 1 718

3 - 5

6X, 2

012, 025,25H

7140840 Circuit‐breaker, 30A 4‐pole, UL489 1 718

3 - 5

61, 3

012-050,12H-50H

7140642 Circuit‐breaker, 40A 3‐pole UL 489 1 718

3 - 5

4, 6X, 2

012-050,25H,�50H


3 - 5

5, 61, 3

012, 025,25H,100,

10H


3 - 5

4X, 2

050, 50H


3 - 5

4X, 2

100, 10H


3 - 5

51, 3

050,�50H,100, 10H


3 - 5

3X, 2

012-052,25H

201244 Circuit‐breaker, 80A 3‐pole AZ‐3‐C80 1 718

3 - 5

2X, 2

025-100,25H,�10H


3 - 5

2, 3X, 2

012-050,25H,�50H


3 - 5

2, 3X, 2

025, 050,25H,�50H

7107628 Circuit‐breaker, 100A 3‐pole AZ‐3‐C100 1 718

3 - 5

2X, 2

025-100,25H,�10H


3 - 5

2, 3X, 2

050-100,50H,�10H

Continued...

Parts 65


CodeItem BoxNoteQuantityDescriptionP/N

‐1F6 458519 Circuit‐breaker, 40A 3‐pole FAZ‐B40/3 1 718

3 - 5

5, 6X, 2

012-050,25H,�50H

7104069 Circuit‐breaker, 40A 3‐pole FAZ‐B40/3N 1 718

3 - 5

41, 3

012-050,25H,�50H

318248 Circuit‐breaker, 63A 3‐pole FAZ‐B63/3 1 718

3 - 5

2, 4, 5, 6X, 2

012-100,25H,�10H

441715 Circuit‐breaker, 63A 3‐pole FAZ‐B63/3N 1 718

3 - 5

41, 3

025-10025H,�10H

7104855 Circuit‐breaker, 90A 3‐pole NZMB1‐AF90‐NA 1 718

3 - 5

2X, 2

025-100,25H,�10H

‐6F2 251364 Circuit‐breaker, 16A 1‐pole FAZ‐B16/1 1 3 - 57

012, 025,25H

4, 5, 6

255592 Circuit‐breaker, 16A 2‐pole FAZ‐B16/2 1 3 - 57

012, 025,25H

1, 2, 3

256141 Circuit breaker 16A 3‐pole FAZ‐B16/3 1 3 - 57

050, 50H4, 5, 6


050-100,50H,�10H

2 - 6


100, 10H2, 3

‐7F2 251364 Circuit‐breaker, 16A 1‐pole FAZ‐B16/1 1 3 - 57

0124, 5, 6

255592 Circuit‐breaker, 16A 2‐pole FAZ‐B16/2 1 3 - 57

0121, 2, 3


050, 50H4, 5, 6


050-100,50H,�10H

2 - 6


100, 10H2, 3

Continued...

66 Parts



‐10F2 457991 Circuit‐breaker, 10A 1‐pole FAZ‐B10/1 2 7 4, 5, 6

254242 Circuit‐breaker, 10A 2‐pole FAZNB10/2 2 7 1, 2, 3

‐11F2 Refer to ‐10F2

‐12F2

‐13F2

‐14F2

‐15F2

‐16F2

‐17F2

‐6N2‐7N2

207397 Solid‐state‐relay, G3PB 100‐260V max. 25A

11

3 - 577

012, 025,25H2 - 62 - 6

‐6N2‐6N4‐7N2‐7N4

207397 Solid‐state‐relay, G3PB 100‐260V max. 25A

1

1

1

1

3 - 57777

050, 50H

2 - 62 - 62 - 62 - 6

‐6N2‐6N3‐6N4‐7N2‐7N3‐7N4

207397 Solid‐state‐relay, G3PB 100‐260V max. 25A111111

3 - 5777777

050, 50H2 - 64 - 62 - 62 - 64 - 62 - 6

‐6N2‐6N3‐6N4‐7N2‐7N3‐7N4

207397 Solid‐state‐relay, G3PB 100‐260V max. 25A111111

3 - 5777777

100, 10H4 - 64 - 64 - 64 - 64 - 64 - 6

‐6N2‐6N4‐7N2‐7N4

7104755 Solid‐state‐relay, G3PB 100-260V max.45A1111

3 - 57777

100, 10H2, 32, 32, 32, 3

‐10N2 207396 Solid‐state‐relay, G3PB 100‐260V max. 15A 1 12 2,�4,�6,�8

‐10N5 1

‐11N2 1

‐11N5 1

‐12N2 1 12 4, 6, 8

‐12N5 1

‐13N2 1

‐13N5 1

‐14N2 1 12 6, 8

‐14N5 1

‐15N2 1

‐15N5 1

Continued...

Parts 67



‐16N2 207396 Solid‐state‐relay, G3PB 100‐260V max. 15A 1 12 8

‐16N5 1

‐17N2 1

‐17N5 1

‐61F2 408303 Circuit‐breaker, 16A 2‐pole FAZ‐S16/2 1 7 1, 2, 3

456986 Circuit‐breaker, 16A 1‐pole FAZ‐S16/1 1 7 4, 5, 6

‐65F2 408303 Circuit‐breaker, 16A 2‐pole FAZ‐S16/2 1 710, 11

1, 2, 3� X

456986 Circuit‐breaker, 16A 1‐pole FAZ‐S16/1 1 710, 11

4, 5, 6� X

‐61N1 394613 Motor controller, progr., 550W E82EV551K2C 1

1

1

1

8 � X

‐63N1 9 � X

‐65N1 10 � X

‐67N1 11 � X

‐61N1 729665 Motor controller, prog. 550WE82EV551K2C200

1

1

1

1

from week9/04

8 � X

‐63N1 9 � X

‐65N1 10 � X

‐67N1 11 � X

‐61N5 207440 Function module, CAN‐system bus 1

1

1

1

8 � X

‐63N5 9 � X

‐65N5 10 � X

‐67N5 11 � X

‐61Z1 729915

7140101

Interference filter, 230 VAC/ 2x 6A- Replaced by P/N 7140101Interference filter, 230 VAC/ 2x 6A B

1 8, 9 � X

‐65Z1 729915

7140101

Interference filter, 230 VAC/ 2x 6A- Replaced by P/N 7140101Interference filter, 230 VAC/ 2x 6A B

1 10, 11 � X

‐69F2 251361 Circuit‐breaker (heat exchanger) 1 297

E4, 5, 6

‐69F2 458729 Circuit‐breaker (heat exchanger) 1 297

E2, 3

‐70T2 207678 Power supply, 230V/N/24V, 90W 1

‐71T1 7157935 Power supply, 230V/N/24V, 120W 1 34 � X

‐71T2 207678 Power supply, 230V/N/24V, 90W 1 141631

FL, B, P,

C, DG

‐161K5 256703 Contactor DIL 1M - Replaced by P/N 7116742 Checkdesignation on

installedcontactor

7 4, 5, 6

7116742 Contactor DILMC40 (RDC24) 1

291187 Contactor DIL 2M - Replaced by P/N 7110781 7 2, 3

7110781 Contactor DILMC65 - 10 (RDC24) 1

414102 Free‐wheel diode - not necessary with newcontactors

0

316454 11 DILM - Replaced by P/N 7116747

7116747 Slave contactor block DILM150-XHI11 1

Note Item = Component designation with reference to the Wiring Diagram, see explanation page 4

68 Parts



‐222A1

‐70E7

‐81A1‐82A1

‐83A1 ‐221A1

‐92A1

‐91A1

S1 S2

1 2 1 2

ON ON

3 4 5 6

‐190U3‐190U5‐190U7

‐190U1

Input / Output: 0 - 10 VDC / 0 - 10 VDC

‐95XS7

‐95U7

‐190U1...7

‐95U7

NOTE

NOTE: Ethernet Switch and IPC coprocessor are not necessary with thenew IPC.

Parts 69



‐70E7 207400 Fan, 4100N, V=160 3,5W 1 29 X

‐81A1

‐82A1

‐83A1

729450 Temperature controller, TR6K+ NI120/PT100

Firmware version: � 1.00

1

1

1

12

12

12

2, 4, 6

4, 6

6

‐91A1 207024 I/O board #1 1

‐92A1 207024 I/O board #2 1

‐95U7 7104720

7116379

Gateway ControlNet (IPC SW‐Vers. <�3.30.020)

Gateway ControlNet (IPC SW‐Vers.�3.30.020)

1 19 N

‐95U7 7101571 ControlNet Terminator, 75 �, BNC 1 19 N

‐95XS7 408508 ControlNet Connection Coax ”T” 1 19 N

‐95U7 7109975 Gateway EtherNet/IP 1 19 E

-95U7 - - Gateway Profinet IO 1 Kit SVC 19 P

‐190U1to

‐190U7

729931 Coupler component 0-10/0-10VDC(key‐to‐line‐per‐drive)

1 20 K

‐221A1 207882

7104591

Control unit level probe- Replaced by P/N 7104591

Control unit, level probe (100 - 300) 1

16 L, B, P,C, D

‐221A1 7104592 Control unit, level probe (>300 - 600) 1 5

16

H

L, B, PC, D

‐221A1 7126069 Control unit, level probe, 5‐point 1 16 F

‐222A1 207886 Control unit, level probe overfill 1 16 P, D

Terminals

Item Description Quantity Note Box Code

‐XL0 Mains terminal for customer's power supply

‐XL8 Terminal for neutral line (N) 7 4, 5, 6

‐XL9/10 Terminal for input line to power supply (‐70T2 / ‐71T2)

‐XL11/12 Terminal for output line from power supply (‐70T2)

‐XL911 Terminal

‐XLPE Terminal for protection earth line (PE)

‐XLV Terminal for output line from power supply (‐71T2)

70 Parts


Electrical Components, Part 2 (Contd.)

PlusController

98A2

97A3

96A3

95U7

PCE


‐96A3 - - Controller cRIO 1 Kit SVC 31 2, 4, 6,8

‐97A3 - - VB PlusControl router w/SW 1 Kit SVC 31 2, 4, 6,8

-95U7 - - Gateway Profinet IO 1 Kit SVC 19 P

‐89A2 - - Digital input card, cRIO, 8 chan 1 ... 2 31 2, 4, 6,8

‐ - - Digital output card, cRIO, 8 chan 1 ... 2 N.S. 31 2, 4, 6,8

PCE - - VB PlusController Expansion Board w/SW 1 Kit SVC 6

34

E

6, 8

NS: Not shown

Parts 71



�

‐XSD

‐XS2

‐XS5

‐XS10‐XS11

‐XS12‐XS13

‐XS14

‐XS15

‐XS 4.n

‐164H3

‐222Y8

207285

‐21E5‐21B2

‐1Q1

‐61Q1

‐221B2

‐6B7‐7B7

‐161S2‐161S4

‐211B1.1‐211B1.2‐211B1.3‐211B1.4

‐205Y2‐205Y3

‐201Y3‐201Y2

‐XS5.2

‐XS4

‐205Y5‐205Y7

‐201Y5‐201Y7

‐95A2

‐XSP

‐XS5.3

‐XS5.1

‐XS5.4‐XS5.1‐XS5.2‐XS5.3‐XS5.4

‐XS16

‐XS17

‐XS 3.n‐XS 2.n

‐XS 1.n*

*: ‐XS 1.n = ‐XS 1.1, ‐XS 1.2, ‐XS1.3, ‐XS1.4*: ‐XS 2.n = ‐XS 2.1, ‐XS 2.2, etc.

‐211B1.5‐211B1.6‐211B1.7‐211B1.8

Ni120

‐XS4

‐61M1‐63M1‐65M1‐67M1

‐1T4

‐221B2

‐222B1

‐69E2

‐XS3

‐XSE

72 Parts



‐1T4 207394

7157202

Transformer, three‐phase, 200V/240V 20 kVA- Replaced by P/N 7157202Transformer, three‐phase, 200V/240V 20 kVA B

1 3 - 5

7

012,�025,�25H

2

729705

7157204


1 3 - 57

050, 50H

2

729707

7157206


1 3 - 57

100, 10H

2

207395

7157203


1 3 - 5

7

012,�025,25H

5, 6

729706

7157205


1 3 - 57

050, 50H

5, 6

729708

7157207


1 3 - 57

100, 10H

5, 6

Main switches 3 - 5 012-050,25H,�50H

‐1Q1 251531 Main switch, 3x63A / 3P‐63/V/SVB 1 718

41

252794 Main switch, 3x63A RD/YE 1 718

4, 5, 6X

256567 Main switch, 3x100A / red/yellow 1 718

2, 3X

315250 Main switch, 3x63A black 1 718

4, 5, 62


4

3

7104109 Main switch, 3P‐63/V/SVB‐SW 1 718

3X


22

Main switches 3 - 5 100, 10H

‐1Q1 251531 Main switch, 3x63A / 3P‐63/V/SVB 1 718

41

252794 Main switch, 3x63A RD/YE 1 718

4, 5, 6X

256567 Main switch, 3x100A / red/yellow 1 718

2, 3X


4, 5, 62

7104109 Main switch, 3x100A black/3P/100/EA/SVB‐SW 1 718

2, 32


43

Parts 73



‐61Q1 7104301 Motor circuit switch, 4 pole, 20A 1 30 M

‐6B7

‐7B7

120167 Temperature sensor, RTD 1/4X1.25, nickel 1

1

Page 67 1 - 2 VB, VC,VD, VE

‐6B7

‐7B7

279305 Temperature sensor, PT100 1

1

Page 67 1 - 2 VW, VX,VY, VZ

‐61M1 207398 Motor, 0,25kW, BG06‐31/D06LA4‐TOF/SP 1

1

1

1

8 � X

‐63M1 9 � X

‐65M1 10 � X

‐67M1 11 � X

‐69E2 290107 Heat exchanger for control cabinet- Replaced by P/N 7116734

7116734 Heat exchanger for control cabinet 1 29 E

‐161S2

‐161S4

1024618 Thermostat, OOR, 260 °C/500 °F 1

1

‐164H3 207445 Light tower, 24V red/yel/grn/clr 1 Page 69 17 W

788607 � LED‐lamp, yellow, 24V / 40mA 1

788608 � LED‐lamp, clear, 24V / 40mA 1

788605 � LED‐lamp, red, 24V / 40mA 1

788606 � LED‐lamp, green, 24V / 40mA 1

‐201Y2to

‐201Y7

394524 Proportional valve, 0‐6 bar, G1/8” 1 14 P

‐205Y2to

‐205Y7

394814 Solenoid valve (Flow Control) 1 Page 46

Page 47

14 F

‐211B1.1

to

‐211B1.8

207878 Pressure sensor, 1/2UNF 0‐100 bar, CAN‐BUS - Replaced by P/N 7116900

1415

CA

7116900 Pressure sensor, 1/2UNF 0‐100 bar, CAN‐BUS 1 ... 8 oil‐filled 1415

CA

‐221B2 729845 Level probe, analog, L361 incl. holder 1 3 - 516

012-100

L, B, P,C, D

729846 Level probe, analog, L584 incl. holder 1 3 - 516

25H-10H

L, B, P,C, D

‐221B1 7126071 Level probe, 5 point, L361 incl. holder 1 3 - 516

012-100

F

7126072 Level probe, analog, L584 incl. holder 1 3 - 516

12H-10H

F

‐222B1 207766 Level probe, overfill, L30 1 16 P, D

- 207285 Feed Valve 1 16 B,�P,�C,�D

‐222Y8 254248 Solenoid valve, (Feed Valve) 1 Page 50 16 B,�P,�C,�D

‐21E5 250682 Heater cartridge, 3/8”x2” 230V‐200W 2 16 B,�P,�C,�D

74 Parts



‐21B2 120167 Temperature sensor, RTD 1/4X1.25, nickel 1 1 - 2

16

VB, VC,VD, VE

B, P

‐21B2 253126 Temperature sensor, PT100 1 1 - 2

16

VW, VX,VY, VZ

C, D

� 394908

394907

Assembly, line filter 3x480VAC 90A

Assembly, line filter 3x400VAC/N 63A

1

1

Accessory

Accessory

77

2,3,5,64

‐XS2 ‐ ‐ ‐ ‐ Interface Standard I/O Page 69

‐XS3 ‐ ‐ ‐ ‐ Interface Level Control 16 B,�P,�C,�D

‐XS4 ‐ ‐ ‐ ‐ Interface Pneumatic Pressure Control / BypassControl

14 P, F

‐XS5 ‐ ‐ ‐ ‐ Interface Key‐to‐line Mode Page 69 20 X

‐XS5.1

‐XS5.2

‐XS5.3

‐XS5.4

‐ ‐ ‐ ‐ Interface Key‐to‐line Mode

Option: Key‐to‐line per Drive

Page 69 20 K

‐XS 1.n

...

‐XS 4.n

‐ ‐ ‐ ‐ Interface Solenoid Valve Control (PT 100) 1 ... 8

‐XS 1.n

...

‐XS 4.n

‐ ‐ ‐ ‐ Interface Solenoid Valve Control (NI 120) 1 ... 16

‐XSE1

to

‐XSE8

‐ ‐ ‐ ‐ Interface TruFlow Encoder 1 ... 8 34 � X

‐XSD ‐ ‐ ‐ ‐ Cable duct 19 � X

‐XSP ‐ ‐ ‐ ‐ Interface External pressure sensors 28 #

‐XS10

‐XS11

‐ ‐ ‐ ‐ Hose receptacle 12 2,�4,�6,�8

‐XS12

‐XS13

‐ ‐ ‐ ‐ Hose receptacle 12 4, 6, 8

‐XS14

‐XS15

‐ ‐ ‐ ‐ Hose receptacle 12 6, 8

‐XS16

‐XS17

‐ ‐ ‐ ‐ Hose receptacle 12 8

‐95A2 7116944 Assembly Central Unit IPC generation 2 w/osoftware

1 A, B

7116608 PROFIBUS Slave for IPC generation 2 1 B 19 D

- 7116611 Memory card, CF(IPC Software Version >=4.00.000)

1 B

Note A: The Central unit does not contain the Nordson software. Use either the existing memory card (only ifP/N 7116611), or order memory card P/N 7116611.

B: Refer to the ID plate of the IPC.

Parts 75


Signs and Tags

2

2

3

1

6b 6c

2

4

5

3

6a


1 1025795 TAG, WARNING, HAZARDOUS VOLTAGE 1 B

2 1024720 TAG, WARNING, HOT ADHESIVE

(Relieve pressure)

1 B

1024720 TAG, WARNING, HOT ADHESIVE

(Relieve pressure)

1 B 16 B,P,C,D

3 1025326 TAG, CAUTION, HOT SURFACE 1 B

1025326 TAG, CAUTION, HOT SURFACE 1 B 16 B,P,C,D

1025326 TAG, CAUTION, HOT SURFACE 1 B 27 D

4 7104911 TAG, WARNING - Only class II circuit. 1

5 729077 Sign Max. 6 bar 1 14 P, M, F

6a 417709 Sign Max. 2 bar 1 22 G

6b 7126025 Sign ”symbol inert gas” self adhesive 1

6c 7126026 Sign ”symbol inert gas” 24x 9 1

- 1059866 Sheet of tags (multilingual) 1 A

Note A: One of each item 1, 2 and 3 in these languages: English, Danish, Dutch, Finnish, Greek, Norwegian,Portuguese, Swedish, Czech, Estonian, Hungarian, Slovenia, Traditional Chinese, Latvian, Lithuanian,Polish, Slovakian

B: English, German, French, Spanish, Italian, Japanese, Simplified Chinese, Korean

76 Parts


Additional Service Kits

RTD Sensor


- 394597 RTD Sensor Ni120 Kit 1 Manual:Repair

1 - 2 VB, VC,VD, VE1 ‐ ‐ ‐ ‐ ‐ � Temperature sensor. RTD 1/4X1.25, nickel 1

2 ‐ ‐ ‐ ‐ ‐ � Paded bag 170x225mm outside C13 1 16 B, P

- ‐ ‐ ‐ ‐ ‐ � Compound, thermal, NTE303 ,1 gram 1


- 7116067 RTD Sensor Pt100 Kit 1 Manual:Repair

1 - 2 VW, VX,VY, VZ1 ‐ ‐ ‐ ‐ ‐ � Temperature sensor PT100 L=3m 1

2 ‐ ‐ ‐ ‐ ‐ � Paded bag 170x225mm outside C13 1 16 C, D

- ‐ ‐ ‐ ‐ ‐ � Compound, thermal, NTE303 ,1 gram 1

Heater Connection Insulation


- 263274 INSULATION KIT 1

1 ‐ ‐ ‐ ‐ ‐ � Insulation cylinder M4-small 6

2 ‐ ‐ ‐ ‐ ‐ � Insulation cylinder M4-big 6

3 ‐ ‐ ‐ ‐ ‐ � Washer D4,3 DIN125 type A 6

4 ‐ ‐ ‐ ‐ ‐ � Hexagon nut M4 DIN934-5.8 turned steel 12

5 ‐ ‐ ‐ ‐ ‐ � Spring washer D4 DIN137 A 6

Panel Latch

Panel


- 394482 Turnbuckle w/spr.latch, hex.socket head 1

Parts 77


Service Kit Air Relief Valve

4

1 2 3


- 7174080 Service Kit Air Relief Valve 1 14 H

1 271484 � Valve, drain 1

2 7116007 � Valve element, air relief valve, M16 x 1 1

3 254181 � O-ring 9x2 1

- 7179968 � Instruction Sheet 1

4 ‐ ‐ ‐ ‐ ‐ Plug M16x1 L14 SW17 1 Not withinthe kit

Service Kit Solenoid Valve Flow Control


- 7174079 Service Kit Solenoid Valve FlowControl

1 14 F

1 ‐ ‐ ‐ ‐ ‐ � Solenoid valve, 3/2ways, 24V, 5,4 W, G1/8 1

2 ‐ ‐ ‐ ‐ ‐ � Sealing ring, 10x15x2 1

3 ‐ ‐ ‐ ‐ ‐ � Thread-in fitting, G-D06-G1/8 - 0000

4 ‐ ‐ ‐ ‐ ‐ � Connector slip collar, D6-aG1/8 L20.5 ni


Service Kit Time Relay Flow Control


- 7186048 Service Kit Time Relay Flow Control 1 14 F, P

1 - - - - - � Time relay,�on‐delay,�0�-�10 sec,�24�VDC,��1W 1


78 Parts


Hard‐ and Software Kits


- 7109494 Software Package for VB w/ACM 1 32 1

1 ‐ ‐ ‐ ‐ ‐ � Memory card for IPC with ACM withSoftware (V3.30 <= SW <4.00)

1

2 ‐ ‐ ‐ ‐ ‐ � Memory card for IPC coprocessor withSoftware (V3.30 <= SW <4.00)

1



- 7116385 IPC Coprocessor w/SoftwarePackage

1 19

32

� N

1

1 ‐ ‐ ‐ ‐ ‐ � IPC Coprocessor w/o Software 1

2 7104901 � Battery for IPC coprocessor 1

3 7109494 � Software Package Kit 1 32 1

4 ‐ ‐ ‐ ‐ ‐ � � Memory card for IPC with ACM withSoftware (V3.30 <= SW <4.00)

1

5 ‐ ‐ ‐ ‐ ‐ � � Memory card for IPC coprocessor withSoftware (V3.30 <= SW <4.00)

1



- 7157902 Service Kit VB PlusControllerw/Software

1 34 � X

1 ‐ ‐ ‐ ‐ ‐ � VB PlusController w/Software 1

2 ‐ ‐ ‐ ‐ ‐ � Memory card w/software 1



- 7157947 Service Kit Software Package VBw/PlusControl

1 34 � X

1 ‐ ‐ ‐ ‐ ‐ � Memory card w/Software 1

2 ‐ ‐ ‐ ‐ ‐ � Compact Disc 1



- 7157892 Service Kit VB PlusControl Routerw/Software

1 34 � X

1 ‐ ‐ ‐ ‐ ‐ � VB PlusControl Router 1



- 7157549 Service Kit Gateway w/Profinet IO 1 19 P

1 ‐ ‐ ‐ ‐ ‐ � Ser. Gateway w/Profinet IO Software 1


Parts 79


Hard‐ and Software Kits (Contd.)


- 7186209 Service Kit VB PlusControllerExpansion w/Software

1 6

34

E

6, 81 ‐ ‐ ‐ ‐ ‐ � VB PlusController Expansion w/SW 1


Additional Accessory Kits

Casters


- 394793 Casters Kit 3 - 5 012‐050

25H,50H1 ‐ ‐ ‐ ‐ ‐ � Casters complete

2 ‐ ‐ ‐ ‐ ‐ � Packing, cardboard 410x310x335mm

- 7104872 Casters Kit 3 - 5 100, 10H

1 ‐ ‐ ‐ ‐ ‐ � Casters complete

2 ‐ ‐ ‐ ‐ ‐ � Bag Minigrip 70mmx100mm

3 ‐ ‐ ‐ ‐ ‐ � Packing, cardboard 410x310x335mm

Light Tower


- 394794 Light tower Kit 1 Manual:Installa

tion

17 W

1 ‐ ‐ ‐ ‐ ‐ � Light tower, 24V red/yel/grn/clr 1

2 ‐ ‐ ‐ ‐ ‐ � Folding box w/foamed material insert 1

Line Filter


� 394908

394907

Assembly, line filter 3x480VAC 90A

Assembly, line filter 3x400VAC/N 63A

1

1

Page 62,

Page 64

7

7

2,�3,�5,�6

4

80 Parts


Interface Kits (Connector Plugs)


- 729678 Standard I/O Interface (XS2) Kit 1 Page 71

1 ‐ ‐ ‐ ‐ ‐ � Bush housing HAN�32�A 32-pole 10A PG�21 1

2 ‐ ‐ ‐ ‐ ‐ � Plug insert HAN16�A 16-pole 16A 250V 1

3 ‐ ‐ ‐ ‐ ‐ � Plug insert HAN�32�A 16-pole 16A 250V 1

4 ‐ ‐ ‐ ‐ ‐ � Conduit connection, metal PG�21 1

- 729677 Key‐to‐line (XS5) Kit 1 Page 71 20 X

1 ‐ ‐ ‐ ‐ ‐ � Bush housing HAN�7�D 8-pole 10A PG�11 1

2 ‐ ‐ ‐ ‐ ‐ � Plug insert STAF6 6-pole 10A 50V 1

3 ‐ ‐ ‐ ‐ ‐ � Pressure screw plastic PG�11 1

- 7126183 Key‐to‐line per drive (XS5.1, ..., XS 5.4) 1 Page 71 20 K

1 ‐ ‐ ‐ ‐ ‐ � Bush housing HAN�7�D 8-pole 10A PG�11 1

2 ‐ ‐ ‐ ‐ ‐ � Plug insert HAN�3�A 4-pole 10A 1

3 ‐ ‐ ‐ ‐ ‐ � Pressure screw plastic PG�11 1

Cable Duct Kit for Fieldbus / IPC Web Server


- 7104405 Cable Duct Kit

FIELDBUS

IPC Web Server

1

-

A

19

19

� X

X

1 ‐ ‐ ‐ ‐ ‐ � Socket housing HAN16E 16-pole 16A 1

2 ‐ ‐ ‐ ‐ ‐ � Bush housing f.leading 3cables HAN16E 1

3 ‐ ‐ ‐ ‐ ‐ � Allan head cap screw M4x10 DIN912-A2-70 4

4 ‐ ‐ ‐ ‐ ‐ � Washer D4,3 DIN125 type A 4

Note A: To be ordered separately

IPC


- 729865 IPC Console Kit 1

1 ‐ ‐ ‐ ‐ ‐ � Console IPC angle plate 1

2 ‐ ‐ ‐ ‐ ‐ � Console IPC angle plate, seal, base 1

3 ‐ ‐ ‐ ‐ ‐ � Washer D6,4 DIN125 4

4 ‐ ‐ ‐ ‐ ‐ � Allan head cap screw M5x10 DIN912 niro 4

5 7104160 � Torx - cranked wrench key TX 25 1

6 397972 � Instruction Sheet 1

7 ‐ ‐ ‐ ‐ ‐ � Packing, cardboard 396x332x174mm 1

Parts 81


Cover (for IPC)


- 7109694 Plexiglass cover IPC display 1

Accessory Kit Cover for Level Sensor


- 7170022 KIT, cover, level sensor, VersaBlue 1 3 - 5 025

050

100

7169311 Instructions Assy Kit Cov. f. level sensor, ML 1 3 - 5 025

050

100

82 Parts


Brass Shim for Pressure Sensor


- 7157515 Pack brass shim 8x10x0,2 10

Frequency Converter


- 7140702 Pack frequency converter 1

Parts 83


Retrofitting Kits

Heating Jackets for Warmtank

2, 3, 4

1

2, 3, 4

1

F18, F60, F61

F18, F60, F61


- 7126600 Assembly, Heating Jacket VB 25H 1 Manual:Repair

3 - 5 25H

1 ‐ ‐ ‐ ‐ ‐ � Heating jacket, L‐shaped, VB25H 2

2 ‐ ‐ ‐ ‐ ‐ � Wire end 3

3 ‐ ‐ ‐ ‐ ‐ � Mark, multi core 3

4 ‐ ‐ ‐ ‐ ‐ � Mark, white 3

5 7135223 � Instructions, english 1



3 - 5 50H


2 ‐ ‐ ‐ ‐ ‐ � Wire end 3


4 ‐ ‐ ‐ ‐ ‐ � Mark, white 3




3 - 5 10H


2 ‐ ‐ ‐ ‐ ‐ � Wire end 3


4 ‐ ‐ ‐ ‐ ‐ � Mark, white 3



F18 250095 � Washer, D6,4, DIN125 type B 12

F60 250029 � Allan head cap screw, M6x25, DIN 912,stainless

6

F61 259200 � Hexagon nut, M6, DIN934, stainless 6

84 Parts


Retrofitting Kits Coupling - OLD -

Coupling WITHOUT magnets Coupling WITH magnets

1

2

3 5


- 203908 Retrofitting Kit Coupling 1 Manual:Repair

8 - 11 H

1 7140021 � Coupling, 4.7/2, D17F7/16H7‐M 1

2 ‐ ‐ ‐ ‐ ‐ � Sensor bracket VB reed switch 1

3 7116003 � Magnet NdFeB, 10 x 10 x 6 mm 2

4 7145440 � Instructions, multilingual 1

5 7140122 � Tag, “Warning Magnetic Field”, self adhesive 2



8 - 11 A - G

2 - 71 7140020 � Coupling, 4.7/2, D17F7/16H7‐M 1







8 - 11 J - R

S - W,�Y1 7140022 � Coupling, 4.7/2, D17F7/16H7‐M 1





NOTE: For NEW retrofitting kit please refer to Coupling Monitoring, page 49.

Parts 85


Retrofitting Kits Reinforced Covers

PF2


- 7157611 Kit-Retrofit VB012 PF2 NW Lidreplacement for P/N 203905

PF2 =VB, VC,VW, VX

TB =TowerBack

3 - 5

14

16

012

X, M, C,E, T, B,

N, O

X, L, F

- 7157610 Kit-Retrofit VB012 PF2 NW TB Lidreplacement for P/N 203905

3 - 5

14

16

012

P, F

X, L, F


3 - 5

14

16

025

X, M, C,E, T, B,

N, O

X, L, F


3 - 5

14

16

25H

X, M, C,E, T, B,N, O, P,

F

X, L, F


3 - 5

14

16

025

P, F

X, L, F

Continued...

86 Parts




PF2 =VB, VC,VW, VX

TB =TowerBack

3 - 5

14

16

050

X, M, C,E, T, B,

N, O

X, L, F


3 - 5

14

16

50H

X, M, C,E, T, B,N, O, P,

F

X, L, F


3 - 5

14

16

050

P, F

X, L, F

NOTE: It is necessary to observe Box 14 with its different Codes! Pleaserefer to Technigram TG 451 for further information.

Parts 87


Retrofitting Kits Reinforced Covers (Counterbalance version)

PF3



PF 3 =VD, VE,VY, VZ

TB =TowerBack

3 - 5

14

16

025,25H

X, M, C,E, T, B,N, O, P,

F

X, L, F


3 - 5

14

16

050,50H

X, M, C,E, T, B,N, O, P,

F

X, L, F


3 - 5

14

16

100,10H

X, M, C,E, T, B,N, O, P,

F

X, L, F

NOTE: It is necessary to observe Box 14 with its different Codes! Pleaserefer to Technigram TG 451 for further information.

88 Parts


Ship‐With‐Kit


1 253145 � Two‐way key no.5 (control cabinet) 1

2 422464 � Allan key, 4 mm 1

3 394403 � Drip pan, filter VX (for filter exchange) 1 Page 7

4 446617 � Hose connect.ftg.a9/16UNF-a3/4UNF withO‐Ring

AR

Accessories for Pneumatic Connection by theCustomer

Part Description

419926 Fitting, G 1/8 1x iG 1/8 Feed Valve

(Solenoid Air Connection)419865 Quick Thread‐in Fitting, ‐G‐d06‐G 1/8‐0000

252998 Air Operated Hose, D8.0 d6.0 PTFE

403717 Air tube NW8 D10 PTFE

442495 Female Air Coupling, iR 1/4 NW7.2 L43 SW 22 Pneumatic Pressure Control andBypass Control408846 Quick Thread‐in Fitting, ‐G‐d06‐G 1/4‐0000

255136

252998

Air Operated Hose, D8.0 d6.0 PU blue or

Air Operated Hose, D8.0 d6.0 PTFE

252978 Female air coupling d6 NW7,2 L60 Pneumatic Pressure Control andBypass Control255136

252998

Air Operated Hose, D8.0 d6.0 PU blue or

Air Operated Hose, D8.0 d6.0 PTFE

419872 Female air coupling d6 NW5 L44 Inert Gas

252998 Air Operated Hose, D8.0 d6.0 PTFE

414098

250300

Sealing ring, 10 x 15 x 2

Sealing ring, R ¼, type: PDR‐14

Flow Control (Option F)(with temperature‐ready‐signal)

Parts 89


Schedule of Fasteners

Number Description Part

F1 Hexagon nut, M6, DIN439 B 259213

F2 Flat head screw, M8x16, DIN7991 408826

F3 Serrated lock washer, D8,4, DIN6798 A 291384

F4 Hexagon nut, M8, DIN934 250144

F5 Allan head cap screw, M8x30, DIN912, stainless 314370


F7 Hexagon head screw, M8x16, DIN933 415312

F8 Washer, D8,4, DIN125, type B, stainless 256853

F9 Allan head cap screw, M8x50/10.9, DIN912 250035

F10 Disc spring, A16x8,2x0,9, DIN2093 type A 251948



F13 Washer, D5,3, DIN125 type A 255264


F15 Allan head cap screw, M8x65/10.9, DIN912 256829



F18 Washer, D6,4, DIN125 type B 250095


F20 Allan head cap screw, M8x 35/10, DIN912 250034

F21 Allan head cap screw, M5x60, DIN912 A2/70 206089

F22 Washer, D16 d8 H3 413663

F23 Hexagon nut, M6, DIN980 V 255302

F24 Pan head screw, D6x25, EjotPT, WN5451 207993

F25 Flat head screw, M4x10, DIN7991, stainless 260114


F27 Hexagon nut, M4, DIN980 V 255301


F29 Flat head screw, M5x12, DIN7991 254693







Continued...

90 Parts


Number Description Part

F36 Hexagon nut, M5, DIN934‐5.8, steel 250142


F38 Hex domed cap nut, M5, DIN1587 high 264402




F42 Holding plate, 12/25, Pt100 207721




F46 Allan head cap screw, M4x10, DIN912‐A2‐70 250073

F47 Pan head screw, D6x18, EjotPT, WN5451 207992


F49 Allan head cap screw, M5x16, DIN912 250021

F50 Knurled nut, M5, DIN466 416005

F51 Set screw, M5x20/45H, DIN913 422138

F52 Allan head cap screw, M5x6 DIN912, stainless 256836

F53 Serrated lock washer D4,3 DIN6798 A 265197

F54 Allan head cap screw M8x110/10.9 DIN912 291673

F55 Allan head cap screw M8x16 DIN912 niro 290317

F56 Allan head cap screw M8x100/12.9 DIN912 317759

F57 Allan head cap screw, M6x35, DIN 912, niro 280085

F58 Allan head cap screw, M6x16, DIN 912, niro 250027

F59 Allan head cap screw M5x10 DIN7984 niro 457444

F60 Allan head cap screw, M6x25, DIN 912, stainless 250029

F61 Hexagon nut, M6, DIN934, stainless 259200

F62 Hexagon head screw, M5x16, DIN 933 261022

VersaBlue and VersaBlue Plus Melters, Serie N,...

Documents

Transcript of VersaBlue and VersaBlue Plus Melters, Serie N,...