VDO-Siemens Common Rail_2009

-- 0 --

Common Rail Diesel

Version : 25.5.2009

-- 1 --

Application overview- Sorted by manufacturer -

-- 2 --

Overview

Peugeot Partner Peugeot 307

Peugeot 407

Citroen Berlingo

Siemens VDO PCR 2.0 DW 10 TD2.0l | 64 kW | 2 Valve

Peugeot 406(Facelift)

Citroen C5

Pump5WS40018-Z

Injector5WS40000-Z

Pipe (Pump)5WS40003-Z *

Pipe (Cylinder 1+3)5WS40004-Z *

Pipe (Cylinder 2+4)5WS40005-Z *

Leakage-ClipX11-800-001-003Z

Ford Fiesta

Siemens VDO PCR 2.0 DV 4 TD

EURO 3 / EURO 41.4l | 50 kW

Citroen C2

Pump5WS40008-Z

InjectorEuro 35WS40148-Z

InjectorEuro 45WS40149-Z

InjectorEuro 4 (Kyocera)A2C59511612

Leakage-ClipX11-800-001-001Z

Ford Fusion

Citroen C3

Citroen C1Peugeot 307

Mazda 2

Toyota Aygo

* only for welded rails until 11/2004

Citroen Xsara

Suzuki Vitara

Peugeot 107Peugeot 1007

-- 3 --

Siemens VDO PCR 2.3 DW 10 BTED2.0l | 100 kW | 4 Valve

Pump5WS40019-ZPump (Volvo)5WS40163ZPump (Volvo-New)A2C59511600Injector, Class 45WS40156-4ZInjector, Class 55WS40156-ZInjector, Class 6A2C59511601Injector DW10U-MFMAA2C59511602Injector MFMAA2C59511603Pipe (Pump)5WS40040-ZPipe (Cylinder 1+3)5WS40042-ZPipe (Cylinder 2+4)5WS40043-ZLeakage-ClipX11-800-001-003Z

Peugeot 307

Peugeot 407

Peugeot 607

Peugeot 807

Citroen C5

Citroen C8

Volvo V50

Volvo C30

Volvo S40

Citroen C4

Citroen Picasso

Peugeot 407

Siemens VDO PCR 2.3 Lion V62.7l | 4 Valve | EURO 3 / EURO 4

Peugeot 607

Citroen C6 Jaguar S-Type

Jaguar XJLand Rover Discovery

RangeRoverSport

PumpA2C59511314

Injector Euro 3(Jaguar)A2C59511315

Injector Euro 4(Jaguar + PSA)A2C59511316

Injector(Land Rover)A2C59511364

Diverter RailA2C59511317

Right-hand railA2C59511319

Left-hand railA2C59511318

Mounting bracketA2C59511320

Overview

Ford C-MaxFord S-MaxFord GalaxyFord Mondeo


-- 4 --

Siemens VDO PCR 2.3 K9K

1.5l | 66 kW | 85 kW

Nissan Qashqai

Nissan Tiida

Renault Clio

Renault Scenic

Renault Modus

Renault Megane

PumpA2C59511605

InjectorA2C59511606

Railwith high pressure sensorA2C59511607

Ford S-MAX

Ford Galaxy

Ford Mondeo

Ford C-MAX

Ford Connect

PumpA2C59511609

InjectorA2C59511610

Injector V227A2C59511611

Siemens VDO PCR 2.3 Lynx1.8l | 85 kW | 92 kW

Overview

-- 5 --

Common Rail Diesel System

PCR 2.0 DW 10 TD

manufacturer2.0l | 64 kW | 2-valve engine

Citroen C5 Citroen Berlingo Citroen Xsara Peugeot 307 Peugeot 406 (Facelift)

Peugeot 407 Peugeot Partner Suzuki Vitara

-- 6 --


PCR 2.0 DV 4 TD

manufacturer1.4l | 50 kW | Euro 3 / Euro 4

Citroen C1 Citroen C2 Citroen C3 Ford Fiesta Ford Fusion Peugeot 107 Peugeot 307 Peugeot 1007

Mazda 2 Toyota Aygo

-- 7 --


PCR 2.3 DW 10 BTED

Citroen C4 Citroen C5 Citroen C8 Citroen Picasso

Ford C-Max Ford Galaxy Ford Mondeo Ford S-Max

Peugeot 307 Peugeot 407 Peugeot 607 Peugeot 807 Volvo C30 Volvo S40 Volvo V50

manufacturer2.0l | 100 kW | 4-valve engine

-- 8 --


PCR 2.3 Lion V6

manufacturer2.7l | 4-valve engine | Euro 3 / Euro 4

Citroen C6 Jaguar S-Type Jaguar XJ Peugeot 407 Peugeot 607 Land Rover Discovery

Range Rover Sport

-- 9 --


PCR 2.3 K9K

manufacturer1.5l | 66 kW | 85 kW

Nissan Qashqai Nissan Tiida Renault Clio Renault

MeganeRenault Modus

Renault Scenic

-- 10 --


PCR 2.3 Lynx

manufacturer1.8l | 85 kW | 92 kW

Ford C-Max Ford Connect Ford Galaxy Ford Mondeo Ford S-Max

-- 11 --

Replacement Parts

High Pressure Pumps

Order number DW 10 TD..............................5WS40018-Z Order number DV 4 TD.................................5WS40008-ZOrder number DW 10 BTED.........................5WS40019-ZOrder number DW 10 BTED Volvo ..............5WS40163-Zwill be replaced by:

Order number DW 10 BTED Volvo (NEW)...... A2C59511600Order number Lion V6...................................A2C59511314Order number K9K........................................A2C59511605Order number Lynx.......................................A2C59511609

Injectors

Order number DW 10 TD............................ 5WS40000-Z Order number DV 4 TD Euro3..................... 5WS40148-ZOrder number DV 4 TD Euro4..................... 5WS40149-Zwill be replaced by:

Order number DV 4 TD Kyocera Euro 4...... A2C59511612Order number DW 10 BTED Class 4........... 5WS40156-4ZOrder number DW 10 BTED Class 5 .......... 5WS40156-ZOrder number DW 10 BTED Class 6........... A2C59511601Order number DW 10 U MFMA................... A2C59511602Order number DW 10 BTED MFMA............ A2C59511603Order number Lion V6 Euro 3 (Jaguar)......... A2C59511315Order number Lion V6 Euro 4 (Jaguar+PSA).. A2C59511316Order number Lion V6 (Landrover)................ A2C59511364Order number K9K...................................... A2C59511606Order number Lynx..................................... A2C59511610Order number Lynx (Injector V227)................. A2C59511611

-- 12 --


Set High Pressure Pipes

Order number Pipe Pump DW 10 TD...........5WS40003-Z *Order number Pipe Pump DW 10 BTED.......5WS40040-Z *

Order number Pipe Cyl. 1+3 DW 10 TD.......5WS40004-Z *Order number Pipe Cyl. 1+3 DW 10 BTE.....5WS40042-Z *

Order number Pipe Cyl. 2+4 DW 10 TD.......5WS40005-Z *Order number Pipe Cyl. 2+4 DW 10 BTE.....5WS40043-Z *

Rail

Diverter Rail with High Pressure SensorOrder number Lion V6..................................A2C59511317

Left-hand Rail Order number Lion V6..................................A2C59511318Right-hand Rail Order number Lion V6..................................A2C59511319

Rail with High Pressure SensorOrder number K9K........................................A2C59511607

Replacement Parts

-- 13 --

Repair Parts (not salable)

-- 14 --

Repair Parts (not salable)

-- 15 --

Common Rail Diesel System- Overview -

-- 16 --

Special Tools

-- 17 --


PCR 2.0 DW 10 TD - Overview

3a

Repair Kit FlangeX39-800-300-009Z

Gasket Kit FlangeX39-800-300-001Z

Repair Kit Internal Transfer Pump (ITP)X39-800-300-010Z

a Cylinder RollerX39-800-300-023Z

Repair Kit High Pressure ElementsX39-800-300-008Z

Gasket Kit High Pressure ElementsX39-800-300-004Z

Repair Kit Thrust PlateX39-800-300-011Z

Pressure Control Valve (PCV)X39-800-300-005Z

Volume Control Valve (VCV)X39-800-300-006Z

Set ConnectorsHigh Pressure Pump X39-800-300-002Z

Cam ShaftA2C59511247

-- 18 --


PCR 2.0 DV 4 TD - Overview

3a

Repair Kit FlangeX39-800-300-021Z



a Cylinder RollerX39-800-300-023Z

Repair Kit High Pressure ElementsX39-800-300-008Z

Gasket Kit High Pressure ElementsX39-800-300-004Z




Set ConnectorsHigh Pressure Pump X39-800-300-015Z


-- 19 --


PCR 2.3 DW 10 BTED - Overview

3a

Repair Kit FlangeX39-800-300-022ZX39-800-300-030Z (Volvo)



a Cylinder RollerX39-800-300-023ZRepair Kit High Pressure ElementsX39-800-300-008ZGasket Kit High Pressure ElementsX39-800-300-004Z




Set ConnectorsHigh Pressure Pump X39-800-300-016ZX39-800-300-017Z (Volvo)


-- 20 --


PCR Lion V6 - Overview

a

Repair Kit FlangeA2C59512212

Gasket Kit FlangeA2C59512213


a Cylinder RollerX39-800-300-023ZRepair Kit High Pressure ElementsA2C20003768ZGasket Kit High Pressure ElementsA2C59512214



Volume Control Valve (VCV)A2C20000719Z

Set ConnectorsHigh Pressure Pump A2C59512211


-- 21 --


PCR K9K - Overview

a

Repair Kit FlangeA2C20000777



a Cylinder RollerX39-800-300-023ZRepair Kit High Pressure ElementsX39-800-300-008ZGasket Kit High Pressure ElementsX39-800-300-004Z



Volume Control Valve (VCV)A2C53259841Z


Cam ShaftA2C53282143Z

-- 22 --


PCR Lynx - Overview

Assembly FlangeA2C59512972


Repair Kit High Pressure ElementsX39-800-300-008ZGasket Kit High Pressure ElementsX39-800-300-004Z




included in assembly

a included in assembly



-- 23 --

Continental Trading GmbHIndependent AftermarketP.O. Box 620127 | D-60350 Frankfurt | Germany

E-Mail: [email protected]://www.vdo.com

2009 | Subject to change without notice

VDO-Siemens Common Rail_2009

Documents

Transcript of VDO-Siemens Common Rail_2009