Vci presentation aluminum mills
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Transcript of Vci presentation aluminum mills
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VCI Presentation for Aluminum Mills
About UsAbout Us
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ExistenceOperational since 1983
RDM RustX USA – 12 Years in USA
RustX – HI Tech International – Largest and Oldest Polymer Company in Punjab, India
Company Name Production Plants Location
Hi Tech International Ltd. VCI ProductionIndia – 4 plants
Ludhianax2, Delhi , Mumbai
RDM RustX VCI Production USA – Los Angeles – 1 plant
Bucher RustX VCI Production France – Lyon – 1 Plant
Tech Store VCI Production Thailand – 1 Plant
Tecnoprimaf RustX VCI Production Italy – Modena – 1 Plant
Super Polyfabriks Ltd HDPE Woven Bags, Co Extrusion Lines
Ludhiana – 1 Plant
Brothers Polypack Holographic and Printed Films Ludhiana – 1 Plant
Sidharth Sareen -Technical Honors degree holder in Polymer and Chemical Engineering Australia,
EE – Harvard – USA
Mukul Sareen – Business Development B.IB, MBA – Australia, EE – Harvard University – USA
Jaz Manak Hons B Eng Computer & Control Systems 12 years in USA Catering to over 200+ customers in automotive, food and agriculture
industry across USA
C.Knoop, Australia – Technical Assistance and Chemical Suppliers
PromotersPromoters
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40 ft. wide VCI Films Printing upto 13 ft. wide – Single color Printing upto 10 ft. wide –Double color Printing upto 7 ft.wide – 6 colors VCI Films – Stretch/Tuff – 13 ft. VCI HDPE Paper – 13 ft. Other infrastructure include monolayers, lamination plants, cutting machines,
tape line HDPEplant, 32 looms, sealing machines etc .
InfrastructureInfrastructure
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AMTEKGroup Presentation.......
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How VCI Works
A vapor corrosion inhibition (VCI) technology which is a
patent and trademark of RustX
Moisture is reacted with VCI Chemicals in vapor phase and when it settles on Iron and is
neutral to oxidation
Bi Polar moecules reacting
Multimoecular VCI film on surface of metal
Sealed atmosphere resulting in no exchange of more air in packaging and no escape of VCI
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FeFe22OO33 FeFe22OO33 FeFe FeFe FeFe FeFe FeFe
RUSTX RUSTX TechnologyTechnology
1. Cross Linked Polymers for Higher Tensile Strength
Advantages of Advantages of RUSTX FilmsRUSTX Films
2. Highly tacky films for higher adhesion
FeFe
4.) Co – Extrusion Film with excellent blow up of bubble ratio 1:3 for better elongation
Layer 1
Layer 2 - Barrier
Layer 3
3. Patented SMP VCI Technology for upto 5 years protection
AMTEKGroup Presentation.......
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VCI Film Production
Plant
1 Layer 1 Layer PlantPlant
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Conventional Plant Single Layer Structure
Less Tacky film due to lower impregnation of tacky additives
Lower VCI DosageLower Elongation due to
lesser take upLower production capcityHigher Water Vapour
Emission RatesHigher Oxygen
Transmission RatesHigher blow holes and
puncture points
Co Ex Plant Outer Layer
High quantity of strengthening polymers
High corona treatment for better printing adhesion
Middle LayerHigh moisture and oxygen
barrier polymers that also give better strength and elongation
VCI Additives for appropriate bleeding to the inner layer
Inner LayerVCI Additives in high proportionHigh tacky additives
Co Ex PlantCo Ex Plant
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Construction of Tuff Film Outer layer – Moisture
Resistant film with printable surface
Middle layer – High Density Barrier H20 & O2
Inner Layer – VCI Film
More VCI concentrated on the inside and can only MIGRATE towards the wrapped component
CoEx vs CoEx vs
1 Layer Film1 Layer Film
La
yer
1
La
yer
2 -
Ba
rrie
r
La
yer
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Adhesive is non controlled and bleeds more on one side
VCI film is single Layered
VCI can migrate to both the sides as there is no High Density barrier
1- Layer filmCo Ex film
PoresPores
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1 Layer cast film has higher permeability of moisture and oxygen compared
to a CO Extruded film
1 layer Co-EX Films
VCI Plastics are recyclable
5 Yr. Corrosion Prevention- Better moisture and oxygen barrier properties as a result of advanced SMP VCI Technology
Reduced film usage Reduced Overwrap Thinner gauge films
VCI Plastics are printable up-to 4 colors with photo quality printing
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Advantages to Advantages to CustomerCustomer
Demonstrable Proprietary technology provides higher strength in low gauge films
Type of Polymers used distinguish a film Cross Linking increase functional strength A film made on a Co Ex plant is 30% stronger than
made on 1 layer plant or cast line Better polymers with lower MFI are used to
strengthen a film
VCI additive in the inner film maintain a ph of 8-9 inside the packaging
Tackiness on both outer and inner enable better adhesion of the film layers
High elongation up to 900% results in lesser tearing at the edges.
AdvantagesAdvantages
AMTEKGroup Presentation.......
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Solutions for Aluminum Mills
RustX Power Stretch Film 2.7 mil thick is a solution for RustX Power Stretch Film 2.7 mil thick is a solution for
improvementimprovement
High adhesive strength so the whole coil skin packed
and sealed and no moisture can enter packaging
Corrosion prevention chemicals added to prevent
oxidation upto 5 years storage
Excellent elongation and cocooning effect and the film
doesn’t tear from edges
Special cross linked polymers put in the middle layer of
film for special strength on edges.
600% - 900% elongation in the film
Bet on RDM RUSTX for development of Bet on RDM RUSTX for development of
Thinner Gauge Films and Continuous Thinner Gauge Films and Continuous
Technical Improvement.Technical Improvement.
Stretch Stretch FilmsFilms
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Multi Colour Multi Colour PrintingPrinting
RustX films can be printed to upto 6 colours on roto gravuere machines
All printing is done free of cost
Front ViewFront View
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Coil Packing using VCI 3 Layer Lay flat film
8 mil film with outer layer as blue and inner layer white
Elongation 800%, tensile strength 150% more than conventional films because of cross linking
AMTEKGroup Presentation.......
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How Aluminum oxidizes if
packaging is not
appropriate
Snow causing seepage of water inside the coils
Poor tacky adhesives can lead to gaps
Poor VCI is a major cause of non neutral environment in packaging
Rain Water, water at ports or sea can seep through the edge of protectors
Only a good quality tacky stretch can result in tightly
wrapped coil
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Causes of Causes of OxidationOxidation