Varitrak K KE

20
7/23/2019 Varitrak K KE http://slidepdf.com/reader/full/varitrak-k-ke 1/20 infinite size cavity options Infinite cavity size options Key Features:  Extremely durable fiber-reinforced nylon side chain band material  Patented triple kidney with expanding pin snap-together link design  Quick and easy cavity access from the I.D. or the O.D. for simple installation and maintenance of cables and hoses  Available with twist on/off aluminum KC or reinforced nylon KE frame stays for easy in-field serviceability  Available with bolted-on heavy-duty aluminum frame stays with frictionless Delrin  ®  rolling surfaces  Available with made-to-order bored aluminum bars  Snap-in vertical and horizontal cable separation in nylon available  Vertical and horizontal cable separation in aluminum available VARITRAK KC/KE

Transcript of Varitrak K KE

Page 1: Varitrak K KE

7/23/2019 Varitrak K KE

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infinite

size

cavity optionsInfinite cavity size options

Key Features:•  Extremely durable fiber-reinforced nylon side chain band material

•  Patented triple kidney with expanding pin snap-together link design

•  Quick and easy cavity access from the I.D. or the O.D. for simple installation andmaintenance of cables and hoses

•  Available with twist on/off aluminum KC or reinforced nylon KEframe stays for easy in-field serviceability

•  Available with bolted-on heavy-duty aluminum frame stayswith frictionless Delrin ®  rolling surfaces

•  Available with made-to-order bored aluminum bars

•  Snap-in vertical and horizontal cable separation in nylon available

•  Vertical and horizontal cable separation in aluminum available

VARITRAK KC/KE

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CL

Total Machine Travel (LS)

ExtendedRetracted

H

UB

MovingEnd

FixedEnd

t = Link Pitch

 K0650� 2.56 (65)

LB

KR

Option A

Option B

Option C

Option D

Option E

Option F

Series

K 0650

Extended Travel:

When application travelexceeds the self-supportinglength of the carrier,Varitrak K carrier systemsare designed to glide onthemselves in aguide-channel.

 Self-Supporting Lengths

   A   d   d   i   t   i  o  n  a   l   L  o  a   d

lbs

ft

40.3

33.5

26.8

20.1 

13.5

7.0

kg

m

  60

  50

  40

  30 20

  10

0

Type K 0650

How To Order1-800-443-4216

Mounting

Height

H

8.07(205)

11.22(285)

13.58(345)

15.94(405)

19.49

(495)

24.79

(655)

Bend

Radius

KR

2.95(75)

4.53(115)

5.71(145)

6.89(175)

8.66

(220)

11.81

(300)

Depot

UB

6.61(168)

8.19(208)

9.37(238)

10.55(268)

12.32

(313)

15.47

(393)

Loop

Length

LB

14.41(366)

19.37(492)

23.07(586)

26.77(680)

32.36

(822)

42.24

(1073)

Unsupported 3.3 6.6 9.8 13.1 16.4 ftLength  1 2 3 4 5 m

Dimensions in

inches (mm)

Technical Data

LS = total machine travel

LB = 3.14 x KR + (2 x t safety factor)

LK = chain length required

LK = LS ÷ 2 + length of the curve (L

B)*

*  Assumes the Fixed Point  is located at the

Center  of the Total Machine Travel .

 Calculation of Chain Length

major creditcards accepted

E   CONOMIC

V   ALUE

A   DDED

7A product group’s EVA score is a general indicatorthat allows a customer to quickly and easilycompare a product group’s basic price, features,capabilities and value relative to other comparablysized products within the KS product range.

Download 3D CAD les, videos,

updated product info & much more at:

www.kabelschlepp.com/varitrakk.htm 

GENERAL DATA

! * Reverse Bend Radii (RKR) 220 mm & 500 mm are available to allow alowered mounting height in high speed and long travel applications.Please consult factory for more information on availabily and usage.

Number ofSystems Req.

8

CarrierType

KC0650

# of LinksLength

35 Links

x

x

+

-

+

+

+

-

+

+

+

-

x

x

Type & PositionBrackets

FU/ MU

TypeFrame Stay

RS

Dividers (#vert / #horz)

2v/0h

BendRadius

75

For more information onextended travel systems,see pages 2.27-2.36

Cavity Width

8.00”

(Bi)

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VARITRAKmodular • hybrid  • open style • customizable

Need help?  1-800-443-4216 or www.kabelschlepp.comSpecications are subject to change without notice.KS-1106-GC-A

Series  KC 0650

Features bolted-on heavy-duty split and bored aluminum bars.

Bar Widths (Bst) are available from 2.50” (63.5 mm) through 23.50” (596.9 mm) in any widthincrement required by the customer.

LGBar System

• By simply unscrewing 1 bolt per split-bar at either

end of each bar and sliding out the upper half

of the split-bar, cables & hoses can be easilyinstalled (laid inside, in each specically designed

1/2 round).

• Ideal when unique cables and hoses must be

individually separated.

• Extremely rugged bolted-on bar constructionforms an exceptionally strong “collar” around

individual contents that resists twisting and

deformation under load.

• Smooth, cable friendly and strong aluminum

bar design that is made to match the individual

cable and/or hose sizes and types. Cable

manufacturers’ favorite frame stay system.

• Quick and easy in-eld service from either the

inside radius or the outside radius.

• Exact widths are available to t any application’s

width restrictions.

Why use LG system

hG =

KC0650 - 2.50” - LG - (KR) - (# of links) - (brackets) - (# of holes)

Recommended

MAXIMUMWidth

Recommended

MINIMUMWidth

KC0650 - 23.50” - LG - (KR) - (# of links) - (brackets) - (# of holes)

Note: For extended widths,

multiple chain-band designs

are available, please consult

factory: 1-800-443-4216

Bk

BEF’

hG = = BhG

3.68(93.5)

2.26(57.5)

1.97(50)

= BhG1.97(50)

= BST + 1.18 (30)Bk =

4.00(101.5) = BST + 1.50 (38)BEF’ =

2.50(63.5)BST =

1.57(40)

Dmax =

25.00(634.9)BEF’ =

24.68(626.9)

2.26(57.5)

Bk =

23.50(596.9)BST =

a0min = 0.35 (9)

Cmin = 0.16 (4)

Maximum

Cable O.D.

= Dmax x 0.9

Maximum

Hose O.D. 

= Dmax x 0.8

  Bst  = Cut bar length

  Bk  = Outer chain width

  BEF’  = Outer chain width

with optional glide

buttons installed

  BhG  = Split aluminum

bar height

  hG  = Outer chain link height

Dmax = Maximum hole diameter 

  Cmin  = Minimum distance

between holes

a0min = Minimum hole offset

from end

split bored bars1 bolt per sideon each bar

Mounting Bracket Options

LG System Assembly Detail

For detailed drawings and

dimensions of available options

please see pages: 8.8 - 8.9

16.00(406)

>

REQUIRED A vertical bolt connecting the top and

bottom halves of the LG bars must be

used every 16.00” (406) of Bi.

Optional replaceable glide buttons areavailable to extend system life in side-mount applications or in guide channels.Consult factory for details.

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Series  KC 0650

Features twist in/out aluminum bars on both the inner and outer radius per frame stay.

Usable Cavity Widths (Bi) are available from 2.00” (50.8 mm) through 15.00” (381 mm).

Ten standard width sizes are available from stock. Custom widths are also available in any

width increment required by the customer.RSBar System

Mounting Bracket Options

RS System Assembly Detail

• Simply by twisting on or twisting off the aluminum

bar 90 degrees, cables & hoses can be quickly

and easily installed (laid inside).

• Ideal when light weight and cost effective designs

are required.

• Twist-in locking bars on the inside andoutside radius form an extremely strong “box”

compartment around the contents.

• Smooth, cable friendly and strong aluminum bars.

• Quick and easy in-eld service.

• Quick and easy in-eld service from either the

inside radius or the outside radius.

• Rolling round Delrin® sleeves can be added to RS

bars for additional protection of hoses (consult

factory).

Why use RS system

hG =

dividers can be

slid into position

0.12(3)

0.51(13)

=sT

Standard

RS STYLE

Vertical Divider 

KC0650 - 2.00” - RS - (KR) - (# of links) - (brackets) - (dividers)

Recommended

MAXIMUMWidth

Recommended

MINIMUMWidth

KC0650 - 15.00” - RS - (KR) - (# of links) - (brackets) - (dividers)

 

Note: For extended widths,

multiple chain-band designs

are available, please consult

factory: 1-800-443-421616.42(417)BEF’ =

Bi =15.00

(381)

16.10(409)

2.26(57.5)

1.50(38) = hi

Bk =

Bk

BEF’

hG = Bi =2.00

(50.8)

3.10(78.8)

2.26(57.5)

1.50(38)

= Bi + 1.10 (28)

 

= hi

Bk =

3.42(86.8) = Bi + 1.42 (36)BEF’ =

Maximum

Hose O.D.

= hi x 0.8

 

Maximum

Cable O.D.

= hi x 0.9

PN: 51848

ivi ers can be sli into position

 Bk  = Outer chain width

  BEF’ = Outer chain width

with optional glide

buttons installed

  Bi  = Inner chain cavity

(usable) width

  hG  = Outer chain link height

  hi = Inner chain cavity

(usable) height

  ST  = Vertical divider

thickness

For detailed drawings and

dimensions of available options,

please see pages: 8.8 - 8.9

twist in/out aluminumbars on the insideand outside radius

Optional replaceable glide buttons areavailable to extend system life in side-mount applications or in guide channels.Consult factory for details.

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VARITRAKmodular • hybrid  • open style • customizable

Need help?  1-800-443-4216 or www.kabelschlepp.comSpecications are subject to change without notice.KS-1106-GC-A

PN: 71511   0.31(8)

0.28(7)

0.37(9.5)

0.37(9.5)

1.49

(38)

0.66(16.8)

0.66(16.8)

0.11(2.8)

0.11(2.8)

0.38(9.8)

0.38(9.8)

0.37(9.5)

  Easy Snap-In Cavity Partitioning for Varitrak KC 0650 RS Bar System

 

Dimension

Part Number A B C71514 0.63 (16) 0.31 (8) 0.18 (4.5)

52580 0.71 (18) 0.39 (10) 0.16 (4)

52581 0.91 (23) 0.59 (15) 0.16 (4)

52582 1.10 (28) 0.79 (20) 0.16 (4)

71515 1.26 (32) 0.94 (24) 0.18 (4.5)

52583 1.30 (33) 0.98 (25) 0.16 (4)

52584 1.50 (38) 1.18 (30) 0.16 (4)

52585 1.69 (43) 1.38 (35) 0.16 (4)

71516 1.89 (48) 1.57 (40) 0.18 (4.5)

52586 1.89 (48) 1.57 (40) 0.16 (4)

52587 2.28 (58) 1.97 (50) 0.16 (4)

71517 2.52 (64) 2.20 (56) 0.18 (4.5)

52588 2.68 (68) 2.36 (60) 0.16 (4)

52589 3.07 (78) 2.76 (70) 0.16 (4)

71518 3.15 (80) 2.83 (72) 0.18 (4.5)

52590 3.46 (88) 3.15 (80) 0.16 (4)

71519 3.78 (96) 3.46 (88) 0.18 (4.5)

71520 4.41 (112) 4.09 (104) 0.18 (4.5)

71521 5.04 (128) 4.72 (120) 0.18 (4.5)

71522 5.67 (144) 5.35 (136) 0.18 (4.5)

71523 6.30 (160) 5.98 (152) 0.18 (4.5)

71524 6.93 (176) 6.61 (168) 0.18 (4.5)

71525 7.56 (192) 7.24 (184) 0.18 (4.5)

71526 8.19 (208) 7.87 (200) 0.18 (4.5)

C

A

B

When multiple cables/hoses or cables/hoses with different diameters are to be placed inside the same carrier system and require vertical stacking, a simple toinstall snap-in cavity partitioning system should be used. This system easily allows for varying carrier system cavity compartment heights (shelves) and widths(dividers) necessary to properly accommodate each cable or hose.

Horizontal shelves can be easily pressed and locked into placebetween the specially designed RS vertical dividers. This makeshorizontal and vertical partitioning of the carrier’s cavity easyto install and highly exible to meet your application’s uniqueneeds.

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Features two twist-in/twist-out glass ber reinforced nylon bars per frame stay.

Usable Cavity Widths (Bi) are available from 2.68” (68 mm) through 10.24” (260 mm) in 25 width options sized in even increments

of 0.32” (8 mm).

 Available Cavity Widths (Bi) = 2.68 (68), 2.99 (76), 3.31 (84), 3.62 (92), 3.94 (100), 4.25 (108), 4.57 (116), 4.88 (124), 5.20 (132), 5.51 (140), 5.83 (148),

6.14 (156), 6.46 (164), 6.77 (172), 7.09 (180), 7.40 (188), 7.72 (196), 8.03 (204), 8.35 (212), 8.66 (220), 8.98 (228), 9.29 (236), 9.61 (244), 2.92 (252), 10.24 (260)(width sizes shown in blue are from stock)REBar System

• By simply twisting on or twisting off the glass ber

reinforced  nylon bars 90 degrees, cables & hoses

can be quickly and easily installed (laid inside).

• Dividers can either be installed so they can be slid

into position or locked in place

• Ideal when ultra-light weight and cost effectivedesigns are required.

• By using the twist-in snap locking bar

construction, a strong “box” compartment is

formed surrounding the contents.

• Versatile, light and rugged nylon bars.

• Quick and easy in-eld service from either the

inside radius or the outside radius.

• Widths are available to t any application’s width

restrictions in 0.32” (8 mm) increments.

Why use RE system

hG =

KE0650 - 68mm - RE - (KR) - (# of links) - (brackets) - (dividers)

Recommended

MAXIMUMWidth

Recommended

MINIMUMWidth

KE0650 - 260mm - RE - (KR) - (# of links) - (brackets) - (dividers)

Note: For extended widths,

multiple chain-band designsare available, please consult

factory: 1-800-443-421611.65(296)BEF’ =

Bi =10.24

(260)

11.34(288)

2.26(57.5)

1.65(42) = hi

Bk =

Bk

BEF‘

hG = Bi =2.68

(68)

3.78(96)

2.26(57.5)

1.65(42)

= Bi + 1.10 (28)

= hi

Bk =

4.09(104) = Bi + 1.42 (36)BEF’ =

Maximum

Hose O.D.

= hi x 0.8

Maximum

Cable O.D.

= hi x 0.9

Standard

RE STYLE

Vertical Divider 

=sT0.17(4.2)

dividers can be

slid into position

or locked in-place

0.17(4.2)

PN: 72006

  Bk = Outer chain width

 BEF’ = Outer chain width

with optional glide

buttons installed

  Bi = Inner chain cavity

(usable) width

 hG = Outer chain link height

  hi = Inner chain cavity(usable) height

  ST = Vertical divider thickness

Mounting Bracket Options

RE System Assembly Detail

For detailed drawings and

dimensions of available options,

please see pages: 8.8 - 8.9

twist in/out barson inside radius

twist in/out aluminumbars on the outside radius

Series  KE 0650

Optional replaceable glide buttons areavailable to extend system life in side-mount applications or in guide channels.Consult factory for details.

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VARITRAKmodular • nylon • open style • customizable

Need help?  1-800-443-4216 or www.kabelschlepp.comSpecications are subject to change without notice.KS-1106-GC-A

0.37(9.5)

0.37(9.5)

1.65(42)

0.74(18.8)

0.74(18.8)

0.19(4.8)

0.19(4.8)

0.46(11.8)

0.46(11.8)

0.37(9.5)

PN: 71510   0.31(8)

0.28(7)

  Easy Snap-In Cavity Partitioning for Varitrak KE 0650 RE Bar System

 

Dimension

Part Number A B C71514 0.63 (16) 0.31 (8) 0.18 (4.5)

52580 0.71 (18) 0.39 (10) 0.16 (4)

52581 0.91 (23) 0.59 (15) 0.16 (4)

52582 1.10 (28) 0.79 (20) 0.16 (4)

71515 1.26 (32) 0.94 (24) 0.18 (4.5)

52583 1.30 (33) 0.98 (25) 0.16 (4)

52584 1.50 (38) 1.18 (30) 0.16 (4)

52585 1.69 (43) 1.38 (35) 0.16 (4)

71516 1.89 (48) 1.57 (40) 0.18 (4.5)

52586 1.89 (48) 1.57 (40) 0.16 (4)

52587 2.28 (58) 1.97 (50) 0.16 (4)

71517 2.52 (64) 2.20 (56) 0.18 (4.5)

52588 2.68 (68) 2.36 (60) 0.16 (4)

52589 3.07 (78) 2.76 (70) 0.16 (4)

71518 3.15 (80) 2.83 (72) 0.18 (4.5)

52590 3.46 (88) 3.15 (80) 0.16 (4)

71519 3.78 (96) 3.46 (88) 0.18 (4.5)

71520 4.41 (112) 4.09 (104) 0.18 (4.5)

71521 5.04 (128) 4.72 (120) 0.18 (4.5)

71522 5.67 (144) 5.35 (136) 0.18 (4.5)

71523 6.30 (160) 5.98 (152) 0.18 (4.5)

71524 6.93 (176) 6.61 (168) 0.18 (4.5)

71525 7.56 (192) 7.24 (184) 0.18 (4.5)

71526 8.19 (208) 7.87 (200) 0.18 (4.5)

C

A

B

When multiple cables/hoses or cables/hoses with different diameters are to be placed inside the same carrier system and require vertical stacking, a simple to installsnap-in cavity partitioning system should be used. This system easily allows for varying carrier system cavity compartment heights (shelves) and widths (dividers)necessary to properly accommodate each cable or hose.

Horizontal shelves can be easily pressed and locked into placebetween the specially designed RE vertical dividers. This makeshorizontal and vertical partitioning of the carrier’s cavity easyto install and highly exible to meet your application’s uniqueneeds.

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       H

Lk   l1 =

       H

.26(6.5)

.26(6.5)

3.74(95)

3.74(95)

l1 =Lk

       B       i

    + 

   1 .

   4   0 

   (   3   5 .

   5   )

 .   5   5 

   (   1   4   ) .

   8   5 

   (   2   1 .

   5   )

5.61(142.5)

3.74

(95)

.39(10)

1.57(40)

 .   5   5 

   (   1   4   )

5.61(142.5)

3.74

(95)

.39(10)

1.57(40)

 .   5   5 

   (   1   4   )

 .   3   0 

   (

   7 .

   5   )

 .

 

 .

  .

 

 .

 

 .   3   0 

   (   7 .

   5   )

   2 .

   1   7 

   (   5   5   )

 .

 

       B

       F       E

       B

  = 

       i

 

   + 

Fixed end connection

Connection FA (Standard) Connection FI

      C   -      C      h     a     n     n     e      l

      C   -      C      h     a     n     n     e      l

 

..

K 0900 Mounting BracketsK 0650 Wedge StyleMounting Brackets

 

.26(6.5)

.26(6.5)

3.74(95)

3.74(95)

..

 .

 

 .

 

 .   3   0 

   (   7 .

   5   )

 .   3   0 

   (   7 .

   5   )

 .

 

 .

 

 .

 

   2 .

   1   7 

   (   5

   5   )

 

       B

       i

 

   + 

   1 .

   3   4 

   (   3   4   )

 .   5   5 

   (   1   4   ) .

   8   5 

   (   2   1 .

   5   )

       B

       F       E

       B

  = 

       i

 

   + 

       B       i

 

   +

   1 .

   3   4 

   (   3   4   )

 .   5   5 

   (   1   4   ) .

   8   5 

   (   2   1 .

   5   )

       B

       F       E

       B

  = 

       i

 

   + 

      C   -      C      h     a     n     n     e      l

      C   -      C      h     a     n     n     e      l

       H  H

Lk Lk

5.61(142.5)

3.74(95)

.39

(10)

1.57

(40) .   5   5

 

   (   1   4

   )

5.61(142.5)

3.74(95)

.39

(10)

1.57

(40) .   5   5

 

   (   1   4

   )

l1 = l1 =

Moving end connection

Connection MA (Standard) Connection MI

Mounting Bracket Dimensions

Wedge Style Brackets made of nylon

Optionally available with C-Channel, slot width11–12 mm. Fits commercial saddle type clamps with smallbase and KabelClamp SZL strain relief clamps. (see cablecarrier accessories)

Bracket EndF  - Fixed End

M - Moving End

Bracket Type and Orientation

A - wedge type bracket with mounting surface facing

the outside radius (standard)

I  - wedge type bracket with mounting surface facing

the inside radius (toward KR)

The bracket type and orientation at the Fixed Endand at the Moving End can be combined andsubsequently changed if required.

Please state the desired connection type andorientation when ordering.

Examples: FA/MA or diffferent types of bracketscan be used at each end of the chain i.e. FI/MU

Example Wedge Type Mounting Bracket Positions

Ordering Wedge Type Brackets Moving End Brackets

Fixed End Brackets

 M = Moving End

 F = Fixed End

 A  = O.D. Mount

  I  = I.D. Mount

  = Mounting Surface

MA

FA

MI

FA

MI

FI

Standard   FA / MA   FA / MI   FI / MI

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VARITRAKmodular • hybrid  • open style • customizable

Need help?  1-800-443-4216 or www.kabelschlepp.comSpecications are subject to change without notice.KS-1106-GC-A

 

      C   -      P

     r     o      l     e

.73 (18.5)1.40

 (35.5)

1.61 (41)

2.30 (58.5)

   B   i

   B   i  +

   B   i  +

   1 .   1

   0

    (   2   8   )

 .   5   5

    (   1   4   )

.26 (6.5)

LK  l1 = 3.74(95)

 .   3

   0

    (   7

 .   5   )

   H

 .   8   9

    (   2   2 .   5

   )

 .   2 .   2

   6

    (   5   7 .   5

   )

Mounting Bracket Dimensions

Universal KSA Style Brackets made of nylon

Optionally available with C-Channel, slot width11–12 mm. Fits commercial saddle type clamps with smallbase and KabelClamp SZL strain relief clamps. (see cablecarrier accessories)

LK 

   H

 

l1 = 3.74(95)

 .   8   9

    (   2

   2 .   5

   )

 .   2 .   2

   6

    (   5

   7 .   5

   )

   B   i

   B   i  +

   B   i  +

.26 (6.5)

0.73(18.5)

      C   -      P     r     o      l     e

   1 .   1

   0

    (   2   8   )

 .   5   5

    (   1   4   )

1.40 (35.5)

1.61 (41)

2.30 (58.5)

 .   3   0

    (   7 .   5

   )

Fixed End

Bracket FU

Moving End

Bracket MU

K 0650 Universal StyleMounting Brackets

Bracket EndF  - Fixed End

M - Moving End

Bracket Type and Orientation

U - Universal KSA Style Bracket

Fixed End Brackets

The bracket type and orientation at the Fixed Endand at the Moving End can be combined andsubsequently changed if required.

Please state the desired connection type andorientation when ordering.

Examples: FU/MU or diffferent types of bracketscan be used at each end of the chain i.e. FU/MA

Ordering Universal Type Brackets Moving End Brackets

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Option A

Option B

Option C

Option D

Option E

Series

K 0900

CL

Total Machine Travel (LS)

ExtendedRetracted

H

UB

MovingEnd

t = Link Pitch

K0900� 3.54 (90)

LB

KR

FixedEnd

Extended Travel:When application travel

exceeds the self-supportinglength of the carrier,Varitrak K carrier systemsare designed to glide onthemselves in aguide-channel.

 Self-Supporting Lengths

Unsupported 3.3 6.6 9.8 13.1 16.4 ftLength  1 2 3 4 5 m

   A   d   d   i   t   i  o  n  a   l   L  o  a   d

lbsft

40.3

33.5

26.8

20.1 

13.5

7.0

kgm

  60

  50

  40

  30 20

  10

0

Type K 0900

Mounting

Height

H

13.23

(336)

17.95(456)

22.28(566)

26.61(676)

33.31(846)

Bend

Radius

KR

5.12

(130)

7.48(190)

9.65(245)

11.81(300)

15.16(385)

Depot

UB

10.16

(258)

12.52(318)

14.69(373)

16.85(428)

20.20(513)

Loop

Length

LB

23.19

(589)

30.59(777)

37.40(950)

44.21(1123)

54.72(1390)

Dimensions in

inches (mm)

Technical Data

LS = total machine travel

LB = 3.14 x KR + (2 x t safety factor)

LK = chain length required

LK = LS ÷ 2 + length of the curve (L

B)*

*  Assumes the Fixed Point  is located at the

Center  of the Total Machine Travel .

 Calculation of Chain Length

How To Order1-800-443-4216

major creditcards accepted

E   CONOMIC

V   ALUE

A   DDED

7A product group’s EVA score is a general indicatorthat allows a customer to quickly and easilycompare a product group’s basic price, features,capabilities and value relative to other comparablysized products within the KS product range.

Download 3D CAD les, videos,

updated product info & much more at:

www.kabelschlepp.com/varitrakk.htm 

GENERAL DATA

! * Reverse Bend Radii (RKR) 300 mm & 500 mm are available to allow alowered mounting height in high speed and long travel applications.Please consult factory for more information on availabily and usage.

Number ofSystems Req.

4

CarrierType

KC0900

# of LinksLength

100 Links

x

x

+

-

+

+

+

-

+

+

+

-

x

x

Type & PositionBrackets

FA/ MA

TypeFrame Stay

RS

Dividers 

(#vert / #horz)

3v/1h

BendRadius

190

For more information onextended travel systems,see pages 2.27-2.36

Cavity Width

10.00”

(Bi)

Page 11: Varitrak K KE

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VARITRAKmodular • hybrid  • open style • customizable

Need help?  1-800-443-4216 or www.kabelschlepp.comSpecications are subject to change without notice.KS-1106-GC-A

Series  KC 0900

Features twist in/out aluminum bars on both the inner and outer radius per frame stay.

Usable Cavity Widths (Bi) are available from 3.00” (76.2 mm) through 16.00” (406.4 mm).

Ten standard width sizes are available from stock. Custom widths are also available in any

width increment required by the customer.RSBar System

Mounting Bracket Options

RS System Assembly Detail• Simply by twisting on or twisting off the aluminum

bar 90 degrees, cables & hoses can be quickly

and easily installed (laid inside).

• Ideal when light weight and cost effective designs

are required.

• Twist-in locking bars on the inside andoutside radius form an extremely strong “box”

compartment around the contents.

• Smooth, cable friendly and strong aluminum bars.

• Quick and easy in-eld service from either the

inside radius or the outside radius.

• Exact widths are available to t any application’s

width restrictions.

• Rolling round Delrin® sleeves can be added to RS

bars for additional protection of hoses (consult

factory).

Why use RS system

Bk

BEF’

hG =

hG =

Bi =3.00

(76.2)

4.22(107.2)

3.09(78.5)

2.28(58)

= Bi + 1.22 (31)

dividers can be

slid into position

0.16(4)

=sT

StandardRS STYLE

Vertical Divider 

KC0900 - 3.00” - RS - (KR) - (# of links) - (brackets) - (dividers)

 

= hi

Bk =

4.77(121.2) = Bi + 1.77 (45)BEF’ =

17.77(451.4)BEF’ =

Bi =16.00

(406.4)

17.22(437.4)

3.09(78.5)

2.28(58) = hi

Bk =

Recommended

MAXIMUMWidth

Recommended

MINIMUMWidth

KC0900 - 16.00” - RS - (KR) - (# of links) - (brackets) - (dividers)

 

Maximum

Hose O.D.

= hi x 0.8

 

Maximum

Cable O.D.

= hi x 0.9

Note: For extended widths,

multiple chain-band designs

are available, please consult

factory: 1-800-443-4216

0.63(16)

PN: 51970

ivi ers can be sli into position

twist in/out barson inside radius

For detailed drawings and

dimensions of available options

please see pages: 8.18 - 8.19

twist in / out aluminumbars on the insideand outside radius

 Bk  = Outer chain width

  BEF’ = Outer chain width

with optional glide

buttons installed

  Bi  = Inner chain cavity

(usable) width

  hG  = Outer chain link height

  hi = Inner chain cavity

(usable) height  ST  = Vertical divider

thicknessOptional replaceable glide buttons areavailable to extend system life in side-mount applications or in guide channels.Consult factory for details.

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Features two twist-in/twist-out glass ber reinforced bars per frame stay.

Usable Cavity Widths (Bi) are available from 3.19” (81 mm) through 22.09” (561 mm) in 31 width options sized in even increments

of 0.63” (16 mm).

 Available Cavity Widths (Bi) = 3.19 (81), 3.82 (97), 4.45 (113), 5.08 (129), 5.71 (145), 6.34 (161), 6.97 (177), 7.60 (193), 8.23 (209), 8.86 (225), 9.49 (241),

10.12 (257), 10.75 (273), 11.38 (289), 12.01 (305), 12.64 (321), 13.27 (337), 13.90 (353), 14.53 (369), 15.16 (385), 15.79 (401), 16.42 (417), 17.05 (433),

17.68 (449), 18.31 (465), 18.94 (481), 19.57 (497), 20.20 (513), 20.83 (529), 21.46 (545), 22.09 (561) (width sizes shown in blue are from stock)REBar System

• By simply twisting on or twisting off the glass ber

reinforced  nylon bars 90 degrees, cables & hoses

can be quickly and easily installed (laid inside).

• Dividers can either be installed so they can be slid

into position or locked into place.

• Ideal when ultra-light weight and cost effectivedesigns are required.

• By using the twist-in snap locking bar construc-

tion, a strong “box” compartment is formed sur-

rounding the contents.

• Cable friendly, light and rugged nylon bars.

• Quick and easy in-eld service from either the

inside radius or the outside radius.

• Widths are available to t any application’s width

restrictions in 0.63 (16 mm) increments.

Why use RE system

hG =

KE0900 - 81mm - RE - (KR) - (# of links) - (brackets) - (dividers)

Recommended

MAXIMUMWidth

Recommended

MINIMUMWidth

KE0900 - 561mm - RE - (KR) - (# of links) - (brackets) - (dividers)

Note: For extended widths,

multiple chain-band designs

are available, please consult

factory: 1-800-443-421623.86(606)BEF’ =

Bi =22.09

(561)

23.31(592)

3.09(78.5)

2.28(58) = hi

Bk =

Bk

BEF’

hG = Bi =3.19

(81)

4.41(112)

3.09(78.5)

2.28(58)

= Bi + 1.22 (31)

= hi

Bk =

4.96(126) = Bi + 1.77 (45)BEF’ =

Maximum

Hose O.D.

= hi x 0.8

Maximum

Cable O.D.

= hi x 0.9

Standard

RE STYLE

Vertical Divider 

=sT0.24(6)

dividers can be

slid into position

or locked in-place

0.57(14.5)

PN: 72506

twist in / out nylon barson the outside radius

Mounting Bracket Options

RE System Assembly Detail

For detailed drawings and

dimensions of available options

please see pages: 8.18 - 8.19

twist in / out nylon barson the inside radius

Series  KE 0900

Bk = Outer chain width

 BEF’ = Outer chain width

with optional glide

buttons installed

  Bi = Inner chain cavity

(usable) width

 hG = Outer chain link height

  hi = Inner chain cavity(usable) height

  ST = Vertical divider thicknessOptional replaceable glide buttons areavailable to extend system life in side-mount applications or in guide channels.Consult factory for details.

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VARITRAKmodular • nylon • open style • customizable

Need help?  1-800-443-4216 or www.kabelschlepp.comSpecications are subject to change without notice.KS-1106-GC-A

PN: 71512

0.31(8)

0.28(7)

2.28(58)

0.23(5.8)

0.37(9.5)

0.23(5.8)

0.65(16.5)

0.93(23.5)

0.50(12.8)

0.50(12.8)   0.78

(19.8)

0.78(19.8)

1.06(26.8)

1.06(26.8)

1.33(33.8)

1.61(40.8)

1.48(37.5)   1.88

(47.8)

  Easy Snap-In Cavity Partitioning for Varitrak KE 0900 RE Bar System

 

Dimension

Part Number A B C71514 0.63 (16) 0.31 (8) 0.18 (4.5)

52580 0.71 (18) 0.39 (10) 0.16 (4)

52581 0.91 (23) 0.59 (15) 0.16 (4)

52582 1.10 (28) 0.79 (20) 0.16 (4)

71515 1.26 (32) 0.94 (24) 0.18 (4.5)

52583 1.30 (33) 0.98 (25) 0.16 (4)

52584 1.50 (38) 1.18 (30) 0.16 (4)

52585 1.69 (43) 1.38 (35) 0.16 (4)

71516 1.89 (48) 1.57 (40) 0.18 (4.5)

52586 1.89 (48) 1.57 (40) 0.16 (4)

52587 2.28 (58) 1.97 (50) 0.16 (4)

71517 2.52 (64) 2.20 (56) 0.18 (4.5)

52588 2.68 (68) 2.36 (60) 0.16 (4)

52589 3.07 (78) 2.76 (70) 0.16 (4)

71518 3.15 (80) 2.83 (72) 0.18 (4.5)

52590 3.46 (88) 3.15 (80) 0.16 (4)

71519 3.78 (96) 3.46 (88) 0.18 (4.5)

71520 4.41 (112) 4.09 (104) 0.18 (4.5)

71521 5.04 (128) 4.72 (120) 0.18 (4.5)

71522 5.67 (144) 5.35 (136) 0.18 (4.5)

71523 6.30 (160) 5.98 (152) 0.18 (4.5)

71524 6.93 (176) 6.61 (168) 0.18 (4.5)

71525 7.56 (192) 7.24 (184) 0.18 (4.5)

71526 8.19 (208) 7.87 (200) 0.18 (4.5)

C

A

B

When multiple cables/hoses or cables/hoses with different diameters are to be placed inside the same carrier system and require vertical stacking, a simple to installsnap-in cavity partitioning system should be used. This system easily allows for varying carrier system cavity compartment heights (shelves) and widths (dividers)necessary to properly accommodate each cable or hose.

Horizontal shelves can be easily pressed and locked into placebetween the specially designed RE vertical dividers. This makeshorizontal and vertical partitioning of the carrier’s cavity easyto install and highly exible to meet your application’s uniqueneeds.

Page 14: Varitrak K KE

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Features wide twist-in/twist-out aluminum bars on both the outer radius and the inner radius

per frame stay.

Usable Cavity Widths (Bi) are available from 3.00” (76.2 mm) through 20.00” (508 mm) inany width increment required by the customer.RVBar System

• Simply by twisting on or twisting off the wide

aluminum bar 90 degrees, cables & hoses can be

quickly and easily installed (laid inside).

• Can be used with easy snap-in horizontal andvertical cavity partitioning system for simple and

effective separation of cables and hoses within

the cavity.

• Smooth aluminum wide bar construction forms

an extremely strong “box” compartment around

the contents that resists twisting and deformation

under load.

• Quick and easy in-eld service from either the

inside radius or the outside radius.

• Exact widths are available to t any application’s

width restrictions.

Why use RV system

KC0900 - 3.00” - RV - (KR) - (# of links) - (brackets) - (dividers)

Recommended

MAXIMUM

Width

ecommended

MINIMUM

Width

KC0900 - 20.00” - RV - (KR) - (# of links) - (brackets) - (dividers)

Note: For extended widths,

multiple chain-band designs

are available, please consultfactory: 1-800-443-4216

0.24(6)  =sT

StandardRV STYLE

Vertical Divider 

dividers can be

slid into position

Bk

BEF’

hG =

Bi =3.00

(76.2)

Bst =2.61

(66.2)

4.22(107.2)

3.09(78.5)

2.28(58)

= Bi + 1.22 (31)

= hi

Bk =

4.77(121.2) = Bi + 1.77 (45)BEF’ =

hG =

Bst =19.61

(498)

21.77(553)BEF’ =

Bi =20.00

(508)

21.22(539)

3.09(78.5)

2.28(58) = hi

Bk =

Maximum

Hose O.D.

= hi x 0.8

Maximum

Cable O.D.

= hi x 0.9

0.63(16)

PN: 71300

Mounting Bracket Options

RV System Assembly Detail

For detailed drawings and

dimensions of available options,

please see pages: 8.18 - 8.19

twist in/out barson inside radius

twist in/out aluminumbars on the outside radius

Series  KC 0900

Bk = Outer chain width

 BEF’ = Outer chain width

with optional glide

buttons installed

  Bi = Inner chain cavity

(usable) width

 hG = Outer chain link height

  hi = Inner chain cavity(usable) height

  ST = Vertical divider thicknessOptional replaceable glide buttons areavailable to extend system life in side-mount applications or in guide channels.Consult factory for details.

Page 15: Varitrak K KE

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VARITRAKmodular • hybrid  • open style • customizable

Need help?  1-800-443-4216 or www.kabelschlepp.comSpecications are subject to change without notice.KS-1106-GC-A

PN: 71512

0.31(8)

0.28(7)

2.28(58)

0.23(5.8)

0.37(9.5)

0.23(5.8)

0.65(16.5)

0.93(23.5)

0.50(12.8)

0.50(12.8)   0.78

(19.8)

0.78(19.8)

1.06(26.8)

1.06(26.8)

1.33(33.8)

1.61(40.8)

1.48(37.5)   1.88

(47.8)

  Easy Snap-In Cavity Partitioning for Varitrak KC 0900 RV Bar System

 

Dimension

Part Number A B C71514 0.63 (16) 0.31 (8) 0.18 (4.5)

52580 0.71 (18) 0.39 (10) 0.16 (4)

52581 0.91 (23) 0.59 (15) 0.16 (4)

52582 1.10 (28) 0.79 (20) 0.16 (4)

71515 1.26 (32) 0.94 (24) 0.18 (4.5)

52583 1.30 (33) 0.98 (25) 0.16 (4)

52584 1.50 (38) 1.18 (30) 0.16 (4)

52585 1.69 (43) 1.38 (35) 0.16 (4)

71516 1.89 (48) 1.57 (40) 0.18 (4.5)

52586 1.89 (48) 1.57 (40) 0.16 (4)

52587 2.28 (58) 1.97 (50) 0.16 (4)

71517 2.52 (64) 2.20 (56) 0.18 (4.5)

52588 2.68 (68) 2.36 (60) 0.16 (4)

52589 3.07 (78) 2.76 (70) 0.16 (4)

71518 3.15 (80) 2.83 (72) 0.18 (4.5)

52590 3.46 (88) 3.15 (80) 0.16 (4)

71519 3.78 (96) 3.46 (88) 0.18 (4.5)

71520 4.41 (112) 4.09 (104) 0.18 (4.5)

71521 5.04 (128) 4.72 (120) 0.18 (4.5)

71522 5.67 (144) 5.35 (136) 0.18 (4.5)

71523 6.30 (160) 5.98 (152) 0.18 (4.5)

71524 6.93 (176) 6.61 (168) 0.18 (4.5)

71525 7.56 (192) 7.24 (184) 0.18 (4.5)

71526 8.19 (208) 7.87 (200) 0.18 (4.5)

C

A

B

When multiple cables/hoses or cables/hoses with different diameters are to be placed inside the same carrier system and require vertical stacking, a simple to installsnap-in cavity partitioning system should be used. This system easily allows for varying carrier system cavity compartment heights (shelves) and widths (dividers)necessary to properly accommodate each cable or hose.

Horizontal shelves can be easily pressed and locked into placebetween the specially designed RV vertical dividers. This makeshorizontal and vertical partitioning of the carrier’s cavity easyto install and highly exible to meet your application’s uniqueneeds.

Page 16: Varitrak K KE

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Features heavy-duty double bolted-on aluminum bar with integrated roller system on

the outer radius and on the inner radius per frame stay.

Usable Cavity Widths (Bi) are available from 3.00” (76.2 mm) through

24.00” (609.6 mm) in any width increment required by the customer.RMRBar System

• By unscrewing the 2 bolts per bar at either end

of each bar and carefully removing the horizontal

rollers and vertical rolling dividers, cables & hoses

can be installed

• Ideal when heavy duty designs involving hoses

are required.

• Extremely rugged bolted-on bar construction

forms an extremely strong “box” compartment

around the contents that resists twisting and

deformation under load.

• Smooth, cable friendly and strong aluminum bars

with rolling Delrin® surfaces form nearly a friction-

less cavity compartment.

• Quick and easy in-eld service from either the

inside radius or the outside radius.

• Exact widths are available to t any application’s

width restrictions.

Why use RMR system

Bk

BST

BEF’

hG =

hG =

5.13(130.2)

3.09(78.5)

1.88(47.8)

= Bi + 2.13 (54)

= Bi + 0.91 (23)

KC0900 - 3.00” - RMR - (KR) - (# of links) - (brackets) - (dividers)

= hi

Bk =

3.91(99.2)BST =

24.91(632.6)BST =

5.68(144.2) = Bi + 2.68 (68)BEF’ =

26.68(677.6)BEF’ =

26.13(663.6)

3.09(78.5)

1.88(47.8) = hi

Bk =

Recommended

MAXIMUMWidth

Recommended

MINIMUMWidth

KC0900 - 24.00” - RMR - (KR) - (# of links) - (brackets) - (dividers)

Note: For extended widths,

multiple chain-band designs

are available, please consult

factory: 1-800-443-4216

Standard

RMR STYLE

Vertical Rolling

Divider 

0.39(10)

=dR

Maximum

Hose O.D.

= hi x 0.8

Maximum

Cable O.D.

= hi x 0.9

24.00(609.6)Bi =

Bi =3.00

(76.2)

rollingsurfaces

rollingsurfaces

  Bst = Cut bar length

  Bk  = Outer chain width

 BEF’  = Outer chain width

with optional glide

buttons installed

  Bi  = Inner chain cavity

(usable) width

  hG  = Outer chain link height

  hi  = Inner chain cavity

(usable) height

  dR  = Diameter of roller dividers

heavy-duty 2 bolt barson inside radius

heavy-duty 2 bolt barson outside radius

Mounting Bracket Options

RMR System Assembly Detail

For detailed drawings and

dimensions of available options,please see pages: 8.18 - 8.19

Series  KC 0900

Optional replaceable glide buttons areavailable to extend system life in side-mount applications or in guide channels.Consult factory for details.

Page 17: Varitrak K KE

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VARITRAKmodular • hybrid  • open style • customizable

Need help?  1-800-443-4216 or www.kabelschlepp.comSpecications are subject to change without notice.KS-1106-GC-A

hG =

KC0900 - 3.00” - LG - (KR) - (# of links) - (brackets) - (# of holes)

Recommended

MAXIMUMWidth

Recommended

MINIMUMWidth

KC0900 - 27.50” - LG - (KR) - (# of links) - (brackets) - (# of holes)

Note: For extended widths,

multiple chain-band designs

are available, please consult

factory: 1-800-443-4216 29.35(745.5)BEF’ =

28.80(731.5)

3.09(78.5)

Bk =

Bk

BEF’

hG =

4.30(93.5)

3.09(78.5)

2.68(68)

= BST + 1.30 (33)

= BhG

2.68(68) = BhG

Bk =

27.50(698.5)BST =

4.85(123.2) = BST + 1.85 (47)BEF’ =

2.09

(53)Dmax =

AOmin = 0.43 (11)

Cmin = 0.16 (4)

Maximum

Cable O.D.

= Dmax x 0.9

Maximum

Hose O.D.

= Dmax x 0.8

3.00(76.2)BST =

Series  KC 0900

Features bolted-on heavy-duty split and bored aluminum bars.

Bar Widths (Bst) are available from 3.00” (76.2 mm) through 27.50” (698.5 mm) in any widthincrement required by the customer.

LGBar System

• By simply unscrewing 1 bolt per split-bar at either

end of each bar and sliding out the upper half

of the split-bar, cables & hoses can be easilyinstalled (laid inside, in each specically designed

1/2 round).

• Ideal when unique cables and hoses must be

individually separated.

• Extremely rugged bolted-on bar constructionforms an exceptionally strong “collar” around

the individual contents that resists twisting and

deformation under load.

• Smooth, cable friendly and strong aluminum

bar design that is made to match the individual

cable and/or hose sizes and types. Cable

manufacturers’ favorite frame stay system.

• Quick and easy in-eld service from either the

inside radius or the outside radius.

• Exact widths are available to t any application’s

width restrictions.

Why use LG system

split bored bar1 bolt per sideon each bar

Mounting Bracket Options

LG System Assembly Detail

For detailed drawings and

dimensions of available options,

please see pages: 8.18 - 8.19

16.00(406)

>

REQUIRED A vertical bolt connecting the top and

bottom halves of the LG bars must be

used every 16.00” (406 mm) of Bi.

  Bst  = Cut bar length

  Bk  = Outer chain width

  BEF’  = Outer chain width

with optional glide

buttons installed

  BhG  = Split aluminum

bar height

  hG  = Outer chain link height

Dmax = Maximum hole diameter 

  Cmin  = Minimum distance

between holes

a0min = Minimum hole offset

from end

Optional replaceable glide buttons areavailable to extend system life in side-mount applications or in guide channels.Consult factory for details.

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VARITRAKmodular • hybrid  • open style • customizable

Need help?  1-800-443-4216 or www.kabelschlepp.comSpecications are subject to change without notice.KS-1106-GC-A

   C  -   C   h   a   n

   n   e   l

LK  l1= 

   H .   0

   8    (   2

   )

.33 (8.5)

ø.26 (6.5)  .   9

   1

   (   2   3   )

   1 .   7

   7

   (   4   5   )

   3 .   0

   9

   (   7   8 .   5

   )

 .26 (6.5)

.65 (16.5)1.24

 (31.5)

2.03(51.5)

2.62(66.5)

   B   i

   B   i  +

   B   i  +

   1 .   2   2

    (   3

   1   )

 .   6

   1

    (   1   5 .   5

   )

 4.59 (116.5)

Mounting Bracket Dimensions

Universal KSA Style Brackets made of nylon

Optionally available with C-Channel, slot width

16-17 mm. Fits commercial saddle type clamps with small

base and KabelClamp SZL strain relief clamps. (see cable

carrier accessories)

Fixed End

Bracket FU

Moving End

Bracket MU

K 0900 Universal Style

Mounting Brackets

Bracket EndF  - Fixed End

M - Moving End

Bracket Type and Orientation

U - Universal KSA Style Bracket

The bracket type and orientation at the Fixed Endand at the Moving End can be combined andsubsequently changed if required.

Please state the desired connection type andorientation when ordering.

Examples: FU/MU or diffferent types of bracketscan be used at each end of the chain i.e. FU/MA

Ordering Universal Type Brackets Moving End Brackets

   H .   0

   8

    (   2   )

.33 (8.5)

ø.26

 (6.5)

LK  l1 = 4.59

 (116.5)

 

   C  -   C   h   a   n   n   e   l

 .26 (6.5)

   B   i

   B   i  +

   B   i  +

   1 .   2

   2

    (   3   1   )

 .   6   1

    (   1   5 .   5

   )

.65 (16.5)1.24

 (31.5)

2.03(51.5)

2.62(66.5)

 .   9   1

   (   2   3

   )

   1 .   7

   7

   (   4   5

   )

   3 .   0

   9

   (   7   8 .   5

   )

Fixed End Brackets

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KabelSchleppAmerica,Inc.

   7   1   0   0   W .

   M  a  r  c   i  a

   R  o  a   d ,

   M   i   l  w  a  u   k  e  e ,

   W   I   5   3   2   2

   3  -   U   S   A

www.kabelschlepp

.com

   i  n   f  o   @   k  a   b  e   l  s  c   h   l  e  p  p

 .  c  o  m

Phone:414354199

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