Steam Quality For Autoclave (Steam Sterilizers) & Humidifiers
VARIOKLAV Steam Sterilizers 75 S and 135 S - TS...
Transcript of VARIOKLAV Steam Sterilizers 75 S and 135 S - TS...
Easy to operate
Fast heating
Easy to load
Short batch times
Future-proofed expansion levels
Special benefits
VARIOKLAV Steam sterilizer 75 S
Large volume, very compact design
Automated closing system
VARIOKLAV ® Steam Sterilizers75 S and 135 S - Safe and NEWSafe and fastforl Liquids, culture medial Instruments, glass and fermentersl Pipette tipsl Laundry, textiles and filtersl Waste
Safe and future-proofl TÜV-inspected for safety
l Pressure vessel made of titanium-stabilized stainless steel (V4A), electrically polished
l Multiple documentation modes
l No inaccessible spaces, no contaminated ducts
l Pressure vessel and steam generator according to European pressure equipment directive 97/23/EC
Our new VARIOKLAVsteam sterilizers 75 S and135 Sguarantees rapid, safe andreproducible sterilization pro-cesses. All components andoptions are designed with along useful life in mind. Thisensures problem-free routineoperations.
Safe and easy operationl Minimal loading height, very compact
design
l Quick closure and easy opening thanks to automated closing system
l Baskets cannot damage silicone seal
l Integrated seal rotates out of the way with the lid
l Easy cleaning - no feed water inside the chamber
l Easy program selection (3 predefined programs), practical sterilizing programs (liquids, instruments, waste). Additional programs can be freely configured
l Secured by key-operated switch
l Thermolock according to TRB 402
Safe and innovativel Ultra-flat steam generator inside double bottom
l Separate steam generator and chamber - stores heat, feed water and heats the chamber
l Condensate automatically heated
l Rapid heating to selected liquid temperature with no ballistic effects
l Optional preheating and efficient drying in vacuum or in the sterile air stream
l Automated feed water pump
l Locking system with circumferential safety ring
Big inside - small outside
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VARIOKLAV Steam Sterilizers 75 S and 135 S
Our new VARIOKLAV steam sterilizers 75 Sand 135 S offer the combined advantages of a double-walled sterilizer (energy savings, optional pre-heating, efficient drying) and a single-walled sterilizer (fast processing, excellent recooling, low cost). Operating thenew automated lock is child's play. We use only high-quality industry-standardcomponents.
VARIOKLAV ® Steam Sterilizers75 S and 135 S - Safe and NEW
VARIOKLAV Steam sterilizer 75 S75 litres, steam generator inside double bottom, thermolock acc.TRB 402, automated closingsystem, fully automated control unit, timer,wear-free pneumatic lid seal, insert tray, feedwater pump, powder-coated housing
VARIOKLAV Steam sterilizer 135 S135 litres, steam generator inside double bot-tom, thermolock acc. TRB 402, automated clo-sing system, fully automated control unit, timer,wear-free pneumatic lid seal, insert tray, feedwater pump, powder-coated housing
Technical specificationsFree-standing unit: (type) 75 S 135 S
Dimensions (WxDxH): (mm) 500 x 650 x 1000 600 x 750 x 1050
Chamber dimensions (ØxD): (mm) 400 x 615 500 x 700
Loading height: (mm) 750 800
Usable volume: (litres) 75 135
Steam generator: (litres) 6 8
Power requirement (3N~400V/50Hz): (kW) 6 7,5
Weight: (kg) 140 170
Material pressure vessel: 1.4571 DIN 17440 (V4A)
Max. operating temperature: (°C) 135° 124° or 135°
Max. operating pressure: (bar) 2,5 / Vacuum 1,4 or 2,5 / Vacuum
Mark of conformity: CE CE
Individual APPLICATIONS require individual SOLUTIONS
Tel: (+49) (0)89 31 58 22-0 Fax: (+49) (0)89 3 15 44 53
E-Mail: [email protected]: www.hp-lab.de
H+P Labortechnik GmbH Bruckmannring 28 D-85764 Oberschleißheim, Germany
Accessories and retrofitting optionsPreheating and steam removal program for significantly shorter batch timesMedia temperature control with flexible probe and time triggerWater recooling unit RM , no supporting pressure required, saves approx. 60 % of the recooling time (incl. media temperature probe)Supporting pressure ST for water recooling system RM to reduce liquid loss (pressurized air required) Batch printer , document-proof, built-in version, documents up to two temperatures and one pressure value as well as any error messages VARIOSOFT software for recording measured values, CD-ROMRS 232 interfaceExhaust-air filtration FA , self-sterilizing, temperature-controlled, incl. filter cartridgeExhaust-air filtration FV , similar to FA but in combination with vacuum pump,incl. filter cartridgeDrying in sterile air stream, ideal drying process for glassware, instruments and pipette tips (pressurized air required)Vacuum pump for simple and fractionated pre-vacuum and for drying.Stainless-steel pump housing and bronze running wheel
FREE-STANDING UNITS 75 S AND 135 S
Universal basic versions for the microbiological standard
laboratory for
• Liquids, culture media
• Solids such as instruments, glassware and devices
• Waste
Safe and future-proof
• Modules available for fast cooling, prevacuum and drying
and for exhaust-air fi ltration with condensate sterilization
• Direct and independent batch documentation
• Newly developed fi tting blocks without dead spaces ensure
sterilization quality and eliminate problem zones when
sterilizing waste
• Abundant supply of accessories
One sterilizer with many advantages
• No cheap compromises: Processes, measurements, fi ttings,
stainless steel fi nishing and batch documentation compliant
with DIN and industry standards
• Fast closure - easy opening thanks to our Fingertip
Quick Lock
Free-standing units - proven design for decades
facilitate fast loading and removal
VARIOKLAV STEAM STERILIZERS
75 S AND 135 S
The VARIOKLAV 75 S and 135 S steam sterilizers with
their ultra-fl at steam generators in their double bottoms
combine the advantages of a double-walled device
- low energy consumption, permanently ready for use, effec-
tive deaeration and drying by built-in jacket heater - with
those of a single-wall device - fast cooling.
The chamber is free of furnishings and feed water and therefore
easy to clean.
The basic version features four sterilizing programs, two for
liquids and one each for solids and for waste. Up to 16 programs
can be stored by the control unit, depending on the modules and
options installed.
Up to eight pressure changes combined with effective steam
fl ushing drive out the residual air from solids and waste, allowing
faster heating by pulsating steam.
And after your purchase?
Benefi t from fast batch processing, low operating cost thanks
to effi cient steam management and our close-knit service and
consulting network.
Free-standing units with 75 and 135 litres
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FREE-STANDING UNITS 75 S AND 135 S
Advantages
• Ultra-narrow design, only 500 and 600 mm in width
• Innovative thermolock pursuant to TRB 402 for liquids
• Automatic spent-steam condensation
• Versatile control unit, simple for operators and flexible for
lab management
Safe and easy operation
• Direct selection of your three most important programs
• Extensive loading capacity of 75 and 135 litres
• Minimum loading height of 750 and 800 mm
• Two gas pressure springs equalize the weight of the lid
• No feed water in the chamber, a great advantage during
loading and unloading, low steam escape when lifting the lid
• No heating elements in the chamber, no burning of agar
Control unit: Sterilizing parameter ranges
Sterilizing temperature: 98 - 134 °C (target value)
Sterilizing time: 1 - 999 minutes
Removal temperature: 40 - 95 °C (thermolock)
Key-operated switch: For program confi gurations
Timer: Start of sterilizing cycle by date and time
Removal pressure: 105 - 120 kPa
Customized settings can be confi gured by manufacturer‘s customer service:
Temp. increase beyond target: Up to +8 K in steam gener. during heating phase
Pressure changes: 0 - 8, adjustable
For more information see Technical Specifi cations datasheet
Unique Fingertip Quick Lock*
Never before has opening and closing a lid been so simple and
convenient. When a button is pressed, a safety ring locks the
lid. It is tensed pneumatically, circumferentially encloses the lid
and places itself immovably inside the closing ring. A movable
seal closes the sterilizing chamber, making it pressure-tight and
vacuum-tight.
* Design patent
Additional button for
raising the lid
Safety
• The steam pressure on the lid is transferred with maximum
safety to innumerably many points on the closing ring -
not just to two positions as with clip locks
• Two pressure sensors check for complete pressure release
before the lid can be opened
• Silicone seal movable by pressurized air:
- uniform closing pressure, reliable seal
- wedge-shaped profi les automatically retract the seal
when the pressure is gone
- long life
Option
Opening aid actuated by pressurized air
• Lid swings back on pressing a button
• Raises lid by up to 60°
Mixed loads
Loading capacity 75 S 135 S
Round laboratory flasks (500 ml) 26 63 - 66
Round laboratory flasks (1.000 ml) 16 - 18 30
Round laboratory flasks (2.000 ml) 8 16
Square laboratory flasks (250 ml) 80 140
Square laboratory flasks (500 ml) 28 66
Erlenmeyer flasks (1.000 ml) 10 24
Solids ≤ 25 kg ≤ 30 kg
Waste ≤ 25 kg ≤ 30 kg
Fitting blocks: e.g. Floor Drain Valve*
• Drain valve in the chamber fl oor eliminates dead spaces and
thereby non-sterilizing zones, ensures a sterile condensate
and prevents the spread of pathogens
• The valve seat closes directly inside the sterilizer and can be
steam-sterilized from all sides
• A chamber sensor for the condensate temperature is
integrated in the valve (fl ow sensor) and measures the
temperature in the coldest spot - in the disposal line
• Drain valve is heated by double bottom - preventing agar
deposits
*Patent pending
Double bottom as steam generator
This ultra-fl at double bottom rapidly generates steam - a new
milestone in steam sterilizer technology. This gives the sterilizers
an unusually compact design.
Advantages
• Steam generation and chamber are separated - stores
heat and feed water, preheats the sterilizing chamber,
collects and separates condensate and permits the drying of
solids
• No contamination of feed waters by drop condensates, waste,
or culture media, leaving the sterile supplies free of deposits
by impure steam
• Minimum water volumes in the steam generator make
economic use of heating energy and reduce the amount of
water used for fast cooling
• Water level control by exploiting the differences in heat
conductivity between water and steam - no maintenance
• Fast heating and effective deaeration through tangential
steam entry
CH = chamber
SG = steam generator
FP = feed water pump
Universal feed water connector
• Optionally suction from non-pressurized reservoir or feeding
via demineralized water feed
• Integrated pump equalizes all pressure variations in external
supply lines
• Automatic level control before, during and after the process
ensures that the system is permanently ready for use
Options
Separate steam generator control
A comprehensive program package for chamber and steam
generation that controls both pressure chambers separately
offers extra versatility.
Advantages
• Preheating: Steam generator permanently under pressure
• More effi cient air removal by faster pressure changes and
shorter intervals, which is a great advantage especially when
sterilizing waste in waste bags
• Following sterilization, the chamber is free of condensate,
which further reduces the amount of steam that escapes
when the lid is opened and additionally helps avoid
unpleasant odours when sterilizing waste
• Shortens batch processing times by up to 30 %
Aquastop at sterilizer water intake avoids water damage and
turns water supply lines off even in standby mode.
non-sterilizing zones
FREE-STANDING UNITS - A NEW MILESTONE
Double bottom and available modules (diagram)
FREE-STANDING UNITS - PROVEN DESIGN FOR DECADES
75 S 135 S
External dimensions (WxDxH) (mm) 500 x 650 x 1000 600 x 750 x 1050
Internal dimensions (ØxH) (mm) 400 x 600 500 x 700
Loading height (mm) 750 800
Usable volume (Litres) 75 135
Steam generator (water vol./ total vol.) (Litres) 4,0 / 6,0 5,0 / 8,0
Power requirement / Heat output (kW) 4,8 / 4,5* 7,8 / 7,5
Power / Supply frequency (V/Hz) 3N ~ 400 / 50* 3N ~ 400 / 50
Quick lock ring quick lock ring quick lock
Weight (kg) 140 170
Material for pressure vessel 1.4571 DIN 17440 1.4571 DIN 17440
Standards DIN 58951-2 DIN 58951-2
Max. operating temperature (°C) 138 138
Max. operating pressure / vacuum (bar) 2,5 / -1 2,5 / -1
Mark of conformity / Notified body CE / 0036 CE / 0036
European Pressure Equipment Directive (category) II II
Order No. 22425 22525
*) instead of 4,5 kW 3,0 kW for 230 V mains connection
These innovative VARIOKLAV steam sterilizers represent the
current state of the art and guarantee rapid, safe and reprodu-
cible sterilization processes. This ensures long-term problem-
free routine operations.
1-year warranty against material and manufacturing defects,
except for consumables
3-years warranty on electric heating elements
5-years warranty for stainless-steel pressure vessel
Electrolytically polished chamber - long-term assurance of high
infection control standards and corrosion protection
Composition of batch times*
Program steps Deaeration / Heating Sterilization Steam release Cooling ST Fast cooling module
Prevacuum 121 / 134 °C 90 °C RM RO RG
Liquids (min) 15 - 45 20 / 10 - 30 - 110 15 - 60 10 - 45 10 - 50
Solids (min) 15 - 30 20 / 10 2 - 4 - - - -
Waste (min) 15 - 30 - / 15 4 - 8 - - - -
* Load: empty and fully loaded Captions: ST= forced cooling RM = jacket cooling RO/RG = with fan
VARIOKLAV Steam Sterilizers Order No.
Media temperature controlled timing 24415
Separate steam generator control (preheating) 20029
Batch documentation, direct or independent 20061 or 20062
Modules
Fast liquid cooling (RM) 20034 (RO) 20041, or (RG) 20042
Prevacuum, single or fractionated 20026 or 20027
Drying, in vacuum or in sterile air stream 20028, 20029 or 20040
Exhaust-air filtration with condensate sterilization 20068
Operation supply and spent steam removal
Sterile steam, spent steam condenser, aquastop, e.g.
on request
Additional options
e.g. cooling with coiled tubing or air, stainless-steel cover, sterile venting,
higher sterilizing temperatures, chamber extension / volume enlargement,
prion programs, additional sterilizing programs on request
Accessories
Sterilization baskets, lifting jack for sterilization baskets,
bases, consumables on request
H+P Labortechnik AG
Bruckmannring 28
85764 Oberschleißheim/Germany
Tel: +49 (0) 89 31 58 22-0
Fax: +49 (0) 89 31 54 45 3
E-Mail: [email protected]
Internet: www.hp-lab.de
Media temperature controlled timing
Product temperature is attained more
quickly through controlled temperature
increments.
No overheating of medial,
timer-controlled sterilizing times,
includes fl exible liquid sensor.
135 S with lifting jack
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