VARIOKLAV Steam Sterilizers 75 S and 135 S - TS...

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Easy to operate Fast heating Easy to load Short batch times Future-proofed expansion levels Special benefits VARIOKLAV Steam sterilizer 75 S Large volume, very compact design Automated closing system VARIOKLAV ® Steam Sterilizers 75 S and 135 S - Safe and NEW Safe and fast for l Liquids, culture media l Instruments, glass and fermenters l Pipette tips l Laundry, textiles and filters l Waste Safe and future-proof l TÜV-inspected for safety l Pressure vessel made of titanium-stabilized stainless steel (V4A), electrically polished l Multiple documentation modes l No inaccessible spaces, no contaminated ducts l Pressure vessel and steam generator according to European pressure equipment directive 97/23/EC Our new VARIOKLAV steam sterilizers 75 S and 135 S guarantees rapid, safe and reproducible sterilization pro- cesses. All components and options are designed with a long useful life in mind. This ensures problem-free routine operations. Safe and easy operation l Minimal loading height, very compact design l Quick closure and easy opening thanks to automated closing system l Baskets cannot damage silicone seal l Integrated seal rotates out of the way with the lid l Easy cleaning - no feed water inside the chamber l Easy program selection (3 predefined programs), practical sterilizing programs (liquids, instruments, waste). Additional programs can be freely configured l Secured by key-operated switch l Thermolock according to TRB 402 Safe and innovative l Ultra-flat steam generator inside double bottom l Separate steam generator and chamber - stores heat, feed water and heats the chamber l Condensate automatically heated l Rapid heating to selected liquid temperature with no ballistic effects l Optional preheating and efficient drying in vacuum or in the sterile air stream l Automated feed water pump l Locking system with circumferential safety ring

Transcript of VARIOKLAV Steam Sterilizers 75 S and 135 S - TS...

Page 1: VARIOKLAV Steam Sterilizers 75 S and 135 S - TS Labortslabor.hu/depo/Autoklav/Varioklav_75s_and_135s.pdf · VARIOKLAV® Steam Sterilizers 75 S and 135 S - Safe and NEW VARIOKLAV Steam

Easy to operate

Fast heating

Easy to load

Short batch times

Future-proofed expansion levels

Special benefits

VARIOKLAV Steam sterilizer 75 S

Large volume, very compact design

Automated closing system

VARIOKLAV ® Steam Sterilizers75 S and 135 S - Safe and NEWSafe and fastforl Liquids, culture medial Instruments, glass and fermentersl Pipette tipsl Laundry, textiles and filtersl Waste

Safe and future-proofl TÜV-inspected for safety

l Pressure vessel made of titanium-stabilized stainless steel (V4A), electrically polished

l Multiple documentation modes

l No inaccessible spaces, no contaminated ducts

l Pressure vessel and steam generator according to European pressure equipment directive 97/23/EC

Our new VARIOKLAVsteam sterilizers 75 S and135 Sguarantees rapid, safe andreproducible sterilization pro-cesses. All components andoptions are designed with along useful life in mind. Thisensures problem-free routineoperations.

Safe and easy operationl Minimal loading height, very compact

design

l Quick closure and easy opening thanks to automated closing system

l Baskets cannot damage silicone seal

l Integrated seal rotates out of the way with the lid

l Easy cleaning - no feed water inside the chamber

l Easy program selection (3 predefined programs), practical sterilizing programs (liquids, instruments, waste). Additional programs can be freely configured

l Secured by key-operated switch

l Thermolock according to TRB 402

Safe and innovativel Ultra-flat steam generator inside double bottom

l Separate steam generator and chamber - stores heat, feed water and heats the chamber

l Condensate automatically heated

l Rapid heating to selected liquid temperature with no ballistic effects

l Optional preheating and efficient drying in vacuum or in the sterile air stream

l Automated feed water pump

l Locking system with circumferential safety ring

Page 2: VARIOKLAV Steam Sterilizers 75 S and 135 S - TS Labortslabor.hu/depo/Autoklav/Varioklav_75s_and_135s.pdf · VARIOKLAV® Steam Sterilizers 75 S and 135 S - Safe and NEW VARIOKLAV Steam

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VARIOKLAV Steam Sterilizers 75 S and 135 S

Our new VARIOKLAV steam sterilizers 75 Sand 135 S offer the combined advantages of a double-walled sterilizer (energy savings, optional pre-heating, efficient drying) and a single-walled sterilizer (fast processing, excellent recooling, low cost). Operating thenew automated lock is child's play. We use only high-quality industry-standardcomponents.

VARIOKLAV ® Steam Sterilizers75 S and 135 S - Safe and NEW

VARIOKLAV Steam sterilizer 75 S75 litres, steam generator inside double bottom, thermolock acc.TRB 402, automated closingsystem, fully automated control unit, timer,wear-free pneumatic lid seal, insert tray, feedwater pump, powder-coated housing

VARIOKLAV Steam sterilizer 135 S135 litres, steam generator inside double bot-tom, thermolock acc. TRB 402, automated clo-sing system, fully automated control unit, timer,wear-free pneumatic lid seal, insert tray, feedwater pump, powder-coated housing

Technical specificationsFree-standing unit: (type) 75 S 135 S

Dimensions (WxDxH): (mm) 500 x 650 x 1000 600 x 750 x 1050

Chamber dimensions (ØxD): (mm) 400 x 615 500 x 700

Loading height: (mm) 750 800

Usable volume: (litres) 75 135

Steam generator: (litres) 6 8

Power requirement (3N~400V/50Hz): (kW) 6 7,5

Weight: (kg) 140 170

Material pressure vessel: 1.4571 DIN 17440 (V4A)

Max. operating temperature: (°C) 135° 124° or 135°

Max. operating pressure: (bar) 2,5 / Vacuum 1,4 or 2,5 / Vacuum

Mark of conformity: CE CE

Individual APPLICATIONS require individual SOLUTIONS

Tel: (+49) (0)89 31 58 22-0 Fax: (+49) (0)89 3 15 44 53

E-Mail: [email protected]: www.hp-lab.de

H+P Labortechnik GmbH Bruckmannring 28 D-85764 Oberschleißheim, Germany

Accessories and retrofitting optionsPreheating and steam removal program for significantly shorter batch timesMedia temperature control with flexible probe and time triggerWater recooling unit RM , no supporting pressure required, saves approx. 60 % of the recooling time (incl. media temperature probe)Supporting pressure ST for water recooling system RM to reduce liquid loss (pressurized air required) Batch printer , document-proof, built-in version, documents up to two temperatures and one pressure value as well as any error messages VARIOSOFT software for recording measured values, CD-ROMRS 232 interfaceExhaust-air filtration FA , self-sterilizing, temperature-controlled, incl. filter cartridgeExhaust-air filtration FV , similar to FA but in combination with vacuum pump,incl. filter cartridgeDrying in sterile air stream, ideal drying process for glassware, instruments and pipette tips (pressurized air required)Vacuum pump for simple and fractionated pre-vacuum and for drying.Stainless-steel pump housing and bronze running wheel

Page 3: VARIOKLAV Steam Sterilizers 75 S and 135 S - TS Labortslabor.hu/depo/Autoklav/Varioklav_75s_and_135s.pdf · VARIOKLAV® Steam Sterilizers 75 S and 135 S - Safe and NEW VARIOKLAV Steam

FREE-STANDING UNITS 75 S AND 135 S

Universal basic versions for the microbiological standard

laboratory for

• Liquids, culture media

• Solids such as instruments, glassware and devices

• Waste

Safe and future-proof

• Modules available for fast cooling, prevacuum and drying

and for exhaust-air fi ltration with condensate sterilization

• Direct and independent batch documentation

• Newly developed fi tting blocks without dead spaces ensure

sterilization quality and eliminate problem zones when

sterilizing waste

• Abundant supply of accessories

One sterilizer with many advantages

• No cheap compromises: Processes, measurements, fi ttings,

stainless steel fi nishing and batch documentation compliant

with DIN and industry standards

• Fast closure - easy opening thanks to our Fingertip

Quick Lock

Free-standing units - proven design for decades

facilitate fast loading and removal

VARIOKLAV STEAM STERILIZERS

75 S AND 135 S

The VARIOKLAV 75 S and 135 S steam sterilizers with

their ultra-fl at steam generators in their double bottoms

combine the advantages of a double-walled device

- low energy consumption, permanently ready for use, effec-

tive deaeration and drying by built-in jacket heater - with

those of a single-wall device - fast cooling.

The chamber is free of furnishings and feed water and therefore

easy to clean.

The basic version features four sterilizing programs, two for

liquids and one each for solids and for waste. Up to 16 programs

can be stored by the control unit, depending on the modules and

options installed.

Up to eight pressure changes combined with effective steam

fl ushing drive out the residual air from solids and waste, allowing

faster heating by pulsating steam.

And after your purchase?

Benefi t from fast batch processing, low operating cost thanks

to effi cient steam management and our close-knit service and

consulting network.

Free-standing units with 75 and 135 litres

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Page 4: VARIOKLAV Steam Sterilizers 75 S and 135 S - TS Labortslabor.hu/depo/Autoklav/Varioklav_75s_and_135s.pdf · VARIOKLAV® Steam Sterilizers 75 S and 135 S - Safe and NEW VARIOKLAV Steam

FREE-STANDING UNITS 75 S AND 135 S

Advantages

• Ultra-narrow design, only 500 and 600 mm in width

• Innovative thermolock pursuant to TRB 402 for liquids

• Automatic spent-steam condensation

• Versatile control unit, simple for operators and flexible for

lab management

Safe and easy operation

• Direct selection of your three most important programs

• Extensive loading capacity of 75 and 135 litres

• Minimum loading height of 750 and 800 mm

• Two gas pressure springs equalize the weight of the lid

• No feed water in the chamber, a great advantage during

loading and unloading, low steam escape when lifting the lid

• No heating elements in the chamber, no burning of agar

Control unit: Sterilizing parameter ranges

Sterilizing temperature: 98 - 134 °C (target value)

Sterilizing time: 1 - 999 minutes

Removal temperature: 40 - 95 °C (thermolock)

Key-operated switch: For program confi gurations

Timer: Start of sterilizing cycle by date and time

Removal pressure: 105 - 120 kPa

Customized settings can be confi gured by manufacturer‘s customer service:

Temp. increase beyond target: Up to +8 K in steam gener. during heating phase

Pressure changes: 0 - 8, adjustable

For more information see Technical Specifi cations datasheet

Unique Fingertip Quick Lock*

Never before has opening and closing a lid been so simple and

convenient. When a button is pressed, a safety ring locks the

lid. It is tensed pneumatically, circumferentially encloses the lid

and places itself immovably inside the closing ring. A movable

seal closes the sterilizing chamber, making it pressure-tight and

vacuum-tight.

* Design patent

Additional button for

raising the lid

Safety

• The steam pressure on the lid is transferred with maximum

safety to innumerably many points on the closing ring -

not just to two positions as with clip locks

• Two pressure sensors check for complete pressure release

before the lid can be opened

• Silicone seal movable by pressurized air:

- uniform closing pressure, reliable seal

- wedge-shaped profi les automatically retract the seal

when the pressure is gone

- long life

Option

Opening aid actuated by pressurized air

• Lid swings back on pressing a button

• Raises lid by up to 60°

Mixed loads

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Loading capacity 75 S 135 S

Round laboratory flasks (500 ml) 26 63 - 66

Round laboratory flasks (1.000 ml) 16 - 18 30

Round laboratory flasks (2.000 ml) 8 16

Square laboratory flasks (250 ml) 80 140

Square laboratory flasks (500 ml) 28 66

Erlenmeyer flasks (1.000 ml) 10 24

Solids ≤ 25 kg ≤ 30 kg

Waste ≤ 25 kg ≤ 30 kg

Fitting blocks: e.g. Floor Drain Valve*

• Drain valve in the chamber fl oor eliminates dead spaces and

thereby non-sterilizing zones, ensures a sterile condensate

and prevents the spread of pathogens

• The valve seat closes directly inside the sterilizer and can be

steam-sterilized from all sides

• A chamber sensor for the condensate temperature is

integrated in the valve (fl ow sensor) and measures the

temperature in the coldest spot - in the disposal line

• Drain valve is heated by double bottom - preventing agar

deposits

*Patent pending

Double bottom as steam generator

This ultra-fl at double bottom rapidly generates steam - a new

milestone in steam sterilizer technology. This gives the sterilizers

an unusually compact design.

Advantages

• Steam generation and chamber are separated - stores

heat and feed water, preheats the sterilizing chamber,

collects and separates condensate and permits the drying of

solids

• No contamination of feed waters by drop condensates, waste,

or culture media, leaving the sterile supplies free of deposits

by impure steam

• Minimum water volumes in the steam generator make

economic use of heating energy and reduce the amount of

water used for fast cooling

• Water level control by exploiting the differences in heat

conductivity between water and steam - no maintenance

• Fast heating and effective deaeration through tangential

steam entry

CH = chamber

SG = steam generator

FP = feed water pump

Universal feed water connector

• Optionally suction from non-pressurized reservoir or feeding

via demineralized water feed

• Integrated pump equalizes all pressure variations in external

supply lines

• Automatic level control before, during and after the process

ensures that the system is permanently ready for use

Options

Separate steam generator control

A comprehensive program package for chamber and steam

generation that controls both pressure chambers separately

offers extra versatility.

Advantages

• Preheating: Steam generator permanently under pressure

• More effi cient air removal by faster pressure changes and

shorter intervals, which is a great advantage especially when

sterilizing waste in waste bags

• Following sterilization, the chamber is free of condensate,

which further reduces the amount of steam that escapes

when the lid is opened and additionally helps avoid

unpleasant odours when sterilizing waste

• Shortens batch processing times by up to 30 %

Aquastop at sterilizer water intake avoids water damage and

turns water supply lines off even in standby mode.

non-sterilizing zones

FREE-STANDING UNITS - A NEW MILESTONE

Double bottom and available modules (diagram)

Page 6: VARIOKLAV Steam Sterilizers 75 S and 135 S - TS Labortslabor.hu/depo/Autoklav/Varioklav_75s_and_135s.pdf · VARIOKLAV® Steam Sterilizers 75 S and 135 S - Safe and NEW VARIOKLAV Steam

FREE-STANDING UNITS - PROVEN DESIGN FOR DECADES

75 S 135 S

External dimensions (WxDxH) (mm) 500 x 650 x 1000 600 x 750 x 1050

Internal dimensions (ØxH) (mm) 400 x 600 500 x 700

Loading height (mm) 750 800

Usable volume (Litres) 75 135

Steam generator (water vol./ total vol.) (Litres) 4,0 / 6,0 5,0 / 8,0

Power requirement / Heat output (kW) 4,8 / 4,5* 7,8 / 7,5

Power / Supply frequency (V/Hz) 3N ~ 400 / 50* 3N ~ 400 / 50

Quick lock ring quick lock ring quick lock

Weight (kg) 140 170

Material for pressure vessel 1.4571 DIN 17440 1.4571 DIN 17440

Standards DIN 58951-2 DIN 58951-2

Max. operating temperature (°C) 138 138

Max. operating pressure / vacuum (bar) 2,5 / -1 2,5 / -1

Mark of conformity / Notified body CE / 0036 CE / 0036

European Pressure Equipment Directive (category) II II

Order No. 22425 22525

*) instead of 4,5 kW 3,0 kW for 230 V mains connection

These innovative VARIOKLAV steam sterilizers represent the

current state of the art and guarantee rapid, safe and reprodu-

cible sterilization processes. This ensures long-term problem-

free routine operations.

1-year warranty against material and manufacturing defects,

except for consumables

3-years warranty on electric heating elements

5-years warranty for stainless-steel pressure vessel

Electrolytically polished chamber - long-term assurance of high

infection control standards and corrosion protection

Composition of batch times*

Program steps Deaeration / Heating Sterilization Steam release Cooling ST Fast cooling module

Prevacuum 121 / 134 °C 90 °C RM RO RG

Liquids (min) 15 - 45 20 / 10 - 30 - 110 15 - 60 10 - 45 10 - 50

Solids (min) 15 - 30 20 / 10 2 - 4 - - - -

Waste (min) 15 - 30 - / 15 4 - 8 - - - -

* Load: empty and fully loaded Captions: ST= forced cooling RM = jacket cooling RO/RG = with fan

VARIOKLAV Steam Sterilizers Order No.

Media temperature controlled timing 24415

Separate steam generator control (preheating) 20029

Batch documentation, direct or independent 20061 or 20062

Modules

Fast liquid cooling (RM) 20034 (RO) 20041, or (RG) 20042

Prevacuum, single or fractionated 20026 or 20027

Drying, in vacuum or in sterile air stream 20028, 20029 or 20040

Exhaust-air filtration with condensate sterilization 20068

Operation supply and spent steam removal

Sterile steam, spent steam condenser, aquastop, e.g.

on request

Additional options

e.g. cooling with coiled tubing or air, stainless-steel cover, sterile venting,

higher sterilizing temperatures, chamber extension / volume enlargement,

prion programs, additional sterilizing programs on request

Accessories

Sterilization baskets, lifting jack for sterilization baskets,

bases, consumables on request

H+P Labortechnik AG

Bruckmannring 28

85764 Oberschleißheim/Germany

Tel: +49 (0) 89 31 58 22-0

Fax: +49 (0) 89 31 54 45 3

E-Mail: [email protected]

Internet: www.hp-lab.de

Media temperature controlled timing

Product temperature is attained more

quickly through controlled temperature

increments.

No overheating of medial,

timer-controlled sterilizing times,

includes fl exible liquid sensor.

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