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VARIABLE SPEEDJIG SAW

OPERATING & MAINTENANCEINSTRUCTIONS

0514

Part No. 6460200BELT SANDERMODEL No. CBS2

Part No. 6462080

BELT SANDER

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Thank you for purchasing this CLARKE Belt Sander, which is designed for DIY and tradeuse only.

Before attempting to use the sander, please read this manual thoroughly and follow theinstructions carefully. In doing so you will ensure the safety of yourself and that of othersaround you, and you can look forward to the Sander giving you long and satisfactoryservice.

GUARANTEEThis product is guaranteed against faulty manufacture for a period of 12 months from thedate of purchase. Please keep your receipt which will be required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or tampered with inany way, or not used for the purpose for which it was intended.

Faulty goods should be returned to their place of purchase, no product can be returnedto us without prior permission.

This guarantee does not effect your statutory rights.

PACK CONTENTS• CBS2 Belt sander • Carry case

• Dust collection bag • 2 x 80 grit sanding belts (1 fitted)

• Spare Carbon Brushes • 1 x 120 grit sanding belt

SPECIFICATIONSModel ........................................................CBS2

Part No ....................................................... 6462080

Electrical Supply ....................................... 230V 50Hz 1 ph

Power Rating ............................................ 1200 Watt Motor

Fuse Rating ................................................ 13 Amp

No Load Speed ........................................ 480m/min

Net Weight ................................................ 6.5kg

Belt Size ...................................................... 610mm x 100mm

This Product Conforms To 98/37/EEC Regulations

Please note that the details and specifications contained herein, are correct at the time of going to print. However, CLARKEInternational reserve the right to change specifications at any time without prior notice.

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SAFETY PRECAUTIONSWARNING:

As with all machinery, there are certain hazards involved with their operationand use. Exercising respect and caution will considerably lower the risk ofpersonal injury. However, if normal safety precautions are overlooked or

ignored, personal injury to the operator or damage to property, may result.

1. ALWAYS Learn the machines applications, limitations and the specific potentialhazards peculiar to it. Read and become familiar with the entire operating manual.

2. ALWAYS use a face or dust mask when sanding.

3. ALWAYS check for damage, before using the machine. Anydamage should be properly repaired or replaced. If in doubt, DONOT use the machine. Consult your local dealer.

4. ALWAYS disconnect the machine from the power supply beforeservicing and when changing the belt.

5. ALWAYS wear safety goggles, manufactured to the latest EuropeanSafety Standards.Everyday eyeglasses do not have impact resistant lenses, they arenot safety glasses.

6. ALWAYS keep work area clean. Cluttered areas and benchesinvite accidents.

7. ALWAYS ensure that sufficient lighting is available. Position lighting in a way that youwill not be working in your own shadow.

8. ALWAYS keep children away. All visitors should be kept at a safe distance from thework area.

9. ALWAYS maintain the machine in top condition. Keep tools/machines clean for the best and safest performance.Follow maintenance instructions.

10. ALWAYS handle with care do not carry the machine by itselectric cable, or yank the cable to disconnect it from thepower supply.

11. ALWAYS ensure the switch is off before connecting to themains to avoid accidental starting.

12. ALWAYS concentrate on the job in hand, no matter how trivial itmay seem. Most accidents are caused by carelessness due tofamiliarity.

13. ALWAYS keep your footing and balance at all times do notoverreach. Wear rubber soled footwear and keep floor clear ofoil, scrap wood, etc.

14. ALWAYS wear proper clothing. Loose clothing or jewellery mayget caught in moving parts. Wear protective hair covering tocontain long hair.

15. ALWAYS use recommended accessories. The use ofimproper accessories could be hazardous.

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16. ALWAYS have your power tool serviced by a qualified repairperson using only identical replacement parts. This will ensurethat the safety of the power tool is maintained.

17. NEVER operate machine while under the influence of drugs,alcohol or any medication.

18. NEVER leave machine running unattended.

19. NEVER force the machine. It will do a better and safer job atthe rate for which it was designed.

20. NEVER use power tools in damp or wet locations or exposethem to rain.

21. NEVER operate power tools in explosive atmospheres, such asin the presence of flammable liquids, gases or dust. Powertools create sparks which may ignite the dust or fumes.

ADDITIONAL PRECAUTIONS FOR POWER TOOLS1. ALWAYS wear ear protectors/defenders as the noise level of this machine can

exceed 89dB (A).

2. ALWAYS use the appropriate sanding belt for the material being worked.

3. ALWAYS keep the mains cable well away from the sanding belt and make sure anelectrical supply is close at hand so that the operation is not restricted by the lengthof the cable.

4. ALWAYS use extreme caution when using power tools, avoid contact with earthed orgrounded surfaces (e.g. pipes radiators etc).

5. ALWAYS switch the machine OFF as soon as the task is completed.

6. ALWAYS use secure the workpiece using clamps or vice etc.

7. ALWAYS store idle tools safely out of the reach of children in a dry location, preferablylocked away in a cupboard etc.

8. NEVER allow the ventilation slots in the machine to become blocked.

9. DO NOT exert pressure on sander to stop it quickly, allow it to stop normally.

10. DO NOT use the machine if the electric cable, or plug is in poor condition.

Additionally, please keep these instructions in a safe place for future reference.

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SANDING WARNINGSWARNING!

Contact with or inhalation of dust from certain materials can endanger the health ofthe operator and bystanders. The sanding of lead based paint is not recommended.It is difficult to control the spread of lead contaminated dust. Pre-1960 buildings mayhave been painted with lead based paints and then subsequently covered byadditional layers of paint. If you are in doubt whether the paint to be sandedcontains lead, the following precautions must be observed.

1. No pregnant women or children should enter the work area.

2. Dust masks, or respirators, suitable for working with lead based paint should be wornby all persons entering the work area.

3. Do not eat, drink or smoke in the work area.

4. Wash and clean up before eating or drinking.

5. Do not take food or drink into the work area.

6. Areas where paint is being removed should be sealed with plastic sheeting toreduce the paint dust drifting outside the work area.

7. All surfaces, tools, clothing and other items that could have been contaminated bythe paint dust, must be thoroughly cleaned before being used again.

8. If you are sanding MDF the same precautions as above should be taken.

9. Sanding plaster creates a lot of dust and an appropriate dust mask must be worn.

10. Regardless of the material being sanded, if the work is dirty, always use anappropriate dust mask and keep bystanders away.

Dust ExtractionThe belt sander is provided with a dust extraction facility, Please note however, that thisdoes not preclude the user from wearing a face mask to prevent the inhalation of dustparticles.

It is an EEC requirement that a dust extraction facility be provided on power tools, however,due to the nature of the tool, some of the dust produced will be forced into the surroundingatmosphere, and will not be collected.

ENVIRONMENTAL RECYCLING POLICYThrough purchase of this product, the customer is taking on theobligation to deal with the WEEE in accordance with the WEEEregulations in relation to the treatment, recycling & recovery andenvironmentally sound disposal of the WEEE.

In effect, this means that this product must not be disposed of withgeneral household waste. It must be disposed of according to the lawsgoverning Waste Electrical and Electronic Equipment (WEEE) at a recogniseddisposal facility.

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ELECTRICAL CONNECTIONSThis product is provided with a standard 13 amp, 230 volt (50Hz), BS 1363 plug, forconnection to a standard, domestic electrical supply. Should the plug need changing atany time, ensure that a plug of identical specification is used.

WARNINGThis appliance is Double Insulated, and the two wires in the mains lead should

be wired up in accordance with the following colour code:

BLUE - NEUTRAL

BROWN - LIVE

• Connect the BLUE coloured wire to the plug terminal marked with a letter “N”

• Connect the BROWN coloured wire to the plug terminal marked with a letter “L”

If this appliance is fitted with a plug which ismoulded on to the electric cable (i.e. non-rewireable) please note:

1. The plug must be thrown away if it is cutfrom the electric cable. There is adanger of electric shock if it issubsequently inserted into a socketoutlet.

2. Never use the plug without the fusecover fitted.

3. Should you wish to replace adetachable fuse carrier, ensure that thecorrect replacement is used (asindicated by marking or colour code).

4. Replacement fuse covers can be obtained from your local Clarke dealer or mostelectrical stockists.

Fuse RatingThe fuse in the plug must be replaced with one of the same rating (13 amps) and thisreplacement must be ASTA approved to BS1362.

If in doubt, consult a qualified electrician. Do not attempt any electrical repairs yourself.

Cable ExtensionAlways use an approved cable extension suitable for the power rating of this tool (seespecifications), the conductor size should also be at least the same size as that on themachine, or larger. When using a cable reel, always unwind the cable completely. If usingtool outdoors, only use extension cables intended for outdoor use.

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PREPARATION

Changing The Sanding Belt

WARNING!

Disconnect the plug from the power source before changing the belt.

To change the sanding belt, proceed as follows:

1 Pull out the belt tension lever.

2 Slide the old belt away from the rollers.

3 Slide the new sanding belt into position over the front and rear rollers, ensuring thatthe arrows on the sanding belt and on the tool are pointing in the same direction.

4 Push the sanding belt tension lever back into the recess to apply the tension.

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ADJUSTING THE SANDING BELT TRACKING

WARNING!

Always wear eye protection when adjusting or operating the belt sander.

Having changed the belt, it is important to makesure that the belt runs square on the rollers. This isachieved by adjusting the tracking.

To adjust the tracking, proceed as follows:

1 Switch on the belt sander.

2 Adjust the tracking screw until the sandingbelt is running in line with the flat side of thetool.

Turn the screw anti-clockwise to run the beltinto the tool. Turn the screw clockwise to runthe belt away from the tool.

Fitting The Dust Collection BagWhen using the belt sander, certain materials will generate harmful or toxic dusts and grit.For this reason it is important to fit the dust collection bag. Do not allow the dustbag toget too full. Empty the bag after about 5 minutes of continuous operation.

To fit the dust collection bag, proceed as follows:

1 Put the plastic nozzle of the dust collection bagover the dust extraction outlet.

2 Push firmly home.

3 To empty the dust bag, grasp the bag by theplastic nozzle and pull away from the dustextraction outlet.

WARNING!

When working on metal surfaces do not use the dustbag as sparks can begenerated causing a risk of fire.

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OPERATION1 Connect the plug to the mains socket and switch on.

2 Hold the sander firmly with both hands

Operating The Trigger SwitchUse the trigger switch as follows:

1 Squeeze the trigger, the belt sander willstart.

2 Release the trigger to stop the beltsander.

3 If continuous operation is required,squeeze the trigger, and depress thelock-on button and release the trigger.

4 To stop the belt sander, squeeze thetrigger to release the lock-on button,then release the trigger.

Using The Sandera) Make sure that there are no nails or other objects in the area to be sanded.

b) Let the sander reach full speed before applying it to the work surface.

c) Do not apply pressure to the sander during use. The weight of the sander alone issufficient for normal use

d) Move the sander evenly over the work area. Do not allow the sander to stay inone place for too long, this will give an uneven finish.

e) Replace worn sanding belts. The performance of your sander is dependant onthe quality of the sanding belts being used.

f) Remove the sander from the work area before releasing the trigger, (wait until thebelt has stopped moving before putting the sander down).

Sanding Hints• Always use both hands to hold the sander and clamp the workpiece for added

stability and safety.

• When sanding wood, always sand in the direction of the grain,

TriggerLock-onbutton

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MAINTENANCE

WARNING!

Make sure that the belt sander is switched off and disconnected from themains supply before starting any cleaning or maintenance procedures.

After use clean out any accumulated dust etc. Keep the cooling vents clear. If thesander should become too hot, run it for 2 minutes without load.

Clean the housing with a soft cloth. Any worn or damaged parts should be replaced byqualified personnel. Keep the handles clean and free from oil and grease. Refer toqualified service personnel if internal maintenance is required. Always store the beltsander in the carrying case.

Changing The Carbon Brushes1. With a suitable screwdriver, remove the carbon brush caps on either side of the belt

sander.

2. Remove the carbon brush/spring assembly.

3. If the carbon brushes are worn down to 4mm, or less, replace them with the newbrushes (1 spare set supplied).

4. Replace the carbon brush caps and tighten them.

Note :

Both brushes must be replaced at the same time.

Carbon Brush

Cap

Carbon Brush

Cap

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TROUBLE SHOOTING

Sander Is OverheatingThis indicates the machine is dirty. Clean the ventilation holes, and blow out with compressedair or clean with a dry cloth.

Overloading the machine will also cause overheating. Do not apply excessive pressure.

Excessive Sparking OccursThis indicates worn brushes. This problem is quickly remedied but you should consult yourCLARKE dealer for parts and advice.

Sander Does Not Operate When Switched OnCheck to ensure the fuse is sound and replace if necessary. If the fuse is sound or blowsrepeatedly, consult your CLARKE dealer.

The Dust Is Not ExtractedDust bag is full (empty waste bag), dust extractor flue is blocked, this is usually caused byallowing bag to become too full, (remove and empty bag, also clear blockage).

Note :

Ensure sander is switched OFF and isolated from the mains by removing plug from socket.

ACCESSORIESA wide range of accessories is available from your nearest CLARKE dealer, for furtherinformation, contact your nearest dealer, or telephone CLARKE International Salesdepartment on 01992 565300

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PARTS DIAGRAM

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PARTS LISTItem Part Number Description Qty Item Part Number Description Qty

1 HTBS2001 ScrewST4.2X16 4 30 HTBS2030 Dust control 1

2 HTBS2002 Soft grip 1 31 HTBS2031 Gun seal up circle 1

3 HTBS2003 Hand stem cover 1 32 HTBS2032 Border cover 1

4 HTBS2004 Capacitor 1 33 HTBS2033 Screw ST4.2X45 2

5 HTBS2005 Inductance 1 34 HTBS2034 Name plate 1

6 HTBS2006 Switch 1 35 HTBS2035 Sanding belt 1

7 HTBS2007 Cable pressure board 1 36 HTBS2036 Screw M4X12 2

8 HTBS2008 Screw ST3.8X16 2 37 HTBS2037 Front cover 1

9 HTBS2009 Cable cover 1 38 HTBS2038 Front wheel drive axis 1

10 HTBS2010 Cable 1 39 HTBS2039 Pressure spring 1

11 HTBS2011 Housing 1 40 HTBS2040 Front wheel frame 1

12 HTBS2012 Small belt wheel 1 41 HTBS2041 Nut M12 1

13 HTBS2013 Belt cover 1 42 HTBS2042 Rear wheel 1

14 HTBS2014 Screw M4X12 1 43 HTBS2043 Bearing 6200 1

15 HTBS2015 Carbon brush 2 44 HTBS2044 Engine rack 1

16 HTBS2016 Carbon brush holder 2 45 HTBS2045 Screw M4X16 1

17 HTBS2017 Brush holder cover 2 46 HTBS2046 Needle bearing 1

18 HTBS2018 Stator 1 47 HTBS2047 Rear wheel axis 1

19 HTBS2019 Screw ST4.8X45 2 48 HTBS2048 Big gear 1

20 HTBS2020 Bearing 6000 1 49 HTBS2049 Gear box cover 1

21 HTBS2021 Insulate washer 1 50 HTBS2050 Screw M4X12 3

22 HTBS2022 Guide wind circle 1 51 HTBS2051 Big belt wheel 1

23 HTBS2023 Rotor 1 52 HTBS2052 Nut M8 1

24 HTBS2024 Bearing 6000 1 53 HTBS2053 Belt 1

25 HTBS2025 Middle cover 1 54 HTBS2054 Bearing 6001 1

26 HTBS2026 Screw ST4.2X18 2 55 HTBS2055 Shaft gear 1

27 HTBS2027 Dust fan 1 56 HTBS2056 Needle bearing 1

28 HTBS2028 Screw M5X12 2 57 HTBS2057 Subsidary name plate 1

29 HTBS2029 Dust cover 1 58 HTBS2058 Screw M5X8 1

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Replacement sanding belts are available from your CLARKE dealer.

PARTS & SERVICEFor Spare Parts and Service, please contact your nearest dealer, or CLARKE International,

on one of the following numbers.

PARTS & SERVICE TEL: 020 8988 7400or e-mail as follows:

PARTS: Parts@clarkeinternational.comSERVICE: Service@clarkeinternational.com

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PARTS LIST

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DECLARATION OF CONFORMITY