Valla Precision Pick and Carry Cranes 1. Introducing Valla The Original Precision Pick and Carry...

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VallaPrecision Pick and

Carry Cranes

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Introducing Valla

The Original Precision Pick and Carry Crane- More Efficient, Safe, Accurate, Compact, Versatile than Carry Deck Cranes or any other Industrial Cranes on the market today

31940 1950 1960 1970 1980 1990 2000 2010 2020

Valla: Original Precision Pick and Carry

1967 Valla starts experimenting with electric motor cranes

1980-1990 Trend of European industrial expansion. Valla cranes lift larger loads (20T-40T)

1999 First Valla hybrid fuel model (40T E/D)

1945 Antonio Valla starts importing equipment + modifying US Army surplus to rebuild Milan after WWII

1982 First Valla slewing cranes for jet engine maintenance

2010 Valla 60th anniversary

Intro of next-generation Valla electronics via new 25E/EL

1961 John Valla completes PhD in mechanical engineering and designs first 3T Precision Pick and Carry crane

1962 Valla does post-doctoral work in fluid dynamics in Germany

Valla’s vision: exploit hydraulics for small-format machine power lifting

2001 First Valla tracks tread for off-road use

1975 German battery life now good enough to offer first commercial Valla electric model: 30E

Potential Customers for Valla Option

Existing Customer BaseNeeds to move

something important…Which machine?

Aerospace

Automotive

Chemical / Petrochemical

Consumer Products

Construction

Defense

Energy, Utilities

Glass, Stone

Marine

Metals Fab.

Mold Fab.

Paper, Textiles

Equipment, Assembly

Engine AssemblyWelding Robot Storage Tank Hydraulic Pump

MaterialsSteel CoilsStone SlabsGlass Panels

MoldsTires, RubberPlasticsForging Dies

Plant Maintenance

Moving Machines, Pipes, Tanks, Materials, etc…

...If it’s difficult to reach, awkward or delicate to handle or of very high

value…

Logical solution: Crane. But which one?

Fork Lift? No…Load not square (palletized) enough

Truck Crane? No…

Way too big and imprecise

Carry Deck Crane? No…

Still too big and imprecise

Solution: Valla Specialty CranePrecision Pick and Carry

…in a highly constrained (small, tight) industrial

space.

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Comparing Industrial Crane Options

Carry Deck Precision Pick and Carry

Can pick, carry and place loads, but not fundamentally re-engineered for precision work in small spaces.

Engineering more like a

small version of a regular

crane.

Valla: every aspect of machine re-invented to deliver powerful precision load moving function in tight industrial spaces.

versus

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Valla Precision Pick and Carry Engineering

Ultra Compact

Winch-less piston-powered boom picks load with minimum overhead clearance

Small wheelbase (outriggers not necessary)

Rear-wheel minimum radius power steering

Pre-formed, welded steel boom

Ultra PreciseSmooth, continuous motion

electronic boom controls plus smooth hydraulic (not

chain) telescoping

Extremely fine load movement control

Ultra CleanUltra Maneuverable

Excels in tight industrial spaces

Ultra StrongUltra SafeLow center of gravity stability while lifting, driving

Super load stability while boom is moving load

Ability to reach into difficult areas

Zero emissions electric engine available in

virtually every model

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Valla Engineering InnovationApplication Benefit of Valla Engineering

Load Pick and

Place

Boom lifts via piston (lever) not pulley

Maximum power for moving heavy objects with very compact machine

Power allows for precision picking without a winch; boom arm can pick in very tight spaces (minimal overhead clearance)

Boom material: preformed and welded steel

Safely handle heavy, dynamic loads

Excellent machine longevity

Finely calibrated electronic control of precision load movements

Extremely smooth operation delivers fine movements, like ultra-feathering, no load jerking and almost zero load swing arcing (safer for people, load being picked and materials around the load)

Boom extension and retraction via telescoping hydraulic cylinders and nylon padding (not chain drive extension)

Combination of precision steering + small wheel base + long, strong, smooth extending boom

Precision and flexibility with hard-to-reach objects

Safe handling of very delicate objects

Valla Engineering Detail: Precision Picking

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Valla Engineering Detail: Precision PositioningValla Engineering Innovation

Application Benefit of Valla Engineering

Maneuver into

Place Near Load

Compact wheel base

Drive closer to load in tight spaces

Rear-wheel, minimum radius power steering

(1800 on smaller machines, 1400 or 1300 for larger machines)

Precise maneuvering in tight spaces

Rear steering delivers swing boom-style range of motion without outriggers

Low center-of-gravity engineered stability

(Zero gravity point at center front wheel)

Outriggers not necessary to ensure stability

Access to load space defined by wheel base dimensions alone

Close access to load sets up very safe, stable pick

Valla 50E

Valla E Crane complies with follows:-2006/42/CE-UNIEN13000-I.S.P.E.S.L.

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Valla Engineering Detail: Precision, Stable Driving

Valla Engineering Innovation

Application Benefit of Valla Engineering

Carry (Drive) Load to

Next Location

Low center-of-gravity engineered stability

Safe, stable load holding plus tight-space maneuvering during boom-in driving (carry deck not required)

Electric engine option

Lowest cost of maintenance

Zero emissions: clean, safe indoor plus some outdoor operations depending upon driving surface

Diesel engine option Highest tier fuel efficiency, ruggedized outdoor operation, for longer driving time and distance

Electric-Diesel hybrid option (40T model)

Can switch between indoor/outdoor features

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Why Customers Choose Valla Precision Pick and Carry

#1 Real Savings

“So flexible, we use one machine for many different tasks…”

“More precise, flexible and accurate load movement

than any other machine…”#2 Improved Safety

Minimal load swing ratioLoad Movement IndicatorAdvanced BrakingVisual + Auditory Aids

Results based on international survey of existing Valla customers

#5 Superior Versatility

Faster job completion timeLower labor costs

Better total efficiency (no outriggers) Machine longevity (strong enough to handle dynamic loads)Fuel savings (Electric)

#4 Superior Precision

#3 Superior Maneuverability

“Valla goes where no other crane can go…”

Better for peopleBetter for loads being moved

Valla Product Line / 0-18T

E = Electric D = Diesel

Typical Options, Most Models

Safety, Comfort• No-Spark (Anti-Explosion)

Engineering• Enclosed Cab

Operations• Remote Control• Carry Deck• On-Board Battery

Charger

Boom Extras• Hydraulic Winch• Hydraulic Chain Hoist• Man Bucket• Jib

Max Boom Extension: measurement based on point of boom attachment to truck bodyNote: Every Valla crane is custom built, so these metrics are subject to change

• LPG Fuel• Non-Marking Tires

Max Load Capacity Other Key Specs

Model Tons Kg Dimensions (mt)Weight

(Kg)Steering

Radius (mt)

Max Boom Extension

(mt)Walk Behin

d Level 1 Precision Pick-and-Carry Application //

Moving of loads from <1T to 5T

25 E 2.5T 2.500 2,26 x 0,95 x 1,80 2.300 2,10 4,27

25 EL 2.5T 2.250 2,26 x 0,95 x 1,80 1.950 2,10 4,27

30 E 3T 3.500 2,50 x 1,24 x 1,90 2.500 2,28 6,50

Driver-in-Cab

Machines

35 E 3.5T 3.500 2,50 x 1,38 x 1,94 3.000 2,28 6,60

35 D 3.5T 3.500 2,50 x 1,38 x 1,94 3.000 2,28 6,60

50 E 5T 5.000 3,00 x 1,60 x 2,00 5.500 2,69 7,20

50 D 5T 5.000 3,00 x 1,60 x 2,00 5.300 2,69 7,20

Level 2 Precision Pick-and-Carry

Application // Moving of loads from <5T to

10T

75 E 7.5T 7.500 3,34 x 1,73 x 2,29 6.100 3,40 7,67

75 D 7.5T 7.500 3,34 x 1,73 x 2,29 6.400 3,40 7,67

75 LPG 7.5T 7.500 3,34 x 1,73 x 2,29 6.720 3,40 7,67

90 E 9T 9.000 3,44 x 1,74 x 2,29 9.000 3,67 7,69

90 D 9T 9.000 3,44 x 1,74 x 2,29 9.000 3,67 7,69

Level 3 Precision Pick-and-Carry

Application // Moving of loads from <10T to

20T

120 E 12T 12.000 4,30 x 2,10 x 2,32 13.000 4,50 10,80

120 D 12T 12.000 4,30 x 2,10 x 2,32 14.500 4,50 10,80

120 E Compact 12T 12.000 3,98 x 2,10 x 2,32 13.000 4,10 10,80

180 E 18T 18.000 4,69 x 2,20 x 2,40 20.000 4,48 10,50

180 D 18T 18.000 4,69 x 2,20 x 2,40 19.000 4,25 10,50

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Valla Product Line / <25-90T

Typical Options, Most Models

Safety, Comfort• No-Spark (Anti-Explosion)

Engineering• Enclosed Cab

Operations• Remote Control• Carry Deck• On-Board Battery Charger• LPG Fuel• Non-Marking Tires

Boom Extras• Hydraulic Winch• Hydraulic Chain Hoist• Man Bucket• Jib

E = Electric D = Diesel Max Load Capacity Other Key Specs

Model Tons Kg Dimensions (mt)Weight

(Kg)Steering

Radius (mt)

Max Boom Extension

(mt)

Driver-in-Cab

Machines

Level 4 Precision Pick-and-Carry Application // Moving of loads

<20T to 40T

250 E 25T 25.000 5,20 x 2,29 x 2,43 25.000 4,85 10,50

250 D 25T 25.000 5,40 x 2,64 x 2,65 24.000 5,00 10,92

400 Hybrid (E+D) 40T 40.000 6,02 x 2,54 x 2,90 29.000 6,35 13,31

400 E 40T 40.000 5,11 x 2,35 x 2,47 32.000 4,35 10,92

400 D 40T 40.000 6,02 x 2,54 x 2,90 29.000 6,35 13,31

Level 5 Precision Pick-and-Carry Application //

Moving of large loads up to 90T

900 E 90T 90.000 7,95 x 2,50 x 2,65 33.000 6,80 10,70

Carry Decks for Special

Applications // Precision load

moving requiring swing boom plus

outriggers for picking

1725-22 SE 10T 10.000 4,00 x 1,80 x 2,50 11.500 3,80 7,50

1725-22 SD 10T 10.000 4,00 x 1,80 x 2,50 10.000 3,80 7,50

1725-36 SE 16T 16.000 4,60 x 2,40 x 2,80 16.000 4,15 10,80

1725-36 SD 16T 16.000 4,60 x 2,40 x 2,80 16.000 4,15 10,80

Max Boom Extension: measurement based on point of boom attachment to truck bodyNote: Every Valla crane is custom built, so these metrics are subject to change

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Understanding Valla Boom Reach

Max Boom Extension: measurement based on point of boom attachment to truck body

Max Boom Length Horizontal Reach (in front of tires)

versus

Valla Product Chart Info Valla Tech Sheet Info

Tota

l Boo

m Le

ngth

Zero Gravity Point Starts at Center of Front Wheel

Valla 50E

Other Key Specs

Dimensions (mt)

Weight (Kg)

Steering Radius (mt)

Max Boom Extension

(mt)

2,26 x 0,95 x 1,80 2.300 2,10 4,27

2,26 x 0,95 x 1,80 1.950 2,10 4,27

2,50 x 1,24 x 1,90 2.500 2,28 6,50

2,50 x 1,38 x 1,94 3.000 2,28 6,60

2,50 x 1,38 x 1,94 3.000 2,28 6,60

3,00 x 1,60 x 2,00 5.500 2,69 7,20

Valla E Crane complies with follows:-2006/42/CE-UNIEN13000-I.S.P.E.S.L.

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Valla Precision Pick and Carry Cranes

<1T to 5T <5T to 10T <10T to 20T <20T to 40T Up to 90T

Valla 25 E / EL Valla 75 E / D Valla 120 E / D Valla 250 E / D Valla 900 E

Valla 30 E Valla 90 E / D Valla 180 E / D Valla 400 E

Valla 35 E / D Valla 400 D /DE

Valla 50 E / D

Special Application Carry Deck (Slewing + Outriggers)

1725-22 (10T) 1725-36 (16T)

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Valla Case Historiesby Industry + Application

Valla at Work

Valla at WorkIndustries Main Applications Global Customers

Aerospace

Automotive

Chemical / Petrochemical

Consumer Products

Construction

Defense

Energy, Utilities

Glass, Stone

Marine

Metals Fab.

Mold Fab.

Paper, Textiles

Moving Equipment, Assembly

Engine AssemblyWelding Robot Storage Tank Hydraulic Pump

MaterialsSteel CoilsStone SlabsGlass Panels

MoldsTires, RubberPlasticsForging Dies

Or Plant Maintenance

Moving Machines, Pipes, Tanks, Materials, etc…

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Valla at Work: Typical Applications

Equipment, Assemblies Moving Materials Moving

Valla 75EAerospace

Valla 40DMarine

Valla 25EManufacturing

Valla 150DConstruction (Concrete)

Valla 90DMetals Fabrication

Valla 20EConstruction(Curtain Wall)

Valla 900EPaper, Textiles

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Valla at Work: Typical Applications

Die / Molds Moving Plant Maintenance, Moving

Valla 75EAutomotive (Tires)

Valla 20EMetals Fabrication

Valla 180D

Valla 50E

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Valla at Work: Case History

Industry Application

Valla Models Used…<1T to 5T <5t to 10T <10T to

20T<20T to 40T

Up to 90T Special App Carry Deck

Industrial Facilities Movers

Plant Maintenance, Moving

20E30E50E

75E90E

120E150E180E

250E330E400E

900E 1725-22ES

Leading Industrial Moving Company (Germany)

• Customer studies each plant to be disassembled, moved and reassembled• Project manager matches various Valla machines to different equipment or materials moving tasks based on load and work-space requirements• Extremely high ROI on Valla fleet investment due to high usage and versatility of machines

“It’s not possible to do this type of work efficiently and cost effectively without our Valla Precision Pick and Carry fleet…”

Valla 120E

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20T<20T to 40T


Automotive Plant Maintenance 25E 75E 120E 1725-22 SE

Italy’s #1 Car Manufacturer (#10 in the World)

•Valla customer since 1968 •Multiple Valla machines used in multiple car production locations•Using Valla to move assembly and production line equipment as required for ongoing, routine plant and equipment maintenance•Top reasons for purchase: safety and efficiency (time + cost)

Valla 1725 22

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20T<20T to 40T


Chemical / Petro-Chemical

Plant Maintenance 20E40E

50E75E

Petrochemical Industry

• Customer owns multiple Valla units and has them deployed in Europe, Singapore, and Thailand plants• All Valla machines delivered with no-spark (anti-explosion) customization

>Petrochemical plant maintenance can be very dangerous task

• Prior to Valla, piping system valves removed by hand, placed manually onto forklift pallet for moving to cleaning area • Valla 20E especially effective at reaching valves that must be cleaned regularly but are hard to reach due to their location in complex grid of piping•Some Valla models include chain hoist option for extremely precise placement of loads in highly congested piping areas

Valla 20E

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20T<20T to 40T


Energy, Utilities Plant Maintenance 25E40E

75E 110E 1725-22SE

Italian Energy Provider (#3 market cap in Europe)

•Valla customer since 1972•Owns multiples of different models used for maintenance in several power plant locations •New Valla 25E chosen due to it’s light weight and extreme precision

>25E is driven onto a lift platform and elevated to higher location to reach valves requiring maintenance

•Larger Valla machines used to move power generators “Using Valla significantly lowers the time and our costs for routine maintenance…”

Valla New 25E

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20T<20T to 40T


Construction Materials Moving 25EL

US-based Leading Producer of Curtain Wall + Exterior Cladding

•New Valla 25E in light weight version (25EL) ideal for high-rise exterior curtain wall installation•Precision pick and place handles high-value glass and cladding panels efficiently, improving installation timing, lowering costs and better safety for operators•Lightweight machine easily moved between floors•2 Valla machines in use at World Trade Towers re-construction project

Valla New 25EL

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20T<20T to 40T


Glass, Stone Materials Moving 35E50E

75E90E

120E 250D

Marmi Arata: Italian Stone Fabrication Company

•Valla machine used for two primary applications: unloading raw stone slabs from container to warehouse and moving stone from storage area to fabrication area•Small machine required due to space restrictions in stone carving workshop

Owner Gianluigi Arata: “We have been loyal Valla customers for many years. Nothing else meets our needs, in terms of working very precisely in a small space. We are able to work faster and more safely without risking breaking the stone…”

Valla 75E

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20T<20T to 40T


Metals Fabrication Materials Moving 30E 120D 250D

Rubival: Metal Pipes, Valves, Fittings Manufacturer

•Valla customer since 1979•Primary application: moving bars of raw steel from delivery truck to warehouse storage area•Valla used “every day for many hours…”

Owner Gianluigi Gentili: “Our Valla crane is a very useful machine. Walking behind the crane makes driving extremely fast and easy, and we can reach the load in any difficult space…” Valla 30E

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20T<20T to 40T


Aerospace Equipment, Assembly Moving

75E90E

120E

US-based Private Jet Manufacturer

• Valla used for jet engine installation and maintenance application due to precision movement requirements

>Jet engines heavy, very delicate>Need to be picked and placed with extreme precision

• Valla ideal for jet engine maintenance because the engines need to be removed from the plane (picked, then driven), checked and then re-installed with out risk of damage

Valla 120E

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20T<20T to 40T


Aerospace Equipment, Assembly Moving 1725-221725-36

International Plane Manufacturer

•Valla customer since 1999 for multiple international locations (Germany and China)•Valla used for this jet engine installation and maintenance due to precision movement requirements

>Jet engines heavy, very delicate>Need to be picked and placed with extreme precision

•Valla ideal for jet engine maintenance because the engines need to be removed from the plane (picked, then driven), checked and then re-installed with out risk of damage Valla 1725 22E

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20T<20T to 40T


Marine Equipment, Assembly Moving

50E 75E

120D180D

Italian-based Yacht and Military Ship Builder

•Valla used mainly for boat engine installation•Also used for moving other large, delicate parts and components around ship assembly workshop•Valla cranes ideal due to restricted access spaces on ships under construction and the delicate nature of expensive, high-value components used to build high-performance marine vessels

Head of manufacturing: “…it would be a disaster without our Valla cranes…”

Valla 50E

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20T<20T to 40T


Consumer Products Mold Moving 20E25E

75E 120E

International Baby Care Products Manufacturer

•Customer manufactures plastic baby care products via a plastic casting process•Mold negatives must be inserted into plastic components casting system from above

> Requires precision of Valla crane with chain hoist to allow for very careful placement of expensive, complex molds into casting machine set-up

•Customer also uses same Valla crane to move molds from transport trucks into plant Valla 75E

• One Valla machine used in multiple applications = cost, time and safety efficiencies

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Valla Models Used…<1T to 5T <5t to 10T <10T to 20T <20T to

40TUp to 90T Special App

Carry Deck

Metals Fabrication Mold Moving 20E25E30E

40E50E

75E (custom)75E -90E-120E

International Tire Manufacturer

Valla 75E(Base model before customization)

“We had a very specific pick, drive and place requirement. Our custom Valla crane radically improves the efficiency of our mold resetting process…”

• Customer needed crane with very small foot print capable of lifting a mold and carrying the mold, then rotating to one side to place the mold on the tire press

• Very specific tire mold moving application required custom-built Valla 75E with special boom capable of rotating to one side

• Space inside plant very restricted

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VALLA S.p.A. - ItalyVia Piacenza, 45 — 29010 Calendasco (PC)

Tel. +39 0523 762025 Fax + 39 0523 760531

Singapore Office: Telephone: +65 6235 9155 HP: +65 8330 8938 Fax: +65 62359827

www.valla.com e-mail: [email protected]

Valla Precision Pick and Carry Cranes 1. Introducing Valla The Original Precision Pick and Carry...

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Transcript of Valla Precision Pick and Carry Cranes 1. Introducing Valla The Original Precision Pick and Carry...