Vacuum Receiver Manual

Date: May 2000

MetroVac

Silver Bullet

CONVEYINGLINE

Motan Receivers

Operating InstructionsPart Number

Revision DateECO Number

40072685.26.2000646

•••

Date: May 2000

Motan Receivers

USAMOTAN INCHead Office:320 N. Acorn StreetPlainwell MI 49080USA

Georgia Branch:

3070-K Business Park DriveNorcross, GA 30071USA

Tel:

Fax:Email:

Tel:Fax:

001.616.685.1050001.800.991.9921001.616.685.1059service@motan-inc.com

001.770.416.9943001.770.416.9527

GermanyMOTAN GMBHMax-Eyth-Weg 42D-88316 Isny/Allgäu

Tel:Fax:

0049.7562.76.00049.7562.76111

FranceMOTAN S.A.Z.I. L’Eglantier - 17, rue des CerisiersCE 4556 LissesF-91045 Evry

Tel:Fax:

0033.1.608697180033.1.60869029

SingaporeMOTAN PTE LTDBlock 1091, #02-08Lower Delta RoadSignapore 169202

Tel:Fax:

0065.272.33860065.276.8283

JapanSangyokiden Co Ltd.Head Office:1609-3, Kamigouchi. Itsukaichi-ChoSaiki-Ku, Hiroshima

Tokyo Branch:

Osaka Branch:

Fax:

Tel:Fax:

Tel:Fax:

0081.829.289954

0081.48.25737500081.48.2547151

0081.6.39560440081.6.3956044

SwitzerlandMOTAN AGRiedstrasse 9CH-6330 Cham

Tel:Fax:

0041.41748.61110041.41748.6110

Great BritainMOTAN LTDunit 10Blacklands WayAbingdon Business ParkGB-AbingdonOxfordshireOX14 IRD

Tel:Fax:

0044.1235.5500110044.1235.550033

IndiaLTM LimitedMount-Poonamallee RoadPost Bag No. 977Chennai 600 089

Tel:Fax:

41.26006 LTM IN0091.44.2344075

MOTAN Groupwww.motan.com

Page 0.1

Contacts

Date: May 2000

Motan Receivers

Contents

0.1 Technical Terms

1.0 Safety

2.0 Function

3.0 Installation

4.0 Operation

5.0 Options

Appendix A

1.1 Explanation of Safety Symbols1.2 Operational Safety Notes

0.2 Basic Parts of a Receiver

2.1 Features2.2 Identifying Style2.3 Operation

3.1 Uncrating and Inspection3.2 Mounting3.3 Compressed Air Connections3.4 Electrical Connections3.5 Tubing Connections

4.1 Vacuum Check4.2 Proximity Switch Adjustment4.3 Fill Timer Adjustment

5.1 Material Proportioning5.2 Material Purging

A.1 Proportioning Valve InstallationA.2 Operation

6.0 Spare Parts List

Page 0.2

Contents

0.3

1.11.1

2.12.22.2

3.13.13.23.33.3

4.14.14.2

5.15.1

A.1A.2

0.3

1.1

2.1

3.1

4.1

5.1

6.1

A.1

Date: May 2000

Motan Receivers

Technical Terms 0.1

Basic Parts of a Receiver 0.2

Discharge TimeThe amount of time the discharge valve is open allowing material to leave the receiver.

Discharge Valve (DV)Air cylinder and plunger positioned below a receiver to allow the release of material from the receiver.

Fill CycleThe entire process of conveying material into a receiver. (Including fill and purge time)

Fill TimeThe period of the fill cycle where material is delivered to a receiver.

Photo-eye (sensor)Diffuse Reflective Photoelectric Senor. Operates by using a beam of light from a transmitter which reflects off material back to a receiver.

Proximity Switch (sensor)Capacitive Proximity Switch. Operates by detecting material when it enters an emitted electromagnetic field.

PurgingThe process of removing material completely from a material line.

Purge TimeThe amount of time to complete the purging process during one fill cycle.

Sequence Valve (SV)Air cylinders and plungers at the material and vacuum inlet tubes located in the receiver cover.

Prox SwitchMounting Bracket

Prox Switch Flange Gasket

Discharge Valve

Receiver Body

Photo-eye

Junction Box

Latch

Lid Gasket

Receiver Lid

Solenoid

Sequence Valves

Transition Baffle

Page 0.3

Technical Terms

Date: May 2000

Motan Receivers

SAFETY 1.0

Explanation of Safety Symbols 1.1

Operational Safety Notes 1.2

Before using the equipment, it is important that you read this manual thoroughly. MOTAN accepts no responsibility or liability for damage or malfunction of the equipment arising from non-observance of this operating instruction. These operating instructions should always be kept where they will be readily accessible.

The following safety signs are recommended and approved by the Safety Sign Development Committee of The Machinery Division of The Society of the Plastics Industry.

This symbol is used as an operational safety symbol for all work which involves a risk of life and limb for personnel. In such cases, particular care and caution must be exercised when carrying out work.

This symbol is used as an operational safety symbol for all work which involves risk of electrocution. For instance, this symbol can represent areas of high voltage where power should be disconnected in advance of any servicing.

This symbol is used as a warning of moving parts. Special attention should be taken so that hands or fingers are not caught in the equipment. It is

recommended that the operator ensure the guard is securely in place before operating the machine.

The Motan receiver’s are built to be operationally safe, but there are hazards that exist which operators and maintenance personnel should be aware of particularly during maintenance and/or repair work.

• Every person who is concerned with the assembly, installation, removal, operation, maintenance or repair of the equipment, should read the operating instructions in full. It is recommended that written confirmation of this be obtained in each case.

• The user must ensure all safety features are in perfect working condition before operating the equipment.

• The manufacturer shall provide no further guarantee as to the functionality and safety of the equipment if conversions or modifications to the equipment are performed by the user.

• Before repair work is started, the device should be disconnected from the electrical power supply, and compressed air supply.

• All pipework must be securely connected before starting up the equipment.• Local safety and accident prevention regulations shall apply under all circumstances

to the safe operation of the equipment.• Only the specified connection voltage should be applied to the unit. Any over or under

voltage condition could severely damage the equipment and could result in personal injury or death.

Page 1.1

Safety

Date: May 2000

Motan Receivers

FUNCTION 2.0

Features 2.1

The function of a receiver is to:

• Separate plastic material from the air stream • Accumulate a specific quantity of separated material• Discharge material for processing

Motan receivers have a filterless design which eliminates the need for filter maintenance or replacement.

The standard vacuum receiver uses a refill proximity switch to signal the controller when material is needed. The basic receiver is connected to a single material line, however direct material proportioning, is also available.

Pneumatic valves operate the filling and discharge of the receiver.

All receivers function on the principle of a vacuum conveying material. A vacuum blower creates suction by pulling air and material through a set of tubing. A receiver is connected to the tubing at a point between the blower and material source. When the air and material reach the receiver, the material separates from the air and accumulates in the bottom of the receiver (2.1.1).

An material separation screen is provided to prevent overfilling of the receiver and assure consistent performance under varying operating conditions.

The inlet/outlet cover is removable for cleaning and can be rotated 360° for desired orientation.

The MetroVac models have a glass body for monitoring material flow and material level. The glass body allows the proximity switch to be positioned anywhere along the height of the glass.

An exclusive 5 year Warranty backs Motan receivers.

ControlPanel

MaterialSource

ReturnAir Line

VacuumBlower

Hopper

Air LineCarryingMaterial

MetroVac

(2.1.1)

Page 2.1

Function

Date: May 2000

Motan Receivers

Identifying Style 2.2

Operation 2.3

There are four basic s ty les of receiver : Hopper Mount, Wall Mount, Machine Mount, and Slide Gate. Each s t y l e f u n c t i o n s differently to meet the specific requirements of the conveying system.

The basic difference between the four styles of receivers is manner of discharge.

The Hopper Mount r e c e i v e r s h a v e a discharge valve that operates with the sequence valve to fill and discharge the receiver.

The Wall Mount receivers operate in the same fashion as Hopper Mount receivers. These receivers include a mounting bracket, a discharge shroud and an optical sensor switch.

The Machine Mount receiver mounts directly to a machine's throat above the screw. There is no discharge valve on the Machine Mount receivers.

The Slide Gate receivers have a pneumatic slide gate that opens and closes dispensing material.

Hopper Mount Behavior The proximity switch is mounted to the surge hopper or the bin below the receiver and aimed into the material collection area. When the material level falls below the sensor, the sensor LED illuminates, and a fill cycle is initiated (2.3.1). During the fill time, the sequence valve (SV) on the receiver opens and the discharge valve ( D V ) c l o s e s ,

Detail of Machine MountFilling Process

Receiver sends a signalStarting a fill cycle whenMaterial line falls belowThis point

Fill time is controlled by the MaterialHandling Controller to bring materialto a required position above prox. switch.This is determined by the customer.

(2 . 2 . 1 )Hopper Mount

and

Wall Mount(minus bracket and shroud)

Slide Gate Machine Mount

Mounting Base

Discharge Valve

Sequence Valve

(2 . 3 . 1 )

Page 1.2

Function

Date: May 2000

Motan Receivers

simultaneously. Material is then pulled into the receiver for a programmed amount of time (fill time). At the end of the fill cycle the SV closes and the DV opens, discharging the material from the receiver into the hopper. The receiver continues to cycle, fill and discharge, until the proximity senor LED is not illuminated due to the material level.

Wall Mount BehaviorThe Wall Mount receivers work in a similar fashion as the Hopper Mount receivers. The proximity sensor is replaced by a photo-eye and the receiver is mounted over a container. When the photo-eye senses that material has reached a certain level in the container, the fill cycle discontinues. Once material is removed or lowered the photo-eye illuminates and initiates a fill cycle.

Machine Mount BehaviorOn the Machine Mount receiver the proximity switch is located on the side of the receiver. The proximity switch on the Sliver Bullet models is stationary and adjustable on the MetroVac models. As the molding machine consumes material, the material level falls below the proximity switch sensor initiating a fill cycle. The fill time is programmed so that the receiver is filled to a point near the top of the receiver above the proximity switch keeping conveying and fill cycles to a minimum. Slide Gate BehaviorThe Slide Gate receivers work in the same manner as the Hopper Mount receivers. Two differences are the discharge valve on a Hopper Mount receiver is replaced by a slide gate and the slide gate operates independently of the sequence valve.

Page 2.3

Function

Date: May 2000

Motan Receivers

INSTALLATION 3.0

Uncrating and Inspection 3.1

Mounting 3.2

Motan receivers are wrapped and secured in durable boxes for shipping minimizing the risk of damage to the equipment. Despite these precautions damage does sometimes occur in transit. When the receiver arrives at your location inspect it for any damage that might have occurred during shipment. If any shipping damage is discovered, immediately contact Motan, Inc. or the freight company to file a claim.

As mentioned earlier, Motan receivers are manufactured with four distinct styles. Mounting the receiver to the equipment is dependant upon the style of the receiver being used.

Machine MountCompare the diameter of the machine opening to the diameter of the receiver discharge. The machine opening must be between Ø2” - Ø3” in diameter. If the machine opening is larger than the receiver discharge, the receiver can be mounted directly to the throat of the molding machine above the machine screw by following the base flange patterns. (3.2.1) for Silver Bullets and (3.2.2) for MetroVacs. There are some particular cases, however, that involve custom installation work:

If the machine opening is smaller than the receiver discharge (3.2.3a), it is necessary to use an adapter which will fit between the machine's throat and receiver's flange closing the gap without forming any ledges. Ledges obstruct material flow and can accumulate material, hindering cleanup during material changes. The installation of an adapter eliminates these ledges and provides a clean transition between the receiver and machine (3.2.3b). It is customary for the adapter to be fabricated by the customer.

(3 . 2 . 1 )

Ledges

MountingCapscrews

ReceiverOutlet

MachineInlet

INCORRECT

CORRECT

WithAdapter

(3 .2 .3 a )

(3 .2 .3 b )

(3 .2 .2 )

Page 3.1

Installation

Date: May 2000

Motan Receivers

When an adapter is required, it must be bolted to the machine first, and then the receiver and gasket may be bolted to the adapter.

In cases where a machine hopper is used, a Hopper Mount receiver will take the place of the Machine Mount receiver to load the molding machine. Installation procedures for Hopper Mount installations are listed below.

In some systems that mold parts requiring precise dimensioning, Compact Discs for example, the quantity of material discharged into the press must be regulated. Because the discharge valve in a Hopper Mount receiver is suspended below the mounting flange, it cannot be mounted to the machine throat and consequently cannot be used for this type of application. The Slide Gate receiver can be fixed to the machine in the same way as the Machine Mount receiver and be used for applications where accurate measurement of material is required.

Hopper, Slide Gate, and Wall MountHopper Mount, Slide Gate, and Wall Mount receivers are found in applications where discharge valves are necessary. The processes of each particular discharge style were discussed in detail earlier in the behavior section (2.3).

The flange pattern for the Hopper Mount receiver is much larger than that of the Machine Mount. Bolt holes in the hopper must be drilled according to the diagram (3.2.4). The mounting surface must be large enough for an 11" dia. flange clearance. A 9.25" dia. thru hole must also be cut.

Special Note: Discharge valve extends 11” below a receiver’s mounting flange.

E a c h r e c e i v e r r e q u i r e s compressed air to activate its S e q u e n c e V a l v e s a n d / o r Discharge Valves depending on which style of receiver is in use. The compressed air line is connected to a solenoid valve located on the receiver junction box. The solenoid valve, which is con t ro l led by the sys tem controller, directs compressed air

Compressed Air Connections 3.3

Ma

teria

l

Va

cuu

m

HopperMount Discharge Flange

11” DIA. flangeClearance

.31” 8 places on a10 ¼” bolt circle

9.25”DIA. Thru

(3 . 2 . 4 )

JunctionBox

ToController

Ma

teria

l

Va

cu

um

(3 .3 .2 )

(3 .3 .3 )

(3 . 3 . 1 )

Page 3.2

Installation

Date: May 2000

Motan Receivers

to the valve cylinders. Compressed air requirements for all receiver valve cylinders are: 40-60 PSIG with a usage of 1 SCFM.

Diagram (3.3.1) illustrates a standard solenoid/junction box arrangement. The Machine Mount receiver will not have a discharge valve, so only the sequence valves need to be controlled by the solenoid (3.3.2). Hopper Mount and Wall Mount receivers have both valves actuating oppositely and simultaneously. Both valves are controlled by a single solenoid with "T" shaped air outlet fittings (3.3.3). Slide Gate receivers follow the air connection diagram (3.3.4).

Wiring connections must be made between each receiver and the main material handling controller. Each receiver is furnished with a 7-pole plug and 12-foot cord. The cord/plug serves as a means to disconnect the receiver from the controller while performing maintenance. Please refer to the main controller manual for specific connections to the main controller terminal strip. We recommend the use of #18 - #16 AWG wire/cable for all low voltage (120 VAC) field wiring within 100 feet of the control panel and #16 - #14 Awg wire/cable for longer distances to reduce possible voltage drop.

Connections to the material supply line and blower vacuum line must be made. It is recommend that flexible hose be used for both connections (minimum two foot length). Motan can provide the required flexible hose, for more information contact the Motan Sales Department (refer to Page 0.1, Contact Information).

Electrical Connections 3.4

Tubing Connections 3.5

Ma

teria

l

Va

cuu

m

(3 .3 .4 )

Page 3.3

Installation

Date: May 2000

Motan Receivers

OPERATION 4.0

Vacuum Check 4.1

Proximity Switch Adjustment 4.2

The purpose of this startup step is to insure that:• the sequence valve operates properly• no severe compressed air leaks exist in the receiver

Disconnect the flexible conveying hoses to both the material inlet tube and the vacuum tube. With compressed air at 40-60 PSIG, depress the manual actuation button on the receiver solenoid valve. Visually verify both plungers have retracted (4.1.1).

Before proceeding, turn on receiver through the control panel and verify system filter is actuated. Reconnect the vacuum hose to the sequence valve. Now energize the system vacuum blower (see blower manual for instructions). Again, depress the manual actuation button on the solenoid valve. Air flow should now be entering the receiver through the material inlet tube. Place your hand in front of the material inlet tube. A strong vacuum should be felt. Check for leaks around the receiver lid gasket and the discharge gasket. If a strong vacuum is verified, the receiver is ready for the next startup step. If improper performance of the sequence valve is detected, review compressed air connections (3.3).

Reconnect the material inlet flexible hose to the receiver and depress the solenoid valve actuation button. Material should flow into the receiver. (Receiver must be working though control panel and connected to material source.)

The proximity switch, used to check the material level in the body of the receiver, is mounted with the ability to slide the length of the sightglass (MetroVac only). See diagram (4.2.1a). To fix the proximity sensor's position, the mounting nuts on the prox mounting bracket are adjusted so that the sensor face is pressing gently against the sightglass wall (4.2.1b). This creates enough friction to keep the bracket from sliding.

On Machine Mount S i l v e r B u l l e t s t h e proximity switch should already be in place. If

(4 . 1 . 1 )

(4 .2 .1 a )

(4 .2 .1 b )

ManualActuationButton

To system

Plunger

Controller

SequenceValve

ProximitySwitch

ProximitySwitch

ProxMountingBracket

Sightglass

MetroVac SupportFrame

Prox. SwitchSensor Face

MountingNuts

Page 4.1

Operation

Date: May 2000

Motan Receivers

the switch is not in place or needs replacement it should be set directly against the sightglass and tightened in place.

When the prox has been positioned at the desired level on the receiver or bin it is ready for the sensitivity to be adjusted. Make sure the power cord is connected to the receiver junction box. Located on the proximity switch body (4.2.2) is an adjustment screw and LED which illuminates whenever material is not present in front of the sensor. This LED stops illuminating when the prox "senses" material.

Turn the adjustment screw on the level switch counter-clockwise until the LED light illuminates. This adjustment may take 10 to 15 revolutions. If after 20 revolutions the LED fails to illuminate, verify the voltage across terminals #6 and #7 in the receiver junction box is between 110 and 120 VAC. If the proper voltage is verified and the LED does not illuminate, contact the Service Department at Motan for assistance (refer to Page 0.1, Contact Information).

Once the LED is lit, rotate the adjustment screw clockwise stopping when the LED goes out. Again, slowly turn the adjustment screw counter clockwise stopping when the LED illuminates (approx. 1/8"). The level switch is now tuned. The adjustment can be verified by holding a handful of plastic pellets, inside the sightglass against the switch's sensor. The LED should go out when it senses the material. Material is used to verify the sensitivity of the switch since each material will effect the switch differently.

A Wall Mount receiver has a sightly different sensor: a photo-eye (4.2.3). The photo-eye is adjusted in the same fashion as the proximity switch, but is adjusted to sense the height of material in a container. Place a solid object in the path of the photo-eye (example: clipboard). This object should be at the height at which the receiver should sense the material and shut down. Proceed to adjust the photo-eye in the same manner as a proximity switch.

The main material handling controller contains a specific fill timer for each receiver. This fill timer regulates the duration of the fill cycle for each receiver. All receiver fill timers are factory preset at 10 seconds. This fill timer should be adjusted so that the maximum amount of material is conveyed into the receiver during each fill cycle. This amount of material should match the capacity of the receiver. For example, the fill timer for the 2lb MetroVac should be adjusted so that approximately 2 pounds of material are conveyed into the receiver during each fill cycle. Detailed fill timer instructions are included in the Material Handling Controller manual, furnished with this system. This manual identifies the appropriate fill timer for each receiver.

Fill Timer Adjustment 4.3

Power Cord

LED

AdjustmentScrew

Detail ofProx. Switch

(4 . 2 . 2 )

ShroudPhoto-eye

Material

(4 . 2 . 3 )

Page 4.2

Operation

Date: May 2000

Motan Receivers

OPTIONS 5.0

Material Proportioning 5.1

A proportioning valve can be installed on the material inlet tube to facilitate the introduction of two materials into the vacuum receiver during each fill sequence. The most common application for using a proportioning valve involves combining rough proportions of regrind material with virgin material (5.1.1). See Conveying Controller Manual for setting material proportions.

During the normal filling sequence, the solenoid valve on the proportioning valve is electrically actuated from the main controller (or in some cases, by a timer box mounted to the valve). This solenoid valve then powers the proportioning valve cylinders between the "virgin" and "regrind" inlet tubes.

The proportioning valve is shipped separately from the receiver and must be installed on the receiver. Installation consists of:

• mounting the valve on the material inlet tube• connecting the valve to the compressed air supply• wiring the valve's solenoid to the receiver junction box

Detailed installation instructions are provided in Appendix A of this manual.

A material proportioning valve can also be used to facilitate purging of the material line.

During the receiver’s fill cycle the main controller closes the material inlet tube on the proportioning valve and opens the air inlet tube. Ambient air is drawn into the proportioning valve forcing the remaining material from the material line into the receiver (5.2.1). A filter is placed on the end of the air inlet tube to keep from contaminating the material.

Although material purging can be achieved by use of a proportioning valve, as described above, Motan

Material Purging 5.2

(5 . 1 . 1 )

(5 . 2 . 1 )

MaterialSource

Air Inlet and Filter

Material Inlet

Proportioning Valve

MaterialLine

Page 5.1

Options

Proportioning Valve

Receiver

VirginRegrind

Date: May 2000

Motan Receivers

systems generally purge material by use of a SBD (Suction Box Dry air conveying) option.

When the SBD is open material is released from a drying bin and conveyed to a receiver mounted on a machine. Once the material is conveyed from the drying bin the SBD c loses and d ry a i r continues to convey the remaining material, thus purging the material line (5.2.2).

(5 . 2 . 2 )

Material Line

Bin Stand

SBDDry Air Line

Page 5.2

Options

Date: May 2000

Motan Receivers

SPARE PARTS LIST 6.0

DESCRIPTION

6 1005331 JUNCTION BOX ASSEMBLY 1

1 1005166 COVER, 8" ASSEMBLY 1

11 1006049 RECEIVER 8" HOPPER CONE WELDMENT 1

12 1005097 RECEIVER 8" SEAL GASKET FOR GLASS 2

7 1005095 RECEIVER 8" ROD SUPPORT 3

14 1005096 GLASS 1

15 1005092 BODY WELDMENT 8" RECEIVER 1

* 1005608 SILKSCREEN - MV10M151 1

ITEM# P/N QTY

MV10M151 (9006070)RECEIVER ASSEMBLY


DESCRIPTION

15 1005073 BODY WELDMENT 6" RECEIVER SST 1

11 1006049 HOPPER CONE WELDMENT 6” RECV. 1

12 1005081 GASKET SEAL FOR 6" RECEIVER GLASS 2

14 1003691 SLIGHTGLASS MINIVAC MEDIUM WALL 1

* 1005602 SILKSCREEN - MV02M151 1


7 1005079 ROD, SUPPORT 3


ITEM# P/N QTY


DESCRIPTION






14 1005096 GLASS 1


* 1005611 SILKSCREEN - MV10M252 1

ITEM# P/N QTY

13 1005116 PROX BRACKET SQ. BAR SLIDING 1

2 5001299 GASKET, NEOPRENE 4

5 1005338 CORD/PLUG ASSEMBLY 1

10 1006050 GASKET 1

4 5004383 CAPSCREW 8 - 32 x 1/4 BUTTON HD. 9

9 5007039 CAPSCREW 10-32 x 5/8 SST 12

3 5003791 DRAW LATCH 3

8 5000908 WASHER SPLIT LOCK FOR 10-32 SST 12

* 1005634 DECAL, 80mm SQ. MOTAN BIRD 1

DESCRIPTIONITEM# P/N QTY

MVXXMXXXGENERAL RECEIVER ASSEMBLY

Legend (Applies for all receivers)

TypeStyle

Voltage

Poundsheld by

receiver Ø Tubing

MV - MetroVacSB - Silver Bullet

A - Hopper MountM - Machine MountW - Wall Mount

1 - 110 volts2 - 24 volts

15 - Ø1.5 tubing25 - Ø2.5 tubing

Parts List as of:5.26.2000

Page 6.1

Spare Parts List

Reorder Proximity Sensor as 5000065

Date: May 2000

Motan Receivers

* 1001725 BRACKET WELDMENT 1

MV10W151 (9006130)RECEIVER ASSEMBLY

* 1002592 SHROUD 1

DESCRIPTION






20 1005096 GLASS 1


* 1006138 SILKSCREEN 1

ITEM# P/N QTY

MV02A151 (9005175)RECEIVER ASSEMBLY

22 1001634 GASKET, RECEIVER MOUNTING FLANGE 1

DESCRIPTION

21 1005073 BODY WELDMENT 6" METROVAC 1

7 1005079 ROD, SUPPORT 3

8 1005081 GASKET SEAL FOR 6" RECEIVER GLASS 2

19 1005072 HOPPER CONE WELDMENT - RECV. 1



20 1003691 SIGHTGLASS MINIVAC MEDIUM WALL 1

* 1005606 SILKSCREEN - MV02A151 1

P/NITEM# QTY

MV10W251 (9006131)RECEIVER ASSEMBLY

* 1002592 SHROUD 1



DESCRIPTION





20 1005096 GLASS 1



P/NITEM# QTY




DESCRIPTION





20 1005096 GLASS 1


* 1005618 SILKSCREEN - MV10A251 1

ITEM# P/N QTY



DESCRIPTION






20 1005096 GLASS 1


* 1005616 SILKSCREEN - MV10A151 1

ITEM# P/N QTY

18 1A616 CAPSCREW 3/8-16 x 1.00 HEX HEAD 4

17 1D6 3/8 LOCK WASHER 4

16 1C6 3/8 WASHER 4

15 1A420 CAPSCREW 1/4-20 x 1.25 HEX HEAD 8

14 1D4 ¼ LOCK-WASHER 8

13 1C4 ¼ WASHER 8



12 1006551 DISCHARGE VALVE, H.T. ASSY. 1



11 1006553 FLANGE GASKET 1

10 5007039 CAPSCREW 10-32 x 5/8 SST 12

9 5000908 WASHER SPLIT LOCK FOR 10-32 SST 12


23 5006552 SPACER 4

P/NITEM# DESCRIPTION QTY

MVXX A/W XXXGENERAL RECEIVER ASSEMBLY

23

Page 6.2

Spare Parts List

Date: May 2000

Motan Receivers

SBXX A/W XXX

SB10A151 (9005197)RECEIVER ASSEMBLY


* 1005644 SILKSCREEN - SB10A151 1



16 5003791 DRAW LATCH 3

17 5006552 SPACER 4

12 1C6 FLAT WASHER 3/8" 4

13 1D6 LOCK WASHER 3/8" 4

15 5004383 CAPSCREW 8-32X1/4 BUTTON HD. 9

14 1A616 CAPSCREW 3/8-18X1 HEX 4

10 1D4 LOCK WASHER 1/4" 8

11 1A420 CAPSCREW 1/4-20X1.25 HEX 8


9 1C4 FLAT WASHER 1/4" 8

8 1006551 DISCHARGE VALVE ASSEMBLY 1

7 1001634 GASKET DISCHARGE MOUNTING 1

6 1006553 GASKET 1

5 1005703 HOPPER 60° CONE HM PLATED 1




SBXX A/W XXXGENERAL RECEIVER ASSEMBLY


* 1005217 SILKSCREEN METROVAC RECEIVER JBOX 1



7 1001460 SIGHTGLASS. 1/8" x 2 13/16" O.D. 1

6 1001652 GASKET 1

5 1001390 HOPPER CONE WELDMENT 1




ITEM# P/N DESCRIPTION QTY

SBXXMXXXGENERAL RECEIVER ASSEMBLY

SBXXMXXX

SB10A251 (9005199)RECEIVER ASSEMBLY


* 1005646 SILKSCREEN - SB10A251 1



SB10W251 (9006133)RECEIVER ASSEMBLY



* 1002592 SHROUD 1




SB10M151 (9006074)RECEIVER ASSEMBLY


* 1005636 SILKSCREEN - SB10M151 1


SB10M251 (9006076)RECEIVER ASSEMBLY


* 1005638 SILKSCREEN - SB10M251 1



* 1002592 SHROUD 1


SB10W151 (9006132)RECEIVER ASSEMBLY




17

Page 6.3

Spare Parts List

Date: May 2000

Motan Receivers

31 5000149 TEE SWIVEL 1/4" TUBING CONNECT 1

30 5000520 TEE MALE RUN SWIVEL 1/8" NPTx1/4" 1

28 5000560 NUT SERT 10-32 GRIP TO .165 THICK 4

3 5007039 CAPSCREW 10-32 X 5/8 8

6 5001087 WASHER 1.5" OD 11/32" ID 4

7 5000781 NUT LOCK REVERSIBLE 5/16-24 HEX 2

5 1001401 PLUNGER FOR NEW PROP. VALVE 2.5 2

4 4B5 NUT JAM 5/16-24 HEX HEAD Zn Plt 2

2 1006306 VALVE 2.5" VACUUM/MATERIAL METRO 1

1 1001430 CYLINDER DOUBLE ACTING 1.5" STROKE 2

10 1005117 BAFFLE 2.5" VAC/MAT VALVE 1

9 1001917 SPINNING COVER 1 FT3 RECEIVER Plt 1

8 1005115 GASKET 2.5" VAC/MAT VALVE 1

29 5000148 ELBOW SWIVEL 1/8 NPT 1/4 OD 2

36 5000908 LOCK WASHER FOR SCREW SIZE 10 8

* 5000966 DECAL MOTAN SWALLOW 200MM BLK 1

15 5004383 CAPSCREW 8-32 x 1/4” BUTTONHEAD 9

14 5001299 GASKET NEOPRENE 5/8"W 1/8"T 4FT

13 5003791 DRAW LATCH CONCEALED BASE 3

12 1005338 CORD/PLUG ASSY. 7PF W12FT CORD 1


SBXXXXXXGENERAL RECEIVER ASSEMBLY

SB50A251 (9006080)HOPPER MOUNT

DESCRIPTION

* 9000099 HOPPER SIGHTGLASS KIT - STD RCVR 1

* 4003405 CHECK LIST FOR HOPPER RCVR 1

ITEM# P/N QTY

11 1005329 JUNCT BOX STANDARD DISCHARGE 1

* 5000011 TUBING 1/4" O.D. POLYETHYLENE 8FT

35 1001652 GASKET 1/16" SILICONE MACH LOADER 1

34 1001460 SIGHTGLASS 1/8"x2-13/16 OD 10 LB 1

16 1001986 RECEIVER 1FT3 MM BOTTOM NICKEL 1

11 1005331 JUNCT BOX MACHINE LOADER ASSY. 1

SB50M251 (9006078)MACHINE MOUNT

DESCRIPTIONP/NITEM# QTY

11 1006134 JUNCT BOX WALL MOUNT ASSY 1

SB50W251 (9006082)WALL MOUNT

* 1002592 SHROUD ALUMINUM WALL MT RCVR 1

* 1001725 BRACKET WELDMENT WALL MT RCVR 1

DESCRIPTION

* 4003405 CHECK LIST FOR HOPPER RCVR 1

ITEM# P/N QTY

24 5000016 CYLINDER FLAT 3" STR VITON DBL ACT 1

* 1D4 WASHER LOCK 1.25" HELI-SPLIT Zn 8

* 1C4 WASHER 1/4' FLAT ZINC PLATED 8

* 1A420 CAPSCREW 1/4-20x1.25" HEX HEAD 8

* 1001634 GASKET RCVR MOUNTING FLANGE 1

17 5000010 GROMMET 9/32ID 5/8OD 5/32GROOVE 2

* 5000011 TUBING 1/4" OD POLYETHYLENE 18FT

20 1000025 RING CONE VALVE SEAL BACKUP 1

19 1B4 NUT HEX 1/4-20 ZC PLT GRD 5 4

23 5001145 CONNECTOR 10-32x1/4" OD TUBE 2

22 5000014 ELBOW BRASS 10-32 MALE TO FEMALE 1

21 5000477 VIBRO MOUNT SANDWITCH 10-32 MALE 1

32 5B4 LOCK NUT 1/4-20 HEX NYLON Zn Plt 4

33 5000018 CAPSCREW 10-32x3/4 HEX HEAD 6

25 5007101 CAPSCREW 6-32x3/4 SOCKET HEAD 4

26 1000024 CONE VALVE BASKET 1

27 1000011 CONE VALVE WELDMENT 1

18 1000014 RING SEAL URETHANE CONE VALVE 1

16 1001987 RECEIVER 1FT3 HOPPER BOTTOM-NICK 1

SBXXXXXXGENERAL RECEIVER ASSEMBLYHOPPER/WALL MOUNT (ONLY)


36

CAUTION: DISCONNECT POWER & AIR BEFORE SERVICING

Page 6.4

Spare Parts List

Date: May 2000

Motan Receivers

APPENDIX A

Proportioning Valve Installation A.1

Before installing the proportioning valve make sure all electrical and compressed air connections to the Motan receiver are disconnected.

Product ConnectionMount the proportioning valve by placing the supplied coupling over the material inlet tube of the receiver and inserting the material outlet tube of the proportioning valve into the coupling (A.1.1).

Electrical ConnectionOnce the coupling has been secured to the receiver and valve, the valve solenoid must be wired to the receiver junction box termnials. Locate the receiver junction box and remove the hole plug on the top of the box. Replace the plug with the cable grip, supplied with the

proportioning valve. Insert the cable from the valve solenoid into the cable grip. Strip the wire to expose the red, white, and green wires. The red, white, and green wires should be stripped to connect them to the junction box. Connect the red wire to terminal #3, the white wire to terminal #4, and the green wire to terminal # 8 (A.1.2). Tighten the cable grip.

Compressed Air ConnectionThe valve solenoid must be connected to a compressed air source. Two options exist for suppling air to the valve solenoid. The first option is a shared connection with the receiver’s compressed air source. A second option is the use of an air source separate from the receiver’s source. Three feet of compressed air tubing is provided with the proportioning valve to connect the valve to the receiver.

Disconnect the compressed air supply from the receiver. Remove and replace the “elbow” fitting from the solenoid on the junction box with the “tee” fitting supplied with the proportioning valve (A.1.3). Check all compressed air connections to be sure all are secure. A scematic detailing the proper tubing connections for the proportioning valve to the junction box solenoid is provided in (A.1.4).

VALVE

VALVE SOLENOID

MATERIAL INLET

MATERIAL OUTLET

COUPLING

RECEIVER

“TEE” FITTING

“ELBOW” FITTING

(A . 1 . 1 )

3 - RED 4 - WHITE10 - GREEN

CABLE GRIP(SUPPLIED WITH PROPORTIONING VALVE)

PLUG

JUNCTION BOX

(A . 1 . 2 )

(A . 1 . 3 )

Page A.1

Appendix A

Date: May 2000

Motan Receivers

If using a separate compressed air supply for the proportioning valve, set pressure between 40 and 60 PSIG. CAUTION: Compressed air pressure above 60 PSIG can result in premature plunger wear.

Connect the upper material inlet to the virgin material supply and the lower material inlet to the regrind material supply (A.2.3). The use of two to three feet of flexible hose is recommended for these connections.

Operation A.2

Virgin and regrind fill time must be set according to the instructions in the main material handling control manual.

With compressed air connected to the proportioning valve, check the position of the valve plungers. The plungers should be positioned as shown in (A.2.1). Depress the manual actuation button on the valve solenoid. The valve plungers should actuate, switching position (A.2.2). Inspect the position of the sealing plunger in both states to

insure the plungers completely seal the inlet tubes.

Program the receiver for a fill cycle as instructed in the main material handling control manual. As the proportioning valve actuates between the virgin and regrind positions, place your hand in front of the inlets. A strong vacuum should be felt in each position. There

should not be any air flow detected from the sealed inlet tube at each position.

PROPORTIONINGSOLENOID

JUNCTION BOXSOLENOID

AIR SUPPLYAIR SUPPLY

EXHAUSTEXHAUST

(A . 1 . 4 )

ManualActuationButtonPlunger

Position after actuation

VIRGIN

REGRIND

(A . 2 . 1 )

(A . 2 . 2 )

(A . 2 . 3 )

Page A.2

Appendix A

Date: May 2000

Motan Receivers

Appendix Spare Parts List A.3

ITEM# DESCRIPTIONP/N QTY

1 5000520 TEE, MALE RUN SWIVEL, 1/8" NPT 3

2 5004448 SOLENOID 2 POSITION 110 VAC W/ DIN 1

4 5000003 MUFLER, 1/8" NPT BRASS 1

5 5000148 ELBOW, SWIVEL, 1/8". 1/4 OD 5

7 4B5 NUT, JAM 5/16-24 2

10 5000781 NUT, LOCK, REVERSABLE, 5/16-24 HEX 2

17 5001088 LATCH, DRAW - OVER CENTER 2

12 1001509 GASKET, FOR 1 1/2" PROP. VALVE SGT 1

13 1001508 SIGHTGLASS FOR 1 1/2" PROP. VALVE 1

14 5001169 CAPSCREW, 5-40 x 1 1/4" 2

15 1001430 CYLINDER, DOUBLE ACTING, 1 1/2" 2

16 5001100 CAP SCREW, 5-40 x 1/4 6

18 5000011 TUBING, 1/4" O.D. POLYETHELYNE 5FT

11 5000434 CABLE, 18AWG/4C, 600V PVC INS. 20FT

* 5000441 CABLE GRIP, .275-340" HOLE SIZE 1

General Proportioning Valve Parts

9 5001087 WASHER, 1 1/2" OD, 11/32 ID S.S. 4

8 1001401 PLUNGER, FOR PROP VALVE 2 1/2" 2

3 1002595 PROPORTIONING VALVE WLDMT, 2.5" 1

* 5000662 BC25-2 CPLG, 2-BOLT, 2.5" ID 1


Ø2.5 Tubing proportioning valve

8 1001400 PLUNGER, FOR PROP VALVE 1 1/2" 2

3 1002594 PROPORTIONING VALVE WLDMT, 1.5" 1

6 1C4 WASHER, 1/4" 2

* 5000455 BC15-2 COUPLING, 2 BOLT 1.5" 1


9 5001087 WASHER, 1 1/2" OD, 11/32 ID S.S. 2

Ø1.5 Tubing proportioning valve

Page A.3

Appendix A

Vacuum Receiver Manual

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