Utilizing Natural Gas - Gas/Electric Partnership · 2. Gas Shut Off Valve, Gas heater, Pressure...
Transcript of Utilizing Natural Gas - Gas/Electric Partnership · 2. Gas Shut Off Valve, Gas heater, Pressure...
![Page 1: Utilizing Natural Gas - Gas/Electric Partnership · 2. Gas Shut Off Valve, Gas heater, Pressure Regulator 3. Gas Fuel Control Valve 4. Line supplying metered gas to the intake air](https://reader034.fdocuments.us/reader034/viewer/2022042512/5f49ba4aaa9e3b574d252bc8/html5/thumbnails/1.jpg)
Utilizing Natural Gas
Wayne Longer Corporate Accounts
Manager
![Page 2: Utilizing Natural Gas - Gas/Electric Partnership · 2. Gas Shut Off Valve, Gas heater, Pressure Regulator 3. Gas Fuel Control Valve 4. Line supplying metered gas to the intake air](https://reader034.fdocuments.us/reader034/viewer/2022042512/5f49ba4aaa9e3b574d252bc8/html5/thumbnails/2.jpg)
Stranded Gas
On-Shore Off-Shore
Wayne Longer – Caterpillar Oil & GasCorporate Accounts Manager
![Page 3: Utilizing Natural Gas - Gas/Electric Partnership · 2. Gas Shut Off Valve, Gas heater, Pressure Regulator 3. Gas Fuel Control Valve 4. Line supplying metered gas to the intake air](https://reader034.fdocuments.us/reader034/viewer/2022042512/5f49ba4aaa9e3b574d252bc8/html5/thumbnails/3.jpg)
Drilling
Power Generation
Gas Injection
Pumping
Utilize Stranded Gas
Power for :
Well Service
![Page 4: Utilizing Natural Gas - Gas/Electric Partnership · 2. Gas Shut Off Valve, Gas heater, Pressure Regulator 3. Gas Fuel Control Valve 4. Line supplying metered gas to the intake air](https://reader034.fdocuments.us/reader034/viewer/2022042512/5f49ba4aaa9e3b574d252bc8/html5/thumbnails/4.jpg)
130 HP to 18,000 HP Reciprocating Engines – N.Gas, Diesel, HFO & Dual Fuel
![Page 5: Utilizing Natural Gas - Gas/Electric Partnership · 2. Gas Shut Off Valve, Gas heater, Pressure Regulator 3. Gas Fuel Control Valve 4. Line supplying metered gas to the intake air](https://reader034.fdocuments.us/reader034/viewer/2022042512/5f49ba4aaa9e3b574d252bc8/html5/thumbnails/5.jpg)
Over 500 different types of engines
Over 500,000 engines manufactured every year
![Page 6: Utilizing Natural Gas - Gas/Electric Partnership · 2. Gas Shut Off Valve, Gas heater, Pressure Regulator 3. Gas Fuel Control Valve 4. Line supplying metered gas to the intake air](https://reader034.fdocuments.us/reader034/viewer/2022042512/5f49ba4aaa9e3b574d252bc8/html5/thumbnails/6.jpg)
Gas Engines - Compression
GCM346135-8180 bhp G3600
1775-4735 bhp G3500670-1725 bhp524-1050 bhp
CG137425-627 bhp215-500 bhp
G330095-211 bhp
![Page 7: Utilizing Natural Gas - Gas/Electric Partnership · 2. Gas Shut Off Valve, Gas heater, Pressure Regulator 3. Gas Fuel Control Valve 4. Line supplying metered gas to the intake air](https://reader034.fdocuments.us/reader034/viewer/2022042512/5f49ba4aaa9e3b574d252bc8/html5/thumbnails/7.jpg)
Gas Compression - Re-injection & Gas Lift
Strip the liquids& re-inject the methane.Eliminate flaring
![Page 8: Utilizing Natural Gas - Gas/Electric Partnership · 2. Gas Shut Off Valve, Gas heater, Pressure Regulator 3. Gas Fuel Control Valve 4. Line supplying metered gas to the intake air](https://reader034.fdocuments.us/reader034/viewer/2022042512/5f49ba4aaa9e3b574d252bc8/html5/thumbnails/8.jpg)
Gas Engines - Power Generation
![Page 9: Utilizing Natural Gas - Gas/Electric Partnership · 2. Gas Shut Off Valve, Gas heater, Pressure Regulator 3. Gas Fuel Control Valve 4. Line supplying metered gas to the intake air](https://reader034.fdocuments.us/reader034/viewer/2022042512/5f49ba4aaa9e3b574d252bc8/html5/thumbnails/9.jpg)
• Prime power – Production / storage / transmission
• Liquids processing– Down hole pumps – Crude pumps, water pumps
• Camp power– On-site accommodation and office facilities
• Drilling– Rig power
Power Generation - N.Gas Fueled
![Page 10: Utilizing Natural Gas - Gas/Electric Partnership · 2. Gas Shut Off Valve, Gas heater, Pressure Regulator 3. Gas Fuel Control Valve 4. Line supplying metered gas to the intake air](https://reader034.fdocuments.us/reader034/viewer/2022042512/5f49ba4aaa9e3b574d252bc8/html5/thumbnails/10.jpg)
Generator Units – road mobile
Natural gas powered
![Page 11: Utilizing Natural Gas - Gas/Electric Partnership · 2. Gas Shut Off Valve, Gas heater, Pressure Regulator 3. Gas Fuel Control Valve 4. Line supplying metered gas to the intake air](https://reader034.fdocuments.us/reader034/viewer/2022042512/5f49ba4aaa9e3b574d252bc8/html5/thumbnails/11.jpg)
Basin Creek Power
9 x G16CM34 13.8 kV, 60Hz Generation Electric power to supply grid Commissioned in Jan. 2006
Butte, Montana, U.S.A.
Prime Power - Stationary
53.1 MW ‐ Natural Gas fueled
![Page 12: Utilizing Natural Gas - Gas/Electric Partnership · 2. Gas Shut Off Valve, Gas heater, Pressure Regulator 3. Gas Fuel Control Valve 4. Line supplying metered gas to the intake air](https://reader034.fdocuments.us/reader034/viewer/2022042512/5f49ba4aaa9e3b574d252bc8/html5/thumbnails/12.jpg)
Pump Application
Move - Water, NGL or CrudeWith Nat gas engines or Dual fuel
10 units In Colombia
![Page 13: Utilizing Natural Gas - Gas/Electric Partnership · 2. Gas Shut Off Valve, Gas heater, Pressure Regulator 3. Gas Fuel Control Valve 4. Line supplying metered gas to the intake air](https://reader034.fdocuments.us/reader034/viewer/2022042512/5f49ba4aaa9e3b574d252bc8/html5/thumbnails/13.jpg)
Dual Fuel Technology
Diesel
DynamicGas
Blending
High PressureDirect Injection
(HPDI)
Dynamic Gas Blending• Convert existing diesel engines to dual Fuel• Retrofit kits available for drilling & pressure pumping. >200 kits installed
High Pressure Direct Injection (HPDI)• ~ 50% higher fuel savings • Tier 4 Final / Lower GHG emissions • Retrofit opportunities
![Page 14: Utilizing Natural Gas - Gas/Electric Partnership · 2. Gas Shut Off Valve, Gas heater, Pressure Regulator 3. Gas Fuel Control Valve 4. Line supplying metered gas to the intake air](https://reader034.fdocuments.us/reader034/viewer/2022042512/5f49ba4aaa9e3b574d252bc8/html5/thumbnails/14.jpg)
Dynamic Gas Blending Technology
1. Customer connection point
2. Gas Shut Off Valve, Gas heater, Pressure Regulator
3. Gas Fuel Control Valve
4. Line supplying metered gas to the intake air stream
5. Integrated Sensor Module (ISM)
Monitors combustion and communicates data to the updated Engine Control Module(*) and controls system to adjust and protect the engine
6. EMCP 4.4 Control Panel
Engine, Generator, DGB control
1 23
4
5
66
6
![Page 15: Utilizing Natural Gas - Gas/Electric Partnership · 2. Gas Shut Off Valve, Gas heater, Pressure Regulator 3. Gas Fuel Control Valve 4. Line supplying metered gas to the intake air](https://reader034.fdocuments.us/reader034/viewer/2022042512/5f49ba4aaa9e3b574d252bc8/html5/thumbnails/15.jpg)
DGB Benefits
Dynamically adjusts to fuel quality changes • down to 30MN & up to 55% inerts• 70% substitution from 40 to 80% LFMaintain emissions certification • Lower NOx, PM and CO Maintains diesel performance• Power and Transient ResponseCat Dealer support and warranty WW
If NG is not available – operate on 100% diesel
![Page 16: Utilizing Natural Gas - Gas/Electric Partnership · 2. Gas Shut Off Valve, Gas heater, Pressure Regulator 3. Gas Fuel Control Valve 4. Line supplying metered gas to the intake air](https://reader034.fdocuments.us/reader034/viewer/2022042512/5f49ba4aaa9e3b574d252bc8/html5/thumbnails/16.jpg)
Pressure PumpingDynamic Gas Blending
Substitute up to 70% natural gasSave money and utilize available gas
![Page 17: Utilizing Natural Gas - Gas/Electric Partnership · 2. Gas Shut Off Valve, Gas heater, Pressure Regulator 3. Gas Fuel Control Valve 4. Line supplying metered gas to the intake air](https://reader034.fdocuments.us/reader034/viewer/2022042512/5f49ba4aaa9e3b574d252bc8/html5/thumbnails/17.jpg)
Land DrillingDynamic Gas Blending
Substitute up to 70% natural gasSave money and utilize available gas
![Page 18: Utilizing Natural Gas - Gas/Electric Partnership · 2. Gas Shut Off Valve, Gas heater, Pressure Regulator 3. Gas Fuel Control Valve 4. Line supplying metered gas to the intake air](https://reader034.fdocuments.us/reader034/viewer/2022042512/5f49ba4aaa9e3b574d252bc8/html5/thumbnails/18.jpg)
Dual Fuel Technology
Diesel
DynamicGas
Blending
High PressureDirect Injection
(HPDI)
Dynamic Gas Blending• Convert existing diesel engines to dual Fuel• Retrofit kits available for drilling & pressure pumping
High Pressure Direct Injection (HPDI)• ~ 50% - fuel savings • Tier 4 Final / Lower GHG emissions • Retrofit opportunities
![Page 19: Utilizing Natural Gas - Gas/Electric Partnership · 2. Gas Shut Off Valve, Gas heater, Pressure Regulator 3. Gas Fuel Control Valve 4. Line supplying metered gas to the intake air](https://reader034.fdocuments.us/reader034/viewer/2022042512/5f49ba4aaa9e3b574d252bc8/html5/thumbnails/19.jpg)
HPDI – High Pressure Direct Injection
Coming soon to other markets
High Pressure Direct Injection (HPDI)
• ~ 50% higher fuel savings • Tier 4 Final / Lower GHG emissions • Retrofit opportunities
![Page 20: Utilizing Natural Gas - Gas/Electric Partnership · 2. Gas Shut Off Valve, Gas heater, Pressure Regulator 3. Gas Fuel Control Valve 4. Line supplying metered gas to the intake air](https://reader034.fdocuments.us/reader034/viewer/2022042512/5f49ba4aaa9e3b574d252bc8/html5/thumbnails/20.jpg)
• Cylinder Configuration : In-line 6, 7, 8 & Vee 12 & 16
• Bore x Stroke : 460 x 610 mm• Cylinder Displacement: 38.1 L• Max. Output per Cyl : 900 kW • Rated Speed : 500 / 514 rpm• Diesel Mode Fuel 100% LFO, HFO or
Crude oil• Gas Mode Fuel : 97 - 99% Natural
Gas3 - 1% Diesel Pilot
• Min. MN before Derate : 80• Target Efficiency on GAS MODE : 50%• Emission : IMO III
CM46DF Engine Series14,400 KW – 16cyl
![Page 22: Utilizing Natural Gas - Gas/Electric Partnership · 2. Gas Shut Off Valve, Gas heater, Pressure Regulator 3. Gas Fuel Control Valve 4. Line supplying metered gas to the intake air](https://reader034.fdocuments.us/reader034/viewer/2022042512/5f49ba4aaa9e3b574d252bc8/html5/thumbnails/22.jpg)
CAT, CATERPILLAR, their respective logos, "Caterpillar Yellow," the "Power Edge" trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. 2014