Utilizing Large Laboratory Specimens to Develop Field Evaluation … · 2017. 8. 5. · Overview...
Transcript of Utilizing Large Laboratory Specimens to Develop Field Evaluation … · 2017. 8. 5. · Overview...
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Utilizing Large Laboratory Specimens to Develop Field Evaluation Techniques for
Reinforced Concrete
Tourney Consulting Group, LLCKalamazoo, MI
Neal S. Berke, Ph.D., FACI, FASTM, FNACEBrooks E. Bucher, P.E., NACE CP Technologist
Kristin M. Ade, EIT
Structural Health Monitoring of Concrete Structures (Durability)—Tribute to Richard Weyers
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Overview
• Introduction
• Review of Techniques Used to Determine Corrosion Rates in the Laboratory
• Need for Accurate Field Method
• Large-size Laboratory Specimens – Simulate larger field structures
– Easier to confirm results using laboratory methods and autopsies
• Corrosion Potential Mapping– Quick technique that can evaluate large areas at a time
– Large lab specimens potential mapping vs. other techniques
– Example from the field from previous work with R. Weyers
• Conclusions
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Introduction
• Assessing the corrosion activity in the field
– Provides information on current condition
– Can be used to predict future performance/time to repairs
• Problems in the field
– Traffic Control and limited time at each location for measurements
– Many laboratory techniques are not practical• Time constraints
• Uncertainties in the area of steel affected
• Relatively quick, but accurate
– Good qualitative assessment
– Semi-quantitative or quantitative
– Return to areas showing distress with more detailed analysis if required
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Review of Lab Techniques
• Electrochemical Techniques (ND)– Corrosion Potential Measurements
– Polarization Resistance
– Electrochemical Impedance Spectroscopy (EIS)
– Macrocell techniques
• Other Techniques – Mass Loss (D)
– Visual appearance of surface (ND)
• Surface Staining
• Cracking
– Detailed microscopic analysis (D)
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Corrosion Rate Measurements
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Corrosion Potential Mapping
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Large-Size Laboratory Specimens to Correlate Potential Mapping to Corrosion Activity
• Need large specimen that can be used to evaluate corrosion potential measurements vs. other laboratory techniques.
• Design from USBR Standard Protocol to Evaluate the Performance of Corrosion Mitigation Technologies in Concrete Repairs-- M-82 (M08200000.714). – 40” x 40” x 5.5” slabs
– 6-No. 4 reinforcing bars in top mat
– Heavy wire mesh to provide cathode for macrocell corrosion
– Cyclic Ponding with NaCl
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NEMA-4X Electrical Connection Box
5.5 in
W4/W4 6x6 WWF bottom layer with 1-in. cover
No. 4 Rebar with 0.75 to 1.5” Cover(M-82 is 1-inch, ½” aggregate)
Configuration of Slabs
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Electrical Wiring
No. 4 Steel Reinforcing Test Bar
RH
, r, C
ore
Sam
ple
are
a
5” 5” 5” 5” 5” 4”11”
W4/W4 6x6 WWF
Wire Junction Box
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Corrosion Monitoring
• Corrosion Potential (ASTM C876)
• Macrocell Corrosion Current
• Mat-to-Mat Resistance
• Electrical Resistivity
• Chloride Profiles
• Internal Relative Humidity (Future)
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Corrosion Monitoring
Macrocell Corrosion Current Mat-to-Mat Resistance
Electrical Resistivity
Half-Cell Potential
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Half-Cell Potential Mapping, -mV CSE77
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Destructive Analysis
• 0.50 w/c• 0.75” Cover
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Half-Cell Potential, -mV CSE77
Rebar 7 6 5 4 3 2 Average Total
Integrated Current
(Coulombs)10128 34483 656 0 10669 35106 15174 91042
Half-Cell Potential
(mV CSE77)-514 -562 -428 -395 -529 -508 -489 -
Slab #53
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-0.300
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-0.050
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Mac
roce
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urr
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A
Time, d
Macrocell Current, "Treated" (5)
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Integrated Macrocell Current, "Control" (4)
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Integrated Macrocell Current, "Control" (8)
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x (feet)
y (
fee
t)
252015105
12
10
8
6
4
2
0
>
–
–
–
–
–
–
< -500
-500 -450
-450 -400
-400 -350
-350 -300
-300 -250
-250 -200
-200
mV
Contour Plot of Potential for Bridge Deck (Blacksburg, VA)
6.2 6.4 7.3
1.1 1.2 .8
.8 .7
LP Icorr measurements in boxes
Comparison of Potential Map to Corrosion Rates
Replotted from Berke, Dallaire, WEYERS, Henry, Peterson, and Prowell, ASTM STP 1137, 1992
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Conclusions
• Large Laboratory slabs demonstrate that corrosion potential mapping correlates to the corrosion activity as measured by electrochemical methods and autopsy of the specimens.
• Good correlation to the field was shown.
• A potential map can be performed with only a few seconds per measurement point, versus 10 minutes plus for polarization resistance or similar techniques.
• Thus, potential mapping is a practical means of evaluating corrosion performance in the field.
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Questions/Comments?