UTILIZATION OF MARBLE AND GRANITE POWDERS AS GREEN ...
Transcript of UTILIZATION OF MARBLE AND GRANITE POWDERS AS GREEN ...
UTILIZATION OF MARBLE AND GRANITE POWDERS AS
GREEN BUILDING MATERIALS IN CONCRETE
ANUJ
DEPARTMENT OF CIVIL ENGINEERING
INDIAN INSTITUTE OF TECHNOLOGY DELHI
NEW DELHI, INDIA
FEBRUARY 2015
© Indian Institute of Technology Delhi (IITD), New Delhi, 2015
UTILIZATION OF MARBLE AND GRANITE POWDERS AS
GREEN BUILDING MATERIALS IN CONCRETE
by
ANUJ
DEPARTMENT OF CIVIL ENGINEERING
Submitted
in fulfilment of the requirements of the degree of
Doctor of Philosophy
to the
INDIAN INSTITUTE OF TECHNOLOGY DELHI
NEW DELHI, INDIA
February, 2015
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CERTIFICATE
This is to certify that the thesis entitled “Utilization of Marble and Granite Powders as
Green Building Materials in Concrete” being submitted by Mr. Anuj to the Indian Institute of
Technology Delhi for the award of degree of Doctor of Philosophy in Civil Engineering is a
record of bona fide research work carried out by him under my supervision. The thesis work,
in my opinion, has reached the requisite standard of fulfilling the requirement of the degree of
Doctor of Philosophy.
The results contained in this thesis have not been submitted, in part or full, to any other
university or institute for the award of any other degree or diploma.
(Dr. Supratic Gupta)
Assistant Professor,
Department of Civil Engineering,
Date: 24/02/2015 Indian Institute of Technology Delhi,
New Delhi New Delhi, India
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ACKLOWLEDGEMENTS
The author expresses his deepest sense of gratitude to his supervisor Dr. Supratic Gupta
for providing him the opportunity and guidance throughout this research project. His devotion
and support helped in all the time of research and writing of this thesis. He shall ever remain
grateful to him for all the inspiration.
The author would like to thank the members of Student Research Committee of Civil
Engineering Department, IIT Delhi: Prof. K. G. Sharma, Dr. G. S. Benipal, and Prof. S. V.
Veeravalli, for their encouragement, insightful comments, and correct guidance to provide the
direction for completion of this thesis. Sincere thanks also goes to Prof. Bishwajit
Bhattacharjee, Dr. Shashank Bishnoi and Prof. A. K. Nema for their valuable support and
critical suggestion.
The author thankfully acknowledges the time devoted and assistance rendered by his
fellow Ph. D. student, Mr. Khuito Murumi. He had relentlessly worked and shared his valuable
time in providing inputs and suggestions for the thesis and bringing it to present shape. The
author would also like to thank B. Tech. students - Mr. Jyoti Shanker Pandey and Mr. Anshu
Bansal and M. Tech. students - Mr. S. Ramakrishnan and Mr. Vimete Pusa who worked with
him during their study at IIT Delhi and significantly contributed to the knowledge required for
the study. The author also like to thank Mr. Goutam Barai, Mr. Pradeep Singh Negi, Late
Mr. Avinesh Kumar, Mr. Navneet Kumar and other staff of concrete lab, IIT Delhi.
He acknowledges M/s UltraTech Cement Limited for permitting him for this
opportunity and to pursue this research. Specifically thanks to Mr. Rajeeb Kumar for his
encouragement and support. Hearty thanks for all well-wishers who have directly or indirectly
encouraged for the completion of this work.
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Thanks are due to the financial support received from BMTPC through Ministry of
Housing and Urban Poverty Alleviation, Govt. of India, under Project No. RP01971 titled,
“Study on environmental impacts of disposal of marble slurry/ marble dust and investigations
on its use in concrete,” jointly under Prof. A. K. Nema and Dr. Supratic Gupta.
Last but not the least; the author would like to thank his family: his wife Dr. Alka and
kids Ms. Bhaavya and Master Somaay; his parents Dr. Ramesh Chand Maheshwari and
Mrs. Asha Maheshwari; brothers and their families for their constant encouragement,
understanding and moral support.
(ANUJ)
Department of Civil Engineering,
Indian Institute of Technology Delhi
New Delhi, India
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DEDICATION
The author dedicates this research work and thesis to his ever-loving parents Dr. Ramesh Chand Maheshwari and Mrs. Asha Maheshwari
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ABSTRACT
India is now in a stage where construction of roads, bridges, ports, factories, residential and
commercial buildings, etc. is taking place at very rapid pace and will continue in coming decades as most
of the cities will start building their metro construction. Concrete industry is one industry that is very
important for any developing country where large amount of material is consumed. The materials are
being utilized in a fast pace. Any other new material that can be used in concrete would decrease the pace
of consumption of the materials making the construction little more sustainable.
On the other hand, marble and granite are in great demand as finishing material. A large amount
of extraction waste is being created. A large amount of powder slurry is also being generated due to sawing
and polishing processes. This powder slurry has very consistent particle size distribution and has particle
size of the order on cement and fly ash.
To study the environmental effect due to the wastage created by marble and granite industries,
the author visited Kishangarh, Makrana and Rajsmand in Rajasthan for marble and Khamam in Andhra
Pradesh for granite. It was observed that the environmental problems in Khamam were more severe as it
was more unorganised compared to the situation in Rajasthan. In both the cases, the amount of waste
generation is too large and the situation is waiting for an environmental chaos. Rizzo et al. [94] had
reported that these fine materials could percolate into the soil and create soil and water-related pollution
with grave consequences.
The author presented and estimation of the marble and granite reserve as reported by Indian
Bureau of Mines [89-90], and estimated the production of the marble slurry based on production of marble
slabs. Based on the cement consumption reported by Cement Manufacturers’ Association [9], author
showed that it is possible to consume the slurry produced. Carrying out cost benefit, there would be direct
financial benefit. Other indirect benefits that the country should recognize are the environmental benefits
of such utilization and decrease of consumption of fine and coarse aggregates and thereby provide tax
benefits.
Various researchers have attempted utilization of marble and granite powders. Some talked of
cement replacement whereas most talked sand replacement. A few work has been done on utilization of
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granite powder. Initial research work consistently reported lower strength on utilization of these materials.
These problems were solved by proper estimation of water in in the mix in this thesis.
This thesis presents a scientific study about the utilization of this marble and granite in normal
and self-compacting concrete. Determination of SSD condition, its specific gravity, and moisture content
are important. The methodology presented in this thesis can consistently achieve the design strength.
The most important contribution of this thesis are:
a) It established a procedure of utilization of these fine materials such that it can consistently
achieve strength of concrete similar to the composition without them. This is done by doing
proper water correction. Till date various researchers have done research to utilize these
powder materials in concrete and have confusing results. None of these researchers talked
about water correction. With this single important realization, one would be able to properly
design concrete with marble and granite powders without compromising the strength of
concrete.
b) It has been shown that it is abundantly available with uniform and consistent material
property in various parts of India and can be used in concrete to decrease the consumption of
other material thereby making the construction process sustainable.
Other contributions are:
c) Marble and granite powders, being fine of the order of cement and fly ash, can significantly
contribute to the fines and create a cohesive mix.
d) Marble and granite powders can be consumed to the order of 200 kg/m3 for high strength and
to the order of 360 kg/m3 for normal concrete, contributing to 8% to 15% of the volume of
concrete respectively.
e) Plasticizer demand depends on total powder content including cementitious materials and
marble/granite powder used in the concrete mix.
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Contents
Certificate i
Acknowledgements iii
Dedication v
Abstract vii
Contents ix
List of Figures xiii
List of Tables xxiii
Symbols and Notations xxix
Chapter 1: INTRODUCTION 1
1.0 General 1
1.1 Objective and scope of the work 3
1.2 Contents of the thesis 4
Chapter 2: LITERATURE REVIEW 7
2.0 General 7
2.1 Effectiveness of fly ash (k-value) 7
2.2 Normal concrete and self-compacting concrete 11
2.3 Initial experiment with marble and granite powders 14
2.4 Utilization of marble and granite wastes in literature 15
2.5 Conclusion 18
Chapter 3: EQUIPMENT, SETUP AND EXPERIMENTS 19
3.0 General 19
3.1 Storage of material 19
3.2 Material property determination 19
3.3 Mixers 20
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3.4 Workability 21
3.5 Curing 29
3.6 Mechanical properties at hardened stage 30
Chapter 4: MATERIAL PROPERTIES 31
4.0 General 31
4.1 Water 32
4.2 Fine and coarse aggregates 32
4.3 Chemical admixtures 33
4.4 Cement 36
4.5 Fly ash 37
4.6 Microsilica 41
4.7 Marble and granite stones 42
4.8 Marble and granite powders 44
4.9 Shape, particle size and distribution 46
4.10 Specific gravity, water absorption and preparation of material for
marble and granite powders 50
4.11 Conclusion 50
Chapter 5: AVAILABILITY AND UTILIZATION 51
5.0 General 51
5.1 Availability and production of marble and granite 52
5.2 Production system and waste generation 57
5.2.1 Mining and transportation 57
5.2.2 Processing of marble and granite 57
5.3 Waste handling 63
5.4 Environmental impact 63
5.5 Slurry generation and potential consumption in concrete 65
5.6 Cost benefit of utilization of marble and granite powders 67
5.7 Conclusion 69
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Chapter 6: IMPORTANCE OF MOISTURE CORECTION IN
FINE POWDER MATERIALS FOR CONCRETE 71
6.0 General 71
6.1 Water absorption at SSD condition and specific gravity 73
6.2 Formulation for SSD condition, specific gravity, moisture content
and water correction 75
6.3 SSD condition, specific gravity, moisture content 77
6.3.1 Cone method as per ASTM C128 – 07a 77
6.3.2 Blotting paper method 78
6.4 A sequence of events to understand the importance of water correction 81
6.5 Mix design and results 83
6.6 Conclusion 88
Chapter 7: MECHANICAL PROPERTIES OF CONCRETE
WITH MARBLE AND GRANITE POWDERS 89
7.0 Introduction 89
7.1 Role of w/c ratio 90
7.2 Strength relationships 92
7.3 Utilization of marble and granite powders in concrete in literature 94
7.4 Mix design and results for normal concrete 108
Chapter 8: WORKABILITY, RHEOLOGY AND OTHER
IMPORTANT ISSUES 145
8.0 General 145
8.1 Effect of particle shape and size on workability 147
8.2 Utilization of marble and granite powders 150
8.3 Experimental details and plan for SCC 154
8.4 Rheological properties and discussions 156
8.5 Admixture dosage 165
8.6 Role of fines 169
8.7 Relationship between T500 Vft and viscosity 170
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8.8 Relationship between T500, Vft and viscosity, and admixture dosage with flow 172
8.9 Reconfirmation experiments 181
8.10 Particle size distribution of different mixes 182
8.11 Picture story of utilization of marble and granite powders 189
8.12 Conclusion 189
Chapter 9: CONCLUSION 191
REFERENCES 197
Biodata 209
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List of Figures
Fig. 2.1 Comparison of k-values predicted 10
Fig. 2.2 Mix proportion of SCC (top) vs. conventional concrete (bottom) 11
Fig. 2.3 Trends in usage of s/a over the past 20 years 11
Fig. 2.4 Effect of admixture dosing on workability 11
Fig. 3.1 Laboratory scale concrete mixers
Fig. 3.1 (a) Tilting drum type mixer 21
Fig. 3.1 (b) Pan type mixer 21
Fig. 3.2 Different types of tests for workability
Fig. 3.2 (a) Slump test - concrete 21
Fig. 3.2 (b) Mini slump cone - Mortar 21
Fig. 3.2 (c) Flow table 21
Fig. 3.3 Schematic diagram of equipment for SCC
Fig. 3.3 (a) Flow Table showing T500 23
Fig. 3.3 (b) V Funnel 23
Fig. 3.3 (c) L Box 23
Fig. 3.3 (d) U Tube 23
Fig. 3.4 Tests for SCC 24
Fig.3.5 Static segregation column test apparatus for SCC 25
Fig. 3.6 Different types of rheometers 25
Fig. 3.7 BT2 rheometer 26
Fig. 3.8 Typical readings of BT2 rheometer 26
Fig.3.9 Temperature and precipitation variations in New Delhi (typical) 29
Fig 3.10 Open curing tank 30
Fig. 3.11 Compression testing machines
Fig. 3.11 (a) Load-controlled 30
Fig. 3.11 (b) Servo-controlled 30
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Fig. 4.1 Percentage passing and limits for aggregates 34
Fig. 4.2 Images showing shapes of different materials
Fig. 4.2 (a) 20 mm aggregate 47
Fig. 4.2 (b) 10 mm aggregate 47
Fig. 4.2 (c) sand 47
Fig. 4.2 (d) Microsilica in uncondensed form (Elkem) 47
Fig. 4.2 (e) Microsilica in uncondensed form 47
Fig. 4.2 (f) Cement 48
Fig. 4.2 (g) Fly ash 48
Fig. 4.2 (h) Granite powder 48
Fig. 4.2 (i) Marble powder 48
Fig. 4.3 Particle size distribution of fine materials used 49
Fig. 5.1 Marble distribution and production in India 55
Fig. 5.2 Granite distribution and production in India 56
Fig. 5.3 Schematic diagram of slab cutting from solid block 58
Fig. 5.4 Production process of marble slabs and waste generation
Fig. 5.4 (a) Blocks extraction site 59
Fig. 5.4 (b) Blocks transport to processing unit 59
Fig. 5.4 (c) Plate and rotary cutting saw 59
Fig. 5.4 (d) Finished product 60
Fig. 5.4 (e) Settling tank 60
Fig. 5.4 (f) Dumping ground 60
Fig. 5.4 (g) Slurry disposal site 60
Fig. 5.4(h) Pre-production waste 60
Fig. 5.4 (i) Post-production waste 60
Fig. 5.4 (j) Disposal of marble slurry in designated marble slurry ponds 61
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Fig. 5.5 Production process of granite slabs and waste generation
Fig. 5.5 (a) Blocks extraction site 61
Fig. 5.5 (b) Blocks at processing unit 61
Fig. 5.5 (c) Rotary cutting saw 62
Fig. 5.5 (d) Polishing 62
Fig. 5.5 (e) Finished product 62
Fig. 5.5 (f) Settling tank 62
Fig. 5.5 (g) Road side dumped waste blocks 62
Fig. 5.5 (h) Road side dumped slurry 62
Fig. 6.1 Different moisture content conditions of particles
Fig. 6.1 (a) Moisture on surface 73
Fig. 6.1 (b) SSD condition 73
Fig. 6.1 (c) Air dry 73
Fig. 6.2 Cone method as per ASTM C128 – 07a [58] 78
Fig. 6.3 Moisture content vs. specific gravity 79
Fig. 6.4 Compressive strength vs. w/b ratio for marble powder concrete 87
Fig. 6.5 Compressive strength vs. w/b ratio for granite powder concrete 87
Fig. 7.1 Comparison of Murumi and Gupta results against Popovics’/Kaplan’s 92
Fig. 7.2 Strength relationships as per EN and IS codes 94
Fig. 7.3 28 days compressive strength vs. w/b 97
Fig. 7.4 28 days compressive strength vs. w/b 102
Fig. 7.5 28 days compressive strength vs. w/b 105
Fig. 7.6 Compressive strength variation with w/b
Fig. 7.6 (a) 7 days compressive strength vs. w/b 115
Fig. 7.6 (b) 28 days compressive strength vs. w/b 116
Fig. 7.6 (c) Compressive strength vs. w/b for all mixes 116
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Fig. 7.7 Flexural strength vs. w/b
Fig. 7.7 (a) 7 days flexural strength vs. w/b 117
Fig. 7.7 (b) 28 days flexural strength vs. w/b 117
Fig. 7.7 (c) Flexural strength vs. w/b for all mixes 118
Fig. 7.8 Split tensile strength vs. w/b
Fig. 7.8 (a) 7 days split tensile strength vs. w/b 118
Fig. 7.8 (b) 7 days split tensile strength vs. w/b 119
Fig. 7.8 (c) Split tensile strength vs. w/b for all mixes 119
Fig. 7.9 Flexural strength vs. split tensile strength
Fig. 7.9 (a) 7 days flexural strength vs. split tensile strength 120
Fig. 7.9 (b) 28 days flexural strength vs. split tensile strength 120
Fig. 7.9 (c) Flexural strength vs. split tensile strength for all mixes 121
Fig. 7.10 Flexural strength vs. compressive strength
Fig. 7.10 (a) 7 days flexural strength vs. compressive strength 121
Fig. 7.10 (b) 28 days flexural strength vs. compressive strength 122
Fig. 7.10 (c) Flexural strength vs. compressive strength for all mixes 122
Fig. 7.11 Split tensile strength vs. compressive strength
Fig. 7.11 (a) 7 days split tensile strength vs. compressive strength 123
Fig. 7.11 (b) 28 days split tensile strength vs. compressive strength 123
Fig. 7.11 (c) Split tensile strength vs. compressive strength for all mixes 124
Fig. 7.12 Compressive strength vs. w/b
Fig. 7.12 (a) 7 days compressive strength vs. w/b 127
Fig. 7.12 (b) 28 days compressive strength vs. w/b 127
Fig. 7.12 (c) Compressive strength vs. w/b for all mixes 128
Fig. 7.13 Flexural strength vs. w/b
Fig. 7.13 (a) 7 days flexural strength vs. w/b 128
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Fig. 7.13 (b) 28 days flexural strength vs. w/b 129
Fig. 7.13 (c) Flexural strength vs. w/b for all mixes 129
Fig. 7.14 Split tensile strength vs. w/b
Fig. 7.14 (a) 7 days split tensile strength vs. w/b 130
Fig. 7.14 (b) 7 days split tensile strength vs. w/b 130
Fig. 7.14 (c) Split tensile strength vs. w/b for all mixes 131
Fig. 7.15 Flexural strength vs. split tensile strength
Fig. 7.15 (a) 7 days flexural strength vs. split tensile strength 131
Fig. 7.15 (b) 28 days flexural strength vs. split tensile strength 132
Fig. 7.15 (c) Flexural strength vs. split tensile strength for all mixes 132
Fig. 7.16 Flexural strength vs. compressive strength
Fig. 7.16 (a) 7 days flexural strength vs. compressive strength 133
Fig. 7.16 (b) 28 days flexural strength vs. compressive strength 133
Fig. 7.16 (c) Flexural strength vs. compressive strength for all mixes 134
Fig. 7.17 Split tensile strength vs. compressive strength
Fig. 7.17 (a) 7 days split tensile strength vs. compressive strength 134
Fig. 7.17 (b) 28 days split tensile strength vs. compressive strength 135
Fig. 7.17 (c) Split tensile strength vs. compressive strength for all mixes 135
Fig. 7.18 Compressive strength vs. w/b
Fig. 7.18 (a) 7 days compressive strength vs. w/b 136
Fig. 7.18 (b) 28 days compressive strength vs. w/b 136
Fig. 7.18 (c) Compressive strength vs. w/b for all mixes 137
Fig. 7.19 Flexural strength vs. w/b
Fig. 7.19 (a) 7 days flexural strength vs. w/b 137
Fig. 7.19 (b) 28 days flexural strength vs. w/b 138
Fig. 7.19 (c) Flexural strength vs. w/b for all mixes 138
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Fig. 7.20 Split tensile strength vs. w/b
Fig. 7.20 (a) 7 days split tensile strength vs. w/b 139
Fig. 7.20 (b) 7 days split tensile strength vs. w/b 139
Fig. 7.20 (c) Split tensile strength vs. w/b for all mixes 140
Fig. 7.21 Flexural strength vs. split tensile strength
Fig. 7.21 (a) 7 days flexural strength vs. split tensile strength 140
Fig. 7.21 (b) 28 days flexural strength vs. split tensile strength 141
Fig. 7.21 (c) Flexural strength vs. split tensile strength for all mixes 141
Fig. 7.22 Flexural strength vs. compressive strength
Fig. 7.22 (a) 7 days flexural strength vs. compressive strength 142
Fig. 7.22 (b) 28 days flexural strength vs. compressive strength 142
Fig. 7.22 (c) Flexural strength vs. Compressive strength for all mixes 143
Fig. 7.23 Split tensile strength vs. compressive strength
Fig. 7.23 (a) 7 days split tensile strength vs. compressive strength 143
Fig. 7.23 (b) 28 days split tensile strength vs. compressive strength 144
Fig. 7.23 (c) Split tensile strength vs. compressive strength for all mixes 144
Fig. 8.1 Admixture dosage demand
Fig. 8.1(a) Weight basis 149
Fig. 8.1(b) Percentage basis 149
Fig. 8.2 Possible utilization of Marble/Granite Powder in Concrete 151
Fig. 8.3 Utilization of Cement, Fly Ash and Marble/Granite Powder in Concrete
Fig. 8.3 (a) 0% FA 153
Fig. 8.3 (b) 20% FA 153
Fig. 8.3 (c) 30% FA 153
Fig. 8.3 (d) 40% FA 154
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Fig. 8.4 Utilization of Cement, Fly Ash and Marble/Granite Powder in
Concrete by Alyamac and Ince 154
Fig. 8.5 SCC classifications and applications 158
Fig. 8.6 Admixture dosage vs. Vft for SCC mixes
Fig. 8.6 (a) Granite powder concrete 166
Fig. 8.6 (b) Marble powder concrete 166
Fig. 8.6 (c) Higher fly ash concrete 166
Fig. 8.6 (d) Higher sand concrete 166
Fig 8.7 Admixture dosage vs. Vft boundary for SCC mixes 167
Fig 8.8 T500 vs. Vft for SCC mixes 173
Fig 8.9 Viscosity vs. Vft for SCC mixes 173
Fig. 8.10 Variation of T500 with flow
Fig. 8.10 (a) Granite powder concrete 174
Fig. 8.10 (b) Marble powder concrete 174
Fig. 8.10 (c) Higher fly ash concrete 175
Fig. 8.10 (d) Higher sand concrete 175
Fig. 8.11 Variation of Vft with flow
Fig. 8.11 (a) Granite powder concrete 176
Fig. 8.11 (b) Marble powder concrete 176
Fig. 8.11 (c) Higher fly ash concrete 177
Fig. 8.11 (d) Higher sand concrete 177
Fig. 8.12 Relationship between intercept of Vft vs. flow graph and w/b 178
Fig. 8.13 Relationship between positive slope of Vft vs. flow graph and w/b 178
Fig 8.14 Viscosity vs. flow for SCC mixes
Fig. 8.14 (a) Granite powder concrete 179
Fig. 8.14 (b) Marble powder concrete 179
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Fig. 8.14 (c) Higher fly ash concrete 179
Fig. 8.14 (d) Higher sand concrete 179
Fig 8.15 Admixture dosage vs. flow for SCC mixes
Fig. 8.15 (a) Granite powder concrete 180
Fig. 8.15 (b) Marble powder concrete 180
Fig. 8.15 (c) Higher fly ash concrete 180
Fig. 8.15 (d) Higher sand concrete 180
Fig. 8.16 Particle size distribution for SCC group 1 and group 6 183
Fig. 8.17 Particle size distribution for normal concrete 183
Fig. 8.18 SCC with marble and granite powders
Fig. 8.18 (a) Oven-dried marble powder 184
Fig. 8.18 (b) Oven-dried granite powder 184
Fig. 8.18 (c) Marble in paste form 185
Fig. 8.18 (d) Granite in paste form 185
Fig. 8.18 (e) SCC at flow of 640 mm 186
Fig. 8.18 (f) SCC at flow of 690 mm 186
Fig. 8.18 (g) SCC inside mixer 187
Fig. 8.18 (h) L-box test with 3 rebars 187
Fig. 8.18 (i) V-funnel test 188
Fig. 8.18 (j) BT2 rheometer test 188
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List of Tables
Table 2.1 k-values for fly ash in EU member states 9
Table 3.1 Experiments and standards related to material property determination 20
Table 3.2 Classification used in specification of SCC 24
Table 3.3 Standards and specimen size for mechanical properties of concrete 29
Table 4.1 Test results of water used in experiment 32
Table 4.2 Sieve analysis results of coarse and fine aggregates used 34
Table 4.3 Physical properties of fine aggregate used 35
Table 4.4 Physical properties of coarse aggregate used 35
Table 4.5 Main compounds of Portland cement used 38
Table 4.6 Physical and chemical properties of cement (OPC 53) used 38
Table 4.7 Physical requirements for fly ash as per IS 3812: 2013 40
Table 4.8 Chemical requirements for fly ash as per IS 3812: 2013 40
Table 4.9 Physical and chemical properties of fly ash used 41
Table 4.10 Physical and chemical properties of microsilica used 41
Table 4.11 Chemical properties of marble 43
Table 4.12 Physical properties of marble 43
Table 4.13 Physical properties of granite 44
Table 4.14 Classification of granite 44
Table 4.15 Chemical properties of marble powder used 45
Table 4.16 Chemical properties of granite powder used 45
Table 4:17 Particle size under diameter of fine materials 48
Table 4.18 Particle size distribution as percentage passing 49
Table 5.1 Marble deposit in India 53
Table 5.2 Granite deposit in India 53
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Table 5.3 State wise production of marble and granite in India 54
Table 5.4 Year-wise production of marble and granite in India 54
Table 5.5 Marble/granite wasted due to sawing 58
Table 5.6 Reserves, production and potential slurry consumption 67
Table 5.7 Cost benefit due to plasticizer, fly ash and marble/granite powders 68
Table 6.1 Typical example of moisture correction in sand 77
Table 6.2 Specific gravity calculation 79
Table 6.3 Water content at SSD and specific gravity by blotting paper method 80
Table 6.4 Sample calculation for correction of mix design for marble powder 83
Table 6.5 Mix design for higher granite powder
Table 6.5 (a) Uncorrected w/b ratio 84
Table 6.5 (b) Corrected w/b ratio and strength results 84
Table 6.6 Mix design for higher marble powder
Table 6.6 (a) Uncorrected w/b ratio 85
Table 6.6 (b) Corrected w/b ratio and strength results 86
Table 7.1 (a) Strength properties as per EN 1992-1-1 93
Table 7.1 (b) Strength properties as per IS456 93
Table 7.2 (a) Mix design and 28 days compressive strength for Vaidevi et al. 97
Table 7.2 (b) Mix design and 28 days compressive strength for Shelke et al. 97
Table 7.2 (c) Mix design and 28 days compressive strength for Corinaldesi et al. 98
Table 7.2 (d) Mix design and 28 days compressive strength for Awol 98
Table 7.2 (e) Mix design and 28 days compressive strength for Demirel et al. 98
Table 7.2 (f) Mix design and 28 days compressive strength for Hameed et al. 99
Table 7.2 (g) Mix design and 28 days compressive strength for Hameed et al. SCC mixes 99
Table 7.2 (h) Mix design and 28 days compressive strength for Hunger et al. 99
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Table 7.3 (a) Mix design and 28 days compressive strength for Almeida et al. 102
Table 7.3 (b) Mix design data and 28 days compressive strength for Belaidi et al. 102
Table 7.3 (c) Mix design with marble powder and 28days compressive strength
for Alyamac and Ince. 103
Table 7.3 (d) Mix design with marble powder and 28days compressive strength
for Alyamac and Ince. 104
Table 7.3 (e) Mix design and 28 days compressive strength for Guneyisi et al. 104
Table 7.3 (f) Mix design and 28 days compressive strength for Topcu et al. 104
Table 7.4 (a) Mix design with marble powder and 28days compressive strength
for Williams and Felix. 105
Table 7.4 (b) Mix design with marble powder and 28days compressive strength
for Divakar. 105
Table 7.4 (c) Mix design with marble powder and 28days compressive strength
for Elmoaty. 106
Table 7.4 (d) Mix design with marble powder and 28days compressive strength
for Pandey 106
Table 7.4 (e) Mix design with granite powder and 28days compressive strength
for Bansal 107
Table 7.5 Mix design with lower granite powder usage
Table 7.5 (a) Mix design details in kg/m3 110
Table 7.5 (b) Strength data 110
Table 7.6 Mix design with lower marble powder usage
Table 7.6 (a) Mix design details in kg/m3 111
Table 7.6 (b) Strength data 111
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Table 7.7 Mix design with higher granite powder usage
Table 7.7 (a) Mix design details in kg/m3 112
Table 7.7 (b) Strength data 112
Table 7.8 Mix design with higher marble powder usage
Table 7.8 (a) Mix design details in kg/m3 113
Table 7.8 (b) Strength data 114
Table 7.9 Mix design for control mixes
Table 7.9 (a) Mix design details in kg/m3 115
Table 7.9 (b) Strength data 115
Table 7.10 Mix design for SCC mixes
Table 7.10 (a) Mix design details in kg/m3 125
Table 7.10 (b) Strength data for SCC mixes 126
Table 8.1 Admixture dosage demand
Table 8.1 (a) Mix design details in kg/m3 148
Table 8.1 (b) Casting details 148
Table 8.2 Different possible combinations of powder content in concrete 151
Table 8.3 Possible marble/granite powder utilization in concrete 151
Table 8.4 Classes for SCC according to EFNARC
Table 8.4 (a) Slump flow classes 158
Table 8.4 (b) Viscosity classes 158
Table 8.4 (c) Passing ability classes (L-box) 158
Table 8.5 Rheological properties of granite powder concrete 159
Table 8.6 Rheological properties of marble powder concrete 160
Table 8.7 Rheological properties of higher fly ash concrete 161
Table 8.8 Rheological properties of higher sand concrete 162
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Table 8.9 Limiting values of Vft and T500 (in s) 162
Table 8.10 EFNARC limits for four groups of SCC 163
Table 8.11 Slope and intercept values of Vft vs. flow graphs 164
Table: 8.12 Details of reconfirmation casting with marble powder 182
Table: 8.13 Details of reconfirmation casting with granite powder 182
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Symbols and Notations
AASHTO American Association of State Highway and Transportation Officials
ASTM Int’l American Society for Testing and Materials International
BS British Standards
d10 10% of the particles in the tested sample are smaller than
d50 50% of the particles in the tested sample are smaller than
d90 90% of the particles in the tested sample are smaller than
EN European Standards
flow The average diameter of SCC on flow table during slump test (in mm)
f% Percentage replacement of cement by fly ash
G Granite powder
IS Indian Standards
k-value Efficiency factor of fly ash at 28 days
M Marble powder
MPa Mega-Pascal
NC Normal Concrete, that is, non-SCC
NS Naphthalene Sulfonate
OPC Ordinary Portland Cement
PCE Polycarboxylic Ether
s/a Weight of sand to total aggregate ratio
SCC Self-compacting concrete
SEM Scanning electron microscope
S.G. Specific gravity
SSD Saturated surface dry
T500 Time for SCC to reach an average diameter of 500 mm on flow table (in s)
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V Viscosity of SCC (reading from BT2 rheometer)
VMA Viscosity Modifying Agent
Vft V-funnel time (in s)
w/b water to binder ratio, where binder is the sum of all cementitious materials
Yield stress Yield stress of SCC (reading from BT2 rheometer)