USTOM EQUIPMENT SOLUTIONS...2016/01/01 · OMPONENT SOLUTIONS ustom Equipment Solutions (ESO)...
Transcript of USTOM EQUIPMENT SOLUTIONS...2016/01/01 · OMPONENT SOLUTIONS ustom Equipment Solutions (ESO)...
simplifying pulp and paper
CUSTOM EQUIPMENT SOLUTIONS
Components
Process & Utility Skids
Modular Plants
Spare Parts
Field Services
PULP & PAPER SOLUTIONS Chemical pulp mills
Mechanical pulp mills
De-inking plants
Bleaching plants
Paper mills
Power plants
Wastewater treatment
Cooling water production
COMPONENT
SOLUTIONS
Custom Equipment Solutions (CESCO)
offers the most complete line of pro-
cess & utility equipment solutions for
the pulp & paper industry in the
southeastern United States.
HEAT TRANSFER SOLUTIONS CESCO offers industry leading heat transfer solutions for process & utility ap-
plications. Whether your application calls for a liquid-liquid heater or cooler, a
condenser or an evaporator, we have a solution.
TANKS/COLUMNS/REACTORS FOR BIOFUELS
simplifying pulp and paper
Shell & Tube Exchanger
Koch Heat Transfer
TWISTED TUBE® Bundle
Koch Heat Transfer
Hairpin Exchanger
Barriquand
PLATULAR® Exchanger
Alfa Laval
COMPABLOC ® Exchanger
Alfa Laval Spiral Exchangers
SGL Carbon Graphite
Shell & Tube
SGL Carbon Graphite
Block Exchanger
Titan Metal Fabricators
titanium column for
biodiesel production
Carbon Steel (SA-36, SA-516-70, C.S.)
Stainless Steel, solid and clad (304L, 316L, 317L,
904L & 6Mo Grades)
Duplex Stainless (2205, 2304, 2507)
Hastelloy (B-2, B-3, C-22, C-276, C-2000)
Nickel Alloys (Nickel, Monel, Inconel, Alloy 20, AL6XN
and others)
Titanium
Tantalum
Zirconium
Niobium
Carbon graphite
VARIOUS MATERIALS
OF CONSTRUCTION
The Alfa Laval Inc. Line-up of Heat Exchangers
This diagram shows the level of heat recovery as
a function of initial cost. It compares plate tech-
nology to traditional shell & tube technology
Alfa Laval Gasketed
Plate Heat Exchanger
Titan Metal Fabricators
titanium thermo-syphon reboiler
For biodiesel production
simplifying pulp and paper
COMPONENT
SOLUTIONS (cont.)
Technology & experience at work for you
CONNECTING YOUR BUSINESS TO THE RESOURCES YOU NEED
Alfa Laval Spiral Heat Exchanger for foul
condensate service; 63" diameter x 72" wide; 3,300
sq ft of heat transfer area; 26,000 lb
Barriquand PLATULAR® Heat Exchanger Type DIXASP
Channel A: Overheat Vapor 7.838 kg/h 119.4 -> 111.3 °C
Channel B: Paper Pulp 280.000 kg/h 70 -> 85 °C
17 mm free-flow channel on pulp side
Barriquand PLATULAR® Heat Exchanger Type DIXASP
Pulp Wash Water Heater
Channel A: 14,687 kg/h Steam at 143.6°C
Channel B: 249,480 kg/h Pulp Wash Water 50 -> 80°C
15 mm free-flow channels
Barriquand PLATULAR® Heat Exchanger
Type DIXASP
Steam/Black Liquor Heater
Channel A: Steam at 138°C
Channel B: Black Liquor 76 -> 111°C
Alfa Laval wide-gap plate heat
exchangers are available in
standard channel spacings of 11
and 17 mm, depending on the
model. Typical proven applica-
tions include:
HEAT TRANSFER SOLUTIONS
The key to economical heat recovery
is the ability of plate technology to
delivery temperature cross capability
Selection chart for Alfa Laval’s heat
exchangers, and their ability to
handle high solids fibrous content
By utilizing the waste heat from the filtrate
stream to preheat chlorine dioxide solution
with an Alfa Laval COMPABLOC, one mill
reported steam savings of more than
$592,000 per year
COMPONENT
SOLUTIONS
Custom Equipment Solutions (CESCO)
offers the most complete line of pro-
cess & utility equipment solutions for
the pulp & paper industry in the
southeastern United States.
MIXER SOLUTIONS
CESCO offers top-entry and side-entry mixers (1/2” to 8” shaft diameters), spe-
cifically designed for rugged pulp and paper applications.
simplifying pulp and paper
LiquidMix Pillow Block
Style Side-Entry Mixer
LiquidMix
Top-Entry Mixer
Ferrum Continuous Pusher Centrifuge
CENTRIFUGATION & FILTRATION SOLUTIONS
Ferrum pusher centrifuges are used to dewater and wash sodium sulfate, and depending on the
precipitator ash composition, sodium carbonate crystals. The crystals are returned to the black
liquor for chemical recovery. The centrate, with the concentrated chloride and potassium recircu-
lates back to the crystallizer and is partially purged to remove the components from the liquor cycle.
The Komline-Sanderson
Horizontal Vacuum Belt Filter
has been used for lignin, cellu-
lose, and biomass
Whittier Filtration’s Auto-
Jet® premium self-cleaning
leaf filter designed for
efficient filtration in the most
severe applications, with a
patented sluicing design
As part of the chemical recovery
system, an Alfa Laval decanter
centrifuge may be used to recover
green liquor dregs. Vacuum filtra-
tion methods can be limited in
capacity & may result in cake solids
of no more than 40%. The decanter
centrifuge has been shown to pro-
duce cake solids in excess of 60%.
Alfa Laval ALDRUM drum thickener de-
watering de-inking sludge from flotation
cells, enabling an 80% reduction in the
volume of sludge sent to the screw press
simplifying pulp and paper
COMPONENT
SOLUTIONS (cont.)
Technology & experience at work for you
CONNECTING YOUR BUSINESS TO THE RESOURCES YOU NEED
CONSULTING SELLING PROVIDES A TOTAL END-TO-END SOLUTION.
CESCO offers a complete line
of mist elimination products
from Munters, the industry
leader in vane type technol-
ogy. Mist eliminators and
scrubber components from
Munters achieve excellent
results wherever liquid en-
trainment, gaseous emis-
sions, and odors must be
controlled or eliminated in
the pulp and paper industry.
Munters' products can also
effectively be used for
recovery of waste heat.
MIST ELIMINATOR SOLUTIONS
COMPONENT
SOLUTIONS (cont.)
simplifying pulp and paper
DRYING SOLUTIONS
GEA Ring Dryer
GEA CONTACT FLUIDIZER™ Fluid Bed for
very large-scale fluid bed drying with a
compact design, high thermal efficiency,
and low gas throughput.
GEA Flash Dryer
Lignin from the Valmet (formerly Metso Power) Lignoboost process is an example of a
product that dries nicely in a ring and flash dryer. LignoBoost makes it possible to
increase the liquor-burning capacity of chemical recovery boilers and to extract the
wood component lignin from the black liquor. Lignin can be used to replace fossil fuel,
or as a raw material in the chemical industry. Lignoboost gives pulp mills new potential
to increase production, reduce costs and create new sources of income.
ELECTRIC HEATING SOLUTIONS
CCI Thermal
Process &
Space Heaters
Control Panel Heater Heavy duty forced air heater
Immersion oil heater
simplifying pulp and paper
Project Management
Process Engineering
Mechanical Engineering
Electrical Engineering
Automation
Testing & Inspection
Field Installation
SKID
SOLUTIONS
Technology & experience at work for you
CONNECTING YOUR BUSINESS TO THE RESOURCES YOU NEED
We have proven experience with
many major mills, and have sup-
plied equipment to plant sites all
over the world. Whether you are in
Virginia, the Carolinas, Georgia, Ten-
nessee, or overseas you can find
equipment that CESCO has sold.
CON-
SULTING
PROCESS & UTILITY SKID SOLUTIONS
IPEC Acid
Waste Neutralization Skid
IPEC Plate Heat Exchanger/Pump Skid
IPEC Heat
Transfer Skid
Whittier Filtration Auto-Jet®
Pressure Leaf Filtration Skid
CCI Thermal packaged vertical hot
water boiler for dual energy sys-
tems; electric-oil/electric-gas
Edwards Vacuum Blower/Dry Vacu-
um Pump Skid with integrated instru-
mentation & control panel
Croll-Reynolds Skid Mounted
Dual Jet Venturi Scrubber
SGL Carbon skid for dilution
of sulfuric acid
Some advantages of executing a project utiliz-
ing skids, includes:
1. Singular Responsibility
2. Lower Administrative Costs
3. Better Cash Flow Management
4. Reduction of Risk
5. Minimize Construction & Design Discrepan-
cies & Costs
6. Reduce The Decision Cycle
FIELD SERVICE
SOLUTIONS
simplifying pulp and paper
AST On-Site Services can include:
• Electro-polishing
• Mechanical Polishing
• Citric Passivation
• Nitric Passivation
• Complete Vessel Refurbishment
• ASME Code Welding
• Vessel Assessment
• Level II Inspection
• Liquid Penetrant testing
• Surface Measurement readings (Ra)
• Borescope inspections
• Documentation Package & Mapping
CESCO offers turnkey on-site
services from Allegheny Surface
Technology to address your
stainless steel equipment refur-
bishment needs. Each AST on-
site team follows all federal,
state, and site-specific safety
regulations.
All necessary inspections and
testing is performed and docu-
mented. The AST work teams
possess the ability to provide
field services with the experi-
ence, service, and quality as if
the shop is brought to you. Each
technician has completed all
OSHA-required training needed
to complete work tasks.
Safety training is completed an-
nually and will be reviewed be-
fore each job to ensure a com-
plete understanding of the re-
quirements and possible hazards
Alfa Laval Plate Heat Exchanger
cleaning, leak checking, & re-
gasketing services:
CESCO offers a one-stop
shop for all on site me-
chanical, electro-polishing,
and ASME R-stamp code
work. Need a nozzle
moved on a tank, or need
a jacket repaired?
We also offer agitator parts and ser-
vices from LiquidMix Agitators, includ-
ing:
Throttle Bushings
Lantern Rings
Shut-off Seal Rings
Packing Rings
Impellers
PARTNER
COMPANIES
simplifying pulp and paper
Alfa Laval Inc.
5400 International Trade Drive
Richmond, VA 23231
+1 804-222-5300
http://www.alfalaval.com/
Allegheny Bradford Corporation
P.O. Box 200
Bradford, PA 16701
+1 800-542-0650
http://www.alleghenybradford.com/
Edwards Vacuum Inc.
6416 Inducon Drive West
Sanborn, NY 14132
+1 800-848-9800
http://edwardsvacuum.com/
Ferrum Inc.
16225 Park Ten Place, Suite 500
Houston, TX 77084
+1 877-933-3778
http://www.ferrumus.com/
Integrated Process
Engineers & Constructors, Inc.
1901 Allen Drive
Fort Atkinson, WI 53538
+1 920-568-0475
http://ipec-inc.com/
Heatec, Inc.
5200 Wilson Road
Chattanooga, Tennessee 37410
Phone: +1 800-235-5200
http://www.heatec.com/
Koch Heat Transfer Company, LP
12602 FM 529
Houston, Texas 77041
Tel: +1 713-466-3535
http://www.kochheattransfer.com/
Munters Corporation – Mist Elimination
210 Sixth Street SE, P.O. Box 6428
Fort Myers, FL 33907 (33911)
Tel: +1 239 936 1555
Fax: +1 239 278 8790
http://www.munters.us
SGL Carbon Technic, LLC
21945 Drake Road
Strongsville, OH 44149
Tel: +1 440-572-3600
http://www.sglgroup.com/
TITAN Metal Fabricators
352 Balboa Circle
Camarillo, CA 93012
Phone: 805.487.5050
Whittier Filtration, Inc.
315 N. Puente Street, Unit A
Brea, CA 92821
Phone: +1 714-986-5300
www.whittierfiltration.com
LiquidMix Agitators
60 Dundas Street East
P.O. Box 48061
Mississauga On L5A 1W0
Tel: +1 416-628-9928
http://www.liquidmixagitators.com/
CESCO partners with industry leading design/
supply/service companies, with global experience
in the chemical industry.
Croll Reynolds Company, Inc.
Six Campus Drive
Parsippany, New Jersey 07054
+1 908-232-4200
http://www.croll.com/
Sulzer Chemtech USA, Inc.
1 Sulzer Way
Tulsa, OK 74131 USA
+1 918 445 6636
http://www.sulzer.com/
GEA Process Engineering Inc. 9165 Rumsey Road
Columbia MD 21045 USA +1 410-997-8700
http://www.gea.com/
SUMMARY OF
PRODUCT OFFERING
CUSTOM EQUIPMENT SOLUTIONS
3326 Siskey Parkway, Suite #300 Matthews, NC 28105 704.845.0755 phone 704.845.0855 fax www.gocesco.com
simplifying pulp and paper
Components:
Tanks; Storage, Process, & Utility
Agitators (Top & Side-entry)
Vacuum Pumps (Dry, Oil-sealed,
Roots Blowers, Vapor Boosters, &
Steam Jets)
Heat Exchangers, Evaporators, &
Condensers (Shell & Tube, Twist-
ed-tube, Hairpin, Finned Tube,
Gasketed Plate, Brazed Plate,
Semi-Welded Plate, All-welded
Plate, Spiral, COMPABLOC Cross-
Flow, & Platular)
Centrifuges (Batch & Continuous)
Filters (Pressure Leaf, Candle,
Sand, Multi-Media)
Filter Housings (Cartridge, Lentic-
ular Depth)
Dryers & Coolers (Flash, Ring,
Fluidized Bed, Rotary Drum, &
Column)
Graphite & Exotic Metal Process
Equipment (heat exchangers,
pumps, systems, column inter-
nals)
Teflon-lined & Glass-Lined Pro-
cess Equipment (Tanks/Columns,
Pipe, Bellows, etc.)
Skids:
Tank Skids
Process Vacuum Skids
Utility Skids (Heat Exchanger,
Process Chillers, Temperature
Control, & Hot Oil Skids)
Filtration Skids (Microfiltration,
Ultrafiltration, Nanofiltration,
RO-EDI, Pressure Leaf, Rotary
Drum & Horizontal Vacuum
Skids, Manifolded-Cartidge
Skids, etc.)
Mass Transfer (Fermentation,
Distillation, Solvent Recovery,
Pervaporation, Liquid-liquid
Extraction, Evaporation)
Clean-In-Place (CIP) & Clean-Out
of-Place (COP)
Water Generation & Treatment
(Purified Water Generation, Stor-
age & Distribution, pH Neutrali-
zation, Boiler Feed, Bio-Kill, Ion
Exchange, Multi-Media, Sand
Filtration)
Wet Scrubber Skids
Energy Recovery & Integration
Systems
Modular Plants:
Tank Platforms
Solution & Slurry Formula-
tion
Fermentation Trains, Distilla-
tion, Solvent Recovery, Per-
vaporation, Liquid-liquid
Extraction, Film Evaporation,
Special Condensers, Mem-
branes, Crystallizers, Poly-
mer Reactors
Field Services:
Stainless Steel Passivation
Pickling/Chemical Cleaning
Electro-polishing
Passivation
Mechanical polishing
Vessel or Tank Repair
Vessel Refurbishment
On the cover:
1. Alfa Laval Spiral Heat Exchangers 2. Croll-
Reynolds Scrubber 3. LiquidMix Side-Entry Agitator
4. Munter Vane Mist Eliminators 5. Barriquand
Platular Heat Exchanger
1. 2. 3.
4. 5.