Using your PI System for Full Featured Vibration Monitoring · 2017-10-18 · Using your PI System...

EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC

Presented by

Using your PI System for

Full Featured Vibration

Monitoring


2


3

20 minutes from

Lake Tahoe

Condition

Monitoring

Machinery

Protection

About SETPOINT...

NV

CA


4

MOTOR

CONTROL

TURBINE

CONTROL OVERSPEED

PI SYSTEM

OPEN PROTOCOL (e.g., MODBUS)

PROPRIETARY PROTOCOL (CONTROL)

PROCESS

CONTROL

PROPRIETARY PROTOCOL (VIBRATION)

ANTI-

SURGE VIBRATION ETC.

LEGEND

MECHANICAL ASSETS

CONTROL & MONITORING

DCS (SUPERVISORY

CONTROL)


5

PROCESS

VISUALIZATION

CLIENT

MOTOR

CONTROL

TURBINE

CONTROL OVERSPEED

DCS (SUPERVISORY

CONTROL)

PROCESS

CONTROL

ANTI-

SURGE VIBRATION ETC.

PI SYSTEM

VIBRATION

VISUALIZATION

CLIENT

MECHANICAL ASSETS

CONTROL & MONITORING

OPEN PROTOCOL (e.g., MODBUS)

PROPRIETARY PROTOCOL (CONTROL)

PROPRIETARY PROTOCOL (VIBRATION)

LEGEND

CORPORATE NETWORK


6

How do you put

waveforms in PI?


7


8


When do you put

waveforms in PI?

9


10

Time (sec) Δt

Ma

ch

ine

Sp

ee

d (

RP

M)


11

Ma

ch

ine

Sp

ee

d (

RP

M)

Time (sec)

Δrp

m


12

Time (minutes)

5 10 15 20 25 30 35 40 45 50

!

Alarm Buffer

contains data

for 10 minutes

before the

alarm…

…and for 1-2

minutes after

the alarm

ALERT alarm

@ t = 35 min.

Interesting data not captured

even though vibration

amplitude more than doubles

1

2

3

4

5

1

2

3

4

5

Vib

ratio

n A

mp

litu

de

(m

ils)

What

operators

see…

DANGER alarm setpoint

ALERT alarm setpoint


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1. AMPLITUDE

2. PERIOD

3. AVERAGE VALUE (GAP OR BIAS)

4. FREQUENCY CONTENT (1X, 2X, nX)


14

What does it look

like in practice?

Cursor Pos’n Shows

Displayed Waveform

Tic Marks Show

Waveforms Collected

Cursor now at

anomoly


17

How is this

visualized?


18

Typical PI Visualization screens

View integrated process

and vibration data

Write rules to detect

anomalies/conditions

Create your own HMIs

using PI ProcessBook

Launch CMS Display from

within PI ProcessBook


19

Typical SETPOINT CMS Visualization screens

All data resides in

your PI System

Navigate easily in time

using the time slider

View specialized data

presentation formats

View data in real time or

play back later


20

What hardware

do I need?


21

Augmentation

Protection System

H/W (e.g., 3500)

Data Acquisition

H/W (SETPOINT)

Visualization

Tools

(PI Vision and

CMS Display)

PI Server

ANALOG Interface

Digital Interface

Digital Interface

http://www.google.com/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&docid=ZLzn-HbVAmP28M&tbnid=Z2HMvlGAdtWNiM:&ved=0CAUQjRw&url=http://www.conrad.com/ce/en/product/1007424/Dell-P2314T-23-Touchscreen-Monitor&ei=RnmjU_CDD4OQqgbf6oCAAg&bvm=bv.69411363,d.b2k&psig=AFQjCNHsB1GTbYeM1rQbB6wEYiaP2oZB0g&ust=1403308726561928

http://www.google.com/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&ved=0CAcQjRw&url=http://commons.wikimedia.org/wiki/File:General_Electric_logo.svg&ei=o6A9VO6xONWqyASLwoHQBw&bvm=bv.77412846,d.aWw&psig=AFQjCNGKO7isyHKgkqeklHxzbQGoxF0xbA&ust=1413411366506943


22

Replacement

Protection

System

Visualization

Tools

(PI Vision and

CMS Display)

PI Server

Digital Interface

Digital Interface

Machine(s)

EXISTING SENSORS

http://www.google.com/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&docid=ZLzn-HbVAmP28M&tbnid=Z2HMvlGAdtWNiM:&ved=0CAUQjRw&url=http://www.conrad.com/ce/en/product/1007424/Dell-P2314T-23-Touchscreen-Monitor&ei=RnmjU_CDD4OQqgbf6oCAAg&bvm=bv.69411363,d.b2k&psig=AFQjCNHsB1GTbYeM1rQbB6wEYiaP2oZB0g&ust=1403308726561928


23

Who is using

this system?


24


Randy Chitwood

[email protected]

SETPOINT Vice-President

Brüel & Kjær Vibro

Steve Sabin

[email protected]

SETPOINT Product Manager

Brüel & Kjær Vibro

26

mailto:[email protected]





27

Questions

Please wait for the

microphone before asking

your questions

Please remember to…

Complete the Online Survey

for this session

State your

name & company


Thank You

Using your PI System for Full Featured Vibration Monitoring · 2017-10-18 · Using your PI System...

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Transcript of Using your PI System for Full Featured Vibration Monitoring · 2017-10-18 · Using your PI System...