Using Cranes Within RoK

04/07/23Agip Kco Presentation1

Using Cranes on Agip KCO Using Cranes on Agip KCO LocationsLocations

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Introduction Introduction

Lifting Points of InterestThis Presentation is a Reminder of Information

You Should Already KnowYou or Your Company Should Have Copies

of the Relevant Regulations


AgendaAgenda

RoK Crane Rules Your Procedures Rigging Training Audits Actions Incidents Observations Paperwork


Overview Overview

THE BIG PICTURE IS SAFETY IN CRANE OPERATION

THE RESULT IS ZERO CRANE INCIDENTS

safe

safesafe

safesafe

safe

safesafesafe


VocabularyVocabulary

We Will discuss Issues, in terms of a technical Nature, Based on RoK Rules

Please Do Not Hesitate To Ask Questions


Understanding RoK RulesUnderstanding RoK Rules

Sections 7 and 8 are of the most interest for Crane Owners and Users

Appendix 10 and 13 for slings and riggingAre their Other Rules to consider ? What International Rules Apply In KZ ?What Rules are Imposed by Agip KCO ?

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Are their Other Rules to Are their Other Rules to Consider?Consider?

Yes, there are 83 additional Rules that Apply to Cranes, by Reference and as Applicable

APPENDIX 2(to Section 1.4)

LISTof Regulatory Documents to be Applicable for Hoisting Equipment Designing,

Fabrication, Maintenance and Operation

GOST 2.601-68 ESKD. Operation Documents.GOST 12.1.013-78 SSBT. Construction. Electrical Safety. General Requirements.

GOST 12.27058-81 Safety. Cranes. Colour Indication of Hazardous Parts.GOST 12.3.009-76 SSBT. Load Handling Work. General Safety Requirements.

GOST 12.4.026-76 SSBT. Colour Signals and Safety Signs.


What International Rules Apply In What International Rules Apply In KZ ?KZ ?ISO 4301/1 Cranes. Classification.

ISO 4306/1 Hoisting Equipment. Glossary.ISO 4308/1 Load Lifting Cranes. Wire Rope Selection.ISO 4308/2 Load Lifting Cranes. Steel Cable Selection. Part 2. Self-Propelled Boom Cranes. Usage Ratio.ISO 4309 Cranes. Wire Ropes. Standards and Regulations for Inspection and Discarding.


What Rules are Imposed By Agip What Rules are Imposed By Agip KCO ?KCO ?

RoK Rules for Safe Operation of Load Lifting Cranes

All Referenced Documents of the RoK Rules

ISO Standards as Referenced in RoK

Agip KCO HSE Procedures For the Safe Use of Cranes


Licensing of Lifting OperationsLicensing of Lifting Operations

Under RoK Rules— A State License for Exploitation of Lifting

Equipment Facilities is REQUIRED for entry Into the Site.

This is Required of ALL Contractors and Sub-Contractors who Use and Direct Cranes.


Registration of Lifting EquipmentRegistration of Lifting Equipment

REQUIRED FOR SITE ENTRY State Exploitation License Full Technical Passport - Original

– Initial Registration

– Original Permission to use

– Company stamped Partial Inspection

– GGT/MI stamped Full Inspection and Test

– MI regional Permission to use

– MI Registration Number

– EIR/CCP up to date passport entries

– Mechanical Responsible person or Company

AND


Site Entry continuedSite Entry continuedRoK Plate Number RegistrationCrane Operator certificates

– Up to date and locally RegisteredThe contact numbers and Location of the

Onsite Engineer In Charge and his Certification from RoK GGT.

Current sling and rigging Certification for all equipment on the Crane.– Note : partial/Full Inspection dates that are within

10 days of expiration, may be cause for rejection. rev1


Registration with RoK continuedRegistration with RoK continued

For further Information– Review Section 7.1– If the Crane has exceeded its life span, then

Technical Documentation from a Specialized Company will be required to Accompany the Passport.

– Please have the data required in Section 7.5.7 properly displayed in the Crane windows.


Qualification of PersonnelQualification of Personnel

Refer to RoK Rules Section 7.4– This includes

The Engineer In Charge (EIC)All Crane OperatorsAll Riggers/SlingersSignal PersonsMaintenance Persons

– Electrical and Mechanical


Documentation of PersonnelDocumentation of Personnel

Reference RoK Rules Section 7.4– Certificates shall be in the format as required by

RoK rules– They shall be Up to date.– They shall have the appropriate GGT/MI stamps

and photos, Including Company data.– This is for all persons previously identified.– They shall have also had the Agip KCO site safety

induction.


Crane Engineer In Charge.EICCrane Engineer In Charge.EIC

Reference RoK Rules Section 7.4– For Safe Crane Operations, this is one of the Most

Important Positions in your staff.– He is the person who is field responsible for the

safe operation of all you field cranes.– You may need more than 1 person to fill this role.– All lift plans and lifting permit to work orders are

his responsibility.


Written ProceduresWritten Procedures

I.A.W. Schedule D of all Agip KCO contracts you shall have written procedures for Lifting Operations. Ref.1.7.3

Also , RoK Section7.4.30, 31 and 7.5.15 refer to procedures and Special lifting Operational requirements.

Lift Plans are Required for ALL Multiple Crane Lifts within the Project. No Exceptions


Following Written ProceduresFollowing Written Procedures

I.A.W. Schedule D and RoK Rules Section 7.5.6 . Written procedures for Crane Operations Shall be followed as WRITTEN.

This includes Lift Plans Developed for Unusual Circumstances

If They Can NOT be followed, they Need to Be re-Written to proceed.


Equipment ConditionEquipment Condition

I.A.W. RoK Rules Section 7.3– Examination of the cranes components and safety

features for compliance and condition is considered COMPREHENSIVE.

– The number items are far too numerous to cover in a presentation such as this, but are the very heart of crane safety.

– We at Agip KCO HSE require a high Degree of Quality in this Evaluation Process


Equipment on site that DOES NOT meet the Minimum Criteria as Outlined in the RoK Rules will stop working and PROPER Repairs Will be Made or Their Permits will be removed and they will be Asked to Leave the Site.

Equipment entering the Site will be Denied Entry until Proper Repairs are Made.

Our Continuous Auditing of Crane Operations Will Insure the High Degree of Safety is Maintained Throughout the Site.


Rigging Equipment and LogsRigging Equipment and Logs All Rigging Equipment used on this Agip KCO Project are

subject to RoK Rules and Regulations Sections 7.3.28, 7.5.14, Appendix 10 and Appendix 13

Logs or Records of purchase, inspection, testing and certification shall be kept and appropriate audits will confirm compliance or disclose non-compliance with the RoK Rules.

Socket and Wedge Wire Rope Terminations on all Cranes Shall be I.A.W. current Internationally accepted practice unless it is determined to create a safety hazard, and then referred to the original maker for advise. All other, non-standard terminations will be evaluated for safety performance.

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Internationally Approved Socket/Wedge Installation


Training Evaluation ProcessTraining Evaluation Process

RoK Rules for the evaluation and training needs of selected Crane Operating and Rigging personnel are outlined in sections 7.4.2 and 7.4.25. Formats for documentation are in Appendix 14 and 16


Audits and InspectionsAudits and Inspections

Detailed Inspections are the Responsibility of the Crane Owner, I.A.W. RoK Rules sections 7.3 and 7.4 and are to be performed on a regular Basis.

Daily Inspections are to be performed by the Crane Operator I.A.W. RoK section 7.4.31 and recorded in the Log book (see Appendix 17)

Rigging Equipment is to be inspected before use by qualified Rigging Personnel.

All Records shall be I.A.W. RoK Rules Including Rigging Equipment.


Audits and Inspections continuedAudits and Inspections continued

Agip KCO HSE routinely Audits Contractors for Compliance with the fore mentioned RoK Rules.

The Results of these Audits are Summarized and Recommendations are sent to Agip KCO project management for Actions as Needed to Ensure that Safety in the Work Environment is Kept at a High Level.


Action ItemsAction Items

Under the RoK Rules section 8.0, various actions are listed for Violation of the Rules as Stated.

In addition Agip KCO management has a Responsibility to uphold these Rules and the Rules outlined in Schedule D of all Project Contracts.

Actions for Correction of Rules Violations Shall be made as timely as Possible.


IncidentsIncidents

Any Incidents involving Cranes and Rigging MUST be Reported to Agip KCO Immediately.

RoK Rules of Section 9.0 are the Responsibility of the Crane Owner, and are part of the Agip KCO Commitment to the Safe Use of Cranes on This Project

Please Report any and All Incidents or Near Miss Incidents to Agip KCO HSE


Project ObservationsProject Observations

Much of what is Seen on a Daily Basis, Around the Project, Needs No Comments

You Be the Judge


PaperworkPaperwork

DO NOT use Paperwork as a Fire Blanket– Properly Make Document and Log Entries when

and where they are required– Examples are:

Redesign of componentsRepair of Load Bearing Members Incidents Involving CranesReplacing Wire Ropes


PaperworkPaperwork

For Further Clarification see RoK Sections 7.2.1c & d

7.2.6

7.3.3

7.3.4

Do NOT Use Paperwork for Wallpaper


Where to Get More InformationWhere to Get More Information

Local GGT/MI officesAgip KCO HSEVarious Consulting services, Manufacturers


The EndThe End

Using Cranes Within RoK

Documents

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