USER MANUAL ATEQ EP2P Version 1• method / control training, • maintenance / upkeep training.! A...
Transcript of USER MANUAL ATEQ EP2P Version 1• method / control training, • maintenance / upkeep training.! A...
0105/UM-39301C-U
USER MANUALATEQ EP2PVersion 1.21
In accordance with directives
This document is the exclusive property of ATEQ.It cannot be communicated, reproduced, or used without prior permission.
REVISION OF THE EP2PUSER MANUAL version 1.21
Edition/Revision Reference Chapters updated
First edition 0105/UM-39301C-U -
Recommendations for electrical testingintruments
Rel-U/0048
Preventive measures for high voltage As the voltage of the test can reach 5 kV, a risk of electric shock has to be taken into account.ATEQ recommends the following for the operators protection :
• the use of a bi-manual remotecontrôle with a coincidence relay,
• the clear delimitation of the safetyzone (floor marking, warninglight…) around the test area or theuse of a protection bell over the testpart.
Precautions on the test environnement • Let the test area dry and clean, free from explosive gaz.
Precautions on the operators • ATEQ recommends that the operators using the instruments should have a suitable
qualification and training with respect to the work bench requirements.
General precautions • Read the users manual before using
the instrument, • all electrical connections coming to
the instrument must be equippedwith a safety system (fuse, cicruitbreaker…) adapted to the needs andadhering to the norms,
• to avoid electromagneticinterferences, the cable connectionsto the instrument should be lessthan two meters in lenght,
• the electrical main supply mustabsolutely have proper earthing,
• disconnect the electrical
connections to the equipment formaintenance,
• do not open the instrument under
power voltage, • avoid water spillage in the direction
of the instrument, • ATEQ is at your disposal for any
further information concerning theuse of the instrument undermaximum safety conditions.
We would like to bring to your attention that ATEQ will not be held responsiblefor any accident connected to the improper use of the instrument, to the workbench or to the lack of compliance with safety rules.
ATEQ Company is free from any responsibility for any adjustment of itsinstrument which would not have been done by its own technicians.
SAV-U/0036
ATEQ, THE ASSURANCE OF A COMPETENT AFTER SALESSERVICE
! THE ATEQ AFTER SALES SERVICE IS :• a team of qualified technicians,• a permanent telephone assistance,• agencies close to you for faster reaction,• a stock of spare parts available immediately,• a car fleet for rapid intervention,• a commitment to quality ...
ATEQ IS COMMITTED TO REPAIRING INSTRUMENTSWITHIN 48 HOURS IN ITS OFFICES
(24 HOURS ON DEMAND)
! THE OVERHAULATEQ carries out the overhaul of your instruments at interesting prices.The overhaul corresponds to the maintenance of the instrument (checking, cleaning, replacing of used parts) as partof preventive maintenance.Preventive maintenance is the best way to guarantee reliability and efficiency. It allows the maintenance of a group ofinstruments in good operational order and prevent eventual break-downs.
! MAINTENANCE KITSThe ATEQ After Sales Service proposes, two kits destined for the preventive maintenance of the pneumatic circuits ofinstruments.
! CALIBRATIONThis may be carried out on site or in our offices. ATEQ is attached to the COFRAC and delivers a certificate following a calibration.
! TRAINING COURSESIn the framework of partnership with our customers, ATEQ offers two types of training in order to optimise the usageand knowledge of our instruments. They are aimed at different levels of technician:
• method / control training,• maintenance / upkeep training.
! A TARGETED TECHNICAL DOCUMENTATIONA number of technical documents are at your disposal to allow you to intervene rapidly in the event minor breakdowns:
• problem sheets describing and offering solutions to the main pneumatic and electronic problems,• several maintenance manuals.
! A QUALITY GUARANTEEThe instruments are guaranteed for parts and labour in our offices:
• 2 years for leak detection equipment,• 1 year for electrical tests to norms instruments,• 1 year for the accessories.
Our After Sales Service is capable of rapidly answering all your needs and queries.
PREF-U/0039
PREFACE
Dear Customer,
You have just purchased an ATEQ instrument, we thank you for the trust you have placed onour brand. This instrument has been designed to ensure a long and unparalleled life expectancy,and we are convinced that it will give you complete satisfaction during many long years ofoperation.
In order to maximise the life expectancy and reliability of your ATEQ instrument, werecommend that you install this instrument on a secured workbench and advise you to consultthis manual in order to familiarise yourself with the functions and capabilities of the instrument.
Your ATEQ SAV (After Sales Service) centre can give you recommendations based on yourspecific operation requirements.
ATEQ
Table of contents
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CONTENTS TABLE
INTRODUCTION 5
1. TESTING PRINCIPLE .................................................................................................................................... 51.1. Ground Continuity .......................................................................................................... 51.2. Dielectric strength, static ................................................................................................ 51.3. Dielectric strength, dynamic ........................................................................................... 51.4. Insulation resistance........................................................................................................ 51.5. Power .............................................................................................................................. 5
2. DEFINITION AND PRINCIPLE OF ATEQ EP2P ....................................................................................... 6
Chapter 1 INSTALLATION OF THE ATEQ EP2P
1. LAYOUT OF THE REAR PANEL ................................................................................................................. 91.1. High voltage output connectors ...................................................................................... 91.2. Earthing of earth continuity connectors.......................................................................... 91.3. Connector to test power / current.................................................................................. 101.4. Main Power Connector ................................................................................................ 101.5. Cable inlet ..................................................................................................................... 10
2. CONNECTION EXAMPLES ........................................................................................................................ 112.1. Earth continuity test, dielectric strength, and Insulation resistance.............................. 112.2. Power / current Test ...................................................................................................... 122.3. Test for earth continuity, static dielectric strengh and power/current .......................... 132.4. Test for earth continuity, dynamic dielectric strengh and power/current ..................... 14
3. PLC/ATEQ INTERFACES............................................................................................................................ 153.1. On/off output (T.O.R.) .................................................................................................. 153.2. Asynchronous Serial link.............................................................................................. 163.3. Output supply of 24 v for external usage...................................................................... 163.4. On/off output (T.O.R.) .................................................................................................. 163.5. Serial Link RS 232 or RS 485 ...................................................................................... 173.6. Alternate serial link....................................................................................................... 173.7. 1.6 A Fuse ..................................................................................................................... 183.8. Rotary switch ................................................................................................................ 18
4. ELECTRICAL SUPPLY ................................................................................................................................ 195. INPUT/OUTPUT TIMING CHART ............................................................................................................. 20
5.1. End of cycle « STOP ».................................................................................................. 215.2. End of cycle « automatic RESET » ............................................................................. 22
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Chapter 2 USER INTERFACES
1. THE ATEQ EP2P IN ITS CASE ................................................................................................................... 232. LAYOUT OF THE FRONT PANEL............................................................................................................. 243. SCHEMATIC FLOW CHART FOR USING THE KEYS.......................................................................... 254. FUNCTIONS OF THE KEYS AND DISPLAYS.......................................................................................... 26
4.1. Displays ........................................................................................................................ 264.1.1. Left displays................................................................................................................................... 264.1.2. Right displays................................................................................................................................. 27
4.2. Indicators ...................................................................................................................... 274.3. The keys........................................................................................................................ 28
4.3.1. Voltage / Current............................................................................................................................ 284.3.2. Percentage of the indicated voltage................................................................................................ 284.3.3. Rise time ........................................................................................................................................ 284.3.4. Stabilisation time and test time ...................................................................................................... 294.3.5. Fall time ......................................................................................................................................... 294.3.6. Maximum and minimum reject level ............................................................................................. 294.3.7. Function ......................................................................................................................................... 304.3.8. Test................................................................................................................................................. 314.3.9. Cursor key !.................................................................................................................................. 314.3.10. Cursor key "................................................................................................................................ 314.3.11. Reset key (Red key) ..................................................................................................................... 314.3.12. Start cycle key (Green key) .......................................................................................................... 324.3.13. CYCLE / RUN ACCESS switch.................................................................................................. 324.3.14. On/Off Switch .............................................................................................................................. 32
Chapter 3 STARTING THE EQUIPMENT – SETTINGS - TESTS
1. SWITCH ON THE EQUIPMENT................................................................................................................. 332. USING THE KEYS ......................................................................................................................................... 333. ENTER THE PARAMETERS....................................................................................................................... 34
3.1. Principle ........................................................................................................................ 343.2. Method .......................................................................................................................... 35
3.2.1. Reset to zero all the sequences....................................................................................................... 353.2.2. Selection of a sequence .................................................................................................................. 353.2.3. Selection of a step .......................................................................................................................... 353.2.4. Selection of type............................................................................................................................. 353.2.5. Programming an earth continuity test ............................................................................................ 363.2.6. Programming a dielectric strength test ........................................................................................... 373.2.7. Programming an insulation resistance test ..................................................................................... 383.2.8. Programming of the test to measure the power (current) ............................................................... 393.2.9. Validation of parameters ................................................................................................................ 40
4. TEST CYCLE.................................................................................................................................................. 414.1. Starting the test cycle .................................................................................................... 41
4.1.1. Displays.......................................................................................................................................... 414.1.2. Earth continuity cycle .................................................................................................................... 424.1.3. Dielectric strength cycle................................................................................................................. 424.1.4. Insulation resistance cycle.............................................................................................................. 42
4.2. Cycle to test the power, current or phase shift angle .................................................... 42
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Chapter 4 FUNCTIONS OF THE ATEQ EP2P
1. CHAINING FUNCTION................................................................................................................................ 432. STEP BY STEP FUNCTION ......................................................................................................................... 443. COM MODE.................................................................................................................................................... 454. FUNCTION STAT 2 ....................................................................................................................................... 475. FRAME FUNCTION ...................................................................................................................................... 486. COLOUR ......................................................................................................................................................... 507. FUNCTION OF THE DATE AND TIME RECORDER............................................................................. 518. START TEST DELAY TIME MODE........................................................................................................... 529. COUNTER MODE.......................................................................................................................................... 5310. ROTARY SWITCH FUNCTION ................................................................................................................ 5411. FUNCTION KEY .......................................................................................................................................... 5512. OFFSET EARTH CONTINUITY FUNCTION ......................................................................................... 5613. STARTING THE EARTH CONTINUITY (OR GROUND) MODE ....................................................... 5714. CORRECTION OF THE POWER / CURRENT TEST MODE .............................................................. 5815. PEAK VALUE MODE.................................................................................................................................. 5916. AMPERE MODE .......................................................................................................................................... 5917. PHASE SHIFT ANGLE MODE .................................................................................................................. 60
Chapter 5 ACCESSORIES OF THE ATEQ EP2P
1. REMOTE CONTROL .................................................................................................................................... 611.1. Connections to the equipment....................................................................................... 62
2. SAVE MODULE ............................................................................................................................................. 633. GROUND CONTINUITY PROBE................................................................................................................ 644. DIELECTRIC INSULATION CALIBRATION CHECK BOX................................................................. 655. EARTH CONTINUITY CALIBRATION CHECK BOX ........................................................................... 66
Chapter 6 MESSAGES DISPLAYED
1. RESULT INDICATOR................................................................................................................................... 672. PRINTING THE RESULTS........................................................................................................................... 67
2.1. Specifications of the default values of the serial link ................................................... 672.2. Results frame ................................................................................................................ 68
3. CURRENT MESSAGES................................................................................................................................. 694. ERROR MESSAGES...................................................................................................................................... 69
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APPENDICES INTERNAL CONNECTIONS OF THE EQUIPMENT
1. LAYOUT OF THE PANEL INSIDE THE DOOR....................................................................................... 712. ANALOG INPUTS & OUTPUTS.................................................................................................................. 72
2.1. Analog output (voltage) insulation resistance .............................................................. 722.2. Analog output converter ............................................................................................... 722.3. Analog input (voltage) EARTH continuity / dielectric / power / insulation resistance 722.4. Analog input (current) EARTH continuity / dielectric / power / insulation resistance 722.5. Analog input phase angle.............................................................................................. 732.6. Analog input gain used for the insulation resistance testing ........................................ 732.7. Spare analog input J7.................................................................................................... 732.8. Spare analog input J8.................................................................................................... 73
3. OTHER CONNECTORS................................................................................................................................ 743.1. Power output (selection of the boards) ......................................................................... 743.2. Power outputs ............................................................................................................... 753.3. Connexion of keyboard on the panel ............................................................................ 753.4. Input switch................................................................................................................... 763.5. Front panel key ............................................................................................................. 763.6. Power switch................................................................................................................. 76
Introduction
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INTRODUCTION
1. TESTING PRINCIPLE
1.1. GROUND CONTINUITY
N
Ph
measuring
Current generatorfrom 5 to 30 A12 V AC maxi
1.2. DIELECTRIC STRENGTH, STATIC
HT 200 4 000 V AC NPh
1.3. DIELECTRIC STRENGTH, DYNAMIC
U U x 1,06
HT200 to 4000 V AC
Ph
N
1.4. INSULATION RESISTANCE
HT 500 V DCNPh
1.5. POWER
V/ϕ
A
U
Ph
N
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2. DEFINITION AND PRINCIPLE OF ATEQ EP2P
ATEQ EP2P is equipment intended for checking the safety standards of single phase electricalequipment.The equipment allows 1, 2 or 3 of the following tests to be carried out :the combined insulation resistance test and power test is impossible.X = value measured
TESTS RANGE PRECISION RESOLUTION
Dielectricstrength
AC orDC
Test voltage
Test current
Circuit breakingcurrent
500 - 4 000 V AC
500 - 5 000 V DC0 - 30 mA AC
0 - 3 mA DC
Depending on full scale.
+/-(10 V + 0,01 X)
+/-(10 V + 0,01 X)+/-(0,05 mA + 0,01 X)
+/-(0,02 mA + 0,01 X)
10 V
10 V0,1 mA
0,01 mA
GroundContinuity
Test current
Resistance
5 - 30 A
0 -275 mΩ (25 A)
+/-(0,05 A + 0,025 X)
+/-(2,5 mΩ + 0,01 X)
0,1 A
1 mΩ
InsulationResistance
Test voltageResistance
50 to 1 000 V DC1 MΩ to 2 GΩ
If U < 100 V or T < 1 s then :
⇒ 1 MΩ to 1 GΩ
⇒ 1 GΩ to 2 GΩ
If U > 100 V and T > 1 s then :
⇒ 1 MΩ to 1 GΩ
⇒ 1 GΩ to 2 GΩ
+/-(1 V + 0,01 X)
+/- (0,03MΩ +0,03X)
+/-(10 MΩ + 0,05 X)
+/-(0,1 MΩ + 0,01 X)
+/-(10 MΩ + 0,05 X)
1 V
0,1 MΩ / 1 MΩ
10 MΩ
0,1 MΩ / 1 MΩ
10 MΩ
Powermeasurement
Voltage test
Current test
Power test
Phase shift angletest
45 to 270 V AC single phase(50/60Hz)
10 mA to 20 A⇒ 10 mA - 2 A⇒ 2 A – 20 A
0 to 4,6 kW (230 V)
- 90 ° to + 90 °
+/-(0,2 V + 0,01 X)
+/-(5 mA + 0,02 X)+/-(0,02 A + 0,01 X)
+/-(1° + 0,01 X)
1 V
1 mA0,01 A
1/10 W to 1/10 kW
1°
Introduction
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Default Values
Max/Min Cut offVoltageCurrent
Rise timeStabilisation time
Test timeFall time
Maxi cut offMini cut off
DielectricStrength AC
5%1 250 V
0,5 s0 s2 s
0,5 s5 mA1 mA
GroundContinuity
25 A0,3 s
1 s
100 mΩ0 mΩ
InsulationResistance
5%500 V
1 s0,5 s
2 MΩ
Power meas.
10%230 V
0,1 s1 s
1000 W500 W
ATEQ EP2P allows the carrying out of from 1 to 16 sequences.
Each sequence can contain from 1 to 8 steps.
Each step is the type of test to be done.
All these functions can be chained automatically using the chaining function (ref. chainingfunction).
SEQUENCE
LEVEL
01
02
03
04
05
06
07
08
16
(Level #)
0102
( Test Type )
(Level #)
04
(Test Type)
(Test Type)
(Level #)
(Level #)
(Level #)
(Level #)
(Level #)
(Level #)
(Level #)
KEYS
03 (Test Type)
TYPE_
I
E
Nothing
Insulation
DC dielectric
Ground continuity__d AC dielectric
PowerP
0
0
+ - kV
A
0
0
+ - kV
A
kVA
0
0
+ - kV
A
0
0
+ - kV
A
0506
(Test Type)
08
(Test Type)
(Test Type)
07 (Test Type)
TYPE_
I
E
Nothing
Insulation
DC dielectric
Ground continuity__d AC dielectric
PowerP
Introduction
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Type of test :
• EEEE : ground (or Earth) continuity test < 12 V AC without load, 30 A maximum
• ==== : dielectric strength DC 200 to 5 000 V DC
• : dielectric strength AC 200 à 4 000 V AC
• : insulation resistance
• PPPP : test to measure power
Programming :By the keypad on the front panel or by downloading (Mode Jbus)
• High Voltage indication (RD / IR)
• Cut off test voltage (RD / IR / Power)
• Current Indication (ground continuity)
• Rise time
• Stabilisation time
• Test time
• Fall time
• Maxi / mini reject level cut off
• Functions
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Chapter 1INSTALLATION OF THE ATEQ EP2P
1. LAYOUT OF THE REAR PANEL
CAUTION
MAINS TO BE DISCONNECTED
PRIORTO CABLING
I/O'S
STATIONGROUND
CAUTIONHIGH VOLTAGE
1.1. HIGH VOLTAGE OUTPUT CONNECTORS
Ground
1 High voltage output connectors2 Earthing for the high voltage test (this terminal must have a connection to the factory earth)
1.2. EARTHING OF EARTH CONTINUITY CONNECTORS
Earth continuity output
24 V Probe buzzer power supp
Probe current generator
Return measurement
Return current generator
Start cycle
Probe (measurement)
+_
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1.3. CONNECTOR TO TEST POWER / CURRENT
PhaseNeutral
Test parts' power supply for the power test
PhaseNeutralEarth
PhaseNeutral
Parts to be tested output
Secondary wiring of the isolation transformer for dynamic dielectric strengh
Note : the cable used on the secondary winding of the isolation transformer must be capableof supporting high voltage and high current (up to 20 A) for the power measurement.
1.4. MAIN POWER CONNECTOR
Blue wire = NeutralBrown wire = PhaseGreen/Yellow wire = earth
A main wire is supplied with the equipment
1.5. CABLE INLET
J8
90 - 260 V AC50 / 60 Hz
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2. CONNECTION EXAMPLES
2.1. EARTH CONTINUITY TEST, DIELECTRIC STRENGTH, AND INSULATION RESISTANCE
GndNPh
(10/15 kV)∅ 1mm 2
∅ 1mm 2
∅ 4mm 2
∅ 1mm 2
∅ 1mm 2
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2.2. POWER / CURRENT TEST
∅ 3mm2
N Ph
Gnd
N Ph
∅ 3mm 2
∅ 3mm22 standard wires
Ground wire
Ground
2 HV wire + power
ElectricalNetwork
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2.3. TEST FOR EARTH CONTINUITY, STATIC DIELECTRIC STRENGH AND
POWER/CURRENT
∅ 1mm2
∅ 1mm2
N Ph
GndN Ph
∅ 3mm 2
∅ 4mm2 et 1mm2
∅ 3mm²
Ground wireGroundsecurity
Ground wire
Standard wire
2 standard wire
ElectricalNetwork
2 HV wires + power
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2.4. TEST FOR EARTH CONTINUITY, DYNAMIC DIELECTRIC STRENGH AND
POWER/CURRENT
Ground security
∅
∅ 1mm2
N Ph
Electrical network
GndN Ph
∅ 3mm 2
∅ 4mm2 et 1mm2
∅ 3mm2
∅ 1mm2
∅ 3mm2
1mm2
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3. PLC/ATEQ INTERFACES
RC1
J20
J12
J13
J9 J10
J14
J1 J2 J3 J4 J5 J6 J7 J8
Cla
vier
/ K
eybo
ard
J11
J19J15J16
J17 J18
F1
Inside view of the door
3.1. ON/OFF OUTPUT (T.O.R.)
The cycle results can be read on the front fascia via the luminous indicators and electronicdisplays. The corresponding electrical dialog take place inside the device on the J15connector. The informations « Pass » « Fail » etc ... given by the ATEQ EP2P are ofmaintained contact form.
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These outputs can be used under a maximum of 110 V ~/ 500 mA.
Gmov Output
Relay
1 2 : output for Pass3 4 : output for Fail(min, max and alarms)5 6 : output for Fail in earth continuity7 8 : output for Fail in AC/DC Dielectric strength9 10 : output for Fail in Power / current / angle
11 12 : output end of cycle (depends on the position of the rotary switch RC1)13 14 : output for Fail in insulation resistance15 16 : output Busy
3.2. ASYNCHRONOUS SERIAL LINK
1 + 24 V2 Bus ATEQ3 Bus ATEQ4 Gnd.
3.3. OUTPUT SUPPLY OF 24 V FOR EXTERNAL USAGE
24 V user output. Maximum current 0.4 A (400 mA)1 0 V2 + 24 V
3.4. ON/OFF OUTPUT (T.O.R.)
The electrical interaction corresponding with the frontpanel is done inside the equipment on the J18 connectors.
The inputs and the outputs are according to the CNOMO standards, switched by the leading
edge of a 24v signal / 20 mA or 110/220 volts ~ / 20 mA.
J15
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
J16
1 2 3 4
J17
1 2
J18
1 2 3 4 5 6 7 8 9
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Electrical drawings of the inputs and outputs :
Gmov
Led
Resistance
Opto-coupling
InputCNOMO
Common 0v
1 R.A.Z. Reset to zero
2 Start cycle
3 Decreasing the sequence no. by pulsing
4 Increasing the sequence no. by pulsing
5 Selection of the sequences through volt-free contact (binary weight 1)
5 Selection of the sequences through volt-free contact (binary weight 2)
5 Selection of the sequences through volt-free contact (binary weight 4)
5 Selection of the sequences through volt-free contact (binary weight 8)
9 Common in AC or 0 V in DC
Sequence no.___________Binary Weight
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 12 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 14 0 0 0 0 1 1 1 1 0 0 0 0 1 1 1 18 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1
3.5. SERIAL LINK RS 232 OR RS 485
RS 232 RS 485⇓ ⇓
1 Gnd ⇓ ⇓2 RXD receive 2 RXD ⇓3 TXD send 3 TXD ⇓4 RTS asking for send ⇓5 Gnd 5 Gnd 5 Gnd6 DIFFA 6 DIFFA7 RTS8 CTS authorising send9 DIFFB 9 DIFFB
J19
1 2 3 4 5 6 7 8 9
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3.6. ALTERNATE SERIAL LINK
1 TXD2 VCC3 RXD4 Gnd
3.7. 1.6 A FUSE
F1
3.8. ROTARY SWITCH
The functioning of the equipment is connected to the position of the rotary switch«hardware» which is on the CPU.
Default position : 4
0 / 2 / 8 /A End of continuous cycle & stop if Fail1 / 3 / 9 / B End of pulsed cycle & stop if Fail4 / 6 / C / E End of continuous cycle & automatic reset
5 / 7 / D End of pulsed cycle & automatic resetF Position reserved for calibration
Note : pulse duration at End of Cycle signal is 500 ms.
J20 1 2
3 4
RC1
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4. ELECTRICAL SUPPLY
The electrical supply is done by the 3-pin connector located below the equipment. Theequipment can be supplied with a voltage between 90 and 260 V
J8
90 - 260 V AC50 / 60 Hz
Blue wire = NeutralBrown wire = PhaseGreen/yellow wire =earth
A main wire is supplied with the equipment.
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5. INPUT/OUTPUT TIMING CHART
In order to interface the ATEQ EP2P with the equipment (PLC, PC …), the following timingchart shows the sequencing of the electrical outputs (relay board on Connector J15) inaccordance with the input/output commands on front panel or on the Connector J18 (START,RESET and sequence number selection).The timing proposed depends directly on the rotary switch position; this allows selection ofthe 2 end of cycles: automatic RESET or STOP.
KeysW Waiting Period (TRDT)R Rise timeS Stabilisation timeT Test timeF Fall timeSTART Press on the key on the front panel or contact between pins 2 and 9 on the
connector J18RESET Press on the key on the front panel or contact between pins 1 and 9 on
the connector J18Programme Nb Select the sequence number by combination of the binary weight
Pins 5 to 8 of connector J18P or F PASS or FAIL relay on Connector J15EoC End of cycle relay on connector J15@ 500 ms when End of Cycle if reached
The time scale is not respected except for the time indicated which has to be respected.
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5.1. END OF CYCLE « STOP »
W R S T F
12.5 ms
20 msmini
500 msmini
@
Ready
Cycle
Prog.nb
START
RES
PASS
FAIL
Busy
EoC
OR
@: 500 ms when End of Cycle is reached
• For safety purposes, the start cycle (START) should be maintained throughout highvoltage tests (dielectric strength, insulation resistance). For all other tests, activating for of20ms (min) is sufficient to start the test.
• Selecting « STOP » or « automatic RESET » end of cycle can be done with the help ofthe rotary switch function (ref. chapter 4 § 10). The configuration of the parameters of thisfunction overrides the position of the hardware component (rotary switch). The hardwarerotary switch allows definition of the nature of the end of cycle signal (maintained orpulsed 500 ms), respectively on the odd and even positions of the rotary switch.
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5.2. END OF CYCLE « AUTOMATIC RESET »
A M S T D
12.5 ms
500 msmini
@
Ready
Cycle
Prog.Nb
START
RES
PASS
FAIL
Busy
EoC
OR
@: 500 ms when End of Cycle is reached
• For safety purposes, the start cycle (START) should be maintained throughout the highvoltage tests (dielectric strength, insulation resistance). For all other tests, activating for20ms (min) is sufficient to start the test.
• Selecting « STOP » or « automatic RESET » end of cycle can be done with the help ofthe rotary switch function (ref. chapter 4 § 10) The configuration of the parameters of thisfunction overrides the position of the hardware component (rotary switch). The hardwarerotary switch allows definition of the nature of the end of cycle signal (maintained orpulsed 500 ms), respectively on the odd and even positions of the rotary switch.
Chapter 2 User interfaces
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Chapter 2USER INTERFACES
1. THE ATEQ EP2P IN ITS CASE
Dimensions without the stand : height 300 mm, breadth 300 mm, depth 160 mm Weight : 15 kg
EP2P REF. 393.01
TEST
TESTFTEST
DISCONNECT POWERPRIOR TO OPENING
DEBRANCHERL’APPAREIL AVANT
CYCLESEQUENCE STEP TEST
kV V A
EP2P
mΩΩΩΩ/MΩΩΩΩ mA/A W/kW
01
+-
kVA
+ 00 -
4 -
3 -
2 -
1 -
7/8 -
6 -
5 -
POWER SUPPLY CONNECTORCONNECTEUR SECTEUR
ELECTRICAL CABLE BUSHINGPASSAGE DE CABLES
USER EARTHTERRE UTILISATEUR
HV CONNECTORCONNECTEUR HT
POWER MEASUREMENTMESURE DE PUISSANCE
PROTECTIVE EARTHING TERMINALBORNE DE TERRE DE PROTECTION
EARTH CONTINUITY CONNECTORSCONNECTEURS CONTINUITE DE
32
6
1 4
87
5
293 mm
150 mm
120 mm
300 mm
300 mm
160 mm
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2. LAYOUT OF THE FRONT PANEL
EP2P REF. 393.01
TEST PARAMETERS
TESTFTEST
DISCONNECT POWERPRIOR TO OPENING
DEBRANCHERL’APPAREIL AVANT
CYCLESEQUENCE STEP TEST
kV
V
A
EP2P
mΩΩΩΩ /MΩΩΩΩ
mA/A
W/kW
01
+-
kVA
+ 00 -
4 -
3 -
2 -
1 -
7/8 -
6 -
5 -
POWER SUPPLY CONNECTORCONNECTEUR SECTEUR
ELECTRICAL CABLE BUSHINGPASSAGE DE CABLES
USER EARTHTERRE UTILISATEUR
HV CONNECTORCONNECTEUR HT
POWER MEASUREMENTMESURE DE PUISSANCE
PROTECTIVE EARTHING TERMINALBORNE DE TERRE DE PROTECTION
EARTH CONTINUITY CONNECTORSCONNECTEURS CONTINUITE DE TERRE
32
6
1 4
87
5
Display window ofthe parameters andtest results
Keys for cycleparameter
Increase/decrease theparameters
Reset to zero /start of cycle
Access/ cyclekey
On/Off SwitchReference andcaracteristics ofthe equipment
Descriptionof the bottomof theequipment
Key to openand closethe box
Calibratingthe testconditions
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3. SCHEMATIC FLOW CHART FOR USING THE KEYS
DefinitionAn objet can be : Boolean, description, or numeric value.
If
If
If
If
X
X
X
x x
x
Program orsequencenumber
Object 1 Object 2 Object 3 Object n
BooleanTitle
Object 3with point = active
without point = inactive
So
So
Object 3 Object 3 Object 3 Object 3
Enter parameters(numeric value)
After setting the key in the CYCLE position , the equipment saves the modifications
in the memory.
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4. FUNCTIONS OF THE KEYS AND DISPLAYS
4.1. DISPLAYS
4.1.1. Left displays
kV
AV
SEQUENCE Step TEST
DISPLAYS IN ACCESS MODE :
• the sequence to program or programmed
• row in the sequence
• type of test
• target current in amperes ( EC )
• target voltage in volts or kilovolts ( DS / IR )
• cut off voltage ( P )
• percentage of the cut off of the voltage of the test (P / DS / IR )
DISPLAYS IN CYCLE MODE :
• sequence programmed
• row of sequence
• type of test
• target voltage in volts or kilovolts ( RD / RI )
• current for the test in amperes ( CT )
• percentage of the cut off of the voltage of the test (P / RD / RI )
• the correction value of the test (P )
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4.1.2. Right displays
W / kWCYCLE
mΩ / ΜΩMA / A
Displays in ACCESS mode :
• rise time
• stabilisation time
• test time
• fall time
• high & low reject level
• different functions of the F key
Displays in CYCLE mode :
• test results of earth continuity in mΩ
• test results of dielectric strength in mA
• test results of insulation resistance in MΩ or GΩ
• test results of current in mA /A or power W / kW
• test results of the phase shift angle in degrees
• value of the correction resistance ( CT )
• error messages
4.2. INDICATORS
Red Indicator+%-
Exceeding the limits for test voltage/current (these limits are
set by the 0
0
+ - key).
Green IndicatorPASS
Red IndicatorFAIL because maximum and minimum limits exceeded set bythe key.
Red Indicator!
Test in process or alarm
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4.3. THE KEYS
4.3.1. Voltage / Current
kVA
In ACCESS mode, this key together with , arrows allows calibration :
• the indicated current of the earth continuity (30 A maximum),
• the indicated voltage of the dielectric strength or insulation resistance,
• the indicated voltage of the dielectric strength or insulation resistance.
In CYCLE mode, allows consultation of the parameters :
• target current in earth continuity test,
• the target voltage of the dielectric strength or insulation resistance,
• the target voltage of the dielectric strength or insulation resistance.
4.3.2. Percentage of the indicated voltage
0
0
+ -Associated with , keys helps the calibration of the cut off percentage around the
indicated voltage for dielectric strength in insulation resistance and power/ current +/-1% to 100%.
4.3.3. Rise time
Allows the calibration of rise time on the ramp (RD / RI.)Minimum Time : 0,3 second.Maximum Time : 99,9 seconds.
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4.3.4. Stabilisation time and test time
Allows the calibration of stabilisation time of the test voltage.
Minimum Time : 0,0 second.
Maximum Time : 99,9 seconds.
Allows the calibration of test time.
Minimum Time : 0,1 second.
Maximum Time : 99,9 seconds.
Possible to have a infinite test time (calibration less than 0 s).
Note : it is possible for the power test to set an infinite test time (setting less than 0 s).
4.3.5. Fall time
Helps the calibration of fall time on the ramp (RD / RI.).Minimum Time : 0,1 second.Maximum Time : 99,9 seconds.
StabilisationRise Measure FallTime
kV
Consign Test
4.3.6. Maximum and minimum reject level
Allows setting of minimum and maximum reject level. In case of exceeding ordecreasing these values the test will be declared as Fail.
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4.3.7. Function
F
In ACCESS mode this key allows access to the following modes :
COM
MBUSIMPression
F
F F F FFF FF
Horo
F
STA2
F
MuLt SgS
MuLtCondition
SgSCondition Dialog with the
statistic software
FrAM
End of test line stepEnd of sequence
line stepChoice of the
print condition
CoLo
Choice of thecolor print conditions
Date and timesetting
tSdt
Waitingtime
COUn
TotalPass partFail part
Res counterPrint counter
rot.s
Reset AutoStop
Loc
LockStart
Passage from one mode to the other is done by repeatedly pressing the F key.
A mode is active if it is followed by a point (Boolean function).
To activate or deactivate a mode press on the start key (green key).
Pressing the RESET key (red key) takes you to the beginning of the menu.
In the earth continuity test the following functions will be added :
F F
OFEL StEc
OffsetValue
Impulsionalstate
In the test to measure power the following functions will be added :
Cor
FF F F
PiC AMP AnGL
Correctionvalue
Measure in mA/A Max/min angle reject level
Peak value
In CYCLE mode this key allows viewing of the following parameters :• offset resistance for the earth continuity test (if the function is activated),• correction voltage for the power test (if the function is activated).
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4.3.8. Test
This key allows selection of the type of test (dielectric, earth continuity, insulation resistance,measurement of power /current).
4.3.9. Cursor key !!!!
Function :• increasing the number of sequence / row / type of test,
• increasing the numerical value of the parameter.
4.3.10. Cursor key """"
Function :
• decreasing the number of sequence / row / type of test,
• decreasing the numerical value of the parameter.
4.3.11. Reset key (Red key)
(Red RESET key) with key in ACCESS position :
• allows scrolling through the program menu,
(move from type of test to the row or from row to the N° of sequence)
• key (red key) + et = general reset to zero of all the sequence
keys,
• key (red key) + F reset to zero of the current sequence.
Note : during the reset to zero the confirmation for cancelling will appear on the right displayarranging all the sequence numbers from 16 to 01.
(Red RESET key) with key in CYCLE position :
allows interruption of current cycle and resetting to zero.
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4.3.12. Start cycle key (Green key)
with key in ACCESS position :
• allows scrolling through the program menu
(passage from type of test to row to No. of sequence),
• activates and deactivates the different modes of the F key.
with key in CYCLE position :
• starting the test cycle(s).
4.3.13. CYCLE / RUN ACCESS switch
ACCESS position :
• between the test parameters.
CYCLE position :
• confirming the parameters entered,
• viewing the value of the parameters simply by pressing on the chosenparameter key.
4.3.14. On/Off Switch
0
I to put the equipment on / off: O : Off
1 : On
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Chapter 3STARTING THE EQUIPMENT – SETTINGS - TESTS
1. SWITCH ON THE EQUIPMENT
On switching on the equipment :• the equipment sends its configuration to the serial port,• on starting the equipment for 2 seconds it displays the following message :
kVVA
mΩΩΩΩ / MΩΩΩΩmA / AW / kW
SEQUENCE STEP TEST CYCLE
U X.XX indicates the software version.
Then the equipment transmits its configuration on the J 19 (RS 232) output. In downloadingmode, there is no transmission of the configuration.The equipment then displays the current program.
2. USING THE KEYS
Key in CYCLE position : the equipment is in waiting position.
kVVA
mΩΩΩΩ / MΩΩΩΩmA / AW / kW
SEQUENCE STEP TEST CYCLE
Key in ACCESS position : instrument is in program mode, see chapter 4 "enter the
parameters".
kVVA
mΩΩΩΩ / MΩΩΩΩmA / AW / kW
SEQUENCE STEP TEST CYCLE
Note : if there is an interruption to the power supply the instrument returns to the last program orfunction selected.
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3. ENTER THE PARAMETERS
3.1. PRINCIPLE
Validation of parameters
YES
NO
NO
YES
Selection of a SEQUENCE
Selection of ROW
Selection of TYPE
Enter the parameters
Use
Next test
Next sequence
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3.2. METHOD
3.2.1. Reset to zero all the sequences
Put the key in ACCESS position.
Press on the key (red key) + and .
Put the key in CYCLE position.
3.2.2. Selection of a sequence
Sélection d'une SEQUENCE
Put the key in ACCESS position. The sequence number flashes in the left display.
Select N° of sequence ( 01 à 16 ) required using keys.
3.2.3. Selection of a step
Sélection d'un RANG
After having selected the sequence.
Press on the key to go to the selection of the step.
The zone STEP on the left display flashes.
Select the step to be programmed using keys.
Note : it is impossible to select step n+1 if the row is not programmed.
3.2.4. Selection of type
Sélection d'un TYPE
Press on the key or on the Test key to select the type of test to enter the parameters.
The zone TYPE of the left display flashes.
Select the type of test ( , , EEEE, ====, PPPP ) present in the instrument in accordance with the
configuration of the instrument) with the help of keys.
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• : no test selected
• EEEE : AC earth continuity test < 12 V without load, 30 A maximum
• : AC dielectric strength 200 to 4 000 V AC
• ==== : DC dielectric strength 200 à 5 000 V DC
• : insulation resistance test
• PPPP : test to measure power or current and / or test phase shift angle
3.2.5. Programming an earth continuity test
Press on the kV
A key.
Enter la value of the test current required using the keys (left display).
Press on the key.
Enter the value for stabilisation time for the test using the keys (right display).
Press again on the key then using the keys enter the test time (right display).
Press on the key.
Enter the maximum cut off of the reject level using the keys (right display).
Press again on the then using the keys enter the minimum cut off of the reject level
(right display).
Note : certain options are exclusively for this type of test ( ref. Chapter 4 "Functions of theATEQ EP2P) different modes of the Function key " : Offset mode for earth continuityand start mode for earth continuity).
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3.2.6. Programming a dielectric strength test
Press on the kV
A key.
Enter the value of the test voltage required using the keys (left display).
Press on the 0
0
+ - key.
Together with the keys, allows setting of the percentage of monitoring the test voltage from
1% to 100%.1st press on the key, set the upper monitoring limit2nd press, to set the lower limit.
Press on the key.
Enter the rise time using the keys (right display).
Press on the key.
Enter the stabilisation time using the keys (right display).
Press again on the key the using the keys enter the test time (right display ).
Press on the key.
Enter the fall time using the keys (right display).
Press on the key.
Enter the maximum reject level required using the keys (right display).
Press again on the key then using the keys enter the minimum reject level required
(right display).
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3.2.7. Programming an insulation resistance test
Press on the kV
A key.
Enter the required voltage value using the (left display).
Press on the 0
0
+ - , together with key, which allows setting of the percentage for monitoring
the test voltage from 1% to 100%.1st press on the key, set the upper monitoring limit,2nd press, to set the lower limit.
Press again on the key then using the enter the test time (right display).
Enter the maximum cut off of the reject level using the keys (right display).
Press on the key.
Enter the fall time using the key (right display).
Press on the key.
Enter the minimum cut off of the reject level using the keys (right display).
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3.2.8. Programming of the test to measure the power (current)
Press on the kV
A key.
Enter the value of the test voltage to be monitored using the keys (left display).
Press on the 0
0
+ - , together with key, which allows setting of the percentage for monitoring
the test voltage from 1% to 100%.1st press on the key, set the upper monitoring limit,2nd press, to set the lower limit.
Press on the key.
Enter the stabilisation time using the key (right display).
Press again on the key together with the keys enter the test time (right display ).
Press on the key.
Enter the maximum cut off of the reject level using the keys (right display).
Press again on the key using the key enter the minimum cut off of the reject level
required (right display).
For a reject limit expressed in Watts, the test voltage is linked to the reject limit.
Example : if U = 230 V and Maximum Reject Limit = 4,6 kW,
it is not possible to lower the voltage « U » since the intensity « I » would then be greater than 20A (maximum measurable value).
Note : certain options are especially for this type of test ( ref. Chapter 4 Description of differentmodes if function key : Test Correction Mode, Peak Mode, phase shift angle mode,ampere mode ).
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YESNext Test
1st press on the key (red key) the left display flashes and indicates the current no. of step.
Using the key, increase the row number then go back to paragraph 3.2.4.
On pressing for the 2nd time the left display flashes and indicates the number of the current
sequence. Select the new sequence number required ( 01 to 16 ) using the keys, then go back
to paragraph 3.2.3.
NO
Next Test
3.2.9. Validation of parameters
Validation des paramètres
Put the key in CYCLE position.
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4. TEST CYCLE
4.1. STARTING THE TEST CYCLE
4.1.1. Displays
Test result display (right display) : the line indicates unit of measurement and the point indicatesthe unit column.
Right Display Unit selected Test
mΩΩΩΩ / MΩΩΩΩmA / AW / kW
mΩΩΩΩ Earth continuity
mΩΩΩΩ / MΩΩΩΩmA / AW / kW
MΩΩΩΩ Insulation Resistance
mΩΩΩΩ / MΩΩΩΩmA / AW / kW
GΩΩΩΩ Insulation Resistance
mΩΩΩΩ / MΩΩΩΩmA / AW / kW
mΑΑΑΑ Dielectric strength
mΩΩΩΩ / MΩΩΩΩmA / AW / kW
A Power / Current
mΩΩΩΩ / MΩΩΩΩmA / AW / kW
W Power / Current
mΩΩΩΩ / MΩΩΩΩmA / AW / kW
kW Power / Current
mΩΩΩΩ / MΩΩΩΩmA / AW / kW
degree Phase
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4.1.2. Earth continuity cycle
Press on the key (green key) , the instrument is ready for test; the operator takes the earth
continuity probe, positions it on the area to be tested & then pushes it in. The test is done. At theend of the test a signal sounds and a LED glows on the probe indicating to the operator the end oftest.
Example of the test result displaykVVA
mΩΩΩΩ / MΩΩΩΩmA / AW / kW
SEQUENCE Step TEST CYCLE
4.1.3. Dielectric strength cycle
Press and hold the key (green key) during the cycle.
Example of test result displaykVVA
mΩΩΩΩ / MΩΩΩΩmA / AW / kW
SEQUENCE Step TEST CYCLE
4.1.4. Insulation resistance cycle
Press and hold the key (green key) during the cycle
Example of the test result displaykVVA
mΩΩΩΩ / MΩΩΩΩmA / AW / kW
SEQUENCE Step TEST CYCLE
4.2. CYCLE TO TEST THE POWER, CURRENT OR PHASE SHIFT ANGLE
Press on the key (green key)
Example of the test result displaykVVA
mΩΩΩΩ / MΩΩΩΩmA / AW / kW
SEQUENCE Step TEST CYCLE
kVVA
mΩΩΩΩ / MΩΩΩΩmA / AW / kW
Note : it is possible to start the cycle using a remote control ( ref. chapter 5 : accessories and/orchapter 1 : rear panel on/off input (§1.18) and on/off outputs.
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Chapter 4FUNCTIONS OF THE ATEQ EP2P
1. CHAINING FUNCTION
The chaining function, common to the sequence, allows the chaining of 8 tests conditionally byusing a NON EXCLUSIVE OR :
the passage to the next test is done if at least one of the conditions selected is filled.
Note : when the chaining function is activated this deactivates the chaining function.
Key in ACCESS position
Press on theFUNCTION key
Mult messagedisplayed ?
Press on START button
Mult messagedisplayed ?
Press on the Up and Down arrowto move the pointer
Press on START to activate ordeactivate
Turn the key to CYCLE positionto validate the parameters
yes
yes
no
no
Press on the down arrow
12345678
CHAINING CONDITIONS1. Good part (default value)2. Reject 1 ; 2 and alarm3. Reject ground continuity4. Reject AC DC dielectric strength5. Reject Power / Current / Angle6. Reserved7. Reject insulation resistance8. Reserved
Right display
Cheker
Activated function
Default value : PASS.
Note : these active conditions correspond to the relay conditions on the On/Off output boardTOR giving all the test results available for the user on the J15 connector.
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2. STEP BY STEP FUNCTION
The step by step function helps the operator to follow the running of the cycle. He has to starteach test by a start cycle.
Note : when the step by step function is active, this deactivates the chaining function.
12345678
STEP BY STEP CONDITIONS1. Good part (default value)2. Reject 1 ; 2 and alarm3. Reject ground continuity4. Reject AC DC dielectric strength5. Reject Power / Current / Angle6. Reserved7. Reject insulation resistance8. Reserved
Right display
Cheker
Activated function
Default Value : PASS.
Note : these active conditions correspond to the relay conditions on the On/Off output boardTOR giving all the test results available for the user on the J15 connector.
Key in ACCESS position
Press on theFUNCTION key
MessageSBS displayed ?
Press on the STARTbutton
MessageSBS displayed
Press on the UP and DOWNarrow to move the pointer
Press on START or on RESETtoactivate or deactivate a condition
Turn the key to CYCLE positionto validate the parameters
yes
yes
no
no
Press on the DOWN arrow
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3. COM MODE
The COM mode allows selection of two types of functions :1. The MODBUS for the download function, called (JBUS). This mode can communicate on
RS 232 port to port or RS485 in multi ports.2. The IMP mode (printing)This mode sends the results to the RS 232 ports.
Key in ACCESS position
Press on theFUNCTION key
Message COMdisplayed ?
Press on START
Message COM.displayed ?
Press on the DOWN arrow thenon the FUNCTION key to
get the parameters
Press on the DOWN arrow andthen on the FUNCTION key to get
the parameters
Tourner la clef en position CYCLEpour valider les paramètres
yes
yes
no
no
Press on the START key to enterthe required function
Press on the UP and DOWN arowsto adjust the FUNCTION values
then on the FUNCTION keyfor the next parameter
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Default Values
MBUS or downloading
9600 8bitEVEnodd
1Stop2StopmArc
SPACEnonE
F F
n 01n 01
àn 255
1920048002400
PRT or printing the results to the RS 232 port
9600
19200480024001200600300
7 bit
8 bit
EVEn
odd
1Stop
2StopmArc
SPACEnonE
F F
Note : a test for transmission of formats is done. This avoids bad configuration.
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4. FUNCTION STAT 2
The function STA 2 allows dialogue with the statistics software STAT 2.
To activate the STA 2 function, go to the programme mode and press on the F
key, then
select the STA 2 function using the F
function key.
To activate or deactivate this mode press on the key, a point (.) is displayed indicating thatthe selected mode is active.
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5. FRAME FUNCTION
The frame function helps :
• to add the line feed (L.F.,"Line Feed") at the end of each test frame sent on theRS 232 line,
• to add line feed at the end of sequence. This helps to separates the test blocks,making the reading of results very easy,
• to set conditions for the transmission of results. The condition is same as thechaining function.
Key in ACCESS position
Fram messagedisplayed ?
Press on START
Fram messagedisplayed ?
yes
yes
no
no
Press on the FUNCTION buttonand on the UP & DOWN arrowsadjust the number of carriagereturns at the end of sequence(Line sequence from 0 to 99)
Press on START to activate ordeactivate a condition
Turn the keyton CYCLE positionto validate the parameters
Press on the FUNCTION buttonand on the UP & DOWN arrowsadjust the number of the end of lineat the end of test (Line test from 0 to 99)
Press on DOWN arrow
Press on theFUNCTION key
Press on the FUNCTION buttonand on the UP & DOWN arrowsto move pointer
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12345678
RESULTS EDITING CONDITIONS1. Good part (default value)2. Reject 1 ; 2 and alarm3. Reject ground continuity4. Reject AC DC dielectric strength5. Reject Power / Current / Angle6. Reserved7. Reject insulation resistance8. Reserved
Right display
Cheker
Activated function
Default Value :0 line feed between the frames (Line test 00)1 line feed between the sequence (Line sequence 01)All the transmission conditions are activated
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6. COLOUR
The COLO (colour) function is to print the results put out in a different colour, generally red.This function is meant for a specific printer whose technical characteristics allow use of differentprinting colours (consult us).
Colour printing is done when at least one condition is fulfilled( non exclusive OR).
Key in ACCESS position
Press on FUNCTIONkey
CoLo messagedisplayed ?
Press on START
CoLo message .displayed ?
Press on the DOWN arrow
Press on START to activate ordeactivate
Turn the key to CYCLE positionto validate the parameters
yes
yes
no
no
Press on the UP and DOWN arrowto move the pointer
12345678
COLOR CONDITIONS1. Good part (default value)2. Reject 1 ; 2 and alarm3. Reject ground continuity4. Reject AC DC dielectric strength5. Reject Power / Current / Angle6. Reserved7. Reject insulation resistance8. Reserved
Right display
Cheker
Activated function
Default Value : bad part.
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7. FUNCTION OF THE DATE AND TIME RECORDER
The Horo function (time-recorder) sends :• the date and the start time to the equipment,• the date and time result at the end of line,• the date and time of transmission to the counters.
To activate the time recording function go to programme mode then :
press on the F
key, select the function Horo with the help of
+
- keys.
To activate or deactivate this mode press on , a point (.) is displayed indicating the selectedmode is active.
Updating the date and time on the date and time recorder
After activating the "Horo" function, press on the DOWN
-, the first function displayed is the
day.
Display the Day required with the help of
+
- , then press on the
F key to update the day.
This validation passes automatically to the following step, i.e. the Month.
Proceed in the identical manner for setting :- month,- year,- hour,- minutes,- seconds.
Turn the key to CYCLE position to update.
Note : the time recorder function does not count leap years.
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8. START TEST DELAY TIME MODE
The function Tsdt (Test start delay time) delays the start of the test.
Key in ACCESS position
Press on theFUNCTION button
Message Tsdt displayed ?
Press on the STARTbutton
Message Tsdt. displayed?
Press on the DOWN arrow
Turn the key to CYCLE positionto validate the parameters
yes
yes
no
no
Press on the UP and DOWNarrows to display the time required
(99.9 sec max.)
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9. COUNTER MODE
The counter function helps to test by sequence :• number of total parts,• number of Passes,• number of Fails,• to reset the counter or counters to zero,• to print all the counters.
Key in ACCESS position
Press on theFUNCTION button
Message Tsdt displayed ?
Press on the STARTbutton
Message Tsdt. displayed?
Press on the DOWN arrow
Turn the key to CYCLE positionto validate the parameters
yes
yes
no
no
Press on the UP and DOWNarrows to display the time required
(99.9 sec max.)
!"!#$ indicated on the left display, total number of cycles done since last reset at zero. The 3indicators (reject 1, good part and reject 2) are lighted.
Pass indicated on the left display, total number of good parts. The green indicator is lighted.
reject pass indicated on the left display, total number of bad parts. The two redindicators are lighted (reject 1 and reject 2).
rSt This function helps to reset the zero of the current sequence counters.
To reset these counter at zero press on . during the reset to zero the right display
shows - - - - .A the end of the reset the left display indicates the No. of the sequence and the right
display indicates %&!''' .
Prt This function helps to print the counters of all the sequences on pressing .
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10. ROTARY SWITCH FUNCTION
The rotary switch function helps to define the method of test :• either by automatic reset to zero,• or by a manual reset to zero.
Key in ACCESS position
Press on theFUNCTION key
Rot.s.messagedisplayed ?
Press on START
Rot.s messagedisplayed?
Press on the DOWN arrow
Turn the key to CYCLE positionto validate the parameters
yes
yes
no
no
Select the required RESET modeor STOP with the help of UP and
DOWN arrows
Default Value
The default values are those of the "hardware" of the rotary switch which are on the CPU board.Description of the positions of the rotary switch :
0 / 2 / 8/ A Stop DC end of cycle if Fail,1 / 3 / 9 / B Stop AC end of cycle if Pass,4 / 6 / C / E DC end of cycle & automatic Reset,5 / 7 / D AC end of cycle & automatic Reset,F Reserved position for calibration.
Note : the duration of the pulse at the end of pulsed cycle at its maximum is 500 ms.
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11. FUNCTION KEY
The Lock function disables the START and RESET buttons on the front panel to oblige theoperator to use the bi-manual remote control for Start or Reset.
To activate the function key go to the programme mode :
press on the F
key, select the function LOC
with the help of
+
- keys.
To activate or deactivate this mode press on the , a point (.) will indicate that the selectedmode is active.
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12. OFFSET EARTH CONTINUITY FUNCTION
The function OFEC (OFfset Earth Continuity (earth) allows subtraction from the test result of avalue between 0 et 200 mΩ. If the test result is negative (very big offset), an error message isdisplayed.
Key in ACCESS position
Press on theFUNCTION key
Ofec messagedisplayed ?
Press on START
OFec messagedisplayed?
Press on DOWN arrow
Turn the key to CYCLE positionto validate the parameters
yes
no
no
Select the offset value with theUP and DOWN arrow(200 mΩ
maximum)
Note : the offset earth continuity function is related to the programmed sequence.
In CYCLE mode, if the function if active, the letter C appears to the left of the testcurrent on the left display. It is also possible to display this correction resistance bypressing key F.
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13. STARTING THE EARTH CONTINUITY (OR GROUND) MODE
This function allows selection of the type of start given to the equipment for the earthcontinuity test (ref. chapter 2 : inside panel of door, the earth continuity connector) :• pulsed : the start is given by the probe,
• state (crocodile clip) : start is operated by the START or by remote control.
If this mode is inactive, the default mode of the equipment is pulsed mode.
Key in ACCESS position
Press on theFUNCTION key
StEc messagedisplayed ?
Press on START
StEC messagedisplayed?
Press on the DOWN arrow
Turn the key to CYCLE position tovalidate the parameters
yes
yes
no
no
Choose the required function withthe help o UP and DOWN arrows
Note : in State mode, a strap is needed on the Start cycle input of the probe connector (see
Chapter 2: inside of earth continuity connector) F
.
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14. CORRECTION OF THE POWER / CURRENT TEST MODE
This mode allows correction of the test results of the power or current test ( see AMPfunction) in relation to a programmed voltage in case the measured voltage differs fromthe programmed voltage.
The formula used is as follows :
Pcor PmesUnomUmes
= ×
2
Pcor : corrected powerPmeas : power testedUnom : nominal voltageUmeas : voltage tested
Key in ACCESS position
Press on FUNCTION
Cor messagedisplayed ?
Press on START
Cor messagedisplayed?
Press on the DOWN arrow
Turn the key to CYCLE position tovalidate the parameters
yes
yes
no
no
Choose the required value(270 V maximum) with the help of
UP and DOWN arrows
In CYCLE mode, if the function is active, the letter C appears at the left of the test pressure on
the left display. Moreover it is possible to see the correction resistance on pressing F
.
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15. PEAK VALUE MODE
This mode gives the peak value for power or current measured during the test time.
Press on the F
key till you get the Pic
mode on the right display.
To activate or deactivate this mode press on the , a point (.) will indicate that the selectedmode is active.
16. AMPERE MODE
This mode allows selection of current measurement instead of power measurement.
Press on F
till you get the mode Amp on the right display.
To activate or deactivate this mode press on the , a point (.) will indicate that theselected mode is active.
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17. PHASE SHIFT ANGLE MODE
This mode allows checking of the value of the phase shift angle as well as measurement ofcurrent/power. In the cycle the phase shift angle does not display if it is bad & if the result for thevalue of the power/current is good.
Key in ACCESS position
Press on FUNCTION
Message Angldisplayed ?
Press on START
Message Angl.displayed?
Press on down arrow
Turn the key to CYCLE positionto validate the parameters
yes
yes
no
no
Set required value of upper level ofthe angle using UP and DOWN
arrows
Press FUNCTION key
Set required value of lower level ofangle using UP and DOWN
arrows
Note : a small - on the left indicates that it is for the higher or lower reject level.
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Chapter 5ACCESSORIES OF THE ATEQ EP2P
OPTIONAL ELEMENTS
1. REMOTE CONTROL
• 2 push buttons at the ends (command bi-manual) start cycle pressed
• 1 RESET button – reset cycle to zero
• 1 button increase sequence number
• 1 button to decrease sequence number
• 1 green indicator (PASS)
• 1 red indicator (FAIL)
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1.1. CONNECTIONS TO THE EQUIPMENT
The remote control connections to the equipment are done with the help of the J15, J17, J18connectors on the main board inside the door.
!"#!"""#"""$"""%"""&"""'"""(""")"""*""!+"!!"!#"!$"!%"!&"!'
!"$!"""""#""""$""""%"""""&"""""'""""("""")"""""*
!"%!"""#
,-.-/-
012345
678519
:;<=9">3?@3;A
:;<=9"B7889
09A=9859
Length of the cable around 4 m
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2. SAVE MODULE
FAX : +33 (0) 1 30 54 11 00
R E F . : 323.00 N°A
The save module secures the software and the parameters of ATEQ.
The save module connects to the RS 232 output. It also allows :
- programming of the equipment immediately with the parameters of the work unit(loss of parameters, change of equipment),
- programming of other machines of the same series with identical paramters.
The module does not save the configuration of the equipment.
Refer to the program manual.
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3. GROUND CONTINUITY PROBE
654321
Generator + (green) 6
Measurement + (green/yellow) 5
Push button (white) 4
Push button (white) 3
+ Supply (red) 2
- Supply (black) 1
The probe is connected to the J6 connector.
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4. DIELECTRIC INSULATION CALIBRATION CHECK BOX
This box allows checking of the calibration of the instrument in insulation resistance and indielectric strength mode. It is connected to the J1 et J2 connectors.
ATEQ ID
200 k Ω
500 k Ω
1 M Ω
2 M Ω
5 M Ω
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5. EARTH CONTINUITY CALIBRATION CHECK BOX
This calibration box checks the earth continuity calibration of the equipment. It is connectedto the J5 connector.
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Chapter 6MESSAGES DISPLAYED
At the end of test, the result is displayed on the front panel of the equipment.
1. RESULT INDICATOR
• green indicator PASS :the test result is good and is between the maximum and minimum cut off which wereprogrammed.
+%- • red indicator :the test conditions were not respected: the test is abandoned.
• red indicator :1. the test result is above the max cut off of reject level and the test is bad – Fail.2. the test result is below the min cut off of reject level and the test is bad – Fail.
Note : the Fail indications are combined on the same output on the on/off output J15 on 3 and 4.
2. PRINTING THE RESULTS
A serial interface port RS 232 is available (J19 connector) for the connection of a printer or a P. C.At the end of the test the results are transmitted on the serial line. It is possible to separate the results byadding the line feed (L.F. see Chapter 4, Frame Function).
2.1. SPECIFICATIONS OF THE DEFAULT VALUES OF THE SERIAL LINK
• 9600 bauds,• 7 bits,• even parity,• 1 stop bit.See configuration, Chapter 4, counter Mode.
Chapter 6 Messages displayed
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2.2. RESULTS FRAME
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
[ x x ] x x . x x x x x * : x x xSequence
N°Tests conditions Unit State
A P ak V R 1V R 2
R 1 2
Columns from 22 to 40 for all types of test
22 23 24 25 26 27 28 29 31 32 33 34 35 36 37 38 39 40
: x x x x . x x x x x x x x xResult Unit
m o h mm AM o h mG o h mA
Columns from 21 to 40 for power test with phase shift angle test
22 23 24 25 26 27 28 29 31 32 33 34 35 36 37 38 39 40
: x x x x . x W x x x d e gResult Unit Result
Messages transmitted to the serial port :
• States - R1 ⇒ reject 1, bad test conditions - R2 ⇒ reject 2, value outside the cut off reject - R12 ⇒ reject 1 and reject 2 - Pa ⇒ Pass - AL ⇒ alarm (type of non defined test, short circuit )
• Result - Infinite resist ⇒ out of range (Insulation Resistance : Pass) - EEEE ⇒ out of range - Short circuit - ERROFF ⇒ offset error of earth continuity (offset parameter too high: the result is
negative)
• Date and Ttme recording If this function is activated :each test frame is followed by date and time with the following format :
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
D a t e : D D / M M / Y YA
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
T i m e : T T : M M : S S
Chapter 6 Messages displayed
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Output examples :
[06] 00. 185 A * : 1R: 0002. 7 mA With Time recordingDate : 09/07/98 Time: 16: 15: 57[06] 00. 001 kV * : R2: Short circuit Without time recording[06] 00. 000 kV * : R1: 0001. 6 mA ⇓[01] 00237. V * : Pa: 0001. 4 W[01] 00234. V * : R2: 0909. 1 W[01] 00235. V * : R2: 0243. 9 W[01] 00235. V * : R2: EEEE
3. CURRENT MESSAGES
kVVA CYCLE
mΩΩΩΩ / MΩΩΩΩmA / AW / kW
Signifies : position of the key in cycle mode, the parameters are valid and the test can be conducted.
kVVA CYCLE
mΩΩΩΩ / MΩΩΩΩmA / AW / kW
Signifies : earth continuity test. Pulse mode selected. The equipment is in wait mode for using the probe.
kVVA CYCLE
mΩΩΩΩ / MΩΩΩΩmA / AW / kW
Signifies : (insulation resistance test) part to be tested is outside the resistance range. This signifies thatthe part tested is good - Pass.
4. ERROR MESSAGES
kVVA CYCLE
mΩΩΩΩ / MΩΩΩΩmA / AW / kW
Signifies : type of test not selected.Action : programme the required test.
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kVVA CYCLE
mΩΩΩΩ / MΩΩΩΩmA / AW / kW
Signifies : part to be tested is outside the test range.Action : see the parameters entered or check the connections of the part to be tested.
kVVA
CYCLE
mΩΩΩΩ / MΩΩΩΩmA / AW / kW
Signifies : short circuitAction : check the connections of the part to be tested or the part fails on dielectric strength or insulationresistance.
kVVA
CYCLE
mΩΩΩΩ / MΩΩΩΩmA / AW / kW
Signifies : parameter error on the sequence XXAction : do a zero reset of the sequence (= default parameters), or modify it or the parameters entered.Note : XX is the sequence number between 00 and 15.
kVVA CYCLE
mΩΩΩΩ / MΩΩΩΩmA / AW / kW
Signifies : offset error earth continuityAction : value of the offset programmed is very high. Reduce it in such a way to have 1 to 2 mΩ belowthe desired value.
Appendices
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AppendicesINTERNAL CONNECTIONS OF THE EQUIPMENT
1. LAYOUT OF THE PANEL INSIDE THE DOOR
RC1
J20
J12
J13
J9 J10
J14
J1 J2 J3 J4 J5 J6 J7 J8
Cla
vier
/ K
eybo
ard
J11
J19J15J16
J17 J18
F1
Appendices
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2. ANALOG INPUTS & OUTPUTS
2.1. ANALOG OUTPUT (VOLTAGE) INSULATION RESISTANCE
Voltage ⇒ J1 insulation resistance board (540 25)1 Signal ⇒ 1 Signal2 Gnd ⇒ 2 Gnd
2.2. ANALOG OUTPUT CONVERTER
converter ⇒ J3 converter board(510 07)1 Signal ⇒ 1 Signal2 Gnd ⇒ 2 Gnd
2.3. ANALOG INPUT (VOLTAGE) EARTH CONTINUITY / DIELECTRIC / POWER /INSULATION RESISTANCE
Voltagemeasurement
EC (393 00 02)⇒ J3
DS (595 02)⇒ J4
Power (540 37)⇒ J8
IR (540 25)⇒ J4
1 - 15 V 1 - 15 V 1 - 15 V 1 - 15 V 1 - 15 V2 + 15 V 2 + 15 V 2 + 15 V 2 + 15 V 2 + 15 V
3 Gnd 3 Gnd 3 Gnd 3 Gnd 3 Gnd4 Signal 4 Signal 4 Signal 4 Signal 4 Signal
2.4. ANALOG INPUT (CURRENT) EARTH CONTINUITY / DIELECTRIC / POWER /INSULATION RESISTANCE
Currentmeasurement
EC (393 00 02)⇒ J2
DS (595 02)⇒ J3
Power (540 37)⇒ J9
IR (540 25)⇒ J3
1 - 15 V 1 - 15 V 1 - 15 V 1 - 15 V 1 - 15 V2 + 15 V 2 + 15 V 2 + 15 V 2 + 15 V 2 + 15 V
3 Gnd 3 Gnd 3 Gnd 3 Gnd 3 Gnd4 Signal 4 Signal 4 Signal 4 Signal 4 Signal
J1 1 2
J2 1 2
J3
1 2 3 4
J4
1 2 3 4
Appendices
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2.5. ANALOG INPUT PHASE ANGLE
Anglemeasurement
Power (540 37) ⇒ J7
1 - 15 V 1 - 15 V2 + 15 V 2 + 15 V
3 Gnd 3 Gnd4 Signal 4 Signal
2.6. ANALOG INPUT GAIN USED FOR THE INSULATION RESISTANCE TESTING
Gain measurement IR. (540 25) ⇒ J51 - 15 V 1 - 15 V2 + 15 V 2 + 15 V
3 Gnd 3 Gnd4 Signal 4 Signal
2.7. SPARE ANALOG INPUT J7
Measurement1 - 15 V2 + 15 V3 Gnd4 Signal
2.8. SPARE ANALOG INPUT J8
Measurement1 - 15 V2 + 15 V3 Gnd4 Signal
J5
1 2 3 4
J6
1 2 3 4
J7
1 2 3 4
J8
1 2 3 4
Appendices
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3. OTHER CONNECTORS
3.1. POWER OUTPUT (SELECTION OF THE BOARDS)
Boards selected⇓⇓⇓⇓
J2 converter board(510 07)1 : + 24 V ⇒ 1 : + 24 V2 : Selection ON/OFF ⇒ 2 : Selection ON/OFF
J10 Relay board ( 530 17 ) or 10 Relay board ( 530 17 )3 : + 24 V4 : Relay Selection HT ⇒ 2 : Relay Selection HT ⇒ 4 : Relay Selection HT
J10 Power board ( 540 37 )5 : + 24 V6 : Selection gain 1 ⇒ 4 : Selection gain 1
J10 Relay board (530 17) J10 P board (540 37 ) J7 RI (540 25)7 : +24 V ⇒ 2 : + 24 V ⇒ 1 : + 24 V8 : Power selection ⇒ 6 : Selection P ⇒ 1 : Selection P
Insulation Selection ⇒ 2 : RI Selection
J10 P board ( 540 37 ) or J7 RI ( 540 25 )9 : +24 V ⇒ 2 / 3 : + 24 V ⇒ 1 : + 24 V100 V (Gnd) ⇒ 5: 0 V (Gnd) ⇒ 2: 0 V (Gnd)
J9
1
2
3 4
5
6
7 8
9
10
Appendices
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3.2. POWER OUTPUTS
Board selected⇓⇓⇓⇓
J4 Ground continuity board( 393 00 )1 : + 24 V ⇒ 1 : + 24 V2 : Selection CT ⇒ 2 : Selection CT
J4 Ground continuity board ( 393 00 )3 : + 24 V ⇒ 1 : + 24 V4 : Selection buzzer ⇒ 2 : Selection buzzer
J2 Converter board ( 510 07 )5 : + 24 V ⇒ 3 : + 24 V6 : Selection 50/400Hz ⇒ 4 : Selection 50/400 Hz
J3 Dielectric board ( 595 02)7 : + 24 V ⇒ 1 : + 24 V8 : Dielectric selection ⇒ 2 :Dielectric selection
3.3. CONNEXION OF KEYBOARD ON THE PANEL
Cla
vier
/ Ke
yboa
rd
J11
J10
1
2
3 4
5
6
7 8
Appendices
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3.4. INPUT SWITCH
1 IT 0 ⇒ 1 J5 Short circuit point for Dielectric Strength (540 03 01)2 Gnd ⇒ 2 J5 Short circuit point for Dielectric Strength (540 03 01)3 IT 1 ⇒ 2 J5 Start Point Earthcontinuity (393 00 02)
4 Gnd ⇒ 1 J5 Start Point Earth continuity (393 00 02)
3.5. FRONT PANEL KEY
1
23 not used
3.6. POWER SWITCH
1 Phase2 Ground3 Neutral
J121
2 3
4
J13 1 2
3
J14
3
2
1
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