GebruikershandleidingUser manual and parts book Model: Genesis 3 Serial number:
427 West Outer Road Valley Park, MO 63088
NOTE: IN THE INTERESTS OF SAFETY AND ACHIEVING THE BEST RESULT, IT IS VERY IMPORTANT THAT THIS MANUAL IS READ CAREFULLY BEFORE USING THE GENESIS.
1712 English 922.120.304 EN
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FOREWORD Congratulations with the purchase of your Genesis. To ensure long and safe use of this Genesis, it is of major importance to all users to read and understand this user manual. Operation of this machine is not safe without full knowledge of the content of the manual. The Genesis is not an independently operating machine. The user is responsible for using the appropriate tractor. The user must also check the tractor/Genesis combination for safety aspects, such as noise level, adequate user instructions and any risks. The Genesis is solely intended for use on food plot areas. On the next page you will first find the general safety instructions. Every user must know and apply them. After this, a registration card is included. This card should be returned for handling any future claims. This user manual offers many numbered instructions An symbol indicates a safety instruction. A symbol indicates a tip and/or note. At the time of publishing all information and technical specifications provided are the most recent. Design specifications to the design of the machine may be changed without prior notice to the owner of the Genesis.
GUARANTEE CONDITIONS THIS GENESIS COMES WITH A GUARANTEE FOR DEFECTIVE MATERIALS. THIS GUARANTEE IS VALID FOR A PERIOD OF 12 MONTHS FROM THE PURCHASING DATE. GENESIS GUARANTEES ARE SUBJECT TO THE “GENERAL CONDITIONS FOR SUPPLY OF PLANT AND MACHINERY FOR EXPORT, NUMBER 188”, PUBLISHED UNDER THE AUSPICES OF THE UNITED NATIONS ECONOMIC COMMISSION FOR EUROPE.
REGISTRATION CARD For your own information, please complete the table below:
Serial number of machine
! SAFETY INSTRUCTIONS !
Figure 1
The design of the Genesis allows for safe use. Safe use is only possible when the user fully understands the safety instructions given in this manual. Read and understand (Figure 1) the manual before working with the Genesis. Not using the machine as described in the manual may lead to injury and/or damage to the Genesis.
(1) The Genesis is solely intended for planting food plot areas.
Any other use is considered to be incorrect use. The manufacturer does not accept any liability with regard to damage resulting from incorrect use; all resulting risks are the responsibility of the user. Correct use also includes following the manufacturer’s instructions for use, maintenance and repair. Before using the Genesis, inspect the area to be treated. Remove any loose obstacles from the field.
(2) The Genesis was constructed according to the latest technological knowledge and is
safe to use.
Improper use, maintenance or repair of the machine may result in injury to both the user and others. This should be avoided! Always use the Genesis in combination with the appropriate tractor as described in the technical data.
(3) All persons whom the owner assigns to operate, maintain or repair the Genesis must
read and completely understand the operating manual and in particular the Safety Instructions section.
The user is responsible for a safe tractor/Genesis combination. This unit must be tested in terms of noise, safety and ease-of-use. In addition, user’s instructions must be prepared.
(4) Every time before using the Genesis, the user is obliged to inspect it for visible
damage and defects. Any changes of the Genesis (including its functioning) that may affect its safety must be corrected immediately. For safety reasons it is forbidden to make changes in or additions to the Genesis (with the exception of changes or additions approved by the manufacturer). If any modifications have been made to the Genesis, the present CE certificate becomes null and void and the person who made the modifications should himself is responsible for a new CE certificate.
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Inspect the Genesis for loose bolts/nuts/parts before each use. If present, inspect the hydraulic hoses regularly and replace them if they are damaged or show signs of wear. The replacement hoses must meet the manufacturer’s technical specifications. Always relieve the pressure from the hydraulic installation, if present, before carrying out any work on the hydraulic installation. NEVER use the Genesis when protective covers and safety stickers are missing. NEVER crawl under the Genesis. Tilt the Genesis if you need to have access to the underside of the machine. NEVER step off the tractor while the engine is still running. When carrying out maintenance activities, adjustments or repairs make sure the Genesis is stable and can’t move unintentionally to prevent it from sinking/riding/sliding away.
When carrying out any maintenance activities, adjustments or repairs, always switch off the tractor engine first and remove the tractor key from the ignition. (Figure 2)
Figure 2
When carrying out any maintenance or repair activities, make sure to use original Genesis parts only. This will ensure safety of the machine and its user. Only authorised technical personnel may carry out adjustments and repairs to the Genesis. Keep an overview of repairs.
(5) In addition to the instructions in this user manual, the generally applicable regulations with respect to safety and working conditions must be observed. For use on public roads the relevant traffic rules also apply. Transporting persons is not permitted! Do not use the Genesis when it is dark, during heavy rain/storms or on slopes with a gradient of more than 20 degrees.
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(6) Before starting to work, all persons operating the Genesis must be familiar with all its functions and controls.
Connect the Genesis to the vehicle that will pull it exactly according to the instructions (Danger of injury!) Before driving off, make sure you have a clear view both nearby and far away. On both sides of the Genesis, safety stickers (Figure 3, Figure 4) have been applied to the sideboards showing these warnings. Make sure these safety stickers are always clearly visible and legible. Replace them if they are damaged.
During operation, make sure there are NO persons in the danger area (Figure 4) of the Genesis to prevent them from getting injured by moving parts (Figure 3)
Figure 3
Keep a distance of at least 4 meters (13 Ft)! (Figure 4)
Figure 4
Be aware of the maximum lifting capacity of the towing vehicle. Wear suitable clothing. Wear sturdy shoes with a steel tip, wear long trousers, do up long hair and wear no loose clothing.
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Figure 5
Redexim BV Utrechtseweg 127 3702 AC Zeist, the Netherlands
declare entirely under our own responsibility that the product: THE GENESIS WITH SERIALNUMBER AS STATED ON THE MACHINE AND IN THIS MANUAL, to which this declaration refers, complies with stipulation of the 2006/42/EC machine directive and is in conformity with the following standards: NEN-EN-ISO 12100 : 2010 NEN-EN-ISO 13857 : 2008 Zeist, 24/03/2017
A.C. Bos Manager Operations & Logistics Redexim Holland
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CONTENTS
FOREWORD 2 GUARANTEE CONDITIONS 2 REGISTRATION CARD 2 SAFETY INSTRUCTIONS 3 EU- DECLARATION 7
1.0 TECHNICAL DATA 9 2.0 REMOVING THE MACHINE FROM THE PALLET 10 3.0 CONNECTING TO TRACTOR 11 4.0 ADJUSTING THE WORKING DEPTH 12 5.0 SETTING THE SEED QUANTITY. 13 5.1 SPREADING TEST 14 5.2 THE SEED ELEMENT VALVE OPENING 16 6.0 TRANSPORTING THE GENESIS 17 7.0 DRIVING SPEED 17 8.0 GENERAL REMARKS ON THE USE OF THE GENESIS 17 9.0 OPERATING THE GENESIS 17
10.0 START/STOP PROCEDURE 18 11.0 DISCONNECTING THE GENESIS 19 12.0 TROUBLESHOOTING 20 13.0 MAINTENANCE 21 13.1 GREASE POINTS 22 14.0 ADJUSTING THE SPRING TENSION OF THE SIDE WHEEL 22 15.0 OPTIONAL EXTRAS: COULTER KNIFE KIT 23 16.0 OPTIONAL EXTRAS: BOGY KIT 24 17.0 OPTIONAL EXTRAS: HYDRAULIC PUMP KIT 25
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Working width 0.952 m (37.5”)
Working depth 13mm (1/2”) or 25.4mm (1”) or 51mm (2”)
Seeding speed
Weight 540 kg ( 1188 lbs)
Seeding row distance 190mm (7.5”)
Number of cutting elements
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Recommended tractor 30 HP with minimal lift capacity 610mm behind the lift eyes of 800 Kg (1760 lbs)
Seed-tray capacity 175 litres (4.9 bushels)
Dimensions L x W x H 1163 x 1336 x 1280 mm 45.8” x 52.6” x 50.4”
Three-point connection Three-point CAT 1-2
Optional parts • Hydraulic bogy kit. • Coulter knife kit. • Hydraulic pump kit.
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2.0 REMOVING THE MACHINE FROM THE PALLET Perform the following actions to remove the machine from the pallet and place it horizontally on the floor (Figure 6)
!! NEVER CRAWL UNDER THE MACHINE !!
1. Attach a cable to the lifting points (1) on both sides of the machine.
Make sure the cable/crane/lift has the capacity to lift at least 800 kg (1760 lbs).
2. Lift the machine, including the pallet, about 100 mm (4”) off the ground. 3. Remove the pallet by removing the bottom 3-point pins (2). 4. Pull the pallet away. 5. Turn the locking pins (3) half a rotation and remove them. Pull out the legs (4) and replace the
locking pins(3). 6. Lower the machine in a controlled and slow way until it is fully on the ground.
!! STAY AT A SAVE DISTANCE, THE MACHINE CAN SLIDE !!
Figure 6
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3.0 CONNECTING TO THE TRACTOR Checks prior to connecting the Genesis:
− Check the Genesis for any visual damage, and repair if safe operation of the machine cannot be guaranteed.
− Check whether all nuts and bolts have been tightened properly. − Check whether all protective covers and safety stickers are in place on the machine,
and whether they are undamaged. NEVER use the machine without them. The Genesis can be connected to the tractor using the 3-point hitch. The method is as follows: (Figure 7)
1. Remove the 3-point pins (1 and 2). 2. Carefully back up the tractor, so that the lifting arms (4) can be connected to the
frame.
!! Make sure the tractor is secured in place and cannot start moving!! !! Stop the engine of the tractor before getting off!!
3. Connect the lifting arms to the bottom 3-point pins (2) and secure them using the
included locking pins. 4. Set the stabilizer of the tractor to a 100 mm sideways stroke. 5. Mount the top link (3) of your tractor and extend it until it is at the same height as the
top 3-point hitch (1) of the Genesis. 6. Connect the top link (3) to the frame using the top pin (1) and secure using the
included locking pin. 7. Keep extending/retracting the top link until the machine makes a 90° angle with the
ground.
!! Make sure all locking pins are secured!! 8. Start the tractor and lift the Genesis off the ground. 9. Slide the support legs (5) up in the working position.
Figure 7
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4.0 ADJUSTING THE WORKING DEPTH The working depth can be adjusted by adjusting the pin on the rear wheel support. Remove the lower R-clip and pin (1) and place the pin in the hole for the right depth 0,5” - 1” - 2”. After that lock the pin with the R-clip. (Figure 8)
Figure 8
Figure 9
!! Please note that all wheels (2) are adjusted to the same depth before working with the machine. (Figure 9)
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5.0 SETTING THE SEED-QUANTITY The seed quantity can be set on the Genesis by using the gearbox and changing the gate opening of the seed element valve. These provide various combinations for a broad range of settings (see table 1). The gearbox have been marked with a decall which indicate numbers 1 to 11 given in table 1. By changing the gearbox as indicated, the required quantity setting is obtained. To set the gearbox proceed as follows: (Figure 10)
- Loosen the knobs (1) - Turn knob (2) to the required setting - Tighten the knobs (1)
Figure 10
The gearbox also includes a counter (3) for reading the amount of processed surface in acre, total working hours, distance travelled and the working speed. Details for operating the counter can be found in the toolbox.
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5.1. SPREADING TEST If the seeding device needs recalibration for a certain seed type or if it must be checked for other seed a spreading test is to be carried out. Use table 1 below to record the values obtained. Fout! Verwijzingsbron niet gevonden. This is done as follows : (Figure 11) a spreading test is to be carried out. This is done as follows:
1. Place the machine safely on the support legs on a level surface.
!! Make sure the tractor and Genesis is secured in place and cannot start moving !! !! Switch the tractor off before getting off !!
2. First of all check the seeding element valve opening for correct setting (see section 5.2). 3. Put the seed that is to be calibrated into the seed hopper and spread it equally in the
hopper. 4. Remove the knobs (1) on both sides. 5. Take out the funnel tray (2). 6. Rotate the funnel tray (2) upside down. 7. Slide the funnel tray (2) back in the machine and lock it with the knobs on both sides (1). 8. Turn the wheel (3) 13 full rotations counter clockwise and then weigh it.
Multiply measured mass of the seed in pounds and multiply this by 5.75 The result is the weight of the seeds in pounds that are seeded per acre.
9. Remount the parts in reverse order.
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5.2. THE SEEDING ELEMENT VALVE OPENING If the seed quantity does not correspond with the table in chapter 5, the seeding element valve may need adjustment. This is done as follows: (see Figure 12)
1. Loosen knob (1). 2. Adjust lever (2) with the knob by sliding it to open or closed. 3. Fasten the knob (1). By default the seed element valve is closed.
The gate opening is depending on the seed size. When transporting the machine the seed element valve must be closed or seeds may spill out. Close the seed element valve before transporting the machine.
Figure 12
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6.0 TRANSPORTING THE GENESIS The user is responsible for the transport of the Genesis behind the tractor when travelling on public roads. Check the national traffic rules. Due to the weight of the Genesis, a maximum speed of 20 km/h (12.4 mph) should be maintained while driving in open fields with the machine raised. Higher speeds may endanger the driver and/or other people and/or damage the machine.
When the Genesis has been lifted off the ground, at least 20% of the weight of the tractor must rest on the front axle.
If necessary, close the seeding element valve opening to prevent spilling seed (see section
5.2). 7.0 DRIVING SPEED The driving speed while operating is limited to 12 km/h (7.5 mph). Higher speeds are not recommended and will result in excessive wear and damage to the machine. 8.0 GENERAL REMARKS ON THE USE OF THE GENESIS. Some general remarks/tips on the use of the Genesis.
A field can be planted 2 or 3 times in different directions in order to obtain a higher seeding density and for seeding in a diamond shape.
Do not make sharp turns, preferably drive in straight lines to avoid damaging the machine and/or the ground.
When hitting a hard object in the soil, the cutting elements may be burred/damaged. Try to file burrs away or replace the cutting element.
When the cutting elements become wet, the seed may stick and accumulate between the cutting elements.
Make sure the cutting elements do not become wet or postpone the work. NEVER drive backwards while the running wheel is on the ground.
9.0 OPERATING THE GENESIS Before using the Genesis in the field, check the following:
1. Are there any loose objects in the field? Remove these first. 2. Are there any slopes? The maximum slope this machine can work on is 20 degrees.
Always work downhill. 3. Does the ground contain hard objects? If so, use the Genesis at a low speed and adjust
the working depth. 4. Is there any danger of flying objects, which may distract the attention of the driver? If so,
do NOT use the Genesis. 5. Is there any danger of sinking or sliding away? If so, postpone the work. 6. If the soil is frozen or very wet, the work should be postponed until the conditions are
more favourable.
10.0 STARTING/STOPPING PROCEDURE Before starting the seeding, check the machine for the following points:
While checking the machine/tractor combination must be fully locked to prevent it from driving/sliding/sinking away. The tractor engine must be switched off.
• Check the seeding elements for damage and repair if necessary. • Check if the passage to the seeding elements is not blocked (e.g. funnels). • Check if the machine is not wet or moist, in particular the seeding device. • Check the seed spreading by rotating the running wheel 1 time (counterclockwise). • Check if the drive is running smoothly.
START SEEDING. The starting procedure is VERY important. If this procedure is not followed exactly as described below, serious damage may occur to the machine. The procedure is as follows:
1. Put the seed in the seed hopper. 2. Set the required seed quantity. (see section 5.0). 3. Set the right working depth. (see chapter 4.0)
While adjusting, the machine/tractor combination must be fully locked to prevent
it from driving/sliding/sinking away. The tractor engine must be switched off.
4. Drive to the place where you want to start. 5. While driving lower the machine carefully and in a controlled way until the seeding
elements are cutting the ground. 6. Increase the speed until the correct driving speed has been reached.
STOP SEEDING
1. While driving, raise the machine out of the ground. 2. Go to the following place and start again as described. 3. When the seeding has been competed the seed element valve (Figure 11) must be
closed. Seeds will spill out unintentionally when the valve remains open while driving. It is absolutely imperative that the above procedures are followed. If the machine is
placed in the ground while standing still, it may be seriously damaged. During the lowering process lower the machine CAREFULLY AND IN A
CONTROLLED WAY. NEVER drive backwards when the machine is on the ground.
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11.0 DISCONNECTING THE GENESIS The machine can be disconnected from the tractor as follows (see Figure 7).
1. Drive the Genesis to a storage place with a stable/even floor.
!! Make sure the tractor is secured in place and cannot start moving !! !! Turn the tractor off before dismounting !! !! Be sure that the Genesis is stable on the floor and can’t move unintentionally before dismounting the tractor!!
2. Lower the legs (5) downwards and lock them using the locking pins included. 3. Slowly lower the machine until it stands on the ground. 4. Loosen the top link (3) and remove it. 5. Disconnect the lower arms (4) from the Genesis.
To avoid damage to the machine make sure that the cutting elements do not
touch the ground when storing the machine.
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Seeding discs are worn Replace the seeding discs. Poor ground.
Reduce the working depth. Aerate/irrigate the ground if it is too dry and repeat the tilling later.
Bearings of the seeding discs are worn.
Replace the bearings.
Loosen the disks.
Apply optional coulter knife kit.
Seeding cuts are not closed. Slits are too wide. Reduce the working depth. Rear wheel not on the ground Make sure it can move. Worn seeding discs.
Replace the seeding discs.
The seed is not in the seeding cut.
Wrong working depth. Adjust the machine to the correct working depth.
Seeding pipes/funnels are blocked/dirty.
Too wet conditions. Postpone the seeding. Seeding valve too open.
Close the valve.
Seed is spoilt from the seed tray.
Tractor tensioning is too low. Put drawing arms into a higher hole.
The machine does not reach the required depth.
Top link is incorrectly adjusted.
Correctly adjust the top rod.
Too much dead leaves and roots in the top layer of the field.
Apply optional Coulter knife kit (Chapter 15)
Tabel 2
point Method
Before each use Check for loose bolts/nuts. Tighten the loose bolts/nuts with the correct torque.
Presence and legibility of safety stickers (Figure 5)
Replace if damaged or missing.
After each use Clean the machine
Clean the machine with compressed air. Don’t use water.
After first 20 operating hours (new or repaired)
Grease the wheel bearings of the rear wheels.
Use EP 2 lubricating grease.
Check for loose bolts/nuts.
Tighten the loose bolts/nuts with the correct torque.
Grease the drive chains. Use a chain spray. After every 100 operating hours.
Check for loose bolts/nuts. Tighten the loose bolts/nuts with the correct torque.
Grease the drive chains. Use a chain spray. Check the tension of the drive chains.
Tension the tensioners of the drive chains.
Check the seeding elements for dirt/damage.
Clean the seeding elements or replace if necessary.
Check the seeding element valve opening.
Adjust the seeding element valve if necessary.
Check the seed quantity. Carry out a spreading test. Check the seeding pipes/funnels.
Clean if necessary.
Use EP 2 lubricating grease.
Make sure there is enough grease in the gearbox
Fill the gearbox with 2,8 ltr EP 0 Grease
Clean the hopper Clean with compressor air, don’t use water.
Tabel 3
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13.1 GREASE POINTS For grease points on the machine, see (Figure 3). There are grease points on the rear wheels of the machine and a chain behind the cover on the side of the machine. Check Tabel for maintenance intervals.
Figure 13
14.0 ADJUSTING THE SPRING TENSION OF THE SIDE WHEEL When the seeding wheel (3) is slipping it is possible to adjust the wheel pressure on the ground by changing the spring (2) position. (see Figure 14) Place bolt and nut (1) in another hole to enlarge the preload of the spring (2).
Figure 14
Figure 15
To help the Genesis cut into the ground more easily a Coulter knife kit (1) is recommended (Figure 15). This will help the standard knifes cut into hard soil and improve the seeding result. The following Coulter kit is available:
• 222.095.204 – (set of 5 pieces) The kit contains a set of coulter knifes and fixing material as bolts and nuts.
MAKE SURE THAT THE COULTER KNIFE (1) IS IN CORRECT LINE WITH THE SEED ELEMENT (2).
For mounting instructions see part pages.
OTHER COMMENTS:
ALWAYS MOUNT THE COULTER KNIVES ON THE MACHINE WITH THE SUPPLIED BRACKETS, BOLTS AND NUTS. IF THIS ISN’T DONE CORRECTLY THE MACHINE WILL BE DAMAGED.
!! NEVER CRAWL UNDER THE MACHINE !! !! MAKE SURE THE TRACTOR IS SECURED IN PLACE AND CANNOT START MOVING !! !! SWITCH OFF THE TRACTOR BEFORE GETTING OFF !! !! GREASE AFTER EACH 20 HOURS !!
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16.0 OPTIONAL EXTRAS: BOGY KIT If the tractor is not able to lift the Genesis, the machine can be equipped with a Bogy kit. This makes it possible to lift and move the Genesis with a lighter tractor. The following Bogy Kit is available:
• 222.095.200 The kit contains cylinders, drawbar, bogy, hydraulic hoses, brackets, rods + rings and fixing material consisting of a number of bolts and nuts. (Figure 16) Mounting the parts of a bogy kit, proceed as follows: 1. Mount the wheel bogy (1) on the frame with the supplied bolts and nuts. 2. Mount the cylinders (2) on both sides of the frame with the supplied bolt and nuts. 3. At the front of the machine must be mounted the draw bar (4). Which can be mounted by
fastening it with standard fixing pins at the lower 3-point plates. 4. Install the top link (5) with two pins (6) and R-clips on draw bar (4) and top link. 5. Place the various hydraulic couplings (7) and hoses (8). 6. See parts pages for exact position and sequence hydraulic components.
Figure 16
!! NEVER CRAWL UNDER THE MACHINE !! !! MAKE SURE THE MACHINE IS SECURELY PLACED !!
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Figure 17
The Genesis is also usable as self-supporting machine. For this there is a hydraulic pump kit available (see Figure 17):
• 222.095.202
The kit contains a pre-assembled pump (1) with set of bolts and nuts, cover (2) and mounting bracket for battery pack (3), (battery pack excluded).
See partpages for correct mounting instructions.
User manual and parts book
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