USER GUIDE FOR iP1827 EVALUATION BOARD FOR VTT CORE · IRDCiP1827-CPU_VTT 1/11/2011 3 Fig. 1:...

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IRDCiP1827-CPU_VTT 1/11/2011 1 USER GUIDE FOR iP1827 EVALUATION BOARD FOR VTT CORE DESCRIPTION The iP1827 is a synchronous buck converter, providing a compact, high performance and flexible solution in a small 7.7mm X 7.7 mm LGA package. Key features offered by the iP1827 include programmable soft-start ramp, precision 0.6V reference voltage, Power Good, thermal protection, programmable switching frequency, Enable input, input under-voltage lockout for proper start-up, and pre-bias start-up. An output over-current protection function is implemented by sensing the voltage developed across the on-resistance of the synchronous rectifier MOSFET for optimum cost and performance. This user guide contains the schematic and bill of materials for the iP1827 evaluation board. The guide describes operation and use of the evaluation board itself. Detailed application information for iP1827 is available in the iP1827 data sheet. BOARD FEATURES V in = +12.0V (+ 13.2V Max) Vcc=+3.3V (3.46V Max) V out = +1.05V @ 0- 20A F s =600kHz L= 0.215uH C in = 3x22uF (ceramic 1206) + 1X330uF (electrolytic) C out =20x22uF (ceramic 0805)+4x470uF SP Capacitor SupIRBuck TM

Transcript of USER GUIDE FOR iP1827 EVALUATION BOARD FOR VTT CORE · IRDCiP1827-CPU_VTT 1/11/2011 3 Fig. 1:...

Page 1: USER GUIDE FOR iP1827 EVALUATION BOARD FOR VTT CORE · IRDCiP1827-CPU_VTT 1/11/2011 3 Fig. 1: Schematic of the iP1827 evaluation board. C21 22uF. Single point of connection between

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USER GUIDE FOR iP1827 EVALUATION BOARD FOR VTT CORE

DESCRIPTION

The iP1827 is a synchronous buck converter, providing a compact, high performance and flexible solution in a small 7.7mm X 7.7 mm LGA package.

Key features offered by the iP1827 include programmable soft-start ramp, precision

0.6V reference voltage, Power Good, thermal protection, programmable switching frequency, Enable input, input under-voltage lockout for proper start-up, and pre-bias start-up.

An output over-current protection function is implemented by sensing the voltage developed across the on-resistance of the synchronous rectifier MOSFET for optimum cost and performance.

This user guide contains the schematic and bill of materials for the iP1827 evaluation board. The guide describes operation and use of the evaluation board itself. Detailed application information for iP1827 is available in the iP1827 data sheet.

BOARD FEATURES

• Vin = +12.0V (+ 13.2V Max)

• Vcc=+3.3V (3.46V Max)

• Vout = +1.05V @ 0- 20A

• Fs =600kHz

• L= 0.215uH

• Cin = 3x22uF (ceramic 1206) + 1X330uF (electrolytic)

• Cout =20x22uF (ceramic 0805)+4x470uF SP Capacitor

SupIRBuckTM

Page 2: USER GUIDE FOR iP1827 EVALUATION BOARD FOR VTT CORE · IRDCiP1827-CPU_VTT 1/11/2011 3 Fig. 1: Schematic of the iP1827 evaluation board. C21 22uF. Single point of connection between

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A well regulated +12V input supply should be connected to VIN+ and VIN-. A maximum 20A load should be connected to VOUT+ and VOUT-. The inputs and outputs of the board are listed in Table I.

iP1827 has two input supplies, one for biasing (Vcc) and the other as input voltage (Vin). Separate supplies should be applied to these inputs. Vcc input should be a well regulated 3.13V-3.46V supply and it would be connected to Vcc+ and Vcc-.

External Enable signal can be applied to the board via exposed Enable pad and R18 should be removed for this purpose, For proper operation of iP1827, the voltage at Enable should always be kept below Vcc.

CONNECTIONS and OPERATING INSTRUCTIONS

LAYOUTThe PCB is a 6-layer board. All layers are 2 Oz. copper. The iP1827 and most of the passive components are mounted on the top side of the board.

Power supply decoupling capacitors and feedback components are located close to iP1827. The feedback resistors are connected to the output of the remote sense amplifier of the iP1827 and are located close to the iP1827. To improve efficiency, the circuit board is designed to minimize the length

of the on-board power ground current path. Separate power ground and analog ground are used and may be connected together using a 0 ohm resistor at one of two possible locations

Table I. Connections

Connection Signal Name

VIN+ Vin (+12V)

VIN- Ground of Vin

Vcc+ Vcc input (+3.3V)

Vcc- Ground for Vcc input

VOUT- Ground of Vout

VOUT+ Vout (+1.05V)

Enable Enable

P_Good Power Good Signal

The demo board has a built in transient load set up. It can be used to test 14A step load response. 5V square pulses at 1KHz can be applied at Ext.Load Ctrl point. Since the built in resistive load can not take 14A step load current continuously, do not apply gate pulses continuously, limit to 5-10 pulses maximum.

Page 3: USER GUIDE FOR iP1827 EVALUATION BOARD FOR VTT CORE · IRDCiP1827-CPU_VTT 1/11/2011 3 Fig. 1: Schematic of the iP1827 evaluation board. C21 22uF. Single point of connection between

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Fig

. 1:

Sch

emat

ic o

f th

e iP

1827

eva

luat

ion

bo

ard

Sin

gle

po

int

of

con

nec

tio

n b

etw

een

Po

wer

Gro

un

d

and

Sig

nal

( “

anal

og

”)

Gro

un

d

C21

22uF

C22

22uF

C14

0.1u

F

R17

10K

Vcc-

1

C39

N/S

C10

47nF

Bia

s-

L1

215nH

R100

0

Bia

s-

C50

N/S

R10

N/S

C54

N/S

Bia

s-

Bia

s-

C40

22u

F

C41

22uF

C42

22uF

C43

22uF

C26

3.9

nF

PV

cc

C13

10uF

R19

7.5

KC

25

0.1

uF

SS 1

C44

22uF

C45

22uF

C5

22uF

R9

36.5

K

R1

10K

C3

22uF

R16 N

/S

R3

N/S

R4

130

R2

4.0

2K

C4

22uF C15

22uF

R6 20

C16

22uF

R8

0

C17

22uF

R12

20K

R21

N/S

+C

35

470uF

C18

22u

F

C19

22u

F

U1

iP18

27

EN14

LG

nd

6

Rt

9

SW

2

VCC10

CO

MP

16

OC

set

11

PG

nd

3

SS

5

FB

17

PVCC4

PGD13

Vin

1

BiasGnd12

VOSM7

Vos

p8

Vos

o15

C20

22uF

C31

N/S

C55

N/S

C32

N/S

C23

N/S

VC

CL+

C59

22uF

C56

22uF

Ceramic cap 16V 3X22uF 1206

18x22uF/805/6.3V + 4 X470uF/2V/6 mohm SP cap

25V 330uF

R99

N/S

+C

36

470uF

C52

N/S

VC

CL+

1

R13

0 o

hm

+C

34

470u

F

A

1

+C

51

470

uF

R18

49.9

K+

C1

330u

F

Vosp

C27

22uF

R14

453

Vcc+

C8

3900pF

C7

0.1

uF

Vcc

+

C53

N/S

C6

22uF

R15

604

Agnd

1

C28

22uF

Vout

R11 261

C29

22uF

C30

22uF

Bia

s-

PG

ood

1

C11

150

pF

C24

22uF

B

1

R20

N/S

Enabl

e

1

Vcc+

1

Bia

s-

C37

4.7

uF

Vin

+

1

Vin

-1

Vout+

1

VC

CL-

1

Page 4: USER GUIDE FOR iP1827 EVALUATION BOARD FOR VTT CORE · IRDCiP1827-CPU_VTT 1/11/2011 3 Fig. 1: Schematic of the iP1827 evaluation board. C21 22uF. Single point of connection between

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Bill of Materials

Item Qty Part Reference Value Description Manufacturer Part Number

1 3 C3 C4 C5 22uF 22uF,1206,16V, X5R, 20% TDK C3216X5R1C226M

2 1 C1 330uFSMD Elecrolytic, Fsize, 25V, 20% Panasonic EEV-FK1E331P

3 3 C7 C14 C25 0.1uF 0603, 25V, X7R, 10% Murata GRM188R71E104KA01B

4 1 C8 C26 3900pF 0603,50V,X7R,10% Murata GRM188R71H392KA01B

5 1 C10 47nF 0603,25V,X7R,10% Murata GRM188R71E473KA01J

6 1 C11 150pF 50V, 0603, NP0, 5% Murata GRM1885C1H151JA01D

7 1 C13 10uF 0603, X5R, 6.3V TDK C1608X5R0J106M

8 18

C15 C16 C17 C18 C19 C20 C21 C22 C27 C28 C29 C30 C40 C41 C42 C43 C44 C45

22uF 0805, 6.3V, X5R, 20% Panasonic ECJ-2FB0J226M

9 1 C37 4.7uF 0805, 10V, X5R TDK C2012X5R1A475K

10 4 C34 C35 C36 C51 470UFSP CAPACITOR 470UF,6mOhm Panasonic EEFSX0D471XE

11 1 L1 0.215uH 0.215uH, DCR=0.29mohm Cyntec PCDC1008-R215EMO

12 1 R1 10k 0603,1/10W,1% Rohm MCR03EZPFX1002

13 1 R2 4.02k 0603,1/10W,1% Rohm MCR03EZPFX4021

14 1 R4 130 0603,1/10W,1% Vishay/Dale CRCW0603 130FKEA

15 1 R6 20 20,0603,1/10 W,1% Vishay/Dale CRCW060320R0FKEA

16 1 R9 36.5k 0603,1/10W,1% Rohm MCR03EZPFX3652

17 3 R8 R100 R13 0 0,0603,1/10 W,5% Vishay/Dale CRCW06030000Z0EA

18 1 R12 20k 0603,1/10 W,1% Rohm MCR03EZPFX2002

19 1 R14 453 0603,1/10 W,1% Rohm MCR03EZPFX4530

20 1 R15 604 0603,1/10 W,1% Rohm MCR03EZPFX6040

21 1 R11 261 0603,1/10 W,1% Rohm MCR03EZPFX2610

22 1 R18 49.9k 49.9K,0603,1/10 W,1% Rohm MCR03EZPFX4992

23 1 R19 7.5k 7.5K,0603,1/10W,1% Rohm MCR03EZPFX7501

24 1 R17 10k 0603,1/10 W,1% Rohm MCR03EZPFX1002

25 1 U1 iP1827 iP1827 7.7mmX7.7mmInternational Rectifier iP1827PbF

Page 5: USER GUIDE FOR iP1827 EVALUATION BOARD FOR VTT CORE · IRDCiP1827-CPU_VTT 1/11/2011 3 Fig. 1: Schematic of the iP1827 evaluation board. C21 22uF. Single point of connection between

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Schematic for Transient Load set up

BOM for Transient Load set up

Vout

S3 should be in position 2-3 to enable transient load

R3810m

C5722uF

C5822uF

C46N/S

R22

0.22

R23

0.22

R24

0.22

R25

0.22

R31

1.5K

ExtLoadCtrl

1

M1IRF6721

U5

MIC4452/SO8

VS1

IN2

GND4

GND5OUT16OUT27VS8

N/A3

PVcc

R36N/S

R3710K

S3SW

213

C470.1uF

Vout

C494.7uF

PVcc

R3910K C48

N/S I-Monitor1

C60N/S

C61N/S

C62N/S

Item Qty Part Reference Value Description Manufacturer Part Number

1 1 C46 4.7uF 0805, 10V, X5R TDK C2012X5R1A475K

2 1 C47 0.1uF 0603, 25V, X7R, 10% Murata GRM188R71E104KA01B

3 2 C57 C58 22uF 0805, 6.3V, X5R, 20% Panasonic ECJ-2FB0J226M

4 2 R22 R23 R24 R25 0.22Ohm 0805,1/4W,1% Vishay RCWE0805R220FKEA

6 1 R31 1.5k 0603,1/10W,1% Rohm MCR03EZPFX1501

7 2 R37 R39 10k 0603,1/10 W,1% Rohm MCR03EZPFX1002

8 1 R38 0.01Ohm 1206,1/2W,1% Panasonic ERJ8BWFR010V

9 1 M1 IRF6721 Direct Fet 30V SQ International Rectifier IRF6721STRPbF11 1 U5 MIC4452 Mosfet driver Non-inverting SO-8 Micrel MIC4452YM

Page 6: USER GUIDE FOR iP1827 EVALUATION BOARD FOR VTT CORE · IRDCiP1827-CPU_VTT 1/11/2011 3 Fig. 1: Schematic of the iP1827 evaluation board. C21 22uF. Single point of connection between

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TYPICAL OPERATING WAVEFORMSVin=12.0V, Vcc=3.3V, Vo=1.05V, Io=0A-20A, Room Temperature, no airflow

Fig. 5: Output Voltage Ripple, 20A load Ch2 : Vout ,

Fig. 6: Inductor node at 20A loadCh3 :LX

Fig. 7: Short (Hiccup) RecoveryCh2 :Vout , Ch3 :Vss

Fig. 4: Start up with Pre Bias , 0A Load, Ch2 :Vo , Ch3 :VSS

Fig. 3: Start up at 20A Load, Ch1 :Vin , Ch2 :Vo , Ch3 :Vss , Ch4 :VPGood

Fig. 2: Start up at 20A LoadCh1 :Vin , Ch2 :Vo , Ch3 :Vss , Ch4 :Enable

Page 7: USER GUIDE FOR iP1827 EVALUATION BOARD FOR VTT CORE · IRDCiP1827-CPU_VTT 1/11/2011 3 Fig. 1: Schematic of the iP1827 evaluation board. C21 22uF. Single point of connection between

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TYPICAL OPERATING WAVEFORMSVin=12.0V, Vcc=3.3V, Vo=1.05V, Io=10A-20A, Room Temperature, No airflow

Fig. 8: Transient Response, 6A to 20A Ch2 :Vout , Ch4 :Iout (7A/Div) (Only step load current of 14A is shown)

Page 8: USER GUIDE FOR iP1827 EVALUATION BOARD FOR VTT CORE · IRDCiP1827-CPU_VTT 1/11/2011 3 Fig. 1: Schematic of the iP1827 evaluation board. C21 22uF. Single point of connection between

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TYPICAL OPERATING WAVEFORMSVin=12.0V, Vcc=3.3V, Vo=1.05V, Io=0A-20A, Room Temperature

Fig. 9: Bode Plot at 20A load shows a bandwidth of 100.4KHz and phase margin of 56.5°

Page 9: USER GUIDE FOR iP1827 EVALUATION BOARD FOR VTT CORE · IRDCiP1827-CPU_VTT 1/11/2011 3 Fig. 1: Schematic of the iP1827 evaluation board. C21 22uF. Single point of connection between

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Fig.11: Power loss versus load current

Fig.10: Efficiency versus load current

TYPICAL OPERATING WAVEFORMSVin=12.0V, Vcc=3.3V, Vo=1.05V, Io=0A-20A, Room Temperature, No airflow

Efficiency

80

82

84

86

88

90

92

2 4 6 8 10 12 14 16 18 20

Iout(A)

Eff

icie

ncy

(%)

Power Dissipation

0

0.5

1

1.5

2

2.5

3

3.5

4

4.5

2 4 6 8 10 12 14 16 18 20

Iout(A)

PD

issi

pat

ion

(W

)

Page 10: USER GUIDE FOR iP1827 EVALUATION BOARD FOR VTT CORE · IRDCiP1827-CPU_VTT 1/11/2011 3 Fig. 1: Schematic of the iP1827 evaluation board. C21 22uF. Single point of connection between

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THERMAL IMAGESVin=12.0V, Vcc=3.3V, Vo=1.05V, Io=0A-20A, Room Temperature, No airflow

Fig. 12: Thermal image of the board at 20A loadTest point 1 is iP1827Test point 2 is inductor

Page 11: USER GUIDE FOR iP1827 EVALUATION BOARD FOR VTT CORE · IRDCiP1827-CPU_VTT 1/11/2011 3 Fig. 1: Schematic of the iP1827 evaluation board. C21 22uF. Single point of connection between

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Fig. 13. Mechanical Outline Drawing

0.12 [.005] C

2. DIMENSIONS ARE SHOWN IN MILLIMETERS [INCHES].

3. CONTROLLING DIMENSION: MILLIMETERS

1. DIMENSIONING & TOLERANCING PER ASME Y14.5M-1994.

NOTES:

SIDE VIEW

C

PACKAGE BODY.

LAND PAD OPENINGS.

4 LAND PAD OPENINGS.

5 PRIMARY DATUM C (SEATING PLANE) IS DEFINED BY THE

6 BILATERAL TOLERANCE ZONE IS APPLIED TO EACH SIDE OF THE

5

0.15 [.006] C

2X 6 B A

0.15 [.006] C

2X 6

7. NOT TO SCALE.

1.66 [.065]

14X 0.508 X 0.508

4

CORNER ID

7.650 [0.301]

7.650 [0.301]

BOTTOM VIEW

TOP VIEW

1.352.41

3.627.32

0.36

1.43

2.493.56

4.63

5.696.76

0.28

1.212.05

3.86

4.71

7.27

Page 12: USER GUIDE FOR iP1827 EVALUATION BOARD FOR VTT CORE · IRDCiP1827-CPU_VTT 1/11/2011 3 Fig. 1: Schematic of the iP1827 evaluation board. C21 22uF. Single point of connection between

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Fig. 14. PCB Metal and Components Placement

Page 13: USER GUIDE FOR iP1827 EVALUATION BOARD FOR VTT CORE · IRDCiP1827-CPU_VTT 1/11/2011 3 Fig. 1: Schematic of the iP1827 evaluation board. C21 22uF. Single point of connection between

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Fig. 15. Stencil Design

Page 14: USER GUIDE FOR iP1827 EVALUATION BOARD FOR VTT CORE · IRDCiP1827-CPU_VTT 1/11/2011 3 Fig. 1: Schematic of the iP1827 evaluation board. C21 22uF. Single point of connection between

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Fig. 16. Solder Resist

Page 15: USER GUIDE FOR iP1827 EVALUATION BOARD FOR VTT CORE · IRDCiP1827-CPU_VTT 1/11/2011 3 Fig. 1: Schematic of the iP1827 evaluation board. C21 22uF. Single point of connection between

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Fig. 17. Tape and Reel Information

Page 16: USER GUIDE FOR iP1827 EVALUATION BOARD FOR VTT CORE · IRDCiP1827-CPU_VTT 1/11/2011 3 Fig. 1: Schematic of the iP1827 evaluation board. C21 22uF. Single point of connection between

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Fig. 18. Part Marking

IR WORLD HEADQUARTERS: 233 Kansas St., El Segundo, California 90245, USA Tel: (310) 252-7105

TAC Fax: (310) 252-7903This product has been designed and qualified for the Consumer market

Visit us at www.irf.com for sales contact informationData and specifications subject to change without notice. 12/01