US006246561B1 (12) United States Patent (10) Patent N0.: Flynn … · 2015. 2. 3. · U.S. Patent...

49
(12) United States Patent Flynn US006246561B1 (10) Patent N0.: (45) Date of Patent: US 6,246,561 B1 Jun. 12, 2001 (54) METHODS FOR CONTROLLING THE PATH 4,688,138 * 8/1987 Nagata et al. ..................... .. 361/154 ()F MAGNETIC FLUX FROM A 4,747,010 * 5/1988 Bayer ........ .. .. 361/210 PERMANENT MAGNET AND DEVICES 4,965,695 * 10/1990 Baumann ...... .. .. 361/142 5,015,903 5/1991 Hancock et al. . 310/168 INCORPORATING THE SAME 5,155,651 * 10/1992 Yoda et al. 361/144 5,254,925 10/1993 Fl nn . . . . . . . . . . . . . . . . . .. 318/696 (75) Inventor: Charles J‘ Flynn’ Greenwood’ MO 5,268,662 12/1993 UZtsuhara etal. 335/229 (Us) 5,304,881 4/1994 Flynn et al. 310/156 _ _ _ _ _ 5,455,474 10/1995 Flynn ..... .. 310/181 (73) Asslgnee: Magnetic REVOllltlOIlS Llmlted, L-L-C, 574637263 10/1995 Flynn 310/181 51- Louis, MO (Us) 5,677,580 10/1997 Huang .. 310/44 5,710,493 1/1998 Flynn 318/254 ( * ) Notice: Subject to any disclaimer, the term of this 5,719,543 2/1998 Berling 335/229 patent is extended or adjusted under 35 5,753,990 5/1998 Flynn et a1 310/156 U_S_C_ 154(k)) by 0 days_ 5,818,680 * 10/1998 SchmitZ et al 361/160 5,822,167 * 10/1998 SchmitZ ............................. .. 361/143 (21) Appl. No.: 09/127,056 * cited by examiner (22) Filed? Jul- 31! 1998 Primary Examiner—FritZ Fleming (51) Int. cl.7 ................................................... .. H02K 21/12 (74) Attorney) Agent) 0’ Fi’m—HaVerSt°Ck’ Garrett and (52) US. Cl. ........................................... .. 361/147; 361/210 Roberts LLP (58) Field of Search ................................... .. 361/143, 147, (57) ABSTRACT 361/206, 210 _ _ A permanent magnet device includes a permanent magnet (56) References Cited having north and south pole faces With a ?rst pole piece positioned adjacent one pole face thereof and a second pole U-S~ PATENT DOCUMENTS piece positioned adjacent the other pole face thereof so as to 1 161 819 * 11/1915 Grob' create at least tWo potential magnetic ?ux paths. A ?rst 3Z13SZ88O * 6/1964 Olson et aL _ control coil is positioned along one ?ux path and a second 371847651 * 5/1965 Albosta _ control coil is positioned along the other ?ux path, each coil 3,451,055 * 6/1969 Pihl. being connected to a control circuit for controlling the 3,634,735 * 1/1972 Komatsu ............................ .. 335/234 energiZation thereof. The control coils may be energiZed in 3,670,189 6/1972 Monroe - - - - - - - - - -- 310/46 a variety of Ways to achieved desirable motive and static 376837239 * 8/1972 Sturman 335/170 devices, including linear reciprocating devices, linear 337433898 * 7/1973 Sturman """ " " 335/254 motion devices, rotary motion devices and poWer conver 3,949,250 4/1976 Walker et al. . . . . . . . . . . . .. 310/36 Sion' 4,279,008 * 7/1981 Del Picchia et al. . 361/194 4,479,162 * 10/1984 Offutt et al. ........ .. 361/210 4,528,533 7/1985 Montagu ............................ .. 335/230 42 Claims, 32 Drawing Sheets /Z2 /26 [/4 //0 j l / \ n r r r I‘ I} I [32 '-\ I U u u N I u u u "85 "*"IZO

Transcript of US006246561B1 (12) United States Patent (10) Patent N0.: Flynn … · 2015. 2. 3. · U.S. Patent...

Page 1: US006246561B1 (12) United States Patent (10) Patent N0.: Flynn … · 2015. 2. 3. · U.S. Patent Jun. 12, 2001 Sheet 8 0132 US 6,246,561 B1 276 282 296 220 286' u _ 30.0" / 270 2.90

(12) United States Patent Flynn

US006246561B1

(10) Patent N0.: (45) Date of Patent:

US 6,246,561 B1 Jun. 12, 2001

(54) METHODS FOR CONTROLLING THE PATH 4,688,138 * 8/1987 Nagata et al. ..................... .. 361/154 ()F MAGNETIC FLUX FROM A 4,747,010 * 5/1988 Bayer ........ .. .. 361/210

PERMANENT MAGNET AND DEVICES 4,965,695 * 10/1990 Baumann ...... .. .. 361/142 5,015,903 5/1991 Hancock et al. . 310/168

INCORPORATING THE SAME 5,155,651 * 10/1992 Yoda et al. 361/144

5,254,925 10/1993 Fl nn . . . . . . . . . . . . . . . . . .. 318/696

(75) Inventor: Charles J‘ Flynn’ Greenwood’ MO 5,268,662 12/1993 UZtsuhara etal. 335/229 (Us) 5,304,881 4/1994 Flynn et al. 310/156

_ _ _ _ _ 5,455,474 10/1995 Flynn ..... .. 310/181

(73) Asslgnee: Magnetic REVOllltlOIlS Llmlted, L-L-C, 574637263 10/1995 Flynn 310/181 51- Louis, MO (Us) 5,677,580 10/1997 Huang .. 310/44

5,710,493 1/1998 Flynn 318/254 ( * ) Notice: Subject to any disclaimer, the term of this 5,719,543 2/1998 Berling 335/229

patent is extended or adjusted under 35 5,753,990 5/1998 Flynn et a1 310/156 U_S_C_ 154(k)) by 0 days_ 5,818,680 * 10/1998 SchmitZ et al 361/160

5,822,167 * 10/1998 SchmitZ ............................. .. 361/143

(21) Appl. No.: 09/127,056 * cited by examiner

(22) Filed? Jul- 31! 1998 Primary Examiner—FritZ Fleming (51) Int. cl.7 ................................................... .. H02K 21/12 (74) Attorney) Agent) 0’ Fi’m—HaVerSt°Ck’ Garrett and

(52) US. Cl. ........................................... .. 361/147; 361/210 Roberts LLP

(58) Field of Search ................................... .. 361/143, 147, (57) ABSTRACT 361/206, 210 _ _

A permanent magnet device includes a permanent magnet (56) References Cited having north and south pole faces With a ?rst pole piece

positioned adjacent one pole face thereof and a second pole U-S~ PATENT DOCUMENTS piece positioned adjacent the other pole face thereof so as to

1 161 819 * 11/1915 Grob' create at least tWo potential magnetic ?ux paths. A ?rst 3Z13SZ88O * 6/1964 Olson et aL _ control coil is positioned along one ?ux path and a second 371847651 * 5/1965 Albosta _ control coil is positioned along the other ?ux path, each coil 3,451,055 * 6/1969 Pihl. being connected to a control circuit for controlling the 3,634,735 * 1/1972 Komatsu ............................ .. 335/234 energiZation thereof. The control coils may be energiZed in 3,670,189 6/1972 Monroe - - - - - - - - - -- 310/46 a variety of Ways to achieved desirable motive and static

376837239 * 8/1972 Sturman 335/170 devices, including linear reciprocating devices, linear 337433898 * 7/1973 Sturman """ " " 335/254 motion devices, rotary motion devices and poWer conver 3,949,250 4/1976 Walker et al. . . . . . . . . . . . .. 310/36 Sion'

4,279,008 * 7/1981 Del Picchia et al. . 361/194 4,479,162 * 10/1984 Offutt et al. ........ .. 361/210

4,528,533 7/1985 Montagu ............................ .. 335/230 42 Claims, 32 Drawing Sheets

/Z2 /26 [/4 //0 j l / \ n r r r I‘ I} I [32

'-\ I U u u N I u u u

"85 "*"IZO

Page 2: US006246561B1 (12) United States Patent (10) Patent N0.: Flynn … · 2015. 2. 3. · U.S. Patent Jun. 12, 2001 Sheet 8 0132 US 6,246,561 B1 276 282 296 220 286' u _ 30.0" / 270 2.90
Page 3: US006246561B1 (12) United States Patent (10) Patent N0.: Flynn … · 2015. 2. 3. · U.S. Patent Jun. 12, 2001 Sheet 8 0132 US 6,246,561 B1 276 282 296 220 286' u _ 30.0" / 270 2.90
Page 4: US006246561B1 (12) United States Patent (10) Patent N0.: Flynn … · 2015. 2. 3. · U.S. Patent Jun. 12, 2001 Sheet 8 0132 US 6,246,561 B1 276 282 296 220 286' u _ 30.0" / 270 2.90
Page 5: US006246561B1 (12) United States Patent (10) Patent N0.: Flynn … · 2015. 2. 3. · U.S. Patent Jun. 12, 2001 Sheet 8 0132 US 6,246,561 B1 276 282 296 220 286' u _ 30.0" / 270 2.90

U.S. Patent Jun. 12, 2001 Sheet 4 0132 US 6,246,561 B1

Page 6: US006246561B1 (12) United States Patent (10) Patent N0.: Flynn … · 2015. 2. 3. · U.S. Patent Jun. 12, 2001 Sheet 8 0132 US 6,246,561 B1 276 282 296 220 286' u _ 30.0" / 270 2.90

U.S. Patent Jun. 12, 2001 Sheet 5 0132 US 6,246,561 B1

Page 7: US006246561B1 (12) United States Patent (10) Patent N0.: Flynn … · 2015. 2. 3. · U.S. Patent Jun. 12, 2001 Sheet 8 0132 US 6,246,561 B1 276 282 296 220 286' u _ 30.0" / 270 2.90
Page 8: US006246561B1 (12) United States Patent (10) Patent N0.: Flynn … · 2015. 2. 3. · U.S. Patent Jun. 12, 2001 Sheet 8 0132 US 6,246,561 B1 276 282 296 220 286' u _ 30.0" / 270 2.90

U.S. Patent Jun. 12, 2001 Sheet 7 0132 US 6,246,561 B1

240 220 250 224 236 230 / 256 244 / 252

234 f 254

222

228 237232

226‘ 245 .

Fig. //A Fla- // 0

236 230 224 237 /

_ N S

228 k N _/

L’! { /~23a \S\ 232

226 5 N

Fig. //5’

256 224 236 2.30 238 220 244 250 240

~ 8 / //~.§..,s / 234 _‘ 211.111

228 242 /-24a

258A 5 252

S N 226 246 257

237 Fig. // a Fig. // F

Page 9: US006246561B1 (12) United States Patent (10) Patent N0.: Flynn … · 2015. 2. 3. · U.S. Patent Jun. 12, 2001 Sheet 8 0132 US 6,246,561 B1 276 282 296 220 286' u _ 30.0" / 270 2.90

U.S. Patent Jun. 12, 2001 Sheet 8 0132 US 6,246,561 B1

276 282 296 220 286'

u _ 30.0" / 270

2.90 ,,_ _ _4, , v__ _v 292

__, \W/ __

294 ,,__, 292

284 272276, 274 288 Hg. /2 A

____ -“

274 284 272

Fig. /25’

295 2.97 290 282 280 286

S_N

N 284 272 274 288

Fig. IZE

Page 10: US006246561B1 (12) United States Patent (10) Patent N0.: Flynn … · 2015. 2. 3. · U.S. Patent Jun. 12, 2001 Sheet 8 0132 US 6,246,561 B1 276 282 296 220 286' u _ 30.0" / 270 2.90

U.S. Patent Jun. 12, 2001 Sheet 9 0132 US 6,246,561 B1

,2; '2 //4 '26 /20

322

//8 N

320 5 a2

[24 //6 /28

Fig. /3A

/22 //2 ,,4 I26 /20

626 I I32

520 / //6‘ 28 524 /24

Fig/319

/22 1/2 //4 ,25

/20

520

Fig. /3 6‘

Page 11: US006246561B1 (12) United States Patent (10) Patent N0.: Flynn … · 2015. 2. 3. · U.S. Patent Jun. 12, 2001 Sheet 8 0132 US 6,246,561 B1 276 282 296 220 286' u _ 30.0" / 270 2.90

U.S. Patent Jun. 12, 2001 Sheet 10 0132 US 6,246,561 B1

320 I22 I26‘ 382 //4

s A/ /20

384

390

/v N //2 "6

Fig. /6 A

Page 12: US006246561B1 (12) United States Patent (10) Patent N0.: Flynn … · 2015. 2. 3. · U.S. Patent Jun. 12, 2001 Sheet 8 0132 US 6,246,561 B1 276 282 296 220 286' u _ 30.0" / 270 2.90

U.S. Patent Jun. 12, 2001 Sheet 11 0132 US 6,246,561 B1

37/

387

Fig. /6 5

FLUX ( 63408.5‘)

389

: I >6'0/L CUR/7E NT

500 I900 2300 2700 3/00 {m}

3.93 39/

. w 0 m w 3 +All01IY. Fig. /6 0

Page 13: US006246561B1 (12) United States Patent (10) Patent N0.: Flynn … · 2015. 2. 3. · U.S. Patent Jun. 12, 2001 Sheet 8 0132 US 6,246,561 B1 276 282 296 220 286' u _ 30.0" / 270 2.90

U.S. Patent Jun. 12, 2001 Sheet 12 0132 US 6,246,561 B1

385

4/05 273 / 407 H 11.1 I j Iii/If I IIII'JLU

40/ ‘ MAG/val] 375 r 4w -- - — ~ - r n A - - - - - — - n A

l' . II 1/ 1 1:1 ------- " ( "-----—-"

comma - /‘ 409

CIRCUIT

Page 14: US006246561B1 (12) United States Patent (10) Patent N0.: Flynn … · 2015. 2. 3. · U.S. Patent Jun. 12, 2001 Sheet 8 0132 US 6,246,561 B1 276 282 296 220 286' u _ 30.0" / 270 2.90
Page 15: US006246561B1 (12) United States Patent (10) Patent N0.: Flynn … · 2015. 2. 3. · U.S. Patent Jun. 12, 2001 Sheet 8 0132 US 6,246,561 B1 276 282 296 220 286' u _ 30.0" / 270 2.90

U.S. Patent Jun. 12, 2001 Sheet 14 0132 US 6,246,561 B1

2 4

454

Fig. /85’

Page 16: US006246561B1 (12) United States Patent (10) Patent N0.: Flynn … · 2015. 2. 3. · U.S. Patent Jun. 12, 2001 Sheet 8 0132 US 6,246,561 B1 276 282 296 220 286' u _ 30.0" / 270 2.90

U.S. Patent Jun. 12, 2001 Sheet 15 0132 US 6,246,561 B1

fbbhv

Page 17: US006246561B1 (12) United States Patent (10) Patent N0.: Flynn … · 2015. 2. 3. · U.S. Patent Jun. 12, 2001 Sheet 8 0132 US 6,246,561 B1 276 282 296 220 286' u _ 30.0" / 270 2.90

U.S. Patent Jun. 12, 2001 Sheet 16 0f 32 US 6,246,561 B1

504 1 1 $00

Page 18: US006246561B1 (12) United States Patent (10) Patent N0.: Flynn … · 2015. 2. 3. · U.S. Patent Jun. 12, 2001 Sheet 8 0132 US 6,246,561 B1 276 282 296 220 286' u _ 30.0" / 270 2.90

U.S. Patent Jun. 12, 2001 Sheet 17 0132 US 6,246,561 B1

5/24 5245' 5/25

Fig. 2/5

Page 19: US006246561B1 (12) United States Patent (10) Patent N0.: Flynn … · 2015. 2. 3. · U.S. Patent Jun. 12, 2001 Sheet 8 0132 US 6,246,561 B1 276 282 296 220 286' u _ 30.0" / 270 2.90
Page 20: US006246561B1 (12) United States Patent (10) Patent N0.: Flynn … · 2015. 2. 3. · U.S. Patent Jun. 12, 2001 Sheet 8 0132 US 6,246,561 B1 276 282 296 220 286' u _ 30.0" / 270 2.90

U.S. Patent Jun. 12, 2001 Sheet 19 0132 US 6,246,561 B1

606

5.925

600

670

J

5908

588 5.98

Fig. 24

592.4 604

608 O

Page 21: US006246561B1 (12) United States Patent (10) Patent N0.: Flynn … · 2015. 2. 3. · U.S. Patent Jun. 12, 2001 Sheet 8 0132 US 6,246,561 B1 276 282 296 220 286' u _ 30.0" / 270 2.90
Page 22: US006246561B1 (12) United States Patent (10) Patent N0.: Flynn … · 2015. 2. 3. · U.S. Patent Jun. 12, 2001 Sheet 8 0132 US 6,246,561 B1 276 282 296 220 286' u _ 30.0" / 270 2.90
Page 23: US006246561B1 (12) United States Patent (10) Patent N0.: Flynn … · 2015. 2. 3. · U.S. Patent Jun. 12, 2001 Sheet 8 0132 US 6,246,561 B1 276 282 296 220 286' u _ 30.0" / 270 2.90
Page 24: US006246561B1 (12) United States Patent (10) Patent N0.: Flynn … · 2015. 2. 3. · U.S. Patent Jun. 12, 2001 Sheet 8 0132 US 6,246,561 B1 276 282 296 220 286' u _ 30.0" / 270 2.90
Page 25: US006246561B1 (12) United States Patent (10) Patent N0.: Flynn … · 2015. 2. 3. · U.S. Patent Jun. 12, 2001 Sheet 8 0132 US 6,246,561 B1 276 282 296 220 286' u _ 30.0" / 270 2.90
Page 26: US006246561B1 (12) United States Patent (10) Patent N0.: Flynn … · 2015. 2. 3. · U.S. Patent Jun. 12, 2001 Sheet 8 0132 US 6,246,561 B1 276 282 296 220 286' u _ 30.0" / 270 2.90
Page 27: US006246561B1 (12) United States Patent (10) Patent N0.: Flynn … · 2015. 2. 3. · U.S. Patent Jun. 12, 2001 Sheet 8 0132 US 6,246,561 B1 276 282 296 220 286' u _ 30.0" / 270 2.90
Page 28: US006246561B1 (12) United States Patent (10) Patent N0.: Flynn … · 2015. 2. 3. · U.S. Patent Jun. 12, 2001 Sheet 8 0132 US 6,246,561 B1 276 282 296 220 286' u _ 30.0" / 270 2.90
Page 29: US006246561B1 (12) United States Patent (10) Patent N0.: Flynn … · 2015. 2. 3. · U.S. Patent Jun. 12, 2001 Sheet 8 0132 US 6,246,561 B1 276 282 296 220 286' u _ 30.0" / 270 2.90
Page 30: US006246561B1 (12) United States Patent (10) Patent N0.: Flynn … · 2015. 2. 3. · U.S. Patent Jun. 12, 2001 Sheet 8 0132 US 6,246,561 B1 276 282 296 220 286' u _ 30.0" / 270 2.90
Page 31: US006246561B1 (12) United States Patent (10) Patent N0.: Flynn … · 2015. 2. 3. · U.S. Patent Jun. 12, 2001 Sheet 8 0132 US 6,246,561 B1 276 282 296 220 286' u _ 30.0" / 270 2.90
Page 32: US006246561B1 (12) United States Patent (10) Patent N0.: Flynn … · 2015. 2. 3. · U.S. Patent Jun. 12, 2001 Sheet 8 0132 US 6,246,561 B1 276 282 296 220 286' u _ 30.0" / 270 2.90
Page 33: US006246561B1 (12) United States Patent (10) Patent N0.: Flynn … · 2015. 2. 3. · U.S. Patent Jun. 12, 2001 Sheet 8 0132 US 6,246,561 B1 276 282 296 220 286' u _ 30.0" / 270 2.90
Page 34: US006246561B1 (12) United States Patent (10) Patent N0.: Flynn … · 2015. 2. 3. · U.S. Patent Jun. 12, 2001 Sheet 8 0132 US 6,246,561 B1 276 282 296 220 286' u _ 30.0" / 270 2.90
Page 35: US006246561B1 (12) United States Patent (10) Patent N0.: Flynn … · 2015. 2. 3. · U.S. Patent Jun. 12, 2001 Sheet 8 0132 US 6,246,561 B1 276 282 296 220 286' u _ 30.0" / 270 2.90
Page 36: US006246561B1 (12) United States Patent (10) Patent N0.: Flynn … · 2015. 2. 3. · U.S. Patent Jun. 12, 2001 Sheet 8 0132 US 6,246,561 B1 276 282 296 220 286' u _ 30.0" / 270 2.90
Page 37: US006246561B1 (12) United States Patent (10) Patent N0.: Flynn … · 2015. 2. 3. · U.S. Patent Jun. 12, 2001 Sheet 8 0132 US 6,246,561 B1 276 282 296 220 286' u _ 30.0" / 270 2.90
Page 38: US006246561B1 (12) United States Patent (10) Patent N0.: Flynn … · 2015. 2. 3. · U.S. Patent Jun. 12, 2001 Sheet 8 0132 US 6,246,561 B1 276 282 296 220 286' u _ 30.0" / 270 2.90
Page 39: US006246561B1 (12) United States Patent (10) Patent N0.: Flynn … · 2015. 2. 3. · U.S. Patent Jun. 12, 2001 Sheet 8 0132 US 6,246,561 B1 276 282 296 220 286' u _ 30.0" / 270 2.90
Page 40: US006246561B1 (12) United States Patent (10) Patent N0.: Flynn … · 2015. 2. 3. · U.S. Patent Jun. 12, 2001 Sheet 8 0132 US 6,246,561 B1 276 282 296 220 286' u _ 30.0" / 270 2.90
Page 41: US006246561B1 (12) United States Patent (10) Patent N0.: Flynn … · 2015. 2. 3. · U.S. Patent Jun. 12, 2001 Sheet 8 0132 US 6,246,561 B1 276 282 296 220 286' u _ 30.0" / 270 2.90
Page 42: US006246561B1 (12) United States Patent (10) Patent N0.: Flynn … · 2015. 2. 3. · U.S. Patent Jun. 12, 2001 Sheet 8 0132 US 6,246,561 B1 276 282 296 220 286' u _ 30.0" / 270 2.90
Page 43: US006246561B1 (12) United States Patent (10) Patent N0.: Flynn … · 2015. 2. 3. · U.S. Patent Jun. 12, 2001 Sheet 8 0132 US 6,246,561 B1 276 282 296 220 286' u _ 30.0" / 270 2.90
Page 44: US006246561B1 (12) United States Patent (10) Patent N0.: Flynn … · 2015. 2. 3. · U.S. Patent Jun. 12, 2001 Sheet 8 0132 US 6,246,561 B1 276 282 296 220 286' u _ 30.0" / 270 2.90
Page 45: US006246561B1 (12) United States Patent (10) Patent N0.: Flynn … · 2015. 2. 3. · U.S. Patent Jun. 12, 2001 Sheet 8 0132 US 6,246,561 B1 276 282 296 220 286' u _ 30.0" / 270 2.90
Page 46: US006246561B1 (12) United States Patent (10) Patent N0.: Flynn … · 2015. 2. 3. · U.S. Patent Jun. 12, 2001 Sheet 8 0132 US 6,246,561 B1 276 282 296 220 286' u _ 30.0" / 270 2.90
Page 47: US006246561B1 (12) United States Patent (10) Patent N0.: Flynn … · 2015. 2. 3. · U.S. Patent Jun. 12, 2001 Sheet 8 0132 US 6,246,561 B1 276 282 296 220 286' u _ 30.0" / 270 2.90
Page 48: US006246561B1 (12) United States Patent (10) Patent N0.: Flynn … · 2015. 2. 3. · U.S. Patent Jun. 12, 2001 Sheet 8 0132 US 6,246,561 B1 276 282 296 220 286' u _ 30.0" / 270 2.90
Page 49: US006246561B1 (12) United States Patent (10) Patent N0.: Flynn … · 2015. 2. 3. · U.S. Patent Jun. 12, 2001 Sheet 8 0132 US 6,246,561 B1 276 282 296 220 286' u _ 30.0" / 270 2.90