US TY 001 1701 General Toys

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TECHNICAL FILE Number : US-TY-001- 1701 Customer Ref. : Creation Date : 6 January 2011 Revision No. : 1 Revision Date : Created by : Wayne Wong Approved by: SGS TESTING PROTOCOL OF GENERAL TOYS (US) Test Property Test Method Requirements SUPPLEMENTAL PROTOCOL *CA Prop 65 Applicable Section from SGS Protocol All samples should be reviewed against the requirements of California Proposition 65 to determine if additional testing or labeling is required. Note: Additional cost, sample size & TAT may be required if testing to 1 or more supplemental protocol is necessary. Please refer to the above referenced supplemental protocol(s) for additional information. REGULATORY REQUIREMENTS *Lead content in paint / similar coating material CPSC-CH-E1003-09 US Public Law 110-314 (CPSIA section 101 (f)) & ASTM F963-08 ≤ 90 ppm *Soluble heavy metals Applicable to paint and similar surface coating material on toy ASTM F963-08 US Public Law 110-314 (CPSIA section 106) ≤ 60 ppm (antimony) ≤ 25 ppm (arsenic) ≤ 1000 ppm (barium) ≤ 75 ppm (cadmium) ≤ 60 ppm (chromium) ≤ 90 ppm (lead) ≤ 60 ppm (mercury) ≤ 500 ppm (selenium) *Lead content in accessible substrate Paint, coating or electroplating are not barriers to substrate being inaccessible Non-metal CPSC-CH-E1002- 08.1 Metal CPSC-CH-E1001- 08.1 US Public Law 110-314 (CPSIA section 101 (a)) ≤ 300 ppm ≤ 100 ppm if technologically feasible (effective 14 August 2011) *Phthalates Applicable to toys and childcare articles CPSC-CH-C1001- 09.3 or ASTM D 3421 US Public Law 110-314 (CPSIA section 108) ≤ 0.1 % (DEHP, DBP or BBP for plasticised material in toy or childcare article) ≤ 0.1 % (DIDP, DINP or DNOP for plasticised material in toy that can be placed in a child’s Page 1 of 22

Transcript of US TY 001 1701 General Toys

Page 1: US TY 001 1701 General Toys

TECHNICAL FILE

Number : US-TY-001-1701Customer Ref. :

Creation Date : 6 January 2011

Revision No. : 1

Revision Date :

Created by : Wayne Wong

Approved by:

SGS TESTING PROTOCOL OF

GENERAL TOYS (US)

Test Property Test Method Requirements

SUPPLEMENTAL PROTOCOL*CA Prop 65 Applicable Section

from SGS ProtocolAll samples should be reviewed against the requirements of California Proposition 65 to determine if additional testing or labeling is required.

Note: Additional cost, sample size & TAT may be required if testing to 1 or more supplemental protocol is necessary.Please refer to the above referenced supplemental protocol(s) for additional information.

REGULATORY REQUIREMENTS *Lead content in paint / similar coating material

CPSC-CH-E1003-09 US Public Law 110-314 (CPSIA section 101 (f)) & ASTM F963-08

≤ 90 ppm *Soluble heavy metalsApplicable to paint and similar surface coating material on toy

ASTM F963-08 US Public Law 110-314 (CPSIA section 106)

≤ 60 ppm (antimony)≤ 25 ppm (arsenic)≤ 1000 ppm (barium)≤ 75 ppm (cadmium)≤ 60 ppm (chromium)≤ 90 ppm (lead)≤ 60 ppm (mercury)≤ 500 ppm (selenium)

*Lead content in accessible substratePaint, coating or electroplating are not barriers to substrate being inaccessible

Non-metalCPSC-CH-E1002-08.1

MetalCPSC-CH-E1001-08.1

US Public Law 110-314 (CPSIA section 101 (a))

≤ 300 ppm ≤ 100 ppm if technologically feasible (effective 14 August 2011)

*Phthalates

Applicable to toys and childcare articles

CPSC-CH-C1001-09.3 or ASTM D 3421

US Public Law 110-314 (CPSIA section 108)

≤ 0.1 % (DEHP, DBP or BBP for plasticised material in toy or childcare article)

≤ 0.1 % (DIDP, DINP or DNOP for plasticised material in toy that can be placed in a child’s mouth or childcare article)

Childcare articleDesigned and intended for children up to the age of 3

*CPSC Extractable lead from crayons

CPSC Staff Hazard Assessment Procedure

CPSC GuidanceTotal Lead ≤ 0.01% (100ppm) In case of total lead > 0.01% (100ppm), Extractable lead ≤ requirements defined by the guidelines of the CPSC

*Warning Statement for lead in children’s product Applicable to 1) Painted toys 2) Children’s jewelry 3) Childcare article

Non-metal substrateCPSC-CH-E1002-08.1

MetalCPSC-CH-E1001-08.1

Surface coatingCPSC-CH-E1003-09

Illinois Public Act 95-1019 Lead Poisoning Prevention Act (LPPA)

Warning statement is required if over 40 ppm but less than the limit established by Federal law

The warning statement (provided on the children's product or on the label of the immediate container (e.g. packaging) of the children's product) on the children’s product shall contain at least the following:

"WARNING: CONTAINS LEAD. MAY BE HARMFUL IF EATEN OR

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TECHNICAL FILE

Number : US-TY-001-1701Customer Ref. :

Creation Date : 6 January 2011

Revision No. : 1

Revision Date :

Created by : Wayne Wong

Approved by:

SGS TESTING PROTOCOL OF

GENERAL TOYS (US)

Test Property Test Method Requirements

REGULATORY REQUIREMENTS CHEWED. MAY GENERATE DUST CONTAINING LEAD."

*21 CFR 700.13 Mercury in cosmetics

21 CFR 700.13 Shall not contain more than 0.0065% of mercury for cosmetics intended for use with the eyes and 0.0001% of mercury for other cosmetics.

*Mercury Content

Applicable to Batteries

Acid digestion / AAS US Mercury-Containing Battery Management Act Public Law No 104-142 (1996)

For alkaline manganese button cell: 25 mg/cellFor battery except alkaline manganese button cell: Absent

*ANSI Z80.3 Luminous transmittance UVA/B*ANSI Z80.3 Traffic signal recognition

ANSI Z80.3 Shall comply with luminous transmittance properties and traffic signal recognition requirements for non-prescription sunglasses and fashion eyewear as specified based on intended primary function: general purpose, cosmetic use, and special purpose (skiing, climbing, beach, etc). Sunglasses containing a UVA/UVB protection, Traffic signal recognition and/or other ANSI Z80.3 claim will be tested to substantiate such claims.

*Lead, cadmium, mercury and chromium (VI)

Applicable to packaging materials

Sample digestion. Analysis conducted by Inductively Coupled Argon Plasma Spectrometry / UV-Visible Spectroscopy

Toxics in Packaging law (Toxics in Packaging Clearinghouse)California, Connecticut, Florida, Georgia, Illinois, Iowa, Maine, Maryland, Minnesota, Missouri, New Hampshire, New Jersey, New York, Pennsylvania, Rhode Island, Vermont, Virginia, Washington, Wisconsin)

≤ 100 ppm (sum of lead, cadmium, mercury and chromium (VI))16 CFR 1507 Pyrotechnic Composition – doc review

16 CFR 1507.11 Party poppers (also known as champagne party poppers and party surprise poppers) and Christmas crackers shall contain no more than 0.25 grains (16.2 mg) of pyrotechnic material.In lieu of testing, test report can be submitted if dated within one year.

*LHAMA Evaluation – doc review

ASTM F963 / 16 CFR 1500.14 /

ASTM D-4236

Samples shall meet the requirements intended to minimize the potential risks associated with the use of art materials that present chronic, long-term health hazards (ASTM D4236/LHAMA).In lieu of testing, test report can be submitted if dated within five years.

*FDA Extractable lead & cadmium (ceramic interior)

ASTM F963 /FDCA Section 402 /

ASTM C738 or AOAC methods 973.32 and

973.82

Toys made of ceramic intended or likely to hold food and liquids shall conform to the applicable requirements of the FDCA, Section 402 (a)(2)(c) and FDA Compliance Policy Guides

CPG Sec. 545.400 (CPG 7117.06) & CPG Sec. 545.450   (CPG 7117.07)

Large hollow ware (≥ 1.1 L)≤ 1.0 µg/mL lead (all 6 units)≤ 0.25 µg/mL cadmium (all 6 units)

Small hollow ware (< 1.1 L), other than cups and mugs≤ 2.0 µg/mL lead (all 6 units)≤ 0.5 µg/mL cadmium (all 6 units)

Flatware≤ 3.0 µg/mL lead (average of 6 units)≤ 0.5 µg/mL cadmium (average of 6 units)

Cups / Mugs

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TECHNICAL FILE

Number : US-TY-001-1701Customer Ref. :

Creation Date : 6 January 2011

Revision No. : 1

Revision Date :

Created by : Wayne Wong

Approved by:

SGS TESTING PROTOCOL OF

GENERAL TOYS (US)

Test Property Test Method Requirements

REGULATORY REQUIREMENTS ≤ 0.5 µg/mL (all 6 units)≤ 0.5 µg/mL cadmium (all 6 units)

Pitchers≤ 0.5 µg/mL lead (all 6 units)≤ 0.25 µg/mL cadmium (all 6 units)

*16 CFR 1500.3 Toxicity & irritancy by TRA – doc review

ASTM F963 / 16 CFR 1500.3

Products intended for use by children, including toys and parts of toys, must not be toxic or cause skin or eye irritation., Toxicity Risk Assessment shall be conducted to substantiate the compliance of the regulation for the following components: All toy cosmetics, liquids, pastes, putties, gels and powders

regardless of claim Other materials bearing a “NON-TOXIC” claim on samples

and/or its packagingIn lieu of testing, test report can be submitted if dated within five years.

*16 CFR 1500.3(c)(6)(iii) Combustible liquids

16 CFR 1500.3(c)(6)(iii) / 16 CFR 1500.43(a)

Method of test for flashpoint of potentially volatile combustible materials (150 ˚F / 65.6 ˚C). All liquid filled items intended or likely to be used by children shall comply with this requirement.

*ASTM F963 Total plate count & total coliform

ASTM F963 Pure water used in filling of toys shall meet the requirements of < 100 CFU/ml of total plate count and < 1 CFU/100ml of total Coliform.

*USP <61+62> Microbial limit test –doc review

*Total plate count

ASTM F963 /USP <61+62>

Cosmetics, Liquids, Pastes, Putties, Gels and Powders used in toys (excluding art materials) shall not be contaminated with Total Aerobic Microbial Count; Total Combined Molds & Yeast Count; Staphylococcus aureus; Pseudomonas aeruginosa; Salmonella; Escherichia coli; Bile-Tolerant Gram-Negative Bacteria; Clostridia and Candida albicans. Shall comply with the requirements.

In lieu of testing, test report can be submitted if dated within one year. *USP <51> Preservative effectiveness - doc review

ASTM F963 /USP <51>

Formulations used to prevent microbial degradation in Cosmetics, Liquids, Pastes, Putties, Gels and Powders used in toys (excluding art materials) shall be tested for microbial control and preservative effectiveness.

In lieu of testing, test report can be submitted if dated within one years.

*ASTM F963 DEHP Content

CPSC-CH-C1001-09.3 Pacifiers, rattles, and teethers Di (2-ethylhexyl) phthalate (DEHP) ≤ 3%.

*Nitrosamine Test

Applicable to Pacifier with Rubber Nipples

ASTM F1313 ASTM F963-08Any Nitrosamine ≤ 10 ppbTotal Nitrosamines ≤ 20 ppb

*FDA Food Simulation(Applicable to resinous and polymeric coatings applied to any suitable substrate as a continuous film or enamel that serves as a functional barrier between the food

Selection of test parameter, stimulant, temperature and time is dependent on intended usage of product

Shall comply with applicable clause(s) in 21 CFR 175.300.

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TECHNICAL FILE

Number : US-TY-001-1701Customer Ref. :

Creation Date : 6 January 2011

Revision No. : 1

Revision Date :

Created by : Wayne Wong

Approved by:

SGS TESTING PROTOCOL OF

GENERAL TOYS (US)

Test Property Test Method Requirements

REGULATORY REQUIREMENTS and substrate)*FDA Food Contact Safety Test(Applicable to paper and paper board)

Selection of test parameter, stimulant, temperature and time is dependent on intended usage of product

Shall comply with applicable clause(s) in 21 CFR 176.170.

*FDA Food Contact Safety Test(Applicable to plastic)

Selection of test parameter, simulant, temperature and time is dependent on intended usage of product

Shall comply with applicable clause(s) in 21 CFR 175 – 189.

*Cadmium content in jewelry for children up to the age of 6

Acid digestion / AAS California, Chapter 313≤ 300 ppm

Effective dateJanuary 1, 2012

*Soluble Cadmium in jewelry for children up to six years of age

Applicable to surface coating or accessible substrate material of metal or plastic component

ASTM F963-08 Minnesota, Chapter 347 (2010 regular Session)≤ 75 ppm

Effective dateJanuary 1, 2011 for Manufacturer or Wholesaler

March 1, 2011 for Retailer

*Cadmium content in jewelry for children up to twelve years of age

Acid digestion / AAS Connecticut, Public Act 10-113≤ 75 ppm

Effective dateJuly 1, 2014

*Soluble Cadmium in jewelry for children up to twelve years of age

Applicable to surface coating or accessible substrate material

ASTM F963-08 Illinois, Public Act 096-1379 (HB5040)≤ 75 ppm

Effective dateJuly 1, 2011 for Manufacturer

*Bisphenol A

Applicable to food and beverage reusable containers

(Suggested materials: PC and epoxy coating)

Solvent Extraction. Analyzed by LC/MS

Various States Law

Prohibited(SGS detection limit = 1 mg/kg)

LABELINGCountry of Origin Marking 19 CFR 134.11 Shall indicate country of origin legibly and permanently and in a

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TECHNICAL FILE

Number : US-TY-001-1701Customer Ref. :

Creation Date : 6 January 2011

Revision No. : 1

Revision Date :

Created by : Wayne Wong

Approved by:

SGS TESTING PROTOCOL OF

GENERAL TOYS (US)

Test Property Test Method Requirements

LABELINGconspicuous place. It must also be in a close proximity and in comparable size to the name of country or locality other than the country of origin appears on the marking. Must be visible at point of purchase.

Uniform Packaging and Labeling Act OROne Time Use Products Fair Packaging and Labeling Act

F.P. & L. Act (16 CFR 500) OR NIST Uniform Laws and Regulations

Handbook 130

Manufacturer, packer, or distributor name & address: city, state & zip

Product identification Net contents / quantity of servings as appropriate in both US

& metricTracking Label Consumer Product

Safety Improvement Act 2008 - Public Law

110-314 (HR4040)

Section 103

Mandates permanent, distinguish marks on product and its packaging that will enable manufacturer and ultimate purchaser to ascertain

Source (location)

Date of production

Cohort information including batch, run number or other ID

Effective on 14 Aug, 2009.

Verification of the tracking label will be done upon submission of the de-coding system.

Remark: The requirement shall follow the latest update from CPSIA. It is the manufacturer’s responsibility for the conformity of this requirement.

Age Grading ASTM F963 All products shall be tested according to either the appropriate age grade, as determined by SGS, or the labeled age grade if it is more stringent. In the event the sample is not age labeled, SGS will determine the appropriate age grade and test accordingly

Stuffed Toys Labeling PA / MA / OH Stuffed Toy Law

Stuffing toys shall have a tab or label securely affixed which contains: A statement that “All New Material” was used Type of material The assigned state registration number (Pennsylvania at a

minimum)The name and principal place of business (city and state) of the manufacturer or vendor.

Parts Labeling Visual Check Shall match the actual content if present.Instructions Visual Check Shall be legible and easy to understand; instructions shall be

consistent with sample performance.ASTM F963 Labeling ASTM F963 Shall have special labeling for specific features such as but not limited

to: Aquatic Toys Toys Intended To Be Assembled By An Adult Simulated Protective Devices Toys With Functional Sharp Edges And Sharp Points Small Objects, Small Balls, Marbles and Balloons Battery-Operated Toys Magnets Packaging, literature accompanying toys, and point-of-sale presentations shall not use words, statements, or graphic material that

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TECHNICAL FILE

Number : US-TY-001-1701Customer Ref. :

Creation Date : 6 January 2011

Revision No. : 1

Revision Date :

Created by : Wayne Wong

Approved by:

SGS TESTING PROTOCOL OF

GENERAL TOYS (US)

Test Property Test Method Requirements

LABELINGare inconsistent in any way with the safety labeling instructions for use assembly or age grading of the toy.Information and instructions provided for the safe use or assembly of a toy shall be easy to read and understand by persons of the age level for whom the toy is intended. Shall be in the English language at a minimum.Either a principal component of a toy or the packaging of a toy shall be marked with the name and address of the producer or the distributor.

16 CFR 1500.130 Pressurized container labeling

16 CFR 1500.130 Self-pressurized containers shall conform to the labeling requirements as defined by 16 CFR 1500.130

15 CFR 1150 Toy Gun Marking

15 CFR 1150 Sample shall comply with the requirements as defined in 15 CFR 1150

16 CFR 303 Textile labeling 16 CFR 303 Shall have a label securely affixed that contains: The name and manufacturer or other marketing or registration

number The country of origin The generic name and percentage of all fibers in the product

16 CFR 423 Care labeling review

16 CFR 423 Shall have a label securely affixed that contains regular care (customary and routine) information.

Mercury Labeling as applicable to Button Cell Battery powered devices.(If Applicable)

Various State Laws, including:NH: title x,

Chapter 149-M, sec. 149-M:51- 149-M:57,CT: Public Act 02-90

NY: Chap 145, Title 21 Ch. 27 2101-2115

(If a button cell is found to have intentionally added mercury, such as by testing at over 5 ppm, CT and NY, require product containing mercury have labeling to indicate the presence of mercury and instructions on how to properly dispose of the product. Requirements vary by state. Registration with IMERC may be required.)

Product or packaging for items with button cells found to have intentionally added mercury, that may be distributed to states with Mercury legislation shall be Marked so as to be clearly visible prior to the sale and Product itself shall be marked permanently for the life of the product with the following "Battery Contains Mercury. Do Not Put in Trash. Recycle or Manage as Hazardous Waste." Or equivalent.

CT and NY further require that the product with button cell batteries that contain Hg to be replaceable. Product with button cells found to have intentionally added mercury that may be distributed to CT or NY shall have the batteries replaceable, allowing for use of common household tools.

*16 CFR 1500.83(a)(23) Chemistry set labeling

16 CFR 1500.83(a)(23)

Chemistry sets, science education sets and replacement chemicals for such sets, are exempt from section 2(p)(1) of the Federal Hazardous Substances Act if the immediate container of hazardous chemical bears on its

main panel the name, appropriate signal word, and additional statement “Read back (or side) panel before using” and bears on the back (or side) panel the remainder of the appropriate cautionary statement;

the experiment manual or other instruction book or booklet bears the following caution statement within the borders of a rectangle and in the type size specified in 1500.121:WARNING - This set contains chemicals that may be harmful if misused. Read cautions on individual containers carefully. Not

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TECHNICAL FILE

Number : US-TY-001-1701Customer Ref. :

Creation Date : 6 January 2011

Revision No. : 1

Revision Date :

Created by : Wayne Wong

Approved by:

SGS TESTING PROTOCOL OF

GENERAL TOYS (US)

Test Property Test Method Requirements

LABELINGto be used by children except under adult supervision.

the outer carton bears on the main panel the caution statement specified in (ii).

16 CFR 1500.14(b)(1-5) labeling on haz. Substances

16 CFR 1500 Substances have a special hazards to health shall have conform labeling requirement as defined by 16 CFR 1500.14(b)(1-5)It is the vendor’s responsibility for the conformity of this requirement.

CA Health & Safety Code 108870 (marking)

CA Health & Safety Code, section 108870

All tableware items distributed in the State of California with lead or cadmium intentionally added or which are unintentionally contaminated must be permanently and indelibly marked with the name, or if the item is too small, a registered trademark, of the manufacturer or importer.

*21 CFR 101 Food labeling

*21 CFR 170-189 Food ingredient list review

21 CFR 101

21 CFR 73, 74, 82 and 170 through 189

Food and Nutritional labeling shall be evaluated in accordance with the required size, format, contents, etc. as defined by the regulation. (Vendor shall be responsible for the accuracy of information contained)Additives and colors contained in the ingredients list shall be evaluated in accordance with the approved list of ingredients as defined by the regulation. (Vendor shall be responsible for the accuracy of information contained)

*FDA ingredient list evaluation*FDA 21 CFR Cosmetic labeling review

ASTM F963 /21 CFR 73, 74, 81, 82,

700 - 740

Cosmetics shall conform to the requirements of the FDCA as codified in 21 CFR 700 through 740 and color additive regulations in 21 CFR 73, 74, 81, and 82. Ingredients, color additives, etc. shall be evaluated in accordance with associated requirements in addition to any required warning labels. (Vendor shall be responsible for the accuracy of information contained)

FCC Labeling 47 CFR 15.19(a) Visual Check

(A) (1) Receivers associated with the operation of a licensed radio service, e.g., FM broadcast under part 73 of this chapter, land mobile operation under part 90, etc., shall bear the following statement in a conspicuous location on the device:This device complies with part 15 of the FCC Rules. Operation is subject to the condition that this device does not cause harmful interference.

(2) A stand-alone cable input selector switch, shall bear the following statement in a conspicuous location on the device:This device is verified to comply with part 15 of the FCC Rules for use with cable television service.

(B) All other (class B) devices shall bear the following statement in a conspicuous location on the device:This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

(C)Grantee and FCC ID must bear on both instruction and product which subjected in certification

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TECHNICAL FILE

Number : US-TY-001-1701Customer Ref. :

Creation Date : 6 January 2011

Revision No. : 1

Revision Date :

Created by : Wayne Wong

Approved by:

SGS TESTING PROTOCOL OF

GENERAL TOYS (US)

Test Property Test Method Requirements

LABELING(D) Products subject to authorization under a Declaration of Conformity shall be labelled as follows:

or FCC Information to user 47 CFR 15.21 & 47

CFR 15.105 Visual Check in the

user manual or instruction sheet

For a Class B digital device or peripheral, the instructions furnished the user shall include the following or similar statement, placed in a prominent location in the text of the manual:

NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:—Reorient or relocate the receiving antenna.—Increase the separation between the equipment and receiver.—Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.—Consult the dealer or an experienced radio /TV technician for help.

SAFETY REQUIREMENTS*PA Stuffed Toy Law (47.317) Tolerance

ASTM F963-08, Section 4.3.7

Loose fillers shall be visually evaluated for objectionable matter and labels shall be evaluated accordingly.

Shall meet the requirements of the “Tolerances of the Commonwealth of Pennsylvania Regulation for Stuffed Toys”.

In lieu of testing, test report can be submitted if dated within one year.*Stuffing cleanliness

[additional 200 g stuffing material]

ASTM F963-08 / Chapter 16 of Official

Methods of Analysis of the Association of Official Analytical

Chemists

Loose fillers for stuffed toys shall be free of objectionable matter originating from insect, bird, rodent, or other animal infestation and of contaminants, such as splinters and metal chips to the extent possible in good manufacturing practice.

ASTM F963 Mechanical hazards

ASTM F963 Shall meet the requirements specified in the standard.

*ASTM F963 B/O toys ASTM F963 Samples shall meet the safety requirement as specified in ASTM F963

16 CFR 1505 Electrically operated toys – doc review(if applicable)

ASTM F963 /16 CFR 1505

Toys operating from nominal 120-V branch circuits shall conform to the requirements of 16 CFR 1505In lieu of testing, test report should be submitted dated within one year for document review.

16 CFR 1510 Rattles 16 CFR 1510 Rattles shall meet the safety requirements as specified in 16 CFR

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TECHNICAL FILE

Number : US-TY-001-1701Customer Ref. :

Creation Date : 6 January 2011

Revision No. : 1

Revision Date :

Created by : Wayne Wong

Approved by:

SGS TESTING PROTOCOL OF

GENERAL TOYS (US)

Test Property Test Method Requirements

SAFETY REQUIREMENTS1510

*16 CFR 1511 Pacifiers ASTM F963 /16 CFR 1511

Samples shall meet the safety requirements as specified in 16 CFR 1511 if nipple length longer than 0.63 inch

16 CFR 1500 Dive stick 16 CFR 1500 Samples shall meet the safety requirements as specified in 16 CFR 1500

*21 CFR 801.410 FDA Lens impact

21 CFR 801.410 Shall be fitted with impact-resistant lenses to protect the consumer from potential eye injuries. Lenses shall meet an AQL of 6.5 as specified in 21 CFR 801.410 when subjected to FDA using MIL-STD 105E or FDA approved statistical sampling plan.

In lieu of testing, test report can be submitted if dated within one year.It is the vendor's responsibility to assure the manufacturer is registered under the FDA.

*ASTM F963-07e1 Section 4.27.1.2 Toy Chest Lid Requirement

ASTM F963-07e1Section 4.27.1.2

Samples shall meet the safety requirement as specified in ASTM F963-07e1, section 4.27.1 before and after being subjected to 7000 opening and closing cycles in accordance with 8.14.1.2.

16 CFR 1500.44 Flammability (solids)

ASTM F963 / 16 CFR 1500.44

Annex A4

Shall not exceed the maximum allowable limit of no greater than 0.1 inches per second

*16 CFR 1500.3(c)(6)(viii) Flammability (container)

16 CFR 1500.3(c)(6)(viii)

Self-pressurized container shall meet the flammability requirements of 16 CFR 1500.3(c)(6)(viii).

*16 CFR 1610 Flammability (clothing textiles)*16 CFR 1610 Flammability (costume)

ASTM F963 / 16 CFR 1610

Textile fabrics used in toys should comply with ASTM F963 as applicable

*16 CFR 1611 Flammability (vinyl plastic film)

16 CFR 1611 Textile fabrics used in toys should comply with 16 CFR 1611 as applicable

*CPAI-75 Flammability (sleeping bags) - doc

CPAI-75 Materials shall comply with the requirements as defined. In lieu of testing, test report can be submitted if dated within one year.

*CPAI-84 Flammability (camping tentage) – doc

CPAI-84 Materials shall comply with the requirements as defined. In lieu of testing, test report can be submitted if dated within one year.

*AATCC 20A Quantitative 16 CFR 303 Shall be tested to substantiate fiber content. Shall not exceed a deviation of ± 3% from the label as allowed for blends and no deviation for items labeled 100% of a fiber.

*Wearing Apparel – Care Label

16 CFR 423 For wearing apparel covered by 16 CFR 423:With care label: Conduct laundry test according to the labeled care instruction. Evaluate for general appearance as acceptance criteria.Without care label: Failed for labeling requirement. No softline test will be conducted.

For wearing apparel not covered by 16 CFR 423:With care label: Conduct laundry test according to the labeled care instruction. Evaluate for general appearance as acceptance criteria.Without care label: No softline test is required.

*FCC Part 15 - Electric Toy FCC Part 15 - Electric Toy

Shall meet the requirements specified in the standard.

In lieu of testing, test report can be submitted if dated within two years.

*FCC Parts 15 – 27 (26.96 – 27.28) MHz Radio

FCC Parts 15 – 27 (26.96 – 27.28) MHz

For the frequency of RC products meet the scope of these requirements. Shall meet the requirements specified in the standard.

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TECHNICAL FILE

Number : US-TY-001-1701Customer Ref. :

Creation Date : 6 January 2011

Revision No. : 1

Revision Date :

Created by : Wayne Wong

Approved by:

SGS TESTING PROTOCOL OF

GENERAL TOYS (US)

Test Property Test Method Requirements

SAFETY REQUIREMENTSControlled Toys Radio Controlled Toys

In lieu of testing, test report can be submitted if dated within two years.

*FCC Parts 15 – 49 (49.82 – 49.90) MHz Radio Controlled Toys

FCC Parts 15 – 49 (49.82 – 49.90) MHz

Radio Controlled ToysUL Testing(For electrically operated product)

UL Standard Item will be audited to verify compliance with the selected sections of the applicable and/or labeled UL standard.

It is the vendor’s responsibility for the conformity of this requirement. Relevant reports / documents must be submitted for review.

*Safety Agency Listing Verification

SGS in-house method Verify Client Acceptable Safety Agency Listing by contacting Listing Agency with the sample's Listing Number, Manufacturer, Model Number, and/or Agency Control Number. Shall be verified.

NY Restriction of sale of Yo-Yo Waterball

Section 399 General Business Law/A472

No person, firm, corporation, or association shall import, manufacture, sell, offer to sell, or distribute a Yo-Yo waterball toys.

“Yo-Yo waterball toy” means a yo-yo waterball, water yo-yo, or any similar toy made of rubber or rubberlike material consisting of a ball that is filled with a liquid and attached to an elastic cord with a finger loop at the end.

*ASTM F1816 Drawstrings on Child Upper Outerwear

ASTM F1816-2004 Section 4

There shall be no drawstrings in the hood and neck area of children’s upper outerwear sizes 2T to 12 (age 2-12).Drawstrings at the waist and bottom of children’s upper outwear sizes 2T to 16 (age 2-16) shall:

Not exceed 3 in. (75 mm) in length outside the drawstring channel when the garment is expanded to its fullest width,

Have no toggles, knots, or other attachments at the free ends, and

Be bartacked, if the drawstring is one continuous string.

CONSTRUCTION QUALITIESDefects SGS in-house method Shall have no discernible surface degradation, including crazing,

shivering, denting, bubbles, cracks, stains, deformations, chips, fractures, heavy lines, waves, shear marks, scratches, scuff marks, indentations, or blisters.

Workmanship SGS in-house method Shall have no components missing, malformed, and/or fractured.Welds shall be smoothly ground and free of pits and splatter.Shall have no loose component and unsecured fastening where rigidity is required.

PERFORMANCE TESTINGFunctionality(not already covered by other tests)

SGS in-house method Shall function as intended as received. Report details of evaluation (features tested / methods used / materials used / etc.) Report any features not evaluated.

*Air Leakage For Inflatable SGS in-house method / Per Criteria

Inflatable shall be evaluated for air leakage for duration of one hour.

*Dishwasher Claim Verification

SGS in-house method / Per Criteria

Items containing a dishwasher safe claim will be subjected to 5 normal cycles and evaluated for any color change, warping, breaking, leaking or other defects.

*Microwave Claim SGS in-house method / Items containing a microwave safe claim will be subjected to 10 Page 10 of 14

Page 11: US TY 001 1701 General Toys

TECHNICAL FILE

Number : US-TY-001-1701Customer Ref. :

Creation Date : 6 January 2011

Revision No. : 1

Revision Date :

Created by : Wayne Wong

Approved by:

SGS TESTING PROTOCOL OF

GENERAL TOYS (US)

Test Property Test Method Requirements

PERFORMANCE TESTINGVerification Per Criteria normal cycles and evaluated for any color change, warping, breaking,

leaking or other defects.*Freezer Claim Verification SGS in-house

method / Per CriteriaItems containing a freezer safe claim will be subjected to 3 freeze/thaw cycles and evaluated for any color change, warping, breaking, leaking or other defects.

ANALYTICAL TESTING*Leachable Lead (Pb) And Cadmium (Cd)(For Cup / Mug - Lip And Rim Area of Decorated Drinking Vessels)

ASTM C927-80 (R2004)

Shall comply with SGCD requirementIf cup/mug is decorated within top 20 mm:Pb ≤ 4.0 ppmCd ≤ 0.4 ppm

*FDA Food Simulation(Applicable to food contact metal)

Selection of test parameter, simulant, temperature and time

is dependent on intended usage of

product

Shall comply with applicable clause(s) in 21 CFR 175.300.

- Total extractives

*Chromium Content(Applicable to food contact stainless steel)

Acid digestion / ICP or AAS

Recommendation for Generally Recognized as Safe (GRAS)

Minimum 16% chromium content*16 CFR 1500.231 - Hazardous liquid chemicals

Applicable to Liquid-filled Children's product

Solvent Extraction. Analyzed by GC/MS

16 CFR 1500.231Liquid-filled children's products do not contain hazardous liquid chemicals including mercury, ethylene glycol, diethylene glycol, methanol, methylene chloride, petroleum distillates, toluene, xylene in distillate.

PRICING AND ADDITIONAL NOTE : *Additional Charge for This Test** It is the suggested number of samples required for complete testing only. Sample size/raw materials and number of working days may vary depending on the actual sample’s size and the number of tests required for testing. Please consult your nearest laboratory for details. In order to keep sample size the minimum, SGS will inform the supplier the exact number of samples after sample review.

** No of Sample Required: No. Of Samples Required For Complete Testing: 8No. Of Working Days For Complete Testing: 7-9

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Page 12: US TY 001 1701 General Toys

TECHNICAL FILE

Number : US-TY-001-1701Customer Ref. :

Creation Date : 6 January 2011

Revision No. : 1

Revision Date :

Created by : Wayne Wong

Approved by:

SGS TESTING PROTOCOL OF

GENERAL TOYS (US)

Test Property Test Method Requirements

Page 12 of 14

Price Information:SGS HK

Package Price USD 150.00

* Additional Charges:CA Prop 65 USD Upon requestPacifier - 16 CFR 1511 / ASTM F963 USD 51.00Illinois Public Act 95-1019 Lead Poisoning Prevention Act (LPPA)

USD 30Per colour per

materialImpact Resistance Test (For Sunglasses Lens Only)- U.S. FDA, 21 CFR 801.410- ANSI Z80.3 Clause 4.2

USD 1.28 per pc

ASTM F963 Toy Chest Lid Support USD 129.00Chemistry set labeling review USD 25.6521 CFR 101 Food labeling USD Upon request21 CFR 170-189 Food ingredient list review USD Upon request*FDA ingredient list evaluation*FDA 21 CFR Cosmetic labeling review

USD 102.56 up102.56 up

CPAI-75 Flammability (sleeping bags) USD 122.00CPAI-84 FR (Flammability for Tent)

Wall & Top ( Original) USD 61.54Wall & Top (After Leaching) USD 87.18Wall & Top ( After Weathering) USD 138.47Floor Material ( Original) USD 41.03Floor Material (After Leaching) USD 66.67Floor Material ( After Weathering) USD 117.95

ASTM F963 – Flammability Test for Fabric (16 CFR 1610)

USD 31.00

16 CFR 1611 Flammability (vinyl plastic textiles) RMB 800.00ASTM F1816 Drawstrings on child upper outerwear USD 38.7116 CFR 1500.3(c)(6)(viii) Flammability (container) USD 29.49Lead in Surface Coating USD 30.00

Per colour per material

Accessible Lead in crayons in accordance with CPSC Staff Hazard Assessment Procedure

USD 129.00 Per colour per material

Play Cosmetics - Mercury Content 21 CFR 700.13 USD 58.00 upUS PL 104-142 Mercury in batteries USD 58.00 upSoluble heavy metals content USD 58.00

Per colour per material

Leachable Lead & Cadmium - Ceramicware US-FDA / A.O.A.C 15th Ed. (973.32)

USD 67.00

Leachable Lead & Cadmium - US California Proposition 65 (12 Specimens)

USD 96.00

Leachable Lead & Cadmium - US California Proposition 65 - External Glazed Surface

USD 77.00

Leachable Lead & Cadmium - US SGCD & CSC USD 67.00Flammability Test (ANSI Z80.3 Clause 4.3)(Applicable For Plastic Frames, Plastic Lenses, Or The Assembled Product)

USD 32.05 per pair

Cosmetic Quality (ANSI Z80.3 Clause 4.4)(Applicable For Sunglasses Lens Only)

USD 38.46 per pair

Refractive Properties (ANSI Z80.3 Caluse 4.5)- Refractive Power- Astigmatic Power- Prismatic Power

USD 115.38 per pair

Impact Resistance Test - U.S. FDA, 21 CFR 801.410 USD 1.28 per pair

Page 13: US TY 001 1701 General Toys

TECHNICAL FILE

Number : US-TY-001-1701Customer Ref. :

Creation Date : 6 January 2011

Revision No. : 1

Revision Date :

Created by : Wayne Wong

Approved by:

SGS TESTING PROTOCOL OF

GENERAL TOYS (US)

Test Property Test Method Requirements

Page 13 of 14

* Additional Charges:LHAMA USD Upon requestToxicological Risk Assessment USD Upon requestCPSIA Lead in substrate material USD 30.00 per colour

per materialLiquid Filled - Flash Point Test (ASTM D92) USD 51.0021 CFR 175-177 Solvent extract (general)21 CFR 181.32 Acrylonitrile copolymers & resins

USD Upon request

ASTM F963 - DEHP Content in PVC (ASTM D3421) USD 109.00ASTM F963 Total plate count , coliform USD 65 EACHFDA 180.22, 1890.32 (ABS) Food Grade Plastic USD 385.00FDA 177.1580 (PC) Food Grade Plastic USD 212.00FDA 177.1520 2.1 (PE) Food Grade Plastic USD 167.00FDA 177.1520 (PP) Food Grade Plastic USD 205.00FDA 177.1640 (PS) Food Grade Plastic USD 141.00FDA 175.300 (Resinous and Polymeric Coating / PVC) Food Grade Plastic

USD323.00

FDA 176.170 (Components of Paper and Paperboard) Food Grade

USD336.00

FDA 177.1350 (EVA) Food Grade Plastic USD On RequestFDA 177.2600 (Rubber) Food Grade Plastic USD 308.00FDA 177.1500 (Nylon) Food Grade Plastic USD 385.00FDA 177.1040 (Acrylonitrile / Styrene Copolymer) (SAN) Food Grade Plastic

USDOn Request

FDA 177.1630 (PET) Food Grade Plastic USD 336.00FDA (Acrylic and Modified Acrylic Plastic) Food Grade Plastic

USD641.00

FDA 177.1460 (Melamine-Formaldehyde Resins) Food Grade Plastic

USD336.00

Phthalates Content (6P: DBP, BBP, DEHP, DINP, DNOP, DIDP)

USD 178.00 per color per material

Phthalates Content (7P: DBP, BBP, DEHP, DINP, DNOP, DIDP, DnHP)

USD 191.00 per color per material

Liquid Filled - USP <51> Antimicrobial Preservatives Effectiveness

USD 877.00

Liquid Filled - USP <61+62> Microbial Limits USD 387.0016 CFR 1500.231 Hazardous liquid (GC scan) USD Upon requestASTM F963 - Battery-Operated Toys USD 65.00 upFCC Part 15 - Electric Toy USD 387.00 or upFCC Parts 15 – 27 (26.96 – 27.28) MHz Radio Controlled Toys (only for Tx)

USD 1548.00

FCC Parts 15 – 49 (49.82 – 49.90) MHz Radio Controlled Toys

USD 2194.00

FCC ID Fee USD 1161.00FCC Grantee Code Application USD 103.00Safety Agency Listing Verification USD Upon requestAATCC 20A Quantitative USD Single Fiber

(100%) – 19.232 fiber blend –

32.41Upon request

Wearing Apparel – Care Label USD Upon requestLeak Resistance (inflatable only) USD 64.10 upDishwasher Resistance USD 15.00 per cycleMicrowave Resistance (IEC 1000W)From Room Temperature To Boiling

USD 15.00 per cycle

Freezer Claim Verification USD Upon request

Page 14: US TY 001 1701 General Toys

TECHNICAL FILE

Number : US-TY-001-1701Customer Ref. :

Creation Date : 6 January 2011

Revision No. : 1

Revision Date :

Created by : Wayne Wong

Approved by:

SGS TESTING PROTOCOL OF

GENERAL TOYS (US)

Test Property Test Method Requirements

Review HistoryReview No Review Date Reviewed by Changes

The Company’s consulting services, including any review of product safety regulations and industry standards listed in product protocols (“Protocols”) are based upon information provided by client, Company’s know-how and on publicly available sources at the time the services were supplied. Client is responsible for providing any and all information about its product design, manufacture and other accurate information that may be required to complete the protocols. Client is responsible for his decision to make whatever use of the information contained in the Protocols and accepts all risks for any loss or damage of any kind that may occur hereof. In addition, client shall be sole responsible for all liabilities for injuries caused by defects in the design, manufacturing or labelling of their products. Protocols must be used as guidance only, as similar products may have different detailed test requirements depending on specific functions. Company disclaims any and all liability for the accuracy of any such publicly available information or any legal interpretation of such information. SGS provides its services in a consulting capacity only and offers no legal opinion(s) herein. The opinions provided by the Company are not a substitute for professional legal advice and client should seek legal review to ensure compliance with any applicable laws and regulations.The Company’s consulting services are governed by and subject to the General Conditions of Service at www.sgs.com/terms _and_conditions.htm. ©2010 SGS SA. All rights reserved.

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