U.S. ARMYRMY M C · ESSENTIAL IN PEACE, ... Bench-top hydrocarbon reformer will be designed...

ESSENTIAL IN PEACE, INDISPENSABLE IN WAR ESSENTIAL IN PEACE, INDISPENSABLE IN WAR

U.S. ARMY MATERIEL COMMANDU.S. ARMY MATERIEL COMMANDNDIA

2003 Tactical WheeledVehicles Conference

NDIA2003 Tactical WheeledVehicles Conference

GENERAL PAUL KERNGENERAL PAUL KERN

2 ESSENTIAL IN PEACE, INDISPENSABLE IN WAR ESSENTIAL IN PEACE, INDISPENSABLE IN WAR

HEMTT COST PER SYSTEM and FMC RATE

0

500

1000

1500

2000

2500

3000

3500

4000

4500

5000

1996 1997 1998 1999 2000 2001

FISCAL YEAR

DO

LL

AR

S

85.0

86.0

87.0

88.0

89.0

90.0

91.0

92.0

93.0

94.0

95.0

PE

R C

EN

T

PART $ / SYS / YEAR

FMC RATE

Linear (FMC RATE)

Linear (PART $ / SYS / YEAR)


HMMWV COST PER SYSTEMand FMC RATE

0

200

400

600

800

1000

1200

1400

1600

1996 1997 1998 1999 2000 2001

FISCAL YEAR

FY 2

001

DO

LLA

RS

91

92

93

94

95

96

97

98

99

PE

R C

EN

T

PART $ / SYS / YEAR

FMC RATE

Linear (FMC RATE)

Linear (PART $ / SYS / YEAR)


Tech InsertionMaster Lighting Switch

• $1.86M to $63K

• 20 X Reliability

• HTI Product

• Operational Safety

• Prototype installed in FMTV Tech Demo Vehicle


Trucks Provide the LogisticalBackbone to the Army

Fuel constitutes 70% of bulk tonnage needed to sustain a military force on thebattlefield. This equates to about 600,000 gallons per day.

- Fuel Efficient AAN Task Force

The US Army has a fleet of over 246,000 tactical wheeled vehicles and drives 823million miles annually.

Army After 2010 goal:“…75% Reduction in Fuel Requirements for a Deployed Force…”

Fuel to a force can cost as much as $40-50/gal overland.

ESSENTIAL IN PEACE, INDISPENSABLE IN WAR ESSENTIAL IN PEACE, INDISPENSABLE IN WAR 5

– Improved fuel efficiency– On-board and off-board power

HMMWV

HEMTT LHSClass 8

M-113

COMBATT

Hybrid Electric Projects

ESSENTIAL IN PEACE, INDISPENSABLE IN WAR ESSENTIAL IN PEACE, INDISPENSABLE IN WAR6


Hybrid-Electric Effects onStryker Brigade Combat Team (BCT)

• Increase the range by 180 miles on a single tank of fuel(1.75x increase)

• Use 4,000 less gallons of fuel over 100 miles

• Increase an average of 37 miles per day over a 5 daydeployment without resupply

• Increase the efficiency of the Support Battalion by 47,000ton-miles per day

• In the SBCT (assuming all vehicles are hybrids):– Could replace some / all of the 123 generators that weigh 70

STONS and consume 19K cubic feet of space ondeployment


Power Requirements Over Time

100 amp alternator

100 amp alternator

HMMWV

FMTV

SmarTruckII

Jeep

M35

25 amp alternator

60 amp alternator 150 amp alternator


SmarTruck Capabilities

Bullet Proof Glass

On-BoardDiagnostics

LightweightArmor

WirelessCommunication

Non-LethalWeaponry

NightVision

Remote ControlWeapons Station

Touch Screen Display

Bomb Detection

GlobalPositioning

System

ESSENTIAL IN PEACE, INDISPENSABLE IN WAR ESSENTIAL IN PEACE, INDISPENSABLE IN WAR 10


Blending of Technologies,Time and Space

TIMETIME

INDEPENDENTINDEPENDENTORGANIZATIONSORGANIZATIONS

INTERDEPENDENTINTERDEPENDENTORGANIZATIONSORGANIZATIONS

ACCELERATION OFACCELERATION OFTECHNOLOGIES &TECHNOLOGIES &

COMPLEXITYCOMPLEXITY

APACHE (A)M1

MLRS

FBCB2

SINGARSJAVELINHELLFIRE

APACHE (C)

JTRS

APACHE (D)M1A2SEP

IAV

FCSNETWORKED FIRES

COMANCHE

ABCSSystems of SystemsSystems of Systems

Integration Integration

= ?= ?

OBJECTIVE FORCE WARRIOR


RDE Command Functions

Research, DevelopmentResearch, Development& Engineering& Engineering

Create and/or AcquireCreate and/or Acquire New Scientific Knowledge

InterpretInterpretKnowledge inlight ofMissions &Needs

Innovate TechnologyInnovate Technology• In partnership with all concerned

• Retain and Transfer knowledge

Assess the ValueAssess the Value• Within the Systemof Systems Architecture

• Prioritize Applications

Experiment &Experiment & AnalyzeAnalyze• Mature the Design• Rcmd a Decision

Support AcquisitionSupport Acquisition & Sustainment& Sustainment• PEOs & PMs• AMC MSCs

TransitionTransitionTechnologyTechnology• Provide adviceto DecisionMakers

Evaluate the ProcessEvaluate the Process• Continually• Change as appropriate


Future Tactical Truck System(ACTD)

13

ESSENTIAL IN PEACE, INDISPENSABLE IN WAR ESSENTIAL IN PEACE, INDISPENSABLE IN WAR


Back Up charts

Fuel is the Second Largest Demandon the Battlefield

Next to Water, Fuel has the Most Tonnage on the Battlefield: 39% of the Demand

Water51.1%

Bulk Petroleum38.6%

Clothing 0.5%

Food2.7%

Repair Parts0.2%

Medical0.2%Major End Items

1.1%

Comfort Items1.1%

Ammunition1.6%

Barrier Materials2.7%

Package Petroleum0.2%

ESSENTIAL IN PEACE, INDISPENSABLE IN WAR ESSENTIAL IN PEACE, INDISPENSABLE IN WAR16


Fuel Cell TechnologyWestStart-Calstart with Delphi Automotive and AeroVironment

Engineering model of fuel cell APU

Generation 2 APU component layout

Design next generation truck APU,demonstrate diesel reformer and planarsolid oxide fuel cell

Decreased overall system volume and massby 75% from proof of Concept APU to Gen2 APU

Development of planar reformer design anddemonstrated it on low sulfur diesel fuel

Detailed design for Generation 2 APUfeatures excellent integration andcomponent optimization

This system design, SOFC with catalyticpartial oxidation reformation (CPOX), isvery strong for use with logistic fuels


Liquid Fueled Fuel Cell APUBallard with Freightliner and the University of Alabama

Develop and road test a liquid fueled APUfor a Class 8 application.

Program contracted under the Army’sDual Use Science and Technologyprogram. Commercial product largelytied to heavy truck industry for anti-idling considerations

Road worthy methanol fueled PEM APUsystem to be installed on Freightlinertractor and extensively test fordurability and performance

Bench-top hydrocarbon reformer will bedesigned featuring improved thermalintegration, reactor optimization andformulation of novel catalysts

Prior art - hydrogen fueled APU

Detail of installed fuel cell subsystems


Regenerative Fuel Cell APUHydrogenics

Develop a flexible, modular, transportablefuel cell APU for military use

No external fuel supply, only system connection isto the vehicle electric system via NATO standardconnectors

System generates hydrogen on-board for storage inlow-pressure metal hydride cylinders

Good silent watch power source, up to 30x energystorage density vs. batteries

System was delivered to General Motors Dec. 2002for integration into a hybrid electric COMBATT.Vehicle displayed at North AmericanInternational Auto Show in Jan. 2003. Ship toTACOM for evaluation Feb. 2003.

Proof of concept regenerative APU

GM hybrid electric COMBATT


HEMTT WARTIME MISSION RELIABILITY

0.000

0.500

1.000

1.500

2.000

2.500

3.000

1996.5 1997 1997.5 1998 1998.5 1999 1999.5 2000 2000.5 2001 2001.5

FISCAL YEAR

1000's OF MILES PER YEAR

NMC DAYS PER 100 MILES

Linear (1000's OF MILES PER YEAR)

Linear (NMC DAYS PER 100 MILES)


Hybrid Hydraulic FMTV

• Hydraulic Assemblies:• Piston type accumulators• Hydraulic fittings and hoses• Oil cooler• Oil reservoir• Low pressure/High pressure

• RDS System Advantages:• Potential 30% Fuel Reduction• Extended Engine Life• Improved Acceleration• Reduced Emissions• System Weight Lighter than

Comparable Series or Parallel ElectricHybrid

• Up to 80% Savings in Brake Wear• Up to 30% Reduction in Drive Line

Wear

(RDS)

(EMS)


Research, Development andEngineering Command (Provisional)

ARLAMSAASOSI

ICPAFASTM&S (STRICOM)

RDECmd

(Prov)1 Oct 02

RDECmd

(Perm Orders)

1 Oct 03

M&SDemo

In Support ofFCS

Milestone B

Mar 03

Stand UpAgile

DevelopmentCenterMar 03

RDEC/LabTransition

CompleteJun 03

1st Qtr FY03 2d Qtr FY03 3d Qtr FY03 4th Qtr FY03

Transition of RDECs/Labs (OPCON)

Submission

O fOrganizational

Change Package

To DA G- 3Apr 03

IMCT o

CongressOct 02

NewsReleaseOct 02 SOSI

MoveTo

Belvoir

Aug/Sep 03

POMData Call

Nov 02

RDECOMTDA

Complete

Apr 03

POMSubmission

Feb 03

RDECmd

(Prov)1 Oct 02

RDECmd

(Perm Orders)

1 Oct 03

M&SDemo

In Support ofFCS

Milestone B

Mar 03

Stand UpAgile

DevelopmentCenterMar 03

RDEC/LabTransition

CompleteJun 03

1st Qtr FY03 2d Qtr FY03 3d Qtr FY03 4th Qtr FY03

Transition of RDECs/Labs (OPCON)

Submission

O fOrganizational

Change Package

To DA G- 3Apr 03

IMCT o

CongressOct 02

NewsReleaseOct 02 SOSI

MoveTo

Belvoir

Aug/Sep 03

POMData Call

Nov 02

RDECOMTDA

Complete

Apr 03

RDECOMTDA

Complete

Apr 03

POMSubmission

Feb 03

ARLAMSAA

DCG forSOSI

Commanding General

SES Deputy

AMRDEC

TARDEC ARDEC

CERDEC

NSCARO

ECBC

AgileDevelopment

Center

M&S

InternationalPrograms

FAST

Boardof

Directors

ATECATEC

TRADOCTRADOC

Divisions

“G” Staff

= Effective 1 Oct 02

DivisionsDivisions

Divisions

U.S. ARMYRMY M C · ESSENTIAL IN PEACE, ... Bench-top hydrocarbon reformer will be designed...

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