Uran plant presentation jounalist (6-7-2007)
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July 6, 2007July 6, 2007Uran Plant, UranUran Plant, Uran
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CONTENTS
Overview of ONGC
Uran Plant
Performance
Certifications
Health, Safety & Environment
Security
Corporate Social Responsibility
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Overview of ONGC
Group of Companies
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OIL CONTRIBUTION OF ONGC
ONGC81.5%
OIL10.0%
PVT / JV8.5%
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GAS CONTRIBUTION OF ONGC
ONGC79.2%
OIL7.0%
PVT / JV13.8%
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LPG CONTRIBUTION OF ONGC
Others82.0%
ONGC18.0%
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Possible through strong Technical Competency, Financial Health & HSE standardsPossible through strong Technical Competency, Financial Health & HSE standards
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24”
26”
30”
26”
URAN
210 km
85 km
MNW
Heera
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OVERVIEW OF URAN PLANT
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URAN PLANT : FIRST OF ITS KIND
First:• Gas based LPG Plant in India.• Co-generation plant in the country.• C2C3 plant of the country feeding to first gas
cracker of IPCL.• Flare Gas Recovery Unit (FGRU) for zero
emission.
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PERFORMANCEPERFORMANCE
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CRUDE OIL
ASSOCIATED GAS
URAN
• STABILISATION OF CRUDE OIL & SUPPLY TO CONSUMERS
• PRODUCTION & DISPATCH OF VALUE ADDED PRODUCTS
• SUPPLY OF NATURAL GAS
• HEALTH, SAFETY AND ENVIRONMENT MANAGEMENT
FUNCTIONS
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13 M
MS
CM
D
4745 MMSCM
800
TP
D
2,80,000TPA
4105
5 T
PD
15
MMTPA
TYPICAL INPUT FROM OFFSHORE
GASCRUDE OIL CONDENSATEONE OF THE LARGEST INTEGRATED OIL & GAS PROCESSING COMPLEX OF INDIA
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GASSWEETENING
UNIT
SLUGCATCHER
LPGPLANT
C2C3
PLANT
CONDENSATEFRACTIONATING
UNIT
CSU OFFGASCOMPRESSOR
PRODUCED WATER TO ETP - MINAS
CRUDE OIL TO STORAGE
NAPHTHA TO STORAGE
LPG TO STORAGE
SSV
LEF
ACID GAS
GAS TO CONSUMERS
GAS
CRUDESTABILISATION
UNIT
C2C3 TO
STORAGE
Crude Oil
GAS
PROCESS
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BH48%
OTHER FIELDSOF ONGC
28%
JVC13%
URAN HANDLES ABOUT 50% OIL PRODUCTION OF THE COUNTRY
OIL CONTRIBUTION : URAN
OIL INDIA11%
TANKER (SBM)8%
URAN92%
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URAN21%
HAZIRA56%
OTHER FIELDSOF ONGC
28%
HANDLES 21% GAS PRODUCTION OF ONGC
GAS CONTRIBUTION : URAN
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URAN PLANT CONTRIBUTES
• LPG for 1 lakh LPG Cylinders per day. • CNG for 1.5 lakh auto / taxis per day in
Mumbai.• Power generation of 24x700 MW per day by
MSEB• Poly Ethylene & Poly Propylene by Reliance at
Nagothane - total feed by ONGC.• Mahanagar gas is also supplied from Uran
Plant of ONGC.
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SALES REVENUE OF PRODUCTS
0
200
400
600
800
1000
1200
2003-04 2004-05 2005-06 2006-07 Year
Rev
enu
e (R
s. In
Cro
re)
LPG C2-C3 Naphtha
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PRODUCTDISTRIBUTION
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CRUDE OIL DISTRIBUTION
JAWAHARDWEEP
URANPLANT
TROMBAYTERMINAL
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GAS CONSUMERS NETWORK
URANPLANT
TROMBAYTERMINAL
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VALUE ADDED PRODUCTS
LEGEND
LPGNAPHTHAC2C3
IOTLDOMESTIC & EXPORT
URANPLANT
TROMBAYTERMINAL
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CERTIFICATIONSCERTIFICATIONS
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CERTIFICATIONS
Certifications (Recertified) Validity
ISO 9001:2000 MARCH 2009
ISO 14001:2004 MARCH 2009
OHSAS 18001:1999 MARCH 2009
CERTIFICATE OF FITNESS AUGUST 2008
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HEALTH, SAFETY &ENVIRONMENT
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INTERNATIONAL HSE STANDARDS
• ISO-14001 for Environment• OHSAS-18001 for Occupational Health &
Safety• International Safety Rating System (ISRS)
Uran Plant has latest version of these international standards
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RISK CONTROL• Hazards and risks identified.• Risks and hazards evaluated, and control
measures evolved for risk reduction.• Compliance to Legal Requirements of Govt. of
Maharashtra & Govt. of India• Systems surveillance audits by Det Norske Veritas
(DNV) twice in the year.• Periodic internal audits.• Surprise audits by OISD, Govt. of India;• External Safety Audits as per Department of
Industrial Safety & Health, Govt. of Maharashtra
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INTERNATIONAL SAFETY RATING SYSTEM (ISRS)
• ISRS is international system for hydrocarbon industry.
• Quantifies the overall system pertaining to quality, health, safety, environment & security in terms of level 1-10.
• Rolled out new ISRS 7th edition at Uran Plant in 2006-07.
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ASSOCIATED RISKS & HAZARDS
• Hydrocarbons are highly inflammable, and easily catch fire.
• Unique geographical location of Uran Plant.• Intrusion of terrorist from periphery.
RISKS ARE INEVITABLE, THEY ARE TO BE REDUCEDRISKS ARE INEVITABLE, THEY ARE TO BE REDUCED
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EmergencEmergency y PreparednessPreparedness
Periodic Checking Of Fire & Safety Equipment
Disaster Management Plan
Mock Drills
24 hrs Manned Fire Stations
Mutual - Aid
Fire Order
Process Emergency Manual
Life Saving Equipment
Over head Foam Storage
Tank.
Fire Fighting Equipments
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Fire Pumps with Jockey
Fire Tenders
Hollow Jet Monitors
DCP Trolleys
Sprinkler Systems
Halon Flooding
FIXED MOBILE
Fire Fighting
Drenchers Fire Header Network
Hydrants & Monitors.
Raw Water Storage
CO2 Flooding
Fire Extinguishers
FoamPourers
Fire Water Storage
System
RimSeal.
HVLR
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ENVIRONMENT PROTECTION
• Abide by all applicable regulatory legislations including Factory Act, EPA, Water Act etc.
• Real Time Monitoring Ambient Quality at 3 stations.
• Real Time Monitoring Stack emissions at 2 stations.
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ENVIRONMENT PROTECTION
• Treated Effluent Water tested at PPCL to ensure MPCB requirements.
• Water discharge through closed conduit system at sea.
• Noise level monitoring in noise prone areas of the plant.
• Hazardous Waste Disposal through M/S Mumbai Waste Management, Taloja.
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SECURITY
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FIBRE OPTIC BASED ELECTRONICPERIMETER PROTECTION SYSTEM
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SECURITY MEASURES
• Entire Plant is enclosed with stone masonry compound wall of 2.8 Meters in height and 6.15 KM in length.
• Chain Link Fencing from Dronagiri Bhavan to Helipad has been erected outside the compound wall.
• Concertina Coil has been erected on top of wall.
• Watch Towers 12 Nos.
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SECURITY MEASURES
• Patrolling inside and outside carried out by road.
• Perimeter Intrusion Detection System manned by CISF round the clock.
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CORPORATE SOCIAL
RESPONSIBILITY
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DIRECT & INDIRECT EMPLOYMENT GENERATION (URAN)
REGULAR REGULAR SECONDARY SECONDARY WORKFORCEWORKFORCE
CASUAL / CASUAL / DAILY WORKERSDAILY WORKERS
I - 452I - 452 II - 044II - 044 III - 115III - 115 IV - 105IV - 105 TOTAL - 716TOTAL - 716
III & IV – 220III & IV – 220Most of staff personnel are Most of staff personnel are from around Uranfrom around Uran
390390
(Mostly are Locals)(Mostly are Locals) Around 300 / dayAround 300 / day
(Mostly are through Local (Mostly are through Local Contractors)Contractors)
Nagoan, Nagoan, Mhatvali, & Mhatvali, & ChhanjeChhanje
PanvelPanvel OthersOthers TotalTotal
198198 4141 7676 315315
Employment to PAP’s (Distt. Raigad)Employment to PAP’s (Distt. Raigad)
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CORPORATE SOCIAL RESPONSIBILITY
2003-042003-04 2004-052004-05 2005-06 & 2006-072005-06 & 2006-07
*Mega Eye *Mega Eye Operation CampOperation Camp
*Blood Donation *Blood Donation
CampCamp
*Weekly Medical *Weekly Medical
CampCamp
*Weekly Medical *Weekly Medical
CampCamp
*Ambulance for *Ambulance for
Nagoan & Mhatvali Nagoan & Mhatvali
*Equipment For *Equipment For
(School Lab/ Local (School Lab/ Local
Hospital)Hospital)
*Weekly Medical *Weekly Medical CampCamp
*Public Toilets and *Public Toilets and
Rain Water Drain - Rain Water Drain -
NagoanNagoan
*Crematorium *Crematorium RepairRepair
*Financial *Financial Assistance to Assistance to welfare unit. welfare unit.
Tax paid to Panchayats Every Year
Nagoan VillageNagoan Village Rs 9,65,807/=Rs 9,65,807/=
Chhanje VillageChhanje Village Rs 6,54,545/=Rs 6,54,545/=
Mhatvali VillageMhatvali Village Rs 4,32,968/=Rs 4,32,968/=
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PROPOSED DEVELOPMENT (2007-08)
• Special Projects for Nagoan, Mhatwali & Chhanje Villages & Indira Gandhi Rural Hospital, Uran.
• Pune based NGO-BAIF has been assigned the project to initiate development process in the villages of Nagoan, Mhatvali and Chhanje through Self Help Groups (SHG) covering Women, Youth and Others.
• One Mega Eye and two Health Camps in addition to Weekly Medical Camps.
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Thank YouThank YouLet us Make Tomorrow BrighterLet us Make Tomorrow Brighter
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CONTRIBUTION TOEXCHEQUER - INDIRECT TAXES (URAN)
30
7.6
5
18
6.4
9 27
5.2
8
21
5.9
3
0
50
100
150
200
250
300
350
2003-04 2004-05 2005-06 2006-07
Year
Rs
. In
Cro
re
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FINANCE
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PRODUCT SALES
0
100
200
300
400
500
600
700
2003-04 2004-05 2005-06 2006-07
Year
Qu
anti
ty (
TM
T)
LPG C2-C3 Naphtha Export
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GAS SALES
3597
3696
3523
3725
3000
3200
3400
3600
3800
4000
2003-04 2004-05 2005-06 2006-07
Year
Qu
anti
ty (
MM
SC
M)
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TOTAL SALES REVENUE OF VAP
630.45
504.52
349.84358.07
0
100
200
300
400
500
600
700
2003-04 2004-05 2005-06 2006-07
Year
Rve
nu
e (M
illio
n U
S$)
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DETAILS OF FIXED ASSETS
120.
62
129.
6
141.
75
155.
86
47.56 37.9245.85
127.64
0
50
100
150
200
250
300
2003-04 2004-05 2005-06 2006-07Year
Mill
ion
US
$
Accumulated Depreciation Net Book Value
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PROJECTS/WORKS
BLOCK OF ESTIMATE PROJECT COST
Rs. (Cr.)Million
US$
ADDITIONAL PROCESS UNIT(GSU, LPG & CFU)
1110 249.1
REPLACEMENT OF PROPANE GAS COMPRESSOR OF LPG-I & LPG-II
120 26.9
ADDITIONAL LEAN GAS COMPRESSOR 120 26.9
VAP STORAGE SYSTEM AT NAVGARH 70 15.7
SULPHUR RECOVERY UNIT 23 5.2
TOTAL 1443 323.8
PROJECTS ENVISAGEDDURING 2007-09
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HSE MEASURES
Audio-visual safety film for visitors & new employees has been introduced
New on-line near-miss reporting system established and encouraged
Hazardous solid waste Disposal through Mumbai Waste Management Limited at Taloja.
Monthly Loss Control Tour carried out by Head Uran Plant.
All the emissions are well within the stipulated limits of statutory agencies.
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1SeriousOr Major
Injury
10Minor Injury
30Property Damage
Accidents
600Incidents with no Visible
Injury or Damage
INC
IDE
NT’
SA
CC
IDE
NTS
SAFETY PYRAMID
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FIRE FIGHTING SYSTEM
• Water sprinkler system• Drencher system• Foam system• Rim seal fire protection• High Volume water monitor for Gas Processing Area.• High Volume Long Range water cum foam monitors for
Tank Farm Area• HALON system • CO2 flooding system• Fire alarm system• Hydrants and monitors• First Aid fire fighting system