University of Michigan China Automotive ConferenceAutomotive Analysis Division Panelists • Jun Ni,...

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Automotive Analysis Division University of Michigan China Automotive Conference 4/8/2008 Bruce M. Belzowski Assistant Research Scientist Automotive Analysis Division University of Michigan Transportation Research Institute [email protected] Inside China: Understanding China’s Current and Future Automotive Industry

Transcript of University of Michigan China Automotive ConferenceAutomotive Analysis Division Panelists • Jun Ni,...

Page 1: University of Michigan China Automotive ConferenceAutomotive Analysis Division Panelists • Jun Ni, Professor, Department of Mechanical Engineering, University of Michigan • Loren

Automotive Analysis Division

University of Michigan China Automotive Conference

4/8/2008

Bruce M. BelzowskiAssistant Research ScientistAutomotive Analysis Division

University of Michigan Transportation Research [email protected]

Inside China: Understanding China’s Current and Future Automotive Industry

Page 2: University of Michigan China Automotive ConferenceAutomotive Analysis Division Panelists • Jun Ni, Professor, Department of Mechanical Engineering, University of Michigan • Loren

Automotive Analysis Division

Economic and Demographic Analysis

Industry Structure

Advanced Manufacturing and Training

UMTRI’s “Window to the Industry”

Page 3: University of Michigan China Automotive ConferenceAutomotive Analysis Division Panelists • Jun Ni, Professor, Department of Mechanical Engineering, University of Michigan • Loren

Automotive Analysis Division

–Affiliate Program–Research–Conferences–Training

Interdisciplinary Staff

–Engineering–Social Sciences–Business–Economics

Funding

Interdisciplinary Staff

IT OrganizationsOracle CorporationIBMHPUGS-PLM SolutionsQADOEMsGeneral MotorsHondaToyotaConsultantsDeloitte

Affiliates

SuppliersChevronDensoDanaDelphiMichelinPeterson SpringSiemens VDOTRWValeo NREL / EPAUAW

Affiliates

Automotive Analysis DivisionUniversity of Michigan

Transportation Research Institute

Page 4: University of Michigan China Automotive ConferenceAutomotive Analysis Division Panelists • Jun Ni, Professor, Department of Mechanical Engineering, University of Michigan • Loren

Automotive Analysis Division

Research work -covering a broad range of topics

–Globalization–Manufacturing validation, quality

–Powertrain Strategies–IT/e-Business –Human Capital

Key Research Partners

IBM, Bosch, TRW, Tenneco

GM, NIST

Watson Wyatt

Oracle, IBM

Denso, EPA, Nissan, NRDC

Automotive Analysis DivisionUniversity of Michigan

Transportation Research Institute

Page 5: University of Michigan China Automotive ConferenceAutomotive Analysis Division Panelists • Jun Ni, Professor, Department of Mechanical Engineering, University of Michigan • Loren

Automotive Analysis Division

Panelists

• Jun Ni, Professor, Department of Mechanical Engineering, University ofMichigan

• Loren Brandt, Professor, Department of Economics, University of Toronto

• Walter McManus, Research Scientist, Automotive Analysis Division, University of Michigan Transportation Research Institute

• Michael Sivak, Research Professor, Human Factors Division, University of Michigan Transportation Research Institute

• Jinyun Liu, Research Scientist, University of Michigan Institute of Labor and Industrial Relations

• Minyuan Zhao, Assistant Professor, Stephen Ross School of Business, University of Michigan

Page 6: University of Michigan China Automotive ConferenceAutomotive Analysis Division Panelists • Jun Ni, Professor, Department of Mechanical Engineering, University of Michigan • Loren

Automotive Analysis Division

Schedule• 9 to 10:45am

– Bruce Belzowski: Industry Overview– Jun Ni: The State of Chinese Automotive R&D and

Manufacturing – Loren Brandt: Upgrading of Capabilities in China's Auto

Sector • 10:45 to 10:55am Break

– Michael Sivak: Road Safety in China: Challenges and Opportunities

• 11:30 to Noon Q&A• Noon to 1:15pm Lunch

Page 7: University of Michigan China Automotive ConferenceAutomotive Analysis Division Panelists • Jun Ni, Professor, Department of Mechanical Engineering, University of Michigan • Loren

Automotive Analysis Division

Schedule• 1:15 to 3:15pm

– Walter McManus: Attitudes and Demographics of Chinese Vehicle Buyers

– Jinyun Liu: New Labor Laws and Their Influences on China's Labor Market

– Minyuan Zhao: External institutions and internal organization: Strategic protection of intellectual property rights in China

• 3:15-3:30pm Break

• 3:30 to 4:30pm Q&A

Page 8: University of Michigan China Automotive ConferenceAutomotive Analysis Division Panelists • Jun Ni, Professor, Department of Mechanical Engineering, University of Michigan • Loren

Automotive Analysis Division

China from the inside. . . .

Page 9: University of Michigan China Automotive ConferenceAutomotive Analysis Division Panelists • Jun Ni, Professor, Department of Mechanical Engineering, University of Michigan • Loren

Automotive Analysis Division

China from the inside. . . .

• Interviews covered a wide range of questions• Market structure• Joint venture

relationships• Transportation

infrastructure• Air quality• Oil supply

• In-depth personal interviews with automotive executives and experts– Foreign joint ventures -

manufacturers and suppliers

– Domestic manufacturers and suppliers

– Government officials –national and local

– Academic experts

Page 10: University of Michigan China Automotive ConferenceAutomotive Analysis Division Panelists • Jun Ni, Professor, Department of Mechanical Engineering, University of Michigan • Loren

Automotive Analysis Division

Agenda

•Market Development•Future Market: Drivers for Growth •Production and Joint Venture Relationships

Page 11: University of Michigan China Automotive ConferenceAutomotive Analysis Division Panelists • Jun Ni, Professor, Department of Mechanical Engineering, University of Michigan • Loren

Automotive Analysis Division

China 2007 Vehicle Sales and Production

0

2

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2000 2001 2002 2003 2004 2005 2006 2007

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of U

nits

SALES PRODUCTION

Page 12: University of Michigan China Automotive ConferenceAutomotive Analysis Division Panelists • Jun Ni, Professor, Department of Mechanical Engineering, University of Michigan • Loren

Automotive Analysis Division

China 2007 Vehicle Sales

0

200,000

400,000

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800,000

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1,400,000

GM VWTo

yota

Chery

Honda

Hyunda

iFo

rd

PSAGee

lyTi

anjin

FAW

Brillan

ce

Page 13: University of Michigan China Automotive ConferenceAutomotive Analysis Division Panelists • Jun Ni, Professor, Department of Mechanical Engineering, University of Michigan • Loren

Automotive Analysis Division

Recent Changes

• March, 2007, Chery topped the monthly vehicle sales charts in March, the first time that a domestic carmaker has achieved No. 1 ranking. Chery sold a record 44,568 units, surpassing Shanghai-GM's 40,071 units.

Page 14: University of Michigan China Automotive ConferenceAutomotive Analysis Division Panelists • Jun Ni, Professor, Department of Mechanical Engineering, University of Michigan • Loren

Automotive Analysis Division

China 2007 Vehicle Sales

0

20,000

40,000

60,000

80,000

100,000

BYD

ChangAn

Great

Wall

FAW

Car

SAIC

Roe

we

Zhon

gxin

g

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Automotive Analysis Division

China’s Vehicle Parc

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10

20

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2000 2001 2002 2003 2004 2005 2006

Number of vehicles in Millions

Page 16: University of Michigan China Automotive ConferenceAutomotive Analysis Division Panelists • Jun Ni, Professor, Department of Mechanical Engineering, University of Michigan • Loren

Automotive Analysis Division

China’s Vehicle Density

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20

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2000 2001 2002 2003 2004 2005 2006

Vehicles per Population

Page 17: University of Michigan China Automotive ConferenceAutomotive Analysis Division Panelists • Jun Ni, Professor, Department of Mechanical Engineering, University of Michigan • Loren

Automotive Analysis Division

Agenda

•Market Development•Future Market: Drivers for Growth•Production and Joint Venture Relationships

Page 18: University of Michigan China Automotive ConferenceAutomotive Analysis Division Panelists • Jun Ni, Professor, Department of Mechanical Engineering, University of Michigan • Loren

Automotive Analysis Division

Growth in China will depend on many factors, according to our interviewees

Component Export

Vehicle Export

Financing

External Factors

Used Vehicle Market

Sales & Service

Market Growth

Page 19: University of Michigan China Automotive ConferenceAutomotive Analysis Division Panelists • Jun Ni, Professor, Department of Mechanical Engineering, University of Michigan • Loren

Automotive Analysis Division

2007 Dealer Count

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2,000

4,000

6,000

8,000

10,000

2005 2006 2007

Source: JD Power

Page 20: University of Michigan China Automotive ConferenceAutomotive Analysis Division Panelists • Jun Ni, Professor, Department of Mechanical Engineering, University of Michigan • Loren

Automotive Analysis Division

New Export Issues• Government requiring export certificates in order to export vehicles from Chinese companies.

• Trying to discourage substandard brands from ruining the reputation of Chinese automakers.

•Trying to control quality, aftersales support, and monitor possible IP infringement.

In 2006 there were 1,175 companies exporting vehicles, an increase of 150 over 2005, but 204 firms exported only one vehicle. This new regulation should decrease the total number to about 700.

Page 21: University of Michigan China Automotive ConferenceAutomotive Analysis Division Panelists • Jun Ni, Professor, Department of Mechanical Engineering, University of Michigan • Loren

Automotive Analysis Division

Vehicle Exports• North America

• Chamco (?)• FAW Tianjin Xiali (Mexico)

• China's FAW Group held a plant cornerstone laying ceremony with the Mexican company SALINAS Group on November 23 in Morelia, Michoacan State of Mexico.

• Europe• Brilliance

• Emerging Markets: Russia, Iran, South Africa

Page 22: University of Michigan China Automotive ConferenceAutomotive Analysis Division Panelists • Jun Ni, Professor, Department of Mechanical Engineering, University of Michigan • Loren

Automotive Analysis Division

Captive FinancingGMAC-SAIC Auto Finance (2004) JVVW Finance (China) (2004) Wholly-ownedToyota Motor Finance (2005) Wholly-ownedFord Auto Finance (2005) Wholly-ownedDaimler Auto Finance (2005) Wholly-ownedDongfeng Peugeot Citroen

Auto Finance (2006) JVDongfeng Nissan Auto

Finance (2007) JVVolvo Auto Finance (2006) Wholly-owned

Source: JD Power

Page 23: University of Michigan China Automotive ConferenceAutomotive Analysis Division Panelists • Jun Ni, Professor, Department of Mechanical Engineering, University of Michigan • Loren

Automotive Analysis Division

Pre-Owned (Used) Vehicle Sales

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5

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New Used

China US

Source: JD Power

Page 24: University of Michigan China Automotive ConferenceAutomotive Analysis Division Panelists • Jun Ni, Professor, Department of Mechanical Engineering, University of Michigan • Loren

Automotive Analysis Division

Consumers: Vehicle Prices

• China National Passenger Vehicle Association (CNPVA) recently predicted that the price cuts of various vehicles in 2007 would save Chinese consumers a record of about ¥40 billion ($5.26 billion).

• Increased competition by all brands

•CNPVA also disclosed that total profits of the whole industry are expected to exceed ¥100 billion for 2007.

Page 25: University of Michigan China Automotive ConferenceAutomotive Analysis Division Panelists • Jun Ni, Professor, Department of Mechanical Engineering, University of Michigan • Loren

Automotive Analysis Division

Consumers: Safety

• A public hearing on compulsory traffic insurance held in Beijing in mid-December, 2007.

• China Automotive Technology and Research Center (CATARC) in Tianjin are launching the C-NCAP

• Generated consumer interest and awareness in crash test performance of new cars made in China

• But Chinese OEMs concerned about crash worthiness

Page 26: University of Michigan China Automotive ConferenceAutomotive Analysis Division Panelists • Jun Ni, Professor, Department of Mechanical Engineering, University of Michigan • Loren

Automotive Analysis Division

UMTRI – AAD Understanding Chinese Consumers

• Research with the Chinese Academy of Social Sciences:

•Quota sample based on completed interviews with ~500 randomly-selected households per city in 2005

• 2500 households and ~7500 individuals within those households from 5 major cities in China: Shanghai, Wuhan, Shenyang, Xi'an, and Fuzhou.

Page 27: University of Michigan China Automotive ConferenceAutomotive Analysis Division Panelists • Jun Ni, Professor, Department of Mechanical Engineering, University of Michigan • Loren

Automotive Analysis Division

Agenda

•Market Development•Future Market: Drivers for Growth •Production and Joint Venture Relationships

Page 28: University of Michigan China Automotive ConferenceAutomotive Analysis Division Panelists • Jun Ni, Professor, Department of Mechanical Engineering, University of Michigan • Loren

Automotive Analysis Division

Growth in China will depend on many factors

Consolidation

Labor

Independence

Supplier Development

R&D/IP

Leapfrog Technology

Production Relationships

Page 29: University of Michigan China Automotive ConferenceAutomotive Analysis Division Panelists • Jun Ni, Professor, Department of Mechanical Engineering, University of Michigan • Loren

Automotive Analysis Division

There are about 77 manufacturers producing vehicles in China today

Chery Auto

Geely Auto

Great Wall Motor

Page 30: University of Michigan China Automotive ConferenceAutomotive Analysis Division Panelists • Jun Ni, Professor, Department of Mechanical Engineering, University of Michigan • Loren

Automotive Analysis Division

Recent Changes: Consolidation

• SAIC/Nanjing–Independent brands: SAIC: Roewe (Rover

25/75), Nanjing: MG Brand

–Integration of Rover engineers into SAIC

Page 31: University of Michigan China Automotive ConferenceAutomotive Analysis Division Panelists • Jun Ni, Professor, Department of Mechanical Engineering, University of Michigan • Loren

Automotive Analysis Division

1 2 3 4 5

China

=

Market Research

Joint Ventures have generally collaborated successfully in most areas except R&D and Product Development

R&D

Product Dev.Product Adaptation

Purchasing

SCM

ManufacturingSales and Market

DistributionAftermarket Serv.Aftermarket Parts

Very UnsuccessfulCollaboration

Very SuccessfulCollaboration

Page 32: University of Michigan China Automotive ConferenceAutomotive Analysis Division Panelists • Jun Ni, Professor, Department of Mechanical Engineering, University of Michigan • Loren

Automotive Analysis Division

< 10 years

10-20 years

20 -30 years

Chinese interviewees see a 10 to 20 year gap between Chinese automakers and suppliers compared with world

class companies

•“Years of accumulated knowledge is available in

large international corporations. Giant gaps exist

not only in the technology •but also in system

•and production knowledge, …”

•– Supplier interviewee

How long will it take to close the gap ?

Page 33: University of Michigan China Automotive ConferenceAutomotive Analysis Division Panelists • Jun Ni, Professor, Department of Mechanical Engineering, University of Michigan • Loren

Automotive Analysis Division

Our Chinese interviewees share their plans to become world-class

• Purchase technologies or the companies that have the needed technologies

• Perform cooperative development with foreign manufacturers or suppliers

• Obtain help from foreign engineering services firms

• Work with global, tier-one suppliers

Page 34: University of Michigan China Automotive ConferenceAutomotive Analysis Division Panelists • Jun Ni, Professor, Department of Mechanical Engineering, University of Michigan • Loren

Automotive Analysis Division

Recent Changes: Collaboration

• Shanghai Automotive Industry (Group) Corp. (SAIC) and Yuejin Automotive Group Corp. (YAC) signed a framework cooperation agreement

• Shanghai Automobile Gear Works (SAGW) signed a cooperation agreement with Brilliance Auto to jointly develop Dual Clutch Transmissions (DCT) technology.

• Chery/Chrysler; Chery/Fiat

Page 35: University of Michigan China Automotive ConferenceAutomotive Analysis Division Panelists • Jun Ni, Professor, Department of Mechanical Engineering, University of Michigan • Loren

Automotive Analysis Division

Recent Changes: Independence

• Guangzhou Automobile Industry Group Co., Ltd. (GAIG) is expected to begin mass production of own-brand cars by the end of 2009.

• Ssangyong/SAIC to build in China (diesel engines from Ssangyong/ gas engines from SAIC)

Page 36: University of Michigan China Automotive ConferenceAutomotive Analysis Division Panelists • Jun Ni, Professor, Department of Mechanical Engineering, University of Michigan • Loren

Automotive Analysis Division

Recent Changes: Independence

• SAIC Motors expects to put 10,000 hybrid vehicles in service by 2010.

• Half of Chery's products are expected to adopt hybrid technology in varying degrees from 2010, and over 20 percent of the products will use new energy as their fuel.

Page 37: University of Michigan China Automotive ConferenceAutomotive Analysis Division Panelists • Jun Ni, Professor, Department of Mechanical Engineering, University of Michigan • Loren

Automotive Analysis Division

Recent Changes: Independence

• Ballard Power Systems signed an agreement with Shanghai Fuel Cell Vehicle Powertrain Co., Ltd., concerning fuel cell supply and cooperation in the development of fuel cell vehicles for demonstration and field trials in China in 2006 and 2007.

Page 38: University of Michigan China Automotive ConferenceAutomotive Analysis Division Panelists • Jun Ni, Professor, Department of Mechanical Engineering, University of Michigan • Loren

Automotive Analysis Division

Recent Major Changes: Leadership

• New leadership at FAW–The first time a leader was chosen for completely business reasons rather than because of party affiliation

Page 39: University of Michigan China Automotive ConferenceAutomotive Analysis Division Panelists • Jun Ni, Professor, Department of Mechanical Engineering, University of Michigan • Loren

Automotive Analysis Division

Why no shakeout?

• OEMs supported by local provincial governments as well as national government

• National government not sure which companies will be able to survive in the long term

Page 40: University of Michigan China Automotive ConferenceAutomotive Analysis Division Panelists • Jun Ni, Professor, Department of Mechanical Engineering, University of Michigan • Loren

Automotive Analysis Division

Supplier Issues

•Chinese OEMs and Suppliers•The rush to put out new models means that independent Chinese OEMs must rely on global suppliers, but it increases their costs.

•Chinese suppliers are learning how to meet the requirements for global OEMs, thus allowing them to become part of a global supply chain.

Page 41: University of Michigan China Automotive ConferenceAutomotive Analysis Division Panelists • Jun Ni, Professor, Department of Mechanical Engineering, University of Michigan • Loren

Automotive Analysis Division

Supplier Issues

• Global Suppliers:•Selling to independent Chinese OEMs gives global suppliers more room to negotiate compared to Western OEMs.

•Taking the lead in working with multiple independent Chinese OEMs allows global suppliers to do more part and design re-use.

Page 42: University of Michigan China Automotive ConferenceAutomotive Analysis Division Panelists • Jun Ni, Professor, Department of Mechanical Engineering, University of Michigan • Loren

Automotive Analysis Division

University of Michigan China Automotive Conference

4/8/2008

Bruce M. BelzowskiAssistant Research ScientistAutomotive Analysis Division

University of Michigan Transportation Research Institutewww.aad.umich.edu

Inside China: Understanding China’s Current and Future Automotive Industry