UNIVERSITY OF LOUISIANA AT LAFAYETTE · 2018-07-25 · Nicole Barry is an instructor in the...

UNIVERSITY OF LOUISIANA

AT LAFAYETTE

STEP Committee

Technology Fee Application

Advanced Materials Testing System for

Undergraduate Students Title

Dr. Ahmed Khattab Name of Submitter (Faculty or Staff Only)

College of Engineering Organization

Title: Undergraduate Teaching Lab for Materials Testing Date: 7-16-18

Name (Contact Person): Dr. Ahmed Khattab

Address: College of Engineering, P.O. Box 42251, Lafayette, LA 70504

Phone Number: Dr. Ahmed Khattab Email: [email protected]

Phone Number: Ms. Nicole Barry Email: [email protected]

Phone Number: Ms. Yasmeen Qudsi Email: [email protected]

Department/College/Org: Department of Chemical Engineering (CHEM), Department

of Civil Engineering (CIVE), Department of Electrical and

Computer Engineering (EECE), Department of Industrial

Technology (ITEC), Department of Mechanical Engineering

(MCHE), Department of Petroleum Engineering (PETE)

ABSTRACT (250 words or less):

The aim of this proposal is to enhance the undergraduate experience in alignment with the hands-on

culture of UL’s Engineering program. Material testing systems are necessary components for applying

the theory of mechanics of materials, but until now, have been too complicated and expensive to

completely cover in a single semester for undergraduate students. Recently, companies have begun to

offer affordable testing machines which cater to the needs of undergraduate students, providing

simplicity and safety, both for the student and machine. This technology, although common amongst

graduate students, will benefit over 800 students per year in several departments within the College of

Engineering including Chemical Engineering, Mechanical Engineering, Civil Engineering, Industrial

Technology, and Petroleum Engineering. Furthermore, the machines can be useful for other departments

in the university such as Physics and Geology as well as university hosted summer programs for high

school students like the Gear-Up program.

A. Purpose of Grant

The purpose of this grant is to enhance the college of engineering undergraduate students experience in

materials testing by using the latest advanced technology developed mainly for undergraduate students.

Proper design of engineering materials, structures, and machinery, requires appropriate knowledge of

material properties and behavior. Instruction of the methods and standards for determining material

strengths and failure modes is best done through hands-on experimentation followed by data analysis.

Typically, undergraduate students in engineering across the U.S., including UL College of Engineering,

have limited experience in testing performed by materials testing machines due to their complex opera-

tion and student’s safety concerns. These machine are traditionally used by graduate students, faculty,

and/or staff. Additionally, the large footprint of traditional materials testing machines prevents the use of

multiple machines for multiple groups of students simultaneously in the same laboratory.

Recent advances in materials testing systems technology have enabled the creation of safe, low-cost, and

simple operable machines specifically designed for use in undergraduate classes. Instruction using such

testing machines will enhance the student experience across the entire College of Engineering by provid-

ing undergraduate students active participation in the fundamental engineering process of materials test-

ing. Implementation of testing with current courses that only offer data analysis, without testing, would

take little to no time and would allow for similar classes to become available within other departments in

the college that have less hands-on opportunities for undergraduate students. Furthermore, the machines

can be useful for other departments in the university such as Physics and Geology as well as university

hosted summer programs for high school students like the Gear-Up program.

The goal of this proposal is to acquire three 210 Series 5kN Universal Test Machines by TestResources,

Inc. These machines provide methods for tensile, compressive, shear, and three-point bending testing.

The machines are outfitted with 1125 lb load cells to measure applied force as well as an extensome-

ter/deflectometer, used to measure strain. Data acquisition and operation are simple and accurate with

the state of the art software and hardware capabilities included with the machines. With this technology,

stress and strain diagrams can be developed and material properties such as ultimate tensile strength,

modulus of elasticity, fracture strength, and percent elongation can be measured for a multitude of mate-

rials with one simple machine.

The acquisition of these machines will provide the undergraduate students in engineering with the need-

ed hand-on experience and align UL along with several top higher education institutions who have al-

ready successfully implemented this technology with TestResources including the University of Michi-

gan, Purdue University, Duke University, Ohio State University, Wayne State University, and Georgia

Tech University.

Impact on Student Body This initiative will impact students in the following ways:

1. Advancement of course offerings currently using either one traditional MTS machine for

demonstration only or no experimental MTS testing

2. Enhancement of student experience allowing for hands-on training of engineering testing

methods and standards

3. Experience in experimental procedures and data analysis useful to students in future em-

ployment endeavors

4. Multidisciplinary use across the college of engineering

5. See course impact list in table below.

Course No. Course Description No. Students Offered

ENGR 219 Mechanics of Materials (required course for all Civil

and Mechanical Engineering students)

141 Fall 2017

103 Spring 2018

ENGR 218

Statics and Strength of Materials (required course for

all Chemical, Electrical, Petroleum Engineering

students)

115 Fall 2017

75 Spring 2018

MCHE 220 Mechanics of Materials Laboratory 84 Fall 2017

78 Spring 2018

MCHE 478 Finite Element Analysis 41 Fall 2017

- Spring 2018

MCHE 482 Engineering Projects I 43 Fall 2017

39 Spring 2018

MCHE 484 Engineering Projects II 17 Fall 2017

42 Spring 2018

ITEC 480 Applied Composite Materials 40 Fall 2017

30 Spring 2018

Total 848

B. The Projected Lifetime of Enhancement 10 - 15 years

C. Person(s) Responsible for Project a. Implementation: Ahmed Khattab, College of Engineering

b. Operation: College of Engineering Students, Faculty, & Staff

c. Installation & Maintenance: Nicole Barry, Yasmeen Qudsi, College of Engineering

d. Training: Nicole Barry, Yasmeen Qudsi, College of Engineering

Qualifications: Ahmed Khattab is currently the Associate Dean of the College of Engineering as well as an associate

professor in the Department of Industrial Technology and a graduate faculty in the Department of

Mechanical Engineering. He holds a Ph.D. in Mechanical Engineering from the University of Missouri

and is the Director of the Laboratory for Composite Materials for the University of Louisiana at

Lafayette and a BoRSF Endowed Professor of Engineering. He specializes in advanced materials

development and testing.

Nicole Barry is an instructor in the Department of Mechanical Engineering. She earned her M.S. degree

in Mechanical Engineering from the University of Louisiana at Lafayette and teaches laboratory courses

in mechanics of materials and kinematics and dynamics of machinery.

Yasmeen Qudsi is also an instructor in the Department of Mechanical Engineering. She earned her M.S.

degree in Mechanical Engineering from the University of Louisiana at Lafayette and teaches courses in

mechanics of materials and graphics and solid modeling.

D. Previously Funded STEP Grants a. Nicole Barry and Yasmeen Qudsi have no previously funded STEP grants.

b. Ahmed Khattab 2009: Engineering Computer Lab Upgrade, $24,000.

c. Ahmed Khattab 2012: Smart Multimedia Classrooms in Rougeou Hall, $30,000.

d. Ahmed Khattab 2018: Smart Multimedia Classrooms in Madison Hall, $23,000.

E. Product Images

1. Extensometer for tensile test

2. Three point bending fixture

3. Compression platens

4. Tensile grips for tensile test

3 4

1 2

F. Budget Proposal, Timeline, & Quote

Timeline:

Year 1:

Order 210 Series 5kN Universal Test Machine with attachments (included).

Install machines and program tests according to ASTM standards.

Implement into courses for the College of Engineering.

Year 2:

Further implementation into existing and potential new courses.

Implementation for student use in senior design projects.

Years 3-15:

Maintenance and reprogramming as needed for additional tests.

*See attached Quote for more details. Please note that we were able to negotiate a big discount

with the vendor of about $8000 which reduced the price for three machines from $56,769 to

$48,822.

Quantity Item Cost/Unit Cost*

3

210 Series 5kN Universal Testing Machine

Single Column Test Machine - 1125 lb (5 kN)

High Accuracy S Type Load Cell

Machine Adapters (2 ea) for attachment of TestResources Grips

and Fixtures

NEWTON Standard Control Electronics Hardware

Closed-Loop Control and Data Acquisition

NEWTON Universal Materials & Products Testing Software

$16,274 $48,822

2 ea

Tensile Vice Grips and Jaws

G240G-5-30 Screw Vise Grip

J240GBP Serrated Pyramid Jaw

$0 $0

2

Compression Platens

G23SF056 Hardened Steel Compression Platen - Special Adapt-

er

$0 $0

1

3 Point Bend Fixture

G238XS - 3 Point Bend Test Fixture

Point Centered Anvil For rollers 4-12.7 mm dia.

$0 $0

1

Extensometer/Deflectometer and Strain Channel

Newton Signal Conditioner for Strain Channel/Second Load

Channel

E3542-B Axial Extensometer with Gage Lengths 1 to 2 inches

or less

$0 $0

1 Project management services $0 $0

1 12-month Warranty $0 $0

Total $16,274 $48,822

Q U O T E701 Canterbury Road S. - Shakopee, MN 55379 USA

DatePhone: 952.944.6534 - Fax: 952.516.5391 - Email: [email protected]

Jun 19, 2018

University of Louisiana - Lafayette Quote #Ahmed Khattab

18587-01United States

Quote Validity

45 days

ContactPhone: 337 -482-6166 Dan [email protected]

Ln # Qty Description PriceDescription Ext. PriceItem # Qty

1 $18,9241 210 Series 5kN Universal Test Machine

210-1125-41 Single Column Test Machine - 1125 lb (5 kN) * Travel: 41 in (1040 mm) * Speed: user settable to 40 ipm (0.01 to 1000 mm/min) * Tension and compression * 22" x 22" (560 x 560 mm) footprint * Spacing to column: 3.5" (89 mm)

High Accuracy S Type Load Cell * 1125 lb Full Scale * Deflection under full load ~ 0.005 in * Tension and Compression * Rated for 150% Overload

Machine Adapters (2 ea) for attachment of TestResources Grips and Fixtures NEWTON Standard Control Electronics Hardware

Computer-based control electronics that offers high performance across all products. Affordable,expandable and customizable to fit current requirements and budget while providing comfort that allfuture unforeseen test requirements can be met. Hardware can be expanded and customized to addadditional encoder or wheatstone bridge data channels, analog inputs, analog outputs and digitalI/Os.

Closed-Loop Control and Data Acquisition * 100 kHz closed loop update rate * Up to 5000 Hz data acquisition rate on available data channels (see software for specific capabilities) * P-I-D servotuning capable of controling actuator speed and loading rate in the following modes (see software for specific capabilities) - Position (CRE) mode - Load (CRL) mode - Strain (CRS) mode - Stress * Automatic recognition of load cells and extensometers with plug ‘n’ play simplicity * Emergency stop button * All cables and connections required for operation included NEWTON Universal Materials & Products Testing Software

Newton Universal is TestResources' powerful computer-based software that gives you the ability topurchase only the capabilities and features you currently need while allowing you to easily andaffordably expand its capabilities to meet all future needs. Newton products feature touchscreen orkeypad/mouse interaction, logical work flow design and intuitive operation. Your software can beeasily enhanced at any time by adding standard or customized features, capabilities and analysis.

TestResources, Inc. Terms and Conditions apply to this quote and all orders & can be found at:06/19/18 1Page

http://www.testresources.com/company/TermsConditions.pdf

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Our most popular software package enables conducting the vast majority of materialscharacterization and product test applications at a constant displacement rate, load rate or strainrate. Data analysis includes real time display of measurements and data plots, automaticallygenerated and customized test reports and many calculations derived from load-deflection-strainmeasurements. * Configure and save an unlimited number of customizable test profiles to meet internal needs and International Standards. View a visual representation of the test profile when creating. * Test Manager and Operator user privileges included * Constant Rate of Extension (CRE), Constant Rate of Load (CRL), Constant Rate of Strain (CRS) control, user defined * Single and Dual segment control function - Preload step at user defined rate to user defined load, choose if position is zeroed - Ramp to load, position, strain or time end levels - Ramp to and hold at load, position, strain, or time end levels - Ramp to break (user defined % drop from peak force value) - Ramp to home - Ramp to and hold at home - Cyclic/Repetitive Force sawtooth waveform between load or position end levels * Real time display of load, position, and rate values * Real time graphing of any combination of data sets * 2000 Hz data acquisition rate * Test Report Generator - automatically creates test reports that include data, calculations and graphs, reports are customizable with logos, calculations, comments, etc. * Offline analysis allows new analysis, graphing and calculations of previous data sets * Calculates following values and makes available for display and reports: - Yield strength, Modulus of elasticity - Max load, Load at break, Average load, Max stress, Max load/width - Elongation, Displacement at break - Load at displacement, Displacement at load - Offline toe compensation - Plus others - Custom calculations available upon request Tensile Vice Grips and Jaws(2) G240G-5-30 Screw Vise Grip * Rated 5 kN (1125 lb) * For specimens up to 30 mm (1.2") thick * Depending on Jaws * 15.9mm female cup adapter with a hole for a 8mm dia. cross pin * Wide choice of jaws - especially able to handle wide samples * Requires a set of jaws (2) J240GBP Serrated Pyramid Jaw * Nickel plated * Cut 45° & hardened for ‘bite’ (e.g. paper, aluminum, copper, board, wire and soft metals) * 30x50 mm wide clamp area * 1 set of 2 jaws for 1 grip body Compression Platens(2) G23SF056 Hardened Steel Compression Platen - Special Adapter * 56 mm (2.2") diameter * Female adapter made to order * Concentric rings for sample centering 3 Point Bend FixtureG238XS - 3 Point Bend Test Fixture * Metric Ruler * Maximum Temperature up to 280C *with magnets or special springs, not included * Rating: 10 kN (2250 lb) * Support span - adjusts ~4 to 150 mm (0.16" to 6") x 30 mm wide * G238XFoD32 Single Point Centered Anvil For rollers 1-3.2 mm dia. or G238XFoD127 SinglePoint Centered Anvil For rollers 4-12.7 mm dia. * Interchangeable rollers - 2 sets of 3 rollers included. Choose from sizes: Ø (mm) 1, 2, 3, 4, 5, 6,6.35, 8, 10, 12, 12,7 * 15.9mm (5/8") female cup adapter with a hole for a 8mm dia. cross pin



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Extensometer/Deflectometer and Strain ChannelNewton Signal Conditioner for Strain Channel/Second Load Channel * Required to enable use of strain gauge or encoder based extensometers/deflectometers/load cells E3542-B Axial Extensometer with Gage Lengths 1 to 2 inches or less * Requires signal conditioner * Gage Length: 1", 1.4", 2", or 50 mm * Travel: 5%, 10%, 20%, 25%, or +50/-10% * Temperature range -40C to 100C (-40F to 210F) - other ranges optional

Specify gage length and travel on order. Project management services * Responsive Team of Test Engineers - provides you with ongoing technical support at no charge * System integration, checkout and calibration prior to shipping, your system arrives complete andready for installation * 12 month warranty * All software and firmware upgrades at no charge. * Operations Manual * Packing for Shipment Warranty -- The quoted products are covered by a limited 12 month warranty, unless specificallynoted otherwise. The warranty covers parts and labor on a depot basis. We specifically disclaim anyand all warranties, express or implied, including but not limited to any implied warranties or withregard to licensed products. We shall not be liable for any loss of profits, business, goodwill, data,interruption of business, nor for incidental or consequential merchantability or fitness of purpose,damages related to this agreement.

-$2,6492 7.0% Educational Discount -PLUS- 7% Key Account Discount

$16,274 Total System Discounted Price

Budgetary Quote



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Newton Universal Materials & Products Testing Package

Materials & Products Testing Package

OverviewAny application, any industry, any complexity, any machine, Newton Universal is designed to perform a wide variety of mechanical testing on materials, components and finished goods in accordance with ASTM, ISO, ANSI, DIN and EN international standards. Newton provides high accuracy and repeatability for Tensile, Compression, Bend/Flex, Peel, Lap Shear, Burst, Puncture and Adhesion/Bond tests.

Standard Features● TestQuick - Simple to recall and run stored test methods, as few as 1 to 4

steps, minimal operator training needed● Displays a visual representation of the test profile as you are creating and

saving your test methods● Security controlled with two levels of supervisor / operator modes● Automatic analog transducer channel recognition● High Speed Closed Loop servo control and PID tuning● English and SI units, also customizable

Test Control and Data Acquisition● Controls complete testing process: Runs tests and logs data● Creates and stores unlimited number of custom test methods● Includes menu of useful common sample geometries● Easy to create new test methods by copying current tests and making changes● Segment data acquisition rates to capture only necessary data● Export data to ASCII format for further analysis and record keeping

Display and Analysis● Real time display of multiple measurement data meters such as position, load plus any available● Real time display of user defined data plots such as force v position or stress v strain● Simplified operation - Only displays what operator wants to see ● Post test analysis allows for different or new calculations and data plots● Indicates pass/fail per user input criteria at test completion● Test data can be made available for your data management systems● Statistical analysis of batch testing results - Average, max, min, std deviation● Automatic post test analysis: Displays calculated key mechanical properties results, data plot,

generates customizable test report

TestReports● Specimen ID sequencing● Multiple sets of data can be plotted on one graph to show trends and distinguish outliers ● Reports can be automatically displayed and saved, if desired● Customizable test reports - Allows you to add your own logo, make comments, add title, specify calculations and data plots desired● Test reports include:

○ Specimen ID○ Calculated results○ Pass/fail○ Batch statistics○ Multiple data plots

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Materials & Products Testing Package Software Preview


Pre-Saved Test Menu

Channel DisplayReal time readouts of key measurements

Navigation ToolbarQuick access to test management and analysis functionsSpecimen ID

Customize the name and auto increment sample ID number

Action Panel● Test start/stop/pause● Go to home● Fine and fast position jog

Specimen ParametersDimensions and custom parameters System Status

Real Time Data PlotUser configurable graphing of live measurements

Result TableConfigurable automatic pop up of key test results with pass/fail requirements

Plot Configuration Tools● Zoom● Multichannel plots● Customize appearance

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TestResources Inc701 Canterbury Road S - Shakopee MN USA 553791-800-430-6536 952-944-6534 Fax 952-233-3682www.testresources.net 2018.05.02


Materials & Product Testing Package● The most popular Newton software and controls package● Material characterization testing, stress-strain curves, covers 80-85% of material properties testing● Product simulation testing and proof testing - Simulate forces and movement of parts/assemblies● Position Control / Constant Rate of Extension CRE● Up to 2000 Hz data acquisition● Load Control / Constant Rate of Load CRL● Strain Control / Constant Rate of Strain CRS● Single Segment Tests

○ Ramp to load, position, stress, strain or time● Dual Segment Tests

○ Ramp to load, position, stress, strain or time and hold for defined time○ Ramp to load, position, stress, strain or time, then ramp down○ Repetitive or Cyclic testing to load, position or strain endpoints for defined number of cycles

● Common strength testing calculations including: ○ Max Load○ Max Stress○ Elongation○ Load at break○ Load at defined displacement○ Displacement at defined load○ Displacement at break○ And more!

● Additional material property calculations including: ○ Yield Strength○ Modulus of Elasticity○ Elongation at Peak Load○ Static and Kinetic COF○ And more!

● Statistical calculations for Lot or Batch testing includes: ○ Average○ Max○ Min○ Range○ Standard Deviation

● Load accuracy exceeds ASTM E4 standard of +/- 0.5% of reading

Optional Features● TestCam - Video recording and playback with data synchronization ● TestProfiler - Multi segment test method generator● TestCalc - Real-time and post test data analysis calculator● TestComply - Meet FDA Title 21 CFR requirements for auditable and traceable electronic records in a medical device manufacturing process● Torsion optional

SupportWith over 20 years of providing support around the world we have it figured out. TestResources is recognized globally for delivering reliable, low maintenance and budget friendly solutions. It all starts with well-designed products, the right people and a machine with easy to replace components. TestConnect. Better Support--Faster:TestConnect, included as part of our Newton support toolset, delivers powerful communication capabilities that bring our most experienced support engineers even closer to your organization and operators. Secure online screen share connection technology enables us to provide you with fast and straightforward technical support when you need it.

TestConnect reduces wait times, shortens support times and saves you money.

Additional Services:We offer on-site calibration, new operator training, refresher training, emergency repair and replacement parts which ensures that you can start testing faster and stay testing longer.

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