Universal Solvent Viscosity Reduction via Hydrogen Bonding ... · hydrogen bonding disrupters in...

22
FE0031629 DOE Program Manager: Andrew Jones 2019 Carbon Capture, Utilization, Storage, and Oil & Gas Technologies Integrated Review Meeting August 26, 2019 Universal Solvent Viscosity Reduction via Hydrogen Bonding Disruptors Xu Zhou a , Dustin Brown a , Hunaid Nulwala a , Jiannan Liu b , Yao Li b , Hyung Kim b , Scott Chen c a Liquid Ion Solutions LLC, b Carnegie Mellon University, c Carbon Capture Scientific

Transcript of Universal Solvent Viscosity Reduction via Hydrogen Bonding ... · hydrogen bonding disrupters in...

Page 1: Universal Solvent Viscosity Reduction via Hydrogen Bonding ... · hydrogen bonding disrupters in lowering viscosity. • Optimization of hydrogen bonding disruptor chemical structure

FE0031629DOE Program Manager: Andrew Jones

2019 Carbon Capture, Utilization, Storage, and Oil & Gas Technologies Integrated Review Meeting

August 26, 2019

Universal Solvent Viscosity Reduction via Hydrogen Bonding Disruptors

Xu Zhoua, Dustin Browna, Hunaid Nulwalaa, Jiannan Liub, Yao Lib, Hyung Kimb, Scott Chenc

a Liquid Ion Solutions LLC, b Carnegie Mellon University, c Carbon Capture Scientific

Page 2: Universal Solvent Viscosity Reduction via Hydrogen Bonding ... · hydrogen bonding disrupters in lowering viscosity. • Optimization of hydrogen bonding disruptor chemical structure

Project Overview

• Funding: $2,304,612• DOE: $1,843,690• Cost Share: $460,922

• Overall Project Performance Dates: • 10/01/2018 – 9/30/2021

• Project Participants: • Liquid Ion Solutions (LIS)• Carnegie Mellon University (CMU)• Carbon Capture Scientific (CCS)

2

Page 3: Universal Solvent Viscosity Reduction via Hydrogen Bonding ... · hydrogen bonding disrupters in lowering viscosity. • Optimization of hydrogen bonding disruptor chemical structure

Project Objectives

• Computer simulation to understand the molecular interactions in non-aqueous CO2 capture solvents.

• Synthesis and characterization of hydrogen bonding disrupter molecules with the specific goal of significantly reducing the viscosity of non-aqueous carbon capture solvents in the presence of CO2.

• Proof-of-concept performance testing to demonstrate the effectiveness of hydrogen bonding disrupters in lowering viscosity.

• Optimization of hydrogen bonding disruptor chemical structure based on insights gained from computational modeling and experimental proof-of-concept studies.

• Demonstration of the effectiveness of the optimized hydrogen bonding disrupters in the presence of synthetic flue gas.

3

Page 4: Universal Solvent Viscosity Reduction via Hydrogen Bonding ... · hydrogen bonding disrupters in lowering viscosity. • Optimization of hydrogen bonding disruptor chemical structure

Technical Background - The Problem

Aqueous amine drawbacks:• High energy cost for solvent regeneration• Solvent loss due to evaporation• Oxidative and thermal degradation in the

adsorption-desorption cycles• Corrosion problems

Non-aqueous amine drawbacks:• High viscosity

• Slower CO2 uptake• Need more surface area (Larger equipment$$)

ChemSusChem 2017, 10 (3), 636–642

4

Page 5: Universal Solvent Viscosity Reduction via Hydrogen Bonding ... · hydrogen bonding disrupters in lowering viscosity. • Optimization of hydrogen bonding disruptor chemical structure

Effect of Hydrogen Bonding (HB) and Electrostatic (ES) on Viscosity

O OO

OO

O

Molecular Weight: 78.07Molecular Weight: 62.07Molecular Weight: 60.10

2 Cp @25οC 37 Cp @25οC 934 Cp @25οC

HH

H HH

H

N

H

O

O

NH

R

R

N

H

O

O

N

H

O

O

NH

R

R

NH

R

R

O

O

O

O

H

H

H

O

O

H

H

H

N

H

O

O

HO

NH

O O

O

H

Hydrogen bonding and ionic bonding in a monoethanolamine based solvent

5

Page 6: Universal Solvent Viscosity Reduction via Hydrogen Bonding ... · hydrogen bonding disrupters in lowering viscosity. • Optimization of hydrogen bonding disruptor chemical structure

The Solution –Segmentation

Fully HB/ES bonded network Brakeage of the network in smaller units

HB acceptors

6

Page 7: Universal Solvent Viscosity Reduction via Hydrogen Bonding ... · hydrogen bonding disrupters in lowering viscosity. • Optimization of hydrogen bonding disruptor chemical structure

Project Schedule

BP1• Computational hydrogen Bonding Model Development (CMU)• Hydrogen Bonding Disrupter Proof-of-Concept Study (LIS)• Preliminary Engineering Analysis (CCS)

• Computational Additive Screening (CMU)• Additive Screening and Optimization (LIS)• Preliminary Cost Benefit Analysis (CCS)

• Synthetic Flue Gas Testing (LIS)• Develop Cost Benefit Model (CCS)

BP2

BP3

7

Page 8: Universal Solvent Viscosity Reduction via Hydrogen Bonding ... · hydrogen bonding disrupters in lowering viscosity. • Optimization of hydrogen bonding disruptor chemical structure

Research Progress

8

Page 9: Universal Solvent Viscosity Reduction via Hydrogen Bonding ... · hydrogen bonding disrupters in lowering viscosity. • Optimization of hydrogen bonding disruptor chemical structure

Force field parameterization based on OPLS-AA force field with the aid of ab-initio calculations:• Ab-initio calculations for amines and cations

at MP2/6-31G(d,p) level, while those for anions were at MP2/6-31G++(d,p) level.

• Partial charges were fitted using CHELPG method.

Task 2. Computational Hydrogen Bonding Model Development

Construction of Ab Initio Molecular Model

Solvent MD Viscosity at 300K lit.

Viscosity at 298.15K exp.

A1 11.15 10.51 13.8

A2 0.59 0.66 0.6

A3 2.28 -- 1.3

9

Page 10: Universal Solvent Viscosity Reduction via Hydrogen Bonding ... · hydrogen bonding disrupters in lowering viscosity. • Optimization of hydrogen bonding disruptor chemical structure

Viscosity vs CO2 mole fraction (= mol CO2/mol total amine) for A1, A2, and A3

Size distribution of “hydrogen-bonded” ion networks in CO2-loaded A1 , A2 and A3 systems

A2A1

A3

Ions in A1 and A2 form essentially a single networkA3 forms many small networks.

Simulation of Relationship between Hydrogen Bonding and Viscosity 10

Page 11: Universal Solvent Viscosity Reduction via Hydrogen Bonding ... · hydrogen bonding disrupters in lowering viscosity. • Optimization of hydrogen bonding disruptor chemical structure

Only nitrogen atoms of ions are shown.

1000 A2 + 1000 ion pairs (CO2 mole fraction = 0.333) + additives (DMSO)

No DMSO 300 DMSO 1000 DMSO

As DMSO are added, hydrogen-bonded ion network becomes “looser” and somewhat smaller

Size distribution of “hydrogen-bonded” ion networks in CO2-loaded A1 and A2 systems

A1 A2

Quantitative Analysis of Co-solvent and Mixture Effects 11

Page 12: Universal Solvent Viscosity Reduction via Hydrogen Bonding ... · hydrogen bonding disrupters in lowering viscosity. • Optimization of hydrogen bonding disruptor chemical structure

Type of amine

Mole fraction of adsorbed CO2 vs total

amine

Viscosity(cP)

Numberof DMSO

molecules

Numberof water

molecules

Viscosity with DMSO

or water (cP)

A10.333 5148 300 0 30240.370 8182 300 0 52780.500 17641 300 0 8158

A2

0.188 16 300 0 140250 78 300 0 440.291 244 300 0 1540.333 684 300 0 3770.333 684 1000 0 1750.333 684 0 1300 7420.333 684 0 4000 2070.370 1134 300 0 9570.500 14370 300 0 65760.500 14370 600 0 3309

A30.333 1197 300 0 5680.370 2029 300 0 10170.500 7490 300 0 4010

Effects of Additives on System Viscosity 12

• Viscosity increases as CO2/amine ratio increases

• Both DMSO and water have similar effect on viscosity reduction

• The higher the additive %, the more viscosity reduction

Page 13: Universal Solvent Viscosity Reduction via Hydrogen Bonding ... · hydrogen bonding disrupters in lowering viscosity. • Optimization of hydrogen bonding disruptor chemical structure

Task 3. Hydrogen Bonding Disruptor Proof-of-Concept Study

Baseline Solvent Testing

13

• Obtained quantitative correlation between CO2 uptake and FT-IR spectra

Page 14: Universal Solvent Viscosity Reduction via Hydrogen Bonding ... · hydrogen bonding disrupters in lowering viscosity. • Optimization of hydrogen bonding disruptor chemical structure

Task 3. Hydrogen Bonding Disruptor Proof-of-Concept Study cont’dInitial Hydrogen Bonding Disruptor Synthesis

• Designed several classes of compounds with various molecular architectures and functionalities

• Prepared five promising candidates for viscosity testing.

Proof-of-Concept Viscosity Testing – Rheometer Setup

14

Page 15: Universal Solvent Viscosity Reduction via Hydrogen Bonding ... · hydrogen bonding disrupters in lowering viscosity. • Optimization of hydrogen bonding disruptor chemical structure

Task 3. Hydrogen Bonding Disruptor Proof-of-Concept Study cont’d

189 196183

110

203

94

-3.70%3.17%

41.80%

-7.41%

50.26%

-16.50%

3.50%

23.50%

43.50%

63.50%

83.50%

0

50

100

150

200

None LIS-D1-1 LIS-D1-2 LIS-D1-3 LIS-D1-4 LIS-D1-5

Perc

ent R

educ

tion

in V

iscos

ity

Visc

osity

in c

P

10 wt.% Additive in Sparged A1

Effect of 10 wt.% additives on sparged A1

15

Page 16: Universal Solvent Viscosity Reduction via Hydrogen Bonding ... · hydrogen bonding disrupters in lowering viscosity. • Optimization of hydrogen bonding disruptor chemical structure

Task 3. Hydrogen Bonding Disruptor Proof-of-Concept Study cont’dEffect of 10 wt.% LIS-D1-3 on sparged amines

Amine CO2 wt.% Molar Ratio [CO2/Amine]

Viscosity of Amine, cP

Viscosity of Amine +

Additive, cP

% Reduction in Viscosity

A1 17.7 0.3021 189 ± 8 110 ± 1 41.8

A2 17.65 0.3012 22 ± 2 16 ± 1 27.3

A3 9.14 0.3021 4.8 ± 0.7 1.8 ± 0.04 62.5

16

Page 17: Universal Solvent Viscosity Reduction via Hydrogen Bonding ... · hydrogen bonding disrupters in lowering viscosity. • Optimization of hydrogen bonding disruptor chemical structure

Solvent Viscosity

Momentum Transfer

Mass Transfer

Heat Transfer

Operating Cost

Equipment Cost

CO2 Capture Cost

Task 4. Investigation of Impacts of Viscosity on Solvent Based CO2 Capture Processes

Overall Approach

17

Page 18: Universal Solvent Viscosity Reduction via Hydrogen Bonding ... · hydrogen bonding disrupters in lowering viscosity. • Optimization of hydrogen bonding disruptor chemical structure

Obtained Viscosity Impact on Total Equipment Cost

0

20

40

60

80

100

120

140

160

180

200

0% 10% 20% 30% 40% 50% 60% 70% 80% 90%

CAPI

TAL C

OST

SAV

ING

IN $

MM

VISCOSITY REDUCTION IN %

Total Capital SavingMass Transfer SavingHeat Transfer Saving

Assumptions:Total Capital: $500MMColumns: $300MMHeat exchangers: $125MM

Task 4. Investigation of Impacts of Viscosity on Solvent Based CO2 Capture Processes cont’d

18

Page 19: Universal Solvent Viscosity Reduction via Hydrogen Bonding ... · hydrogen bonding disrupters in lowering viscosity. • Optimization of hydrogen bonding disruptor chemical structure

Estimated Viscosity Impact on Total Annual Operating Cost

Task 4. Investigation of Impacts of Viscosity on Solvent Based CO2 Capture Processes cont’d

19

Page 20: Universal Solvent Viscosity Reduction via Hydrogen Bonding ... · hydrogen bonding disrupters in lowering viscosity. • Optimization of hydrogen bonding disruptor chemical structure

Conclusions and Future Plan

• Computational study gave insights on hydrogen bonding in the model solvents, viscosity at various CO2 level, and additive effect on viscosity reduction.

• Additives LIS-D1-3 and LIS-D1-5 showed 40-50 % viscosity reduction on all model amines.

• LIS-D1-3/A3 system showed viscosity around 2 cP, demonstrating the potential feasibility of the additive approach.

• Preliminary engineering analysis revealed that a 50% reduction in solvent viscosity will reduce total equipment cost of an absorption/stripping based process by 15%.

• In the process of designing and preparing Gen2 additives based on the insights gained from BP1 research.

20

Page 21: Universal Solvent Viscosity Reduction via Hydrogen Bonding ... · hydrogen bonding disrupters in lowering viscosity. • Optimization of hydrogen bonding disruptor chemical structure

Acknowledgement and Disclaimer

Acknowledgment: "This material is based upon work supported by the Department ofEnergy under Award Number DE-FE0031629."

Disclaimer: "This report was prepared as an account of work sponsored by an agency of theUnited States Government. Neither the United States Government nor any agency thereof,nor any of their employees, makes any warranty, express or implied, or assumes any legalliability or responsibility for the accuracy, completeness, or usefulness of any information,apparatus, product, or process disclosed, or represents that its use would not infringeprivately owned rights. Reference herein to any specific commercial product, process, orservice by trade name, trademark, manufacturer, or otherwise does not necessarilyconstitute or imply its endorsement, recommendation, or favoring by the United StatesGovernment or any agency thereof. The views and opinions of authors expressed herein donot necessarily state or reflect those of the United States Government or any agencythereof."

21

Page 22: Universal Solvent Viscosity Reduction via Hydrogen Bonding ... · hydrogen bonding disrupters in lowering viscosity. • Optimization of hydrogen bonding disruptor chemical structure

Thank you!Any Questions?

22