Universal Motor Controller UMC22-FBP -...
Transcript of Universal Motor Controller UMC22-FBP -...
ABB
Universal Motor Controller UMC22-FBP
Excellent motor protection and control
NEW:
- PTC input
- Earth-Fault-Monitoring
ATEX
ABB’snewcommunicationsproductfamilycomprisesarangeofswitchingandautomationcomponentscanbeeasily
combinedwithallcommonstandardfieldbussystems.
One device for all fieldbuses
Eachcompleteunitandeachfunctionmodulewithintheproductfamilyhasafieldbus-neutralinterface.Aspeciallypre-assembledconnectioncableactsasacommunicativelinktoitsbus-specificpluginterface.Processflexibility,transparencyandreliabilityaretherebyeasilyattained.Theconnection,operatinganddiagnosiselementsarefittedonthefrontofallunitsintheseries,makingforveryconvenienthandling.
The components
TheFieldBusPlugliesattheheartofthenewproductfamily’scommunications.Thispluglinksdevicesandcombinationsofdeviceswithdifferentfunctionsandcharacteristicsaswellasconnectingstandardsensorstoautomationunits.Thepro-ductfamilyalsoincludesawiderangeofswitchingandauto-mationmodules,availableinpowerlevelssuitedtoreal-lifeapplications,e.g.devicesforengineprotectionandcontrolaswellasstandardsensors.
FieldBusPlug: the concept
Process monitoring/control
Automation units/PC (buyer’s choice)
Field level
FBP devices (fieldbus-neutral)
Connection using the FieldBusPlug
All importantfieldbus types, e.g.
PROFIBUS-DP
AS-Interface
DeviceNet
MODBUS
Bus-specific electronics
Fieldbus-neutralDevice connection
Fieldbus connection(M 12)
Fieldbus transfer
Different cable lengths
NEW:
- PTC input
- Earth-Fault-Monitoring
Overview
Assembly with the aid of four screws (M4)
Bushing type transformer
Connection terminals for the digital outputs
Operating panel (optional)
FieldBusPlug interface
Connection terminals for the digital inputs
Connection terminals for the external supply voltage
PTC input
1 2
3
4
5
67
1
2
3
4
5
6
7
8
Operating panel (optional)
The functions (extracts thereof)
MENU
ENTERLOC REM
MENU
ENTER
LOC
REM
FAULT ∞Cprm
kHz%
mAVs
OUTPUT PAR SET MENU FWD REV
Edit 2e.g. password change
control function
fault input
behaviour ifbus fails
...
Edit 1e.g. passwordcheck
local control
address adjust
current
trip class
...
Monitoringe.g.
address
Current
fault incl.acknowledgeI/O-signals
Start
...
n Assemblysete.g.forplug-inmodules,IP65n CablebetweenUMC22-FBPandoperatingpanel
8
Motor protection and monitoringnElectronicoverloadprotectionnTrippingclasses5,10,20,30nPhasefailureln Motorblockingn MotortemperaturewithPTCn EarthconnectionviaexternalsensorCEM11-FBP
Control functions and operation n Directstart,reversingstart,star-trianglestart-up,slide valve/valvecontrol(open-closed),pinchangeoverdrive, actuatordriven Emergencystartn Devicecontrolvia - theautomationsystemandfieldbus - manualcontrolsusingtheremovableoperatingpanel - manualcontrolsusingthedigitalinputsandswitches/ buttons
General propertiesn Currentrangeof0.24to63Ainonedevicen Currentsofupto850Aviaexternaltransformer (accessories)n 6digitalinputs,3relayoutputsn ConnectionforFieldBusPlugforcommunicationvia thefieldbusnOperatingpanel(option)fordisplayandparameter settingpurposesnIndicationofmotorcurrentinAoras%ofnominalcurrentnOperatinghourscounter,countstheprotectiveswitching cyclesnErroroutputwithflashingoptionnATEXapproval
Accessories (optional)
PROFIBUS integration with PDQ22
…
PDQ22 PDQ22 PDQ22 PDQ22 PDQ22
n UptofourFBPdevicesatonebusnoden Reliablesystemconcept - Detectionofinterchanged/incorrectdevices - Indicationofbusanddevicestatusn Simplesystemintegration: - Transparentaccesstoparameter,service anddiagnosisdataoftheattacheddevices - Integrationinmaintenancemanagement
PDQ22
PDQ22
PROFIBUS IN
OUTPROFIBUS
Innovative solutions for your drawer system
1CDP13-FBP:Passivecableforplug-inconnection(internal)
2 ACS100-CAB.070:extensioncableforconnectingupan ACS100-PANoperatingdeviceforUMC22-FBP
3 Shieldearthing
4 CDP11-FBP:passiveplugretainingbracketforconnectingthe CDP13-FBPtotheUMC22-FBP
5 ACS100-PAN:operatingdeviceforUMC22-FBP
6 Plugonrearofplug-inmodule
4
3 21
7 Pluginsupplyroom
8 UMC22-FBP:UniversalMotorController
9 CDP12-FBPpassivecableforplug-inconnection (external)
10 Partitiontoplug-inmoduleareae.g.perforated plate
11 ThankstotheCDP12-FBPangle,theplugLEDs canalsobeobservedintheterminalchamber
12 PDX11-FBPPROFIBUSextensioncable
13 Passivecableforplug-inconnection(external)
PC/DCS (master class 1, plus optional master class 2)
Master class 2 (egconnected at times for servicing
5
6
3
3
10
39
11
4
85
6
7
7
13 12
A___ A_ 25
Addressing
Examples of correct settings
1. Theaddressisdisplayedontheoperatingpanel: -whenswitchingon(withtheoperatingpanel pluggedin) -whenpluggingintheoperatingpanel
2. Theaddresscanbechangedontheoperating panel.
3. IftheUMC22-FBPdoesnothaveanaddress, buttheFieldBusPlugdoes,theFieldBusPlug’s addressapplies.
4. TheUMC22-FBPdoesnotstartifanaddressis notissued.
5. DifferentaddressesintheUMC22-FBPandplug aresignalled.Insuchcases,theaddresswillhave tobeenteredmanually.
No address Address 25
Operating panel
UMC22
0V
10
24V
11
24V
12
DI0
13
DI1
14
DI2
15
DI3
16
DI4
17
DI5
18
5
DOC
T1 T2 7
DO0
6
DOC
8
DO1
9
DO2
EX
T
INT
SWITCH
0 V 24 V24 V
N24...230 V 690 / 400 V
K1
K1
externalsupply
Control Panel
Faultlamp
2CD
C 3
42 0
45 F
0206
24 V supply
PTC connection
FieldBusPlug
1 Control function
2 Feedback via auxiliary contact
3 Error output, e.g. to a lamp
4 PTC input
5 On-site control via inputs
6 Earth connection monitor connection
314
52
Direct starter with all functions
Controlfunctions:
PROFIBUS DP master
6
Maincircuitdiagram
Monitoring signals, commands and diagnosis signals
UM
C o
utp
uts
UM
C in
put
s
Automation unit/PC (buyer’s choice)
I/O module
Co
mm
and
s
Mo
nito
ring
sig
nals
21
4 5
1 Commands nForwardsoperations nOff nReverseoperations nAutooperations nErrorreset
2 Monitoring signals nForwardsoperations nOff nReverseoperations nOn-sitecontrol nError nWarning nLimitationtimeforchangeindirection
3 Diagnosis nSelf-test nExternalerro nOverloaderror nMotorblocked** nCommunicationerror nParameteroutsidepermissiblerange nCurrentfeedbackerror** nRelayfor1-3feedbackerrors** nMotorcurrentofmaximum/minimumlimitvalue** nCoolingtime**running nReversedlimitationtimerunning** nParameternumber nEarthconnectormonitoractivated nPTCactivated nPTCwirefailure nPTCshortcircuit
4 UMC outputs nDigitaloutputDO0* nDigitaloutputDO1* nDigitaloutputDO2*
5 UMC inputs nDigitalinput DI0*–multifunctional nDigitalinpu DI1*–multifunctional nDigitalinput DI2*–multifunctional nDigitalinput DI3* nDigitalinput DI4* nDigitalinput DI5* nPTCinput
* is used with the corresponding control function* if activated by the corresponding control function
Dia
gno
sis
3
NEW
Mains power supplyVoltage (three-phase) max. 690 V AC, 50 Hz conductor holes through the max. 25 mm² (incl. 11 mm insulation) transformerSet current range 0.24 ... 63 Afor overload protectionTripping classes 5, 10, 20, 30Short circuit protection separate fuses on mains side
Control unitType of voltage supply via FieldBusPlug or external Supply voltage 19,2 ... 31.2 V DC incl. ripple Supply current max. 130 mA (at 18 ... 30 V DC) Total power dissipation max. 3.1 W (at 24 V DC) Reverse polarity protection yesNumber of PTC inputs 1Number of digital inputs 6Number relay outputs 3Number of bus interfaces 1, for ABB FieldBusPlug or connection to PDQ22-FBP Number of interfaces 1, for ACS100-PANfor operating panelParameter setting via fieldbus and/or operating panelBus address setting e.g. with operating panelLEDs at front LED 1 green device ready for use LED 2 yellow motor current > 33% of IS LED 3 red Error (trip,…)
FieldBusPlug connectionAssembly plug connection, screw fasteningFieldBusPlugs PDP22-FBP PROFIBUS DP (V0/V1) DNP21-FBP DeviceNet MRP21-FBP Modbus
Connection to PDQ22-FBPConnection Standard sensor cablefieldbus PROFIBUS DP (V0/V1)Quantity 1 to 4 UMC22-FBP can be connected to a PDQ22-FBP
Technical data and dimensions
Digital inputsQuantity 6Supply internal or external output current for inputs max. 70 mA Insulation noneBounce suppression 4 ms1-signal +13 ... 31.2 V0-signal -31,2 ... 5 V Input current typ. 6 mA (24 V DC) Input resistance 3.9 kΩ Line length shielded max. 1000 m unshielded max. 600 m
PTC thermistor motor protection Activation resistance 3.4- 3.8 kΩ Drop resistance 1.5 – 1.8 kΩ Detection of wire failure > 5 kΩShort circuit trip resistance < 15 – 27 Ω incl. connection cableCold resistance of sensor chain < 1.5 kΩ Activation time 800 mS Line length 2.5 mm² 2 x 250 m 1.5 mm² 2 x 150 m 0.5 mm² 2 x 50 mInsulation no
Digital outputsQuantity 3Type RelaysGrouping of contacts 3 contacts with common rootVoltage range of contacts 12 ... 250 V AC/DC (see Manual)Total current of all contacts max. 4 A (thermal limit) Lowest switching power for 1 W or 1 VAcorrect signals
Environmental and mechanical dataMounting on DIN rail (EN50022-35) or with 4 M4 screwsDimensions (W x H x D) 70 x 105 x 110 mm (incl. FieldBusPlug and operating panel) Weight 0.39 kgConnection cross-section max. 2.5 mm² or 2 x 1.5 mm²Approvals CE, UL, CSA, LRS, RMRS
Ordering data Order number for Universal Motor ControllerUMC22-FBP.0 1SAJ 510 000 R0400UMC22-FBP.0 ATEX 1SAJ 510 000 R0200
Operating panel ACS100-PAN 1SAJ 510 001 R0001
PDQ22-FBP 1SAJ 240 200 R0050
Earth connector monitorCEM11-FBP.20 1SAJ 929 200 R0020Ø 20 mm, 80, 275, 500, 700,1000, 1200, 1500, 1700 mACEM11-FBP.35 1SAJ 929 200 R0035Ø 35 mm, 100, 500, 1000, 1400,2000, 2400, 3000, 3400 mACEM11-FBP.60 1SAJ 929 200 R0060Ø 60 mm, 120, 1000, 2000, 2800,4000, 4800, 6000, 6800 mA FBP system CD 2CDC 190 008 E0403
56.5
90
87.570
97.5
105
ca. 4
0
103110
11
20 20
15
181716151413121110
DIDIDIDIDIDI24V
240543210OutVV
Power
T1
8DO1
7DO0
6DOC
5DOC
9DO2
8765 9T2 3 4
UMC22
READY
MOT.ON
FAULT
INT.EXT.
Power Relay230VAC1A
Inputs24VDC
DC
Front view of FieldBusPlug and connected operating panel
View from left of FieldBusPlug and connected operating panel
NEW
NEW
NEW
Excellent motor protection and control
Universal Motor Controller UMC22-FBP
n Assemblysete.g.forplug-inmodules,IP65n CablebetweenUMC22-FBPandoperatingpanel
ATEX
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