UNITROL 1010 and UNITROL 1020 · 2020. 12. 7. · UNITROL 1010 AND UNITROL 1020 STATUS Approved...

PREPARED

2020-11-27 Rudolf Moeckli

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Approved

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APPROVED

2020-11-28 Stephan Egli

DOCUMENT KIND

Technical Instructions

OWNING ORGANIZATION

ABB Switzerland Ltd

DOCUMENT ID.

3BHS399489 E10

REV.

B

LANG.

en

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© Copyright 2020 ABB. All rights reserved.

— UNITROL®1000

UNITROL 1010 and UNITROL 1020

Programming tool manual

UNITROL 1010 AND UNITROL 1020

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Contents 1. Introduction ................................................................................................................................ 3

1.1. Introduction .................................................................................................................................. 3 1.2. Restricted to device SW Rel 6.317 and 6.318 .......................................................................... 3 1.3. Audience ........................................................................................................................................ 3 1.4. Tool setup and how to work with it ......................................................................................... 3

2. Preparation ................................................................................................................................. 4 2.1. Applicable safety instructions ................................................................................................. 4 2.2. Required tools and SW............................................................................................................... 4 2.3. Limitations ....................................................................................................................................5 2.4. Installation of UNITROL 10xx Programmer ............................................................................5 2.5. Tool configuration ...................................................................................................................... 6

3. Programming of UNITROL 1000 ............................................................................................... 8

4. Hints and trouble shooting ...................................................................................................... 10 4.1. Tool hints ..................................................................................................................................... 10 4.2. Programming hints ................................................................................................................... 11 4.3. Reporting ..................................................................................................................................... 11

5. Bibliography .............................................................................................................................. 12

6. Revisions .................................................................................................................................... 13


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1. Introduction

1.1. Introduction

The document describes how to update device SW on UNITROL 1010 and UNITROL 1020 using

the UNITROL 10xx Programmer 1.00.

1.2. Restricted to device SW Rel 6.317 and 6.318

The tool will check device SW and update only devices with release 6.317 and 6.318 to release

6.319.

1.3. Audience

The upgrade tool and instruction are addressed to limited trained persons, especially service

people with background in mechanical service of gas engines.

1.4. Tool setup and how to work with it

The tool provides simple update of device SW, where the PC is connected over a USB cable to

the UNITROL 1000. The UNITROL 1000 is powered directly over USB, thus no additional power

supply is needed.

The main window consists of following elements

1. Connection mode status / device information

a. OFFLINE: Device recognized, and connection established

b. MONITOR: Data can be read from the device

c. CONTROL Data can be changed on the device, required for programming

2. Selector of connection status

3. User instructions field Follow the instruction during the programming process

4. Data on tests

Figure 1: Main Window

1 2

3

4


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2. Preparation

2.1. Applicable safety instructions

To avoid any human injury or death, or any damage to the equipment, safety instruction in

Quick installation guides [1] or in user manual [2], [3] must be followed.

The person who does the upgrade must take care on following items.

- The entire generation unit must be in standstill with no power on the unit, check that

now LED are lighting on the UNITROL 1000 device.

- The operator on the plant must be informed and starting of the unit must be blocked

- The service person, who does the update has to read instruction on the quick instal-

lation guide

2.2. Required tools and SW

Table 1: Required tools and SW

Item Requirements Hints

Laptop Standard PC with

- Windows 10

- USB 3.x, High Power Super

Speed interface (900mA)

- Minimum RAM of 4GB

- Minimum 10 GB of free hard

disk space

Prior to any programming

on UNITROL 1000 check the

status of notebook battery

to avoid interrupts during

programming process.

USB port must be marked

as below:

Make sure not other USB

port is used on PC!

Red USB cable

(ABB specific)

Red “ABB USB Cable” which was pro-

vided together with device

Ordering: 2UXA950001L0001

PC SW:

UNITROL 10xx Programmer

1.00

Programming tool provided by ABB,

download the tool form ABB Excitation

data base or from ABB Library

WARNING!

Using the mentioned red USB cable above is an absolute

must. Using any other standard USB cable will lead to

power interruption during programming and the UNITROL

1000 might be damaged.

Make sure, no other USB port is used on PC.

!


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2.3. Limitations

The programming tool is only working for devices manufactured later than 2016. The device

is easily identified by the device status.

NOTE The programming tool can only be used with HW status J and higher

Figure 2: Example of HW status label, showing status E (crossed) which is NOT supported

2.4. Installation of UNITROL 10xx Programmer

The software is provided as ZIP file, unpack the file and store installation data on PC hard

drive for installation.

Table 2: Step by step instruction for installing the UNITROL 10xx Programmer

Instruction Hints and pictures

1. Double click on <Installer.exe> Extracted files in:

PC harddrive ..\UN10xxProgrammerv1.000

2. Leave standard and press

<Next>

3. Press <Next> and later

<Finish>

The tool is now sucussfully installed


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4. Installing of USB driver

a) Driver is provided as sepa-

rate zip file

(UN1000 USBDriverin-

stall.zip)

b) Unpack files to local hard

drive

c) Double click on <Instal-

lUSBdriver.exe>

Following window appears for short time.

2.5. Tool configuration

The tool will store user and site data and store programming results in a report. Setting shall

be updated prior to any programming of UNITROL 1000 with correct data in order to be able

to track all updated devices.

The configuration takes place the first time the tool is started and will be automatically

saved, so at next start all setting are loaded automatically.


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Table 3: Step by step instruction for tool configuration


1. Connect device and PC using

USB cable

In order to configure serial port of PC, the device must

be connected to the PC with the red USB cable.

Green LED next to USB cable will indicate that

UNITROL1000 controller are powered

2. Start the tool by double click

on <UNITROL 10xx Program-

mer> icon

3. Settings USB ports

a) Press <Continue>

b) Wait until warning window

<Serial Port not found…>

pops up

c) Press <OK>

d) Select correct USB port

<ASRLx (USB Serial COM)>

or <ASRLx (COMx – Unitrol

1000)>

e) Press <OK>

4. PC software is now connected

with the UNITROL 1000, show-

ing <Offline> and the con-

nected UNITROL 1000 device

with <AVR1 -Redundant>


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3. Programming of UNITROL 1000 Table 4: Step by step instruction for tool configuration


1. Check that unit is not pow-

ered and the entire power

generation unit cannot be

started

All LED’s on the UNITROL 1000 are OFF

2. Start the UNITROL 10x0 Pro-

grammer and connect

In order to program a device, connect the red USB cable

between PC (USB 3.x part) and the UNITROL 1000

Green LED next to USB cable will indicate that UNITROL

1000 controller are powered

3. Configure the USB port In case different USB port is used, the user must reset

the tool configuration and repeat the configuartion

steps

For reseting the configuration press <Reset Tool

Configuration>, close the tool and restart it

Correct connected device will show up as follow:

4. Fill in red marked fields, the

data is stored later in the re-

port, and define Report Folder

path where the reports shall

be stored


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5. Move the green arrow to

<CONTROL> position by

pressing left mouse button

6. Press <Load File> for firmware

replacement request

(release 6.319 will be loaded)

7. Press <Update>

8. Press <Continue anyway>

9. Wait until message show up

that programming is finished

10. Follow instruction

Disconnect the USB cable and

plug it in again to reestablish

connection


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11. Finished Successful

Green marked field shows suc-

cessful programming, report

has been generated automati-

cally and stored into the de-

fined folder

4. Hints and trouble shooting The chapter is giving hints and solution in case the tool as such or a programming was inter-

rupted for any reason.

4.1. Tool hints

Table 5: tool hints


1. Device cannot be connected,

connection status show

<LinkNotFound> or <Scan-

ning>

Check if the USB cable is connected correctly, discon-

nect the cable and connect it again.

If the connection is not established, reset USB port

configuration by pressing <Reset Tool Configuration>,

close the tool and restart it.

The UNITROL 10xx Programmer will now ask you to con-

figure the ports new.

2. Report was not generated Connect the unit again, switch to <CONTROL> and

press <Generate Report> in the UN1000 SW Update

window.

The tool will generate a report.

However, data from before the programming cannot be

provided anymore.


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4.2. Programming hints

In case the programming was interrupted, the device will do self-recovery. The section is de-

scribing how to solve this situation.

Table 6: tool hints


1. Device gets corrupted due to

unexpected interrupt during

programming

1. Disconnect all cables

2. Connect the USB cable (connection cannot be es-

tablished)

3. Wait minimum 3 min with connected USB cable

(Device will install recovery SW)

4. UN10xx Programmer will establish connection and

programming can be redone

4.3. Reporting

The tool will automatically generate a report for each programmed device. Optional the re-

port can be generated manually.

Figure 3: Report file folder, defined in main window


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Figure 4: Typical report

5. Bibliography

[1] ABB, UN10x0 Quick installation gide EN (3BHS335648 E02), 2020.

[2] ABB, "UNITROL® 1010 User Manual (3BHS335648 E81)".

[3] ABB, "UNITROL® 1020 User Manual (3BHS335648 E82)".


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6. Revisions

Rev. Page (P)

Chapt. (C)

Description Date Dept./Init.

A all Initial version 2020-11-27

IAEN/RM

B p1, c4.1

c2.2

c2.5

c4.3

Updated screenshots

Added requirement “Make sure, no other USB port

is used on PC”

Description for USB ports settings improved

Chapter Reporting added

2020-12-01

IAEN/RM

UNITROL 1010 and UNITROL 1020 · 2020. 12. 7. · UNITROL 1010 AND UNITROL 1020 STATUS Approved...

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