Unit Operations Lecture 10ddixon/CBE417_Lec_10_Final.pdfMcCabe-Thiele Graphical Method Binary...

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Unit Operations Lecture 10 24 Sep 2010 1

Transcript of Unit Operations Lecture 10ddixon/CBE417_Lec_10_Final.pdfMcCabe-Thiele Graphical Method Binary...

Page 1: Unit Operations Lecture 10ddixon/CBE417_Lec_10_Final.pdfMcCabe-Thiele Graphical Method Binary Distillation 08 0.9 1 “step off” equilibrium stages on the XY diagram. 0.6 0.7 0.8

Unit OperationsLecture 10

24 Sep 2010

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Page 2: Unit Operations Lecture 10ddixon/CBE417_Lec_10_Final.pdfMcCabe-Thiele Graphical Method Binary Distillation 08 0.9 1 “step off” equilibrium stages on the XY diagram. 0.6 0.7 0.8

Overview• Questions on homework for Monday 27th??Questions on homework for Monday 27th??• McCabe-Thiele graphical technique (binary systems)

•CondensersR b il•Reboilers

• Binary Shortcut Methods• AspenPlus:

o Shortcut methods: DSTWUo Rigorous method: RADFRAC

• EfficienciesEfficiencies•Introduction to multicomponent distillation

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Page 3: Unit Operations Lecture 10ddixon/CBE417_Lec_10_Final.pdfMcCabe-Thiele Graphical Method Binary Distillation 08 0.9 1 “step off” equilibrium stages on the XY diagram. 0.6 0.7 0.8

McCabe-Thiele Graphical MethodBinary Distillation

0 8

0.9

1y

“step off” equilibrium stages on the XY diagram.

0.6

0.7

0.8

Feed stage location: point where switch from rectifying

g

0 3

0.4

0.5Y operating line to the stripping

operating line.zF

0.1

0.2

0.3 Optimum feed stage location: switching point to obtain smallest number of stages. Switch when intersection of 3

00 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1

X

Switch when intersection of 3 operating lines is first crossed.

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Page 4: Unit Operations Lecture 10ddixon/CBE417_Lec_10_Final.pdfMcCabe-Thiele Graphical Method Binary Distillation 08 0.9 1 “step off” equilibrium stages on the XY diagram. 0.6 0.7 0.8

Problem Solving Exercise

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Page 5: Unit Operations Lecture 10ddixon/CBE417_Lec_10_Final.pdfMcCabe-Thiele Graphical Method Binary Distillation 08 0.9 1 “step off” equilibrium stages on the XY diagram. 0.6 0.7 0.8

McCabe-Thiele Graphical MethodBinary Distillation

0 8

0.9

1y

Minimum Number of Stages

0.6

0.7

0.8

Total reflux; so D = ?and R = ??

0 3

0.4

0.5Y

zF

0.1

0.2

0.3

00 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1

X

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Page 6: Unit Operations Lecture 10ddixon/CBE417_Lec_10_Final.pdfMcCabe-Thiele Graphical Method Binary Distillation 08 0.9 1 “step off” equilibrium stages on the XY diagram. 0.6 0.7 0.8

McCabe-Thiele Graphical MethodBinary Distillation

0 8

0.9

1y

Minimum Reflux Ratio

0.6

0.7

0.8

One or both operating lines intersect the equilibrium line.

0 3

0.4

0.5Y

zF

0.1

0.2

0.3 Result: infinite number of stages.

00 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1

X

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Page 7: Unit Operations Lecture 10ddixon/CBE417_Lec_10_Final.pdfMcCabe-Thiele Graphical Method Binary Distillation 08 0.9 1 “step off” equilibrium stages on the XY diagram. 0.6 0.7 0.8

McCabe-Thiele Graphical MethodBinary Distillation

0 8

0.9

1y

Minimum Reflux Ratio

0.6

0.7

0.8

One or both operating lines intersect the equilibrium line.

0 3

0.4

0.5Y

zF

0.1

0.2

0.3 Result: infinite number of stages.

00 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1

X

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Page 8: Unit Operations Lecture 10ddixon/CBE417_Lec_10_Final.pdfMcCabe-Thiele Graphical Method Binary Distillation 08 0.9 1 “step off” equilibrium stages on the XY diagram. 0.6 0.7 0.8

Problem Solving Exercise

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Page 9: Unit Operations Lecture 10ddixon/CBE417_Lec_10_Final.pdfMcCabe-Thiele Graphical Method Binary Distillation 08 0.9 1 “step off” equilibrium stages on the XY diagram. 0.6 0.7 0.8

Problem Solving Exercise

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Page 10: Unit Operations Lecture 10ddixon/CBE417_Lec_10_Final.pdfMcCabe-Thiele Graphical Method Binary Distillation 08 0.9 1 “step off” equilibrium stages on the XY diagram. 0.6 0.7 0.8

McCabe Thiele: Total Condenser

0.9

1

D

y1 V1

L

0.6

0.7

0.8

Ya

D

y1xDxD

LO

1

0.3

0.4

0.5 Y=X

1RxD

x1 y2

2

0

0.1

0.2 y3

x2

3

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1Xa

x3 y4

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Page 11: Unit Operations Lecture 10ddixon/CBE417_Lec_10_Final.pdfMcCabe-Thiele Graphical Method Binary Distillation 08 0.9 1 “step off” equilibrium stages on the XY diagram. 0.6 0.7 0.8

McCabe Thiele: Partial Condenser

0.9

1

Dy1 V1

L

yD

0.6

0.7

0.8

Ya

xOy1x0

LO

1

0.3

0.4

0.5 Y=X

1RxD

x1 y2

2

0

0.1

0.2 y3

x2

3

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1Xa

x3 y4

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Page 12: Unit Operations Lecture 10ddixon/CBE417_Lec_10_Final.pdfMcCabe-Thiele Graphical Method Binary Distillation 08 0.9 1 “step off” equilibrium stages on the XY diagram. 0.6 0.7 0.8

McCabe Thiele: Partial CondenserWhy consider using a partial condenser?

Dy1 V1

L

yDy g p

• Desire vapor distillate?• Need to control temperature in the column?

Concept:

xOy1x0

LO

1

po control distillation column temperatures

by controlling the operating pressure.o Condenser design / column opn. P

Minim m desirable condenserx1 y2

2

o Minimum desirable condenser temperature is ~ 49 oC (120 oF).

o Construction of column more expensive at higher pressures (i.e. > 14.8 bar [200

y3

x2

3

psig])o Bottoms T too high (decomposition or Tc

approached)x3 y4• Running a partial condenser lowers the

column operating pressure (i.e. don’t have to fully condense the distillate product

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Page 13: Unit Operations Lecture 10ddixon/CBE417_Lec_10_Final.pdfMcCabe-Thiele Graphical Method Binary Distillation 08 0.9 1 “step off” equilibrium stages on the XY diagram. 0.6 0.7 0.8

McCabe Thiele: Partial Condenser

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Seader & Henley, 2006

Page 14: Unit Operations Lecture 10ddixon/CBE417_Lec_10_Final.pdfMcCabe-Thiele Graphical Method Binary Distillation 08 0.9 1 “step off” equilibrium stages on the XY diagram. 0.6 0.7 0.8

McCabe Thiele: ReboilersReboilers

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Seader & Henley, 2006