UNISIM DESIGN SUITE - Honeywell Process · PDF fileHoneywell’s UniSim® Design Suite...

49
Update on Product Vision, Main Development Themes and Developments Introduced in Recent Releases UNISIM ® DESIGN SUITE Vicky Athanasiou September 28th, 2017

Transcript of UNISIM DESIGN SUITE - Honeywell Process · PDF fileHoneywell’s UniSim® Design Suite...

Page 1: UNISIM DESIGN SUITE - Honeywell Process · PDF fileHoneywell’s UniSim® Design Suite supports process simulation, ... • Heat-Exchanger Network ... for upstream fluid modeling COMOS

Update on Product Vision, Main Development Themes and

Developments Introduced in Recent Releases

UNISIM® DESIGN SUITEVicky Athanasiou

September 28th, 2017

Page 2: UNISIM DESIGN SUITE - Honeywell Process · PDF fileHoneywell’s UniSim® Design Suite supports process simulation, ... • Heat-Exchanger Network ... for upstream fluid modeling COMOS

Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.

Today’s Agenda

Before you leave, please take a few minutes to fill-out our survey and do not forget to pick-up your

bluetooth speaker!

1

Page 3: UNISIM DESIGN SUITE - Honeywell Process · PDF fileHoneywell’s UniSim® Design Suite supports process simulation, ... • Heat-Exchanger Network ... for upstream fluid modeling COMOS

Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.

Your Presenter Today

2

• Vicky Athanasiou is the Global Product

Manager for Process Design, at Honeywell

Process Solutions.

• Vicky has a Science Bachelor degree in

Chemical Engineering from Massachusetts

Institute of Technology, in Cambridge,

Massachusetts, USA; a Masters degree in

Biomedical Engineering from Imperial College

of Science, Technology and Medicine, in

London, UK; and a MBA in General

Management from London Business School

in London, UK.

• Vicky has 14 years of working experience in

process simulation for process design and

operator training simulation systems and 7

years in commercial roles including sales,

sales support, business development and

product and strategic marketing.

Page 4: UNISIM DESIGN SUITE - Honeywell Process · PDF fileHoneywell’s UniSim® Design Suite supports process simulation, ... • Heat-Exchanger Network ... for upstream fluid modeling COMOS

Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.

Topics Covered

3

• UniSim Design Suite

• Product Purpose and Applications

• Honeywell in Process Design

• Honeywell's Process Simulation Offering Today

• UniSim Design Suite Vision

• Market Trends Affecting the Simulation Market

• Main Development Themes

• Developments Introduced in Recent Releases

• USD R450

• USD R451

• Q&A

Page 5: UNISIM DESIGN SUITE - Honeywell Process · PDF fileHoneywell’s UniSim® Design Suite supports process simulation, ... • Heat-Exchanger Network ... for upstream fluid modeling COMOS

Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.

Topics Covered

4

• UniSim Design Suite

• Product Purpose and Applications

• Honeywell in Process Design

• Honeywell's Process Simulation Offering Today

• UniSim Design Suite Vision

• Market Trends Affecting the Simulation Market

• Main Development Themes

• Developments Introduced in Recent Releases

• USD R450

• USD R451

• Q&A

Page 6: UNISIM DESIGN SUITE - Honeywell Process · PDF fileHoneywell’s UniSim® Design Suite supports process simulation, ... • Heat-Exchanger Network ... for upstream fluid modeling COMOS

Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.

Fastest Growing Simulation Offering over the Past Decade

Improving Productivity And Profitability throughout the Asset Lifecycle

5

The Problem

The Solution

The Software Portfolio

The Honeywell Differentiation

Operating and EPC companies have a critical need to standardize

engineering best practices, increase engineering efficiency and

productivity, protect IP, and decrease TCO across the asset lifecycle

Honeywell’s UniSim® Design Suite supports process simulation, design

and optimization activities, in either steady state or dynamics

Process modelling software for process design, simulation, safety

studies, operations monitoring and debottlenecking, process

optimization and business planning

Honeywell’s lifecycle simulation and design solution built upon proven

technologies; supplying process simulation tools to the oil and gas,

refining, petrochemical and chemical industries and enhanced by

outstanding customer support

Refining & Petrochemical

Oil & Gas

Chemicals

Page 7: UNISIM DESIGN SUITE - Honeywell Process · PDF fileHoneywell’s UniSim® Design Suite supports process simulation, ... • Heat-Exchanger Network ... for upstream fluid modeling COMOS

Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.

Value of Process Simulation Across the Business

6

Engineering

• Design and optimization of

new / expansion / revamp

plant assets

• Debottlenecking studies

• Feasibility / investment

studies

• Front-End Engineering

Design (FEED) and

Detailed Design models &

documentation

• Safety system design /

HAZOP studies

• R&D new process

development

Operations

• Provide operational insight

into process safety,

reliability and profitability

• ‘What-if’ analysis for energy

usage

• Operating procedure

review

• DCS system check-out

• Development / pre-design

of advanced applications

o APC

o Remote Monitoring

o Feedstock Planning

• Improved compliance

Assets

• Asset performance

monitoring of equipment /

plant

• Equipment rating across a

broad range of operating

conditions

• ‘What-if’ analysis

o How many

compressors are

needed?

o How many trays

should the column

have for on-spec

product?

Process Simulation adds value throughout the lifecycle of your facility from

design through start-up, de-bottlenecking and day-to-day operations

Page 8: UNISIM DESIGN SUITE - Honeywell Process · PDF fileHoneywell’s UniSim® Design Suite supports process simulation, ... • Heat-Exchanger Network ... for upstream fluid modeling COMOS

Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.

Quick Peak at UniSim® Design7

Easy-to-Use Tool

• Same platform for

steady-state and

dynamic simulation.

• Customizable process

variable trends.

• Easy access to

controllers through

faceplates.

• Scenario building and

automation capabilities.

Performing Technology

UniSim Design Suite technology

is:

• Robust.

• Scalable.

• Stable.

• Accurate.

• Fast.

• A true Lifecycle simulation

platform.

Increases Efficiency

Through elimination of manual

data entry and automation of:

• Engineering workflow tools

between products.

• Scenario automation

capabilities.

• Documentation

customization and

generation features.

• Short-cut key usage.

Minimizes CAPEX

Through design optimization

with:

• Accuracy of prediction.

• Incorporated industry

standards.

• Equipment sizing and rating

calculations.

• Heat-Exchanger Network

optimization.

• Built-in optimizers.

Page 9: UNISIM DESIGN SUITE - Honeywell Process · PDF fileHoneywell’s UniSim® Design Suite supports process simulation, ... • Heat-Exchanger Network ... for upstream fluid modeling COMOS

Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.

Topics Covered

8

• UniSim Design Suite

• Product Purpose and Applications

• Honeywell in Process Design

• Honeywell's Process Simulation Offering Today

• UniSim Design Suite Vision

• Market Trends Affecting the Simulation Market

• Main Development Themes

• Developments Introduced in Recent Releases

• USD R450

• USD R451

• Q&A

Page 10: UNISIM DESIGN SUITE - Honeywell Process · PDF fileHoneywell’s UniSim® Design Suite supports process simulation, ... • Heat-Exchanger Network ... for upstream fluid modeling COMOS

Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.

Honeywell in Process Design9

Aspen HYSYS &

VPS OTISS

IP Acquisition

(Hyprotech Legacy)

Dec 2004

UniSim Simulation Suites

UHX Modules

2006-7

2005

FTC Order:

Flare, HTFS,

XML portability

2009

HTRI HX Alliance

2009

UniSim Flare

2010

2016

UniSim

Pressure

Relief System

HTRI HX Alliance

Extension/Expansion

2015

2015

UniSim

Blowdown

Customize

2016

UniSim / HTRI

HE Integration

UniSim Design Today• 250+ customers worldwide

• 8000+ users

• User base growing faster than

simulation market

• 50+ Engineers on UniSim

Development Team

2017

Page 11: UNISIM DESIGN SUITE - Honeywell Process · PDF fileHoneywell’s UniSim® Design Suite supports process simulation, ... • Heat-Exchanger Network ... for upstream fluid modeling COMOS

Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.

Topics Covered

10

• UniSim Design Suite

• Product Purpose and Applications

• Honeywell in Process Design

• Honeywell's Process Simulation Offering Today

• UniSim Design Suite Vision

• Market Trends Affecting the Simulation Market

• Main Development Themes

• Developments Introduced in Recent Releases

• USD R450

• USD R451

• Q&A

Page 12: UNISIM DESIGN SUITE - Honeywell Process · PDF fileHoneywell’s UniSim® Design Suite supports process simulation, ... • Heat-Exchanger Network ... for upstream fluid modeling COMOS

Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.

UniSim® Design Suite11

Conceptual Design Product • UniSim® ExchangerNet

• UniSim® Design (steady-state)

• UniSim® Dynamics Option

• UniSim® Flare

• UniSim® Blowdown Customize

• UniSim® PRS

• UniSim® Gasifier

• UniSim® Spirally-Wound Tube Bundle Module

• UniSim® 3rd Party Options

Plant Design and Simulation Products

• UniSim® HTRI UHx Air Cool Bundle

• UniSim® HTRI UHx Fired Heater Bundle

• UniSim® HTRI UHx Plate Bundle

• UniSim® HTRI UHx Plate-Fin Bundle

• UniSim® HTRI UHx Shell-Tube Bundle

• UniSim® HTRI XSimOp Shell-Tube Bundle

• UniSim® HTRI Spiral Plate Modeler

• UniSim® HTRI Vibration Modeler

• UniSim® HTRI UHx Heat Exchanger Full Suite

• UniSim® FeedWater Heater Modeler

• UniSim® Process Pipeline Modeler

Equipment Design and

Simulation Products

Physical Properties Product • UniSim® ThermoWorkbench

Page 13: UNISIM DESIGN SUITE - Honeywell Process · PDF fileHoneywell’s UniSim® Design Suite supports process simulation, ... • Heat-Exchanger Network ... for upstream fluid modeling COMOS

Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.

Multiflash

(KBC) used for properties, black-oil

translation, and as a PVT engine.

Xchanger

Suite

(HTRI) for heat exchangers design

and rating

Cleopatra

Link

(Cost Engineering) for cost

estimation purposes

PIPESIM

(Schlumberger) for pipeline

simulation

Amines

Option

(Schlumberger) for amine treating

process simulation

PIPESYS

Option

(Schlumberger) for pipeline

simulation

DIPPR

(Design Institute for Physical

Properties) for properties of pure

compounds

Predict

SWHoneywell’s corrosion prediction

software for refinery sour water

environments

OLI Electrolytes

Option

(OLI Systems) for electrolyte system

modeling

OLGAS

2P/3P

(Schlumberger) for steady-state

pipeline simulation

GAP and

Resolve

(Petroleum Experts), for

overall O&G field simulation

Blackoil

Option

(Schlumberger) for upstream fluid

modeling

COMOS

(Siemens) for engineering workflow

MySEP

(Kranji Solutions) for separators and

scrubbers design

AXSYS

(Bentley) for engineering workflow

Dortmund DatabankOLGA

(Schlumberger) for multi-phase

dynamic pipeline simulation

Pro-M

(MSE) for compressor design

(DDBSP) Leading databank of VLE

data for the process industries

UniSim® 3rd Party Options12

PVTSim

Nova

(CALSEP) For fluid properties and

experimental PVT data simulation.

H/CAMS

(Haverly) market leading crude

assay library with over 2000 assays.

Page 14: UNISIM DESIGN SUITE - Honeywell Process · PDF fileHoneywell’s UniSim® Design Suite supports process simulation, ... • Heat-Exchanger Network ... for upstream fluid modeling COMOS

Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.

The UniSim Design Suite Offering

13

Training

Consulting

Custom Thermo/Unit Operations

Model Building

Steady State and Dynamics Studies

Software &

Licenses

BGP Services

Page 15: UNISIM DESIGN SUITE - Honeywell Process · PDF fileHoneywell’s UniSim® Design Suite supports process simulation, ... • Heat-Exchanger Network ... for upstream fluid modeling COMOS

Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.

© 2017 by Honeywell International Inc. All rights reserved. Restricted distribution.

Licensing Options

Flexible licensing and product selection to meet the customer needs!

14

• License is associated to a given hardware

(local PC or dongle) Standalone

Network

Tokens

• License is associated to a given server,

allowing access from anywhere in the network

• License is associated to a given server,

allowing access from anywhere in the network.

• It provides the ability to Shift usage amongst

products over term of contract, increasing

usage flexibility

Hybrid Approach • Combination of Token and Network Licenses

giving SIGNIFICANT commercial advantage

Page 16: UNISIM DESIGN SUITE - Honeywell Process · PDF fileHoneywell’s UniSim® Design Suite supports process simulation, ... • Heat-Exchanger Network ... for upstream fluid modeling COMOS

Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.

UniSim Design

Profit Suite

Embedded APC in UniSim

Direct link to Profit Suite

RPMS

Supply Chain

OptimizationUniformance

Sentinel

Asset

Performance

Calculation

Predict-SW

Corrosion

Management

Software

UniSim Operator

Competency Suite

Lifecycle Simulation

Operator Training

Profit Bridge

Model Update

Real Time

Optimization

UniSim Platform Links with Other Honeywell Products

15

Cloud-based Connected

Performance

Services

HCP CPS

Page 17: UNISIM DESIGN SUITE - Honeywell Process · PDF fileHoneywell’s UniSim® Design Suite supports process simulation, ... • Heat-Exchanger Network ... for upstream fluid modeling COMOS

Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.

Topics Covered

16

• UniSim Design Suite

• Product Purpose and Applications

• Honeywell in Process Design

• Honeywell's Process Simulation Offering Today

• UniSim Design Suite Vision

• Market Trends Affecting the Simulation Market

• Main Development Themes

• Developments Introduced in Recent Releases

• USD R450

• USD R451

• Q&A

Page 18: UNISIM DESIGN SUITE - Honeywell Process · PDF fileHoneywell’s UniSim® Design Suite supports process simulation, ... • Heat-Exchanger Network ... for upstream fluid modeling COMOS

Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.

UniSim® Design Suite Vision

UniSim Design Suite to become the preferred process simulation and optimization solution

for desktop and cloud applications in the markets we serve, through:

17

Continuous Innovation

Accuracy of Simulation Results

Embedded Industry Standards

Engineering Productivity & Collaboration

Support for Multi-Purpose & Lifecycle Simulation

Page 19: UNISIM DESIGN SUITE - Honeywell Process · PDF fileHoneywell’s UniSim® Design Suite supports process simulation, ... • Heat-Exchanger Network ... for upstream fluid modeling COMOS

Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.

Honeywell Connected Plant, Unequalled Equation for Success

18

Connected People

Connected Process

Connected Assets

ConnectedPlant

+ =+

• Deep domain expertise

• Optimization &analytics via the digital twin

• Enhanced decisions via data analytics

• Worker safety & compliance

• Broad ecosystem of expertise & capabilities

• Predictive asset performance, increase uptime, decrease downtime

• Unmatched industry offering

• Integrated solutions that span the entire enterprise

Improve plant

availability

by 2%

Maximize plant

throughput and

yields by 7%

Protect knowledge

of retiring

workforce

$26M+ increase in

profit/year

Based on foundation of advanced software solutions

*Based on a medium sized refinery in the US

We connect processes, assets and people to continually redefine optimal performance

Page 20: UNISIM DESIGN SUITE - Honeywell Process · PDF fileHoneywell’s UniSim® Design Suite supports process simulation, ... • Heat-Exchanger Network ... for upstream fluid modeling COMOS

Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.

Topics Covered

19

• UniSim Design Suite

• Product Purpose and Applications

• Honeywell in Process Design

• Honeywell's Process Simulation Offering Today

• UniSim Design Suite Vision

• Market Trends Affecting the Simulation Market

• Main Development Themes

• Developments Introduced in Recent Releases

• USD R450

• USD R451

• Q&A

Page 21: UNISIM DESIGN SUITE - Honeywell Process · PDF fileHoneywell’s UniSim® Design Suite supports process simulation, ... • Heat-Exchanger Network ... for upstream fluid modeling COMOS

Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.

Market Trends Affecting the Simulation Market

• Low Oil Price

- Reduced CAPEX in O&G upstream and

midstream

- Somewhat increased OPEX in O&G

downstream

- Increased M&A activity

- Focus on cost reduction; more price

sensitivity

• Emerging Technologies

- IIoT

- Predictive Analytics

- Smart Advisors

- Machine Learning

- Quantum Computing

• Operational Excellence

- Maximize value of available tools

- Optimize operations

- Remotely monitor assets

- De-bottleneck / troubleshoot plant assets

- Minimize utilities

- Lower emissions

• Engineering Effectiveness

- Accuracy matters

- Do more in less time with fewer people

- Eliminate manual entry

- Minimize repetitive / tedious work

- Capture and standardize knowledge

- Collaborate from anywhere & with any

device

20

Page 22: UNISIM DESIGN SUITE - Honeywell Process · PDF fileHoneywell’s UniSim® Design Suite supports process simulation, ... • Heat-Exchanger Network ... for upstream fluid modeling COMOS

Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.

Topics Covered

21

• UniSim Design Suite

• Product Purpose and Applications

• Honeywell in Process Design

• Honeywell's Process Simulation Offering Today

• UniSim Design Suite Vision

• Market Trends Affecting the Simulation Market

• Main Development Themes

• Developments Introduced in Recent Releases

• USD R450

• USD R451

• Q&A

Page 23: UNISIM DESIGN SUITE - Honeywell Process · PDF fileHoneywell’s UniSim® Design Suite supports process simulation, ... • Heat-Exchanger Network ... for upstream fluid modeling COMOS

Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.

Main Development Themes

• Portfolio Breadth

- Cover the entire O&G supply chain from oil

well to refinery

- Expand offering into adjacent verticals

- Continue to link to specialist 3rd party

technologies

- Continue to support open architecture

• Next Generation Platform

- Process design and optimization enabled

on the UniSim® EvOlution platform

- High performance: 64x bit, multi-threading

- Content may be developed by customers

using the UniSim® Express, high-level

programming language

• Connected Plant

- «Digital twin» for cloud connected services

- Additional features to help solve specific

operational issues

- Telemetry features in webULM

- Easier visualization and user alerts

- Predictive analytics on the cloud

• Engineering Effectiveness

- Equipment sizing, costing, and sensitivity

analysis to better support the feasibility

studies

- Central data repository and easy data

transfer between tools

- Customizable templates for engineering

documentation generation

- Attention to engineering workflows

22

Page 24: UNISIM DESIGN SUITE - Honeywell Process · PDF fileHoneywell’s UniSim® Design Suite supports process simulation, ... • Heat-Exchanger Network ... for upstream fluid modeling COMOS

Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.

Topics Covered

23

• UniSim Design Suite

• Product Purpose and Applications

• Honeywell in Process Design

• Honeywell's Process Simulation Offering Today

• UniSim Design Suite Vision

• Market Trends Affecting the Simulation Market

• Main Development Themes

• Developments Introduced in Recent Releases

• USD R450

• USD R451

• Q&A

Page 25: UNISIM DESIGN SUITE - Honeywell Process · PDF fileHoneywell’s UniSim® Design Suite supports process simulation, ... • Heat-Exchanger Network ... for upstream fluid modeling COMOS

Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.

Super-Critical Regions

Handling

Products & Features Introduced with USD R45024

UniSim-HTRI Heat

Exchanger Integration

UniSim Flare

Enhancements

R450

R450

R450

R450

R450

R450

R450

R450

R450

R450

R450

R450

R450

R450

R450

UniSim PRS

UniSim Blowdown

Customize

Enhancements

Amine Fitter and

Amine Unit Op

Pipe Segment Unit

Op Enhancements

Valve Unit Op

Enhancements

PVT Regression

Import Tool

Refining Properties

and Mixing Rules

Crude Assay Import

Facility

Other

Enhancements

Productivity Tools

Flowsheet

OptimizationMulti-Phase Pump

Page 26: UNISIM DESIGN SUITE - Honeywell Process · PDF fileHoneywell’s UniSim® Design Suite supports process simulation, ... • Heat-Exchanger Network ... for upstream fluid modeling COMOS

Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.

UniSim Pressure Relief System (PRS)

• UniSim PRS was originally developed by UOP, who are technology

licensors, plant asset operators, and users.

• UniSim PRS follows API/NFPA/ASME code requirements for pressure

vessels and storage tanks and CGA code requirements for portable

containers.

• It can be applied to the Oil & Gas, Refining, Petrochemical, Biofuel,

and Chemical Industries.

• Tool originally developed by UOP and used to validate relief devices on

all UOP plant assets

• For sizing, rating, and validation of PSVs and RDs and surrounding

pipes

• Implements API Sizing for:

- External Fire

- Blocked Outlet

- Flow Known

- Tube Failure

- Storage Tank Vent (non-fire)

• Checks for non-compliance, provides guided assistance for rating, and

allows for existing design validation

• Produces relief scenario reports and datasheets

Commercializing a tool developed & extensively used by UOP!

25

Page 27: UNISIM DESIGN SUITE - Honeywell Process · PDF fileHoneywell’s UniSim® Design Suite supports process simulation, ... • Heat-Exchanger Network ... for upstream fluid modeling COMOS

Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.

UniSim Blowdown Customize Enhancements

• This tool has been co-developed with an oil major company.

• The software is compliant with the industry standard: API 521 6th

Edition & its fire method.

• It allows for blowdown flowsheeting and scheduling, 2D heat transfer

in vessel walls & heads, incorporates the API 521 fire method and is

based on non-equilibrium calculations.

• It has been extensively validated with proprietary and publicly

available data and is in good agreement with real data for O&G

assets.

• Enhancements to Blowdown Customize include:

- Control valve and PSV modelling

- Multiple feeds into pressure vessel

- Settle-out facility

- Stress calculations

- Choke flow calculations

- Beggs-Brill calculation implementation

- Solver and thermo enhancements

Enhancing flowsheeting and blowdown scheduling capabilities!

26

Page 28: UNISIM DESIGN SUITE - Honeywell Process · PDF fileHoneywell’s UniSim® Design Suite supports process simulation, ... • Heat-Exchanger Network ... for upstream fluid modeling COMOS

Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.

UniSim Flare

• UniSim Flare originated from the same IP as Aspen Flare System Analyzer.

• This product complies with industry standards API520/521.

• UniSim Flare has been enhanced to significantly improve the calculation speed, enable scenario automation, and improve visualization of results.

• It can used for flare design for the Oil & Gas, Refining, Petrochemical, Biofuel, and Chemical Industries.

• Steady-state tool for designing, rating and debottlenecking flare system

piping from the relief valve to the flare tip.

• Scenario automation allows to examine varying loads from different

flare headers.

• Now supported on the .NET platform

• Higher performance (3-11x for large models)

• New scenario automation capability

• UI allows to easily view results from multiple scenarios, without the use

of 3rd party tools

• Enhanced reporting capabilities

• Compatible with Aspen Flare System Analyzer cases for easy migration

Re-platforming and enhacing scenario and reporting capabilities!

27

Page 29: UNISIM DESIGN SUITE - Honeywell Process · PDF fileHoneywell’s UniSim® Design Suite supports process simulation, ... • Heat-Exchanger Network ... for upstream fluid modeling COMOS

Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.

Multi-Phase Pump

• The MPP and WGC functionality was developed in

collaboration with an IOC who designs, develops and owns

subsea operation assets.

• Honeywell offer the MPP and WGC as part of our core

offering for UniSim Design (steady-state) and UniSim

Dynamics Option.

• UniSim Design Suite is the only process simulation

software with MPP and WGC support.

• MPP & WGC are applicable to the O&G Upstream market.

• The pump unit operation has been enhanced to support the

evolving technology for multiphase pressure boosting.

• Multi-phase pumps are particularly important for flow-

assurance for sub-sea and deep-water operations.

• The user can impose the manufacturer curves in terms of DP

vs Total Flow or Power vs Total Flow for different VGFs.

• The MPP unit operation is supported in steady-state and

dynamics.

Building on multi-phase transport Capabilities!

28

Page 30: UNISIM DESIGN SUITE - Honeywell Process · PDF fileHoneywell’s UniSim® Design Suite supports process simulation, ... • Heat-Exchanger Network ... for upstream fluid modeling COMOS

Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.

Amine Fitter and Amine Model Unit Operation

• Typical problems the amine unit operation could help with

are:

- Given an amine flow to calculate residual acid content in gas

- Given the acid gas specifications to calculate an amine flow

- Given the lean amine specs to optimize the regeneration duty

• Amine units can be found in O&G, Refining, Petrochemicals

and Chemical processes.

• Developed to allow the user to make use of amines

performance data obtained from external sources (specialist

packages or plant data) within the USD flowsheet.

• The Amine model unit operation is a new object in the

UniSim Design flowsheet environment to represent the

amine contactor and regenerator flowsheet.

• The Amine fitter (grey-box model) fits amine data for use by

the amine model unit operation.

• Helps customers complete the flowsheet for their process

faster.

Enabling easy fitting of operational or specialist package data!

29

Amine flowsheet

captured in amine

model unit operation

Page 31: UNISIM DESIGN SUITE - Honeywell Process · PDF fileHoneywell’s UniSim® Design Suite supports process simulation, ... • Heat-Exchanger Network ... for upstream fluid modeling COMOS

Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.

Pipe Segment & Valve Unit Operation Enhancements

Pipe Segment Unit Operation:

• The Pipe Segment unit operation has been enhanced in

steady-state to include the following calculations:

- hydrate formation

- ice formation

- the sand erosion velocity calculation.

• It is no longer necessary to configure separate utilities for

these calculations, which improves engineering efficiency.

Valve Unit Operation:

• The Valve unit operation has been enhanced to allow for

different actuator opening and closing times in dynamics.

• This gives users more flexibility when designing process

and compressor controls

Simple enhancements, creating great value for simulation!

30

Page 32: UNISIM DESIGN SUITE - Honeywell Process · PDF fileHoneywell’s UniSim® Design Suite supports process simulation, ... • Heat-Exchanger Network ... for upstream fluid modeling COMOS

Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.

UniSim – HTRI Heat-Exchanger Integration

• UniSim Heat Exchangers (UHX) originated from the same

IP as Aspen HTFS (now Aspen EDR).

• Today, Honeywell offers the widest portfolio of modules for

heat exchanger design.

• UHX technology is maintained and extended by HTRI, the

market leader in heat-exchanger research and technology.

• Honeywell resells the HTRI Xchanger Suite and XSimOp

products, as an alternative to HTRI membership.

• Heat exchanger design applies across all process

industries.

• Heat exchanger modules are used for the design, rating and

simulation of heat exchangers.

• With USD R450, the new HTRI XSimOp Shell-Tube module

is integrated in UniSim Design.

• Native exchanger unit operation with alternate model

selection.

• This enables the usage of the new HTRI technology in

simulation.

• The new engine solves faster than the embedded Xist and

UHX STE technology predecessors.

Honeywell Offers the broadest portfolio for heat-exchanger design!

31

Page 33: UNISIM DESIGN SUITE - Honeywell Process · PDF fileHoneywell’s UniSim® Design Suite supports process simulation, ... • Heat-Exchanger Network ... for upstream fluid modeling COMOS

Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.

PVT Regression Import Tool

• The PVT Regression Import Tool:

- reduces engineering effort and

- eliminates errors with manual data entry.

• CALSEP is the market leader in PVT simulation with the

PVTSim and PVTSim Nova products.

• This tool is applicable to the O&G Upstream/Midstream

process simulation and flow-assurance.

• Tool to import CALSEP PVTSim and PVTSim Nova export

files in .txt format into UniSim Design (PVT environment).

• Automatically imports streams with PR78 and SRK thermo

properties.

• Allows for manual selection of properties if other than PR78

or SRK.

• In addition, it automatically creates a stream on the flowsheet

& attaches a phase envelope to that stream.

Reduces engineering effort and eliminates manual entry errors!

32

Page 34: UNISIM DESIGN SUITE - Honeywell Process · PDF fileHoneywell’s UniSim® Design Suite supports process simulation, ... • Heat-Exchanger Network ... for upstream fluid modeling COMOS

Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.

Super-Critical Regions

• This enhancement was requested by UniSim Design users.

• By assigning individual fluid properties to be handled as gas or

liquid, it is possible to get better predictions for the overall fluid

behaviour.

• The flexible super-critical region handling is important for the

O&G upstream, Pipe Reinjection, Carbon Dioxide Compression,

Urea, and Polymer processes.

• With USD R450, streams in super-critical regions may be

handled with more flexibility, at steady-state.

• For the PR and SRK fluid packages.

• The user can:

• Define the supercritical region himself or allow the simulator to

calculate it.

• Override the supercritical phase as vapour or liquid for certain

properties (i.e. density, viscosity, thermal conductivity).

• Enable stream-level alerts when operating in the supercritical

region or when the user has overriden the supercritical region.

Flexible handling of the dense phase at stream level!

33

Page 35: UNISIM DESIGN SUITE - Honeywell Process · PDF fileHoneywell’s UniSim® Design Suite supports process simulation, ... • Heat-Exchanger Network ... for upstream fluid modeling COMOS

Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.

Refining Properties & Mixing Rules

Refining Properties:

• Refining properties are configured in the UniSim Design.

They include, but are not limited to:

- RON, MON, RVP, conradson carbon rate, carbon to

hydrogen ratio, cetane index, refractive index, yield

- Aniline, cloud, freeze, pour, smoke, softening, wax

congealing and flash points

- X-ring UV and IP391 Aromatics, Cx Asphaltenes, olefins,

naphthalenes, naphthenes, n-paraffins, paraffins,

polynaphthenes, mercaptans

Mixing Rules:

• Blending mixing rules are pre-defined and are available in

UniSim Design as user properties.

• It is also possible for the user to enter Custom Mixing Rules

and leverage proprietary data within the simulation

environment.

Making easier the modelling of refining processes!

34

Page 36: UNISIM DESIGN SUITE - Honeywell Process · PDF fileHoneywell’s UniSim® Design Suite supports process simulation, ... • Heat-Exchanger Network ... for upstream fluid modeling COMOS

Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.

Crude Assay Import Facility

• The crude assay import facility makes it easy to import and

manage crude assays.

• This functionality increases engineering effectiveness,

eliminates room for manual data entry, and makes it easier

to model crude storage facilities and refining processes.

• The crude assay import facility allows crude assays to be

read into the UniSim Crude environment and mapped into

components and pseudos-components.

• Assay data are read from MS excel files.

• The same components and pseudo-components can be

shared by different assays.

• The assays are propagated in the flowsheet environment.

Users can now import hundreds of assays with a few clicks!

35

Page 37: UNISIM DESIGN SUITE - Honeywell Process · PDF fileHoneywell’s UniSim® Design Suite supports process simulation, ... • Heat-Exchanger Network ... for upstream fluid modeling COMOS

Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.

Productivity Tools

H&MB and PFD Generation:

• It is now possible to generate H&MBs and PFD equipment

summaries in UniSim Design.

• Buttons configured in the workbook view for H&MBs and

equipment summaries generation.

• The flowsheet and respective tables exported as bitmap files.

• The workbook tabs may be printed as datasheets in .pdf

format.

• This functionality allows for easier generation of PFDs and

stream reports.

Case Scenario Manager:

• The Case Scenario Manager has an improved parallel

workflow in dynamics:

• It can display the differences between all specified

variables.

• It can also do a 3-way comparison of the Master, Changed

and Common Ancestor Cases.

• Cases over 50MB can be compared 1-2 minutes, to identify

the source of changes and to propagate changes to the

desired case.

Eliminating tedious work and manual entry errors!

36

Page 38: UNISIM DESIGN SUITE - Honeywell Process · PDF fileHoneywell’s UniSim® Design Suite supports process simulation, ... • Heat-Exchanger Network ... for upstream fluid modeling COMOS

Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.

Flowsheet Optimization

Optimizer - Nova Solver Option:

• The NOVA solver is now available as an option in the

Optimizer.

• This proprietary solver is the best available solver in the

market for online, real-time optimization purposes.

• It is well suited for solving hundreds of thousands of

equations with up to a thousand degrees of freedom.

• It can be applied to solve problems for processes across all

industries.

Adjust Function Enhancements:

• The adjust group uses the previous iteration values to speed up

convergence.

• The direction of the initial step size can be specified by the user.

Adjust-Recycle Manager Enhancements:

• In the adjust-recycle manager, a new variable list is included:

the ‘Independent SpreadSheet OldValue Opers’.

• The program detects cells with “OldValue” strings.

• The tolerance can be modified for each of the listed variables

through the Adjust-Recycle manager.

Enhancements to flowsheet optimization and calculation visibility

37

Page 39: UNISIM DESIGN SUITE - Honeywell Process · PDF fileHoneywell’s UniSim® Design Suite supports process simulation, ... • Heat-Exchanger Network ... for upstream fluid modeling COMOS

Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.

Other Enhancements

Other Solver Enhancements

• Calculation order analysis tool: it is now easier to understand

the calculation sequence:

- Calculation levels displayed in one view.

- Option to display the solver calculation order after the

calculations have been completed.

• Sparse continuation solver: improved with the usage of the

Inside-Out column solver, improving the convergence of columns.

• I/O solver: can now handle non-aqueous VLLE in condensers,

which is important for refining and chemical applications.

Other Unit Operation Enhancements:

• New Hydraulic Turbine Unit Operation:

- Models a Kaplan hydraulic turbine in dynamics.

- The user can impose the Hill performance curves in terms

of head vs. flow and efficiency vs. flow.

- This development is important for modelling low-head, high

capacity hydroelectric power generation processes.

Other Thermo Enhancements

• DIPPR: The link to the DIPPR database now allows the review

of imported components and the classification of components

into families.

• Peng-Robinson EOS: There are enhancements to related to

water solubility:

- now two water solubility options are available: the API

9A1.3 and the 9A1.5 methods.

- the water solubility coefficients are exposed and

modifiable by the user.

- non-hydrocarbon components can be included in water

solubility calculations

- the user can select which components to include in the

water solubility calculations and which to exclude.

• PPR78 EOS: it was previously limited to eight molecular groups

covering alkanes and mono-aromatics. The model has been

expanded to over thirty groups and these are added to the

PPR78 predictive mixing rules.

• CAPE-OPEN Thermo: The thermo socket has been updated to

be CAPE-OPEN 1.1 compliant; it now supports the edit and

save/persistence features; the CAPE-OPEN thermo & unit op

workflow has improved.

Additional Unit Op, Thermo and Solver Enhancements

38

Page 40: UNISIM DESIGN SUITE - Honeywell Process · PDF fileHoneywell’s UniSim® Design Suite supports process simulation, ... • Heat-Exchanger Network ... for upstream fluid modeling COMOS

Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.

Topics Covered

39

• UniSim Design Suite

• Product Purpose and Applications

• Honeywell in Process Design

• Honeywell's Process Simulation Offering Today

• UniSim Design Suite Vision

• Market Trends Affecting the Simulation Market

• Main Development Themes

• Developments Introduced in Recent Releases

• USD R450

• USD R451

• Q&A

Page 41: UNISIM DESIGN SUITE - Honeywell Process · PDF fileHoneywell’s UniSim® Design Suite supports process simulation, ... • Heat-Exchanger Network ... for upstream fluid modeling COMOS

Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.

Features Introduced with USD R451

40

Link to Haverly

H/CAMS

R451R451 R451

R451 R451

UniSim PRS-Flare

Workflow

LP Vector Generation

Tool

ULM on the CloudUniSim DMS ToolRefinery Property

Plots Utility

R451

Page 42: UNISIM DESIGN SUITE - Honeywell Process · PDF fileHoneywell’s UniSim® Design Suite supports process simulation, ... • Heat-Exchanger Network ... for upstream fluid modeling COMOS

Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.

UniSim PRS-Flare Workflow

• UniSim PRS excel export file can now be imported into

UniSim Flare

• Excel export file contains information per:

- Relief device: lists all scenarios applicable to a specific relief

device

- Project: lists the largest area scenario for each relief device in a

project

• The data transferred include:

- Non-scenario specific data: configuration information (PRD and

piping data)

- Scenario specific data: stream information (P, T, F, and

composition)

• The PRS-Flare workflow is part of the larger scope of

development work on the safety system tool integration

• This development increases engineering effectiveness, as

it eliminates tedious work and potential errors with large

volumes of data transfer

Making Easier the Data Transfer Between UniSim PRS and Flare

41

Page 43: UNISIM DESIGN SUITE - Honeywell Process · PDF fileHoneywell’s UniSim® Design Suite supports process simulation, ... • Heat-Exchanger Network ... for upstream fluid modeling COMOS

Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.

LP Vector Generation Tool

• With this development Honeywell is commercializing and

enhancing a UOP engineering tool

• For models/data where non-linear behaviour is observed,

multiple LP vectors may be used to match closer the

model/plant data with the LP vector behaviour.

• Generates LP vectors from a set of user-configurable

independent and dependent variables

• Can mimic the behavior of any unit operation or process area

• Takes input either from a simulation model or from real plant

data

• The generated data can be used to tune scheduling and

optimization applications

• Data may be copied/pasted or communicated via OLE to

excel

LP Vectors generated from the simulation model or the real-plant data

42

Page 44: UNISIM DESIGN SUITE - Honeywell Process · PDF fileHoneywell’s UniSim® Design Suite supports process simulation, ... • Heat-Exchanger Network ... for upstream fluid modeling COMOS

Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.

Link to Haverly H/CAMS

• The crude assay import facility makes it easy to import and

manage crude assays.

• This functionality increases engineering effectiveness,

eliminates room for manual data entry, and makes it easier

to model crude storage facilities and refining processes.

• UniSim Design links to Haverly H/CAMS via a COM interface

• Haverly H/CAMS is the industry leading assay crude

management software with over 3200 assays

- 2600 Chevron assays

- 600 Haverly assays

• Possible to also include proprietary assays

• Assays are imported under the UniSim Crude Manager

environment

Haverly H/CAMS link allows easy assay import into UniSim Design

43

USD R450/1

Page 45: UNISIM DESIGN SUITE - Honeywell Process · PDF fileHoneywell’s UniSim® Design Suite supports process simulation, ... • Heat-Exchanger Network ... for upstream fluid modeling COMOS

Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.

Refinery Property Plots Utility

• This functionality allows engineers to examine the effect of

blending different crudes and to determine the right mix for

target feeds to the process.

• Helps make decisions on which crudes to buy and the

impact on the plant operation of crudes in the refinery tank

farms.

• For assays imported under the UniSim Crude Manager

environment

• Crudes can be imported and blended on the UniSim Design

flowsheet

• Any refinery property can be plotted using the stream utility

• You may choose to visualize individual stream properties or

multiple stream properties

Easy visualization of crude assay and blend refinery properties

44

Page 46: UNISIM DESIGN SUITE - Honeywell Process · PDF fileHoneywell’s UniSim® Design Suite supports process simulation, ... • Heat-Exchanger Network ... for upstream fluid modeling COMOS

Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.

UniSim Data Management Spreadsheet (DMS) Tool

• Tool originally developed by the Honeywell OTS operations

group to increase engineering productivity.

• Commercialized after customer request.

• Supported for 32-bit and 64-bit excel.

• Excel-based tool used for data management, auditing and

reporting purposes:

- reads data from active case(s) by equipment type

- propagates audited/reduced data back to model

- generates stream reports

- generates default curves for rotating equipment

- generates instrument reports

- compares data between cases

• Data is grouped by equipment type

• Model updates are made easier as process data becomes

available

Excel-Based Data Management and Auditing Tool

45

Page 47: UNISIM DESIGN SUITE - Honeywell Process · PDF fileHoneywell’s UniSim® Design Suite supports process simulation, ... • Heat-Exchanger Network ... for upstream fluid modeling COMOS

Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.

ULM on the Cloud (Pilot)

• Cost Savings – less hardware

• Availability – license validity even if internet connection lost

• User Convenience – enables mobility and collaboration

• Other Benefits – VM usage, customer administrator can

manage group licenses, telemetry features

• ULM is available for non-commercial users over the Cloud

• Requires periodic internet connectivity

• Delivered as a UniSim App

- User signs in to app which enables licensed products

- Changing sign in changes entitlement

- Interoperates with existing ULM licensing

• User sign in

- User email address registered with Honeywell

- User receives personal license key from Honeywell or optionally

customer administers the group licenses

- Customer assigns and revokes personal licenses from their

group license pool

ULM on the Cloud will be the VM Licensing Standard

46

Page 48: UNISIM DESIGN SUITE - Honeywell Process · PDF fileHoneywell’s UniSim® Design Suite supports process simulation, ... • Heat-Exchanger Network ... for upstream fluid modeling COMOS

Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.

Topics Covered

47

• UniSim Design Suite

• Product Purpose and Applications

• Honeywell in Process Design

• Honeywell's Process Simulation Offering Today

• UniSim Design Suite Vision

• Market Trends Affecting the Simulation Market

• Main Development Themes

• Developments Introduced in Recent Releases

• USD R450

• USD R451

• Q&A

Page 49: UNISIM DESIGN SUITE - Honeywell Process · PDF fileHoneywell’s UniSim® Design Suite supports process simulation, ... • Heat-Exchanger Network ... for upstream fluid modeling COMOS

Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.

Q&A

48