UNISIM DESIGN SUITE - Honeywell Process · PDF fileHoneywell’s UniSim® Design Suite...
Transcript of UNISIM DESIGN SUITE - Honeywell Process · PDF fileHoneywell’s UniSim® Design Suite...
Update on Product Vision, Main Development Themes and
Developments Introduced in Recent Releases
UNISIM® DESIGN SUITEVicky Athanasiou
September 28th, 2017
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Today’s Agenda
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Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Your Presenter Today
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• Vicky Athanasiou is the Global Product
Manager for Process Design, at Honeywell
Process Solutions.
• Vicky has a Science Bachelor degree in
Chemical Engineering from Massachusetts
Institute of Technology, in Cambridge,
Massachusetts, USA; a Masters degree in
Biomedical Engineering from Imperial College
of Science, Technology and Medicine, in
London, UK; and a MBA in General
Management from London Business School
in London, UK.
• Vicky has 14 years of working experience in
process simulation for process design and
operator training simulation systems and 7
years in commercial roles including sales,
sales support, business development and
product and strategic marketing.
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Topics Covered
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• UniSim Design Suite
• Product Purpose and Applications
• Honeywell in Process Design
• Honeywell's Process Simulation Offering Today
• UniSim Design Suite Vision
• Market Trends Affecting the Simulation Market
• Main Development Themes
• Developments Introduced in Recent Releases
• USD R450
• USD R451
• Q&A
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Topics Covered
4
• UniSim Design Suite
• Product Purpose and Applications
• Honeywell in Process Design
• Honeywell's Process Simulation Offering Today
• UniSim Design Suite Vision
• Market Trends Affecting the Simulation Market
• Main Development Themes
• Developments Introduced in Recent Releases
• USD R450
• USD R451
• Q&A
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Fastest Growing Simulation Offering over the Past Decade
Improving Productivity And Profitability throughout the Asset Lifecycle
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The Problem
The Solution
The Software Portfolio
The Honeywell Differentiation
Operating and EPC companies have a critical need to standardize
engineering best practices, increase engineering efficiency and
productivity, protect IP, and decrease TCO across the asset lifecycle
Honeywell’s UniSim® Design Suite supports process simulation, design
and optimization activities, in either steady state or dynamics
Process modelling software for process design, simulation, safety
studies, operations monitoring and debottlenecking, process
optimization and business planning
Honeywell’s lifecycle simulation and design solution built upon proven
technologies; supplying process simulation tools to the oil and gas,
refining, petrochemical and chemical industries and enhanced by
outstanding customer support
Refining & Petrochemical
Oil & Gas
Chemicals
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Value of Process Simulation Across the Business
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Engineering
• Design and optimization of
new / expansion / revamp
plant assets
• Debottlenecking studies
• Feasibility / investment
studies
• Front-End Engineering
Design (FEED) and
Detailed Design models &
documentation
• Safety system design /
HAZOP studies
• R&D new process
development
Operations
• Provide operational insight
into process safety,
reliability and profitability
• ‘What-if’ analysis for energy
usage
• Operating procedure
review
• DCS system check-out
• Development / pre-design
of advanced applications
o APC
o Remote Monitoring
o Feedstock Planning
• Improved compliance
Assets
• Asset performance
monitoring of equipment /
plant
• Equipment rating across a
broad range of operating
conditions
• ‘What-if’ analysis
o How many
compressors are
needed?
o How many trays
should the column
have for on-spec
product?
Process Simulation adds value throughout the lifecycle of your facility from
design through start-up, de-bottlenecking and day-to-day operations
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Quick Peak at UniSim® Design7
Easy-to-Use Tool
• Same platform for
steady-state and
dynamic simulation.
• Customizable process
variable trends.
• Easy access to
controllers through
faceplates.
• Scenario building and
automation capabilities.
Performing Technology
UniSim Design Suite technology
is:
• Robust.
• Scalable.
• Stable.
• Accurate.
• Fast.
• A true Lifecycle simulation
platform.
Increases Efficiency
Through elimination of manual
data entry and automation of:
• Engineering workflow tools
between products.
• Scenario automation
capabilities.
• Documentation
customization and
generation features.
• Short-cut key usage.
Minimizes CAPEX
Through design optimization
with:
• Accuracy of prediction.
• Incorporated industry
standards.
• Equipment sizing and rating
calculations.
• Heat-Exchanger Network
optimization.
• Built-in optimizers.
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Topics Covered
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• UniSim Design Suite
• Product Purpose and Applications
• Honeywell in Process Design
• Honeywell's Process Simulation Offering Today
• UniSim Design Suite Vision
• Market Trends Affecting the Simulation Market
• Main Development Themes
• Developments Introduced in Recent Releases
• USD R450
• USD R451
• Q&A
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Honeywell in Process Design9
Aspen HYSYS &
VPS OTISS
IP Acquisition
(Hyprotech Legacy)
Dec 2004
UniSim Simulation Suites
UHX Modules
2006-7
2005
FTC Order:
Flare, HTFS,
XML portability
2009
HTRI HX Alliance
2009
UniSim Flare
2010
2016
UniSim
Pressure
Relief System
HTRI HX Alliance
Extension/Expansion
2015
2015
UniSim
Blowdown
Customize
2016
UniSim / HTRI
HE Integration
UniSim Design Today• 250+ customers worldwide
• 8000+ users
• User base growing faster than
simulation market
• 50+ Engineers on UniSim
Development Team
2017
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Topics Covered
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• UniSim Design Suite
• Product Purpose and Applications
• Honeywell in Process Design
• Honeywell's Process Simulation Offering Today
• UniSim Design Suite Vision
• Market Trends Affecting the Simulation Market
• Main Development Themes
• Developments Introduced in Recent Releases
• USD R450
• USD R451
• Q&A
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
UniSim® Design Suite11
Conceptual Design Product • UniSim® ExchangerNet
• UniSim® Design (steady-state)
• UniSim® Dynamics Option
• UniSim® Flare
• UniSim® Blowdown Customize
• UniSim® PRS
• UniSim® Gasifier
• UniSim® Spirally-Wound Tube Bundle Module
• UniSim® 3rd Party Options
Plant Design and Simulation Products
• UniSim® HTRI UHx Air Cool Bundle
• UniSim® HTRI UHx Fired Heater Bundle
• UniSim® HTRI UHx Plate Bundle
• UniSim® HTRI UHx Plate-Fin Bundle
• UniSim® HTRI UHx Shell-Tube Bundle
• UniSim® HTRI XSimOp Shell-Tube Bundle
• UniSim® HTRI Spiral Plate Modeler
• UniSim® HTRI Vibration Modeler
• UniSim® HTRI UHx Heat Exchanger Full Suite
• UniSim® FeedWater Heater Modeler
• UniSim® Process Pipeline Modeler
Equipment Design and
Simulation Products
Physical Properties Product • UniSim® ThermoWorkbench
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Multiflash
(KBC) used for properties, black-oil
translation, and as a PVT engine.
Xchanger
Suite
(HTRI) for heat exchangers design
and rating
Cleopatra
Link
(Cost Engineering) for cost
estimation purposes
PIPESIM
(Schlumberger) for pipeline
simulation
Amines
Option
(Schlumberger) for amine treating
process simulation
PIPESYS
Option
(Schlumberger) for pipeline
simulation
DIPPR
(Design Institute for Physical
Properties) for properties of pure
compounds
Predict
SWHoneywell’s corrosion prediction
software for refinery sour water
environments
OLI Electrolytes
Option
(OLI Systems) for electrolyte system
modeling
OLGAS
2P/3P
(Schlumberger) for steady-state
pipeline simulation
GAP and
Resolve
(Petroleum Experts), for
overall O&G field simulation
Blackoil
Option
(Schlumberger) for upstream fluid
modeling
COMOS
(Siemens) for engineering workflow
MySEP
(Kranji Solutions) for separators and
scrubbers design
AXSYS
(Bentley) for engineering workflow
Dortmund DatabankOLGA
(Schlumberger) for multi-phase
dynamic pipeline simulation
Pro-M
(MSE) for compressor design
(DDBSP) Leading databank of VLE
data for the process industries
UniSim® 3rd Party Options12
PVTSim
Nova
(CALSEP) For fluid properties and
experimental PVT data simulation.
H/CAMS
(Haverly) market leading crude
assay library with over 2000 assays.
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
The UniSim Design Suite Offering
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Training
Consulting
Custom Thermo/Unit Operations
Model Building
Steady State and Dynamics Studies
Software &
Licenses
BGP Services
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
© 2017 by Honeywell International Inc. All rights reserved. Restricted distribution.
Licensing Options
Flexible licensing and product selection to meet the customer needs!
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• License is associated to a given hardware
(local PC or dongle) Standalone
Network
Tokens
• License is associated to a given server,
allowing access from anywhere in the network
• License is associated to a given server,
allowing access from anywhere in the network.
• It provides the ability to Shift usage amongst
products over term of contract, increasing
usage flexibility
Hybrid Approach • Combination of Token and Network Licenses
giving SIGNIFICANT commercial advantage
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
UniSim Design
Profit Suite
Embedded APC in UniSim
Direct link to Profit Suite
RPMS
Supply Chain
OptimizationUniformance
Sentinel
Asset
Performance
Calculation
Predict-SW
Corrosion
Management
Software
UniSim Operator
Competency Suite
Lifecycle Simulation
Operator Training
Profit Bridge
Model Update
Real Time
Optimization
UniSim Platform Links with Other Honeywell Products
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Cloud-based Connected
Performance
Services
HCP CPS
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Topics Covered
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• UniSim Design Suite
• Product Purpose and Applications
• Honeywell in Process Design
• Honeywell's Process Simulation Offering Today
• UniSim Design Suite Vision
• Market Trends Affecting the Simulation Market
• Main Development Themes
• Developments Introduced in Recent Releases
• USD R450
• USD R451
• Q&A
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
UniSim® Design Suite Vision
UniSim Design Suite to become the preferred process simulation and optimization solution
for desktop and cloud applications in the markets we serve, through:
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Continuous Innovation
Accuracy of Simulation Results
Embedded Industry Standards
Engineering Productivity & Collaboration
Support for Multi-Purpose & Lifecycle Simulation
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Honeywell Connected Plant, Unequalled Equation for Success
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Connected People
Connected Process
Connected Assets
ConnectedPlant
+ =+
• Deep domain expertise
• Optimization &analytics via the digital twin
• Enhanced decisions via data analytics
• Worker safety & compliance
• Broad ecosystem of expertise & capabilities
• Predictive asset performance, increase uptime, decrease downtime
• Unmatched industry offering
• Integrated solutions that span the entire enterprise
Improve plant
availability
by 2%
Maximize plant
throughput and
yields by 7%
Protect knowledge
of retiring
workforce
$26M+ increase in
profit/year
Based on foundation of advanced software solutions
*Based on a medium sized refinery in the US
We connect processes, assets and people to continually redefine optimal performance
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Topics Covered
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• UniSim Design Suite
• Product Purpose and Applications
• Honeywell in Process Design
• Honeywell's Process Simulation Offering Today
• UniSim Design Suite Vision
• Market Trends Affecting the Simulation Market
• Main Development Themes
• Developments Introduced in Recent Releases
• USD R450
• USD R451
• Q&A
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Market Trends Affecting the Simulation Market
• Low Oil Price
- Reduced CAPEX in O&G upstream and
midstream
- Somewhat increased OPEX in O&G
downstream
- Increased M&A activity
- Focus on cost reduction; more price
sensitivity
• Emerging Technologies
- IIoT
- Predictive Analytics
- Smart Advisors
- Machine Learning
- Quantum Computing
• Operational Excellence
- Maximize value of available tools
- Optimize operations
- Remotely monitor assets
- De-bottleneck / troubleshoot plant assets
- Minimize utilities
- Lower emissions
• Engineering Effectiveness
- Accuracy matters
- Do more in less time with fewer people
- Eliminate manual entry
- Minimize repetitive / tedious work
- Capture and standardize knowledge
- Collaborate from anywhere & with any
device
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Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Topics Covered
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• UniSim Design Suite
• Product Purpose and Applications
• Honeywell in Process Design
• Honeywell's Process Simulation Offering Today
• UniSim Design Suite Vision
• Market Trends Affecting the Simulation Market
• Main Development Themes
• Developments Introduced in Recent Releases
• USD R450
• USD R451
• Q&A
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Main Development Themes
• Portfolio Breadth
- Cover the entire O&G supply chain from oil
well to refinery
- Expand offering into adjacent verticals
- Continue to link to specialist 3rd party
technologies
- Continue to support open architecture
• Next Generation Platform
- Process design and optimization enabled
on the UniSim® EvOlution platform
- High performance: 64x bit, multi-threading
- Content may be developed by customers
using the UniSim® Express, high-level
programming language
• Connected Plant
- «Digital twin» for cloud connected services
- Additional features to help solve specific
operational issues
- Telemetry features in webULM
- Easier visualization and user alerts
- Predictive analytics on the cloud
• Engineering Effectiveness
- Equipment sizing, costing, and sensitivity
analysis to better support the feasibility
studies
- Central data repository and easy data
transfer between tools
- Customizable templates for engineering
documentation generation
- Attention to engineering workflows
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Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Topics Covered
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• UniSim Design Suite
• Product Purpose and Applications
• Honeywell in Process Design
• Honeywell's Process Simulation Offering Today
• UniSim Design Suite Vision
• Market Trends Affecting the Simulation Market
• Main Development Themes
• Developments Introduced in Recent Releases
• USD R450
• USD R451
• Q&A
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Super-Critical Regions
Handling
Products & Features Introduced with USD R45024
UniSim-HTRI Heat
Exchanger Integration
UniSim Flare
Enhancements
R450
R450
R450
R450
R450
R450
R450
R450
R450
R450
R450
R450
R450
R450
R450
UniSim PRS
UniSim Blowdown
Customize
Enhancements
Amine Fitter and
Amine Unit Op
Pipe Segment Unit
Op Enhancements
Valve Unit Op
Enhancements
PVT Regression
Import Tool
Refining Properties
and Mixing Rules
Crude Assay Import
Facility
Other
Enhancements
Productivity Tools
Flowsheet
OptimizationMulti-Phase Pump
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
UniSim Pressure Relief System (PRS)
• UniSim PRS was originally developed by UOP, who are technology
licensors, plant asset operators, and users.
• UniSim PRS follows API/NFPA/ASME code requirements for pressure
vessels and storage tanks and CGA code requirements for portable
containers.
• It can be applied to the Oil & Gas, Refining, Petrochemical, Biofuel,
and Chemical Industries.
• Tool originally developed by UOP and used to validate relief devices on
all UOP plant assets
• For sizing, rating, and validation of PSVs and RDs and surrounding
pipes
• Implements API Sizing for:
- External Fire
- Blocked Outlet
- Flow Known
- Tube Failure
- Storage Tank Vent (non-fire)
• Checks for non-compliance, provides guided assistance for rating, and
allows for existing design validation
• Produces relief scenario reports and datasheets
Commercializing a tool developed & extensively used by UOP!
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Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
UniSim Blowdown Customize Enhancements
• This tool has been co-developed with an oil major company.
• The software is compliant with the industry standard: API 521 6th
Edition & its fire method.
• It allows for blowdown flowsheeting and scheduling, 2D heat transfer
in vessel walls & heads, incorporates the API 521 fire method and is
based on non-equilibrium calculations.
• It has been extensively validated with proprietary and publicly
available data and is in good agreement with real data for O&G
assets.
• Enhancements to Blowdown Customize include:
- Control valve and PSV modelling
- Multiple feeds into pressure vessel
- Settle-out facility
- Stress calculations
- Choke flow calculations
- Beggs-Brill calculation implementation
- Solver and thermo enhancements
Enhancing flowsheeting and blowdown scheduling capabilities!
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Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
UniSim Flare
• UniSim Flare originated from the same IP as Aspen Flare System Analyzer.
• This product complies with industry standards API520/521.
• UniSim Flare has been enhanced to significantly improve the calculation speed, enable scenario automation, and improve visualization of results.
• It can used for flare design for the Oil & Gas, Refining, Petrochemical, Biofuel, and Chemical Industries.
• Steady-state tool for designing, rating and debottlenecking flare system
piping from the relief valve to the flare tip.
• Scenario automation allows to examine varying loads from different
flare headers.
• Now supported on the .NET platform
• Higher performance (3-11x for large models)
• New scenario automation capability
• UI allows to easily view results from multiple scenarios, without the use
of 3rd party tools
• Enhanced reporting capabilities
• Compatible with Aspen Flare System Analyzer cases for easy migration
Re-platforming and enhacing scenario and reporting capabilities!
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Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Multi-Phase Pump
• The MPP and WGC functionality was developed in
collaboration with an IOC who designs, develops and owns
subsea operation assets.
• Honeywell offer the MPP and WGC as part of our core
offering for UniSim Design (steady-state) and UniSim
Dynamics Option.
• UniSim Design Suite is the only process simulation
software with MPP and WGC support.
• MPP & WGC are applicable to the O&G Upstream market.
• The pump unit operation has been enhanced to support the
evolving technology for multiphase pressure boosting.
• Multi-phase pumps are particularly important for flow-
assurance for sub-sea and deep-water operations.
• The user can impose the manufacturer curves in terms of DP
vs Total Flow or Power vs Total Flow for different VGFs.
• The MPP unit operation is supported in steady-state and
dynamics.
Building on multi-phase transport Capabilities!
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Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Amine Fitter and Amine Model Unit Operation
• Typical problems the amine unit operation could help with
are:
- Given an amine flow to calculate residual acid content in gas
- Given the acid gas specifications to calculate an amine flow
- Given the lean amine specs to optimize the regeneration duty
• Amine units can be found in O&G, Refining, Petrochemicals
and Chemical processes.
• Developed to allow the user to make use of amines
performance data obtained from external sources (specialist
packages or plant data) within the USD flowsheet.
• The Amine model unit operation is a new object in the
UniSim Design flowsheet environment to represent the
amine contactor and regenerator flowsheet.
• The Amine fitter (grey-box model) fits amine data for use by
the amine model unit operation.
• Helps customers complete the flowsheet for their process
faster.
Enabling easy fitting of operational or specialist package data!
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Amine flowsheet
captured in amine
model unit operation
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Pipe Segment & Valve Unit Operation Enhancements
Pipe Segment Unit Operation:
• The Pipe Segment unit operation has been enhanced in
steady-state to include the following calculations:
- hydrate formation
- ice formation
- the sand erosion velocity calculation.
• It is no longer necessary to configure separate utilities for
these calculations, which improves engineering efficiency.
Valve Unit Operation:
• The Valve unit operation has been enhanced to allow for
different actuator opening and closing times in dynamics.
• This gives users more flexibility when designing process
and compressor controls
Simple enhancements, creating great value for simulation!
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Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
UniSim – HTRI Heat-Exchanger Integration
• UniSim Heat Exchangers (UHX) originated from the same
IP as Aspen HTFS (now Aspen EDR).
• Today, Honeywell offers the widest portfolio of modules for
heat exchanger design.
• UHX technology is maintained and extended by HTRI, the
market leader in heat-exchanger research and technology.
• Honeywell resells the HTRI Xchanger Suite and XSimOp
products, as an alternative to HTRI membership.
• Heat exchanger design applies across all process
industries.
• Heat exchanger modules are used for the design, rating and
simulation of heat exchangers.
• With USD R450, the new HTRI XSimOp Shell-Tube module
is integrated in UniSim Design.
• Native exchanger unit operation with alternate model
selection.
• This enables the usage of the new HTRI technology in
simulation.
• The new engine solves faster than the embedded Xist and
UHX STE technology predecessors.
Honeywell Offers the broadest portfolio for heat-exchanger design!
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Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
PVT Regression Import Tool
• The PVT Regression Import Tool:
- reduces engineering effort and
- eliminates errors with manual data entry.
• CALSEP is the market leader in PVT simulation with the
PVTSim and PVTSim Nova products.
• This tool is applicable to the O&G Upstream/Midstream
process simulation and flow-assurance.
• Tool to import CALSEP PVTSim and PVTSim Nova export
files in .txt format into UniSim Design (PVT environment).
• Automatically imports streams with PR78 and SRK thermo
properties.
• Allows for manual selection of properties if other than PR78
or SRK.
• In addition, it automatically creates a stream on the flowsheet
& attaches a phase envelope to that stream.
Reduces engineering effort and eliminates manual entry errors!
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Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Super-Critical Regions
• This enhancement was requested by UniSim Design users.
• By assigning individual fluid properties to be handled as gas or
liquid, it is possible to get better predictions for the overall fluid
behaviour.
• The flexible super-critical region handling is important for the
O&G upstream, Pipe Reinjection, Carbon Dioxide Compression,
Urea, and Polymer processes.
• With USD R450, streams in super-critical regions may be
handled with more flexibility, at steady-state.
• For the PR and SRK fluid packages.
• The user can:
• Define the supercritical region himself or allow the simulator to
calculate it.
• Override the supercritical phase as vapour or liquid for certain
properties (i.e. density, viscosity, thermal conductivity).
• Enable stream-level alerts when operating in the supercritical
region or when the user has overriden the supercritical region.
Flexible handling of the dense phase at stream level!
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Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Refining Properties & Mixing Rules
Refining Properties:
• Refining properties are configured in the UniSim Design.
They include, but are not limited to:
- RON, MON, RVP, conradson carbon rate, carbon to
hydrogen ratio, cetane index, refractive index, yield
- Aniline, cloud, freeze, pour, smoke, softening, wax
congealing and flash points
- X-ring UV and IP391 Aromatics, Cx Asphaltenes, olefins,
naphthalenes, naphthenes, n-paraffins, paraffins,
polynaphthenes, mercaptans
Mixing Rules:
• Blending mixing rules are pre-defined and are available in
UniSim Design as user properties.
• It is also possible for the user to enter Custom Mixing Rules
and leverage proprietary data within the simulation
environment.
Making easier the modelling of refining processes!
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Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Crude Assay Import Facility
• The crude assay import facility makes it easy to import and
manage crude assays.
• This functionality increases engineering effectiveness,
eliminates room for manual data entry, and makes it easier
to model crude storage facilities and refining processes.
• The crude assay import facility allows crude assays to be
read into the UniSim Crude environment and mapped into
components and pseudos-components.
• Assay data are read from MS excel files.
• The same components and pseudo-components can be
shared by different assays.
• The assays are propagated in the flowsheet environment.
Users can now import hundreds of assays with a few clicks!
35
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Productivity Tools
H&MB and PFD Generation:
• It is now possible to generate H&MBs and PFD equipment
summaries in UniSim Design.
• Buttons configured in the workbook view for H&MBs and
equipment summaries generation.
• The flowsheet and respective tables exported as bitmap files.
• The workbook tabs may be printed as datasheets in .pdf
format.
• This functionality allows for easier generation of PFDs and
stream reports.
Case Scenario Manager:
• The Case Scenario Manager has an improved parallel
workflow in dynamics:
• It can display the differences between all specified
variables.
• It can also do a 3-way comparison of the Master, Changed
and Common Ancestor Cases.
• Cases over 50MB can be compared 1-2 minutes, to identify
the source of changes and to propagate changes to the
desired case.
Eliminating tedious work and manual entry errors!
36
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Flowsheet Optimization
Optimizer - Nova Solver Option:
• The NOVA solver is now available as an option in the
Optimizer.
• This proprietary solver is the best available solver in the
market for online, real-time optimization purposes.
• It is well suited for solving hundreds of thousands of
equations with up to a thousand degrees of freedom.
• It can be applied to solve problems for processes across all
industries.
Adjust Function Enhancements:
• The adjust group uses the previous iteration values to speed up
convergence.
• The direction of the initial step size can be specified by the user.
Adjust-Recycle Manager Enhancements:
• In the adjust-recycle manager, a new variable list is included:
the ‘Independent SpreadSheet OldValue Opers’.
• The program detects cells with “OldValue” strings.
• The tolerance can be modified for each of the listed variables
through the Adjust-Recycle manager.
Enhancements to flowsheet optimization and calculation visibility
37
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Other Enhancements
Other Solver Enhancements
• Calculation order analysis tool: it is now easier to understand
the calculation sequence:
- Calculation levels displayed in one view.
- Option to display the solver calculation order after the
calculations have been completed.
• Sparse continuation solver: improved with the usage of the
Inside-Out column solver, improving the convergence of columns.
• I/O solver: can now handle non-aqueous VLLE in condensers,
which is important for refining and chemical applications.
Other Unit Operation Enhancements:
• New Hydraulic Turbine Unit Operation:
- Models a Kaplan hydraulic turbine in dynamics.
- The user can impose the Hill performance curves in terms
of head vs. flow and efficiency vs. flow.
- This development is important for modelling low-head, high
capacity hydroelectric power generation processes.
Other Thermo Enhancements
• DIPPR: The link to the DIPPR database now allows the review
of imported components and the classification of components
into families.
• Peng-Robinson EOS: There are enhancements to related to
water solubility:
- now two water solubility options are available: the API
9A1.3 and the 9A1.5 methods.
- the water solubility coefficients are exposed and
modifiable by the user.
- non-hydrocarbon components can be included in water
solubility calculations
- the user can select which components to include in the
water solubility calculations and which to exclude.
• PPR78 EOS: it was previously limited to eight molecular groups
covering alkanes and mono-aromatics. The model has been
expanded to over thirty groups and these are added to the
PPR78 predictive mixing rules.
• CAPE-OPEN Thermo: The thermo socket has been updated to
be CAPE-OPEN 1.1 compliant; it now supports the edit and
save/persistence features; the CAPE-OPEN thermo & unit op
workflow has improved.
Additional Unit Op, Thermo and Solver Enhancements
38
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Topics Covered
39
• UniSim Design Suite
• Product Purpose and Applications
• Honeywell in Process Design
• Honeywell's Process Simulation Offering Today
• UniSim Design Suite Vision
• Market Trends Affecting the Simulation Market
• Main Development Themes
• Developments Introduced in Recent Releases
• USD R450
• USD R451
• Q&A
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Features Introduced with USD R451
40
Link to Haverly
H/CAMS
R451R451 R451
R451 R451
UniSim PRS-Flare
Workflow
LP Vector Generation
Tool
ULM on the CloudUniSim DMS ToolRefinery Property
Plots Utility
R451
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
UniSim PRS-Flare Workflow
• UniSim PRS excel export file can now be imported into
UniSim Flare
• Excel export file contains information per:
- Relief device: lists all scenarios applicable to a specific relief
device
- Project: lists the largest area scenario for each relief device in a
project
• The data transferred include:
- Non-scenario specific data: configuration information (PRD and
piping data)
- Scenario specific data: stream information (P, T, F, and
composition)
• The PRS-Flare workflow is part of the larger scope of
development work on the safety system tool integration
• This development increases engineering effectiveness, as
it eliminates tedious work and potential errors with large
volumes of data transfer
Making Easier the Data Transfer Between UniSim PRS and Flare
41
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
LP Vector Generation Tool
• With this development Honeywell is commercializing and
enhancing a UOP engineering tool
• For models/data where non-linear behaviour is observed,
multiple LP vectors may be used to match closer the
model/plant data with the LP vector behaviour.
• Generates LP vectors from a set of user-configurable
independent and dependent variables
• Can mimic the behavior of any unit operation or process area
• Takes input either from a simulation model or from real plant
data
• The generated data can be used to tune scheduling and
optimization applications
• Data may be copied/pasted or communicated via OLE to
excel
LP Vectors generated from the simulation model or the real-plant data
42
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Link to Haverly H/CAMS
• The crude assay import facility makes it easy to import and
manage crude assays.
• This functionality increases engineering effectiveness,
eliminates room for manual data entry, and makes it easier
to model crude storage facilities and refining processes.
• UniSim Design links to Haverly H/CAMS via a COM interface
• Haverly H/CAMS is the industry leading assay crude
management software with over 3200 assays
- 2600 Chevron assays
- 600 Haverly assays
• Possible to also include proprietary assays
• Assays are imported under the UniSim Crude Manager
environment
Haverly H/CAMS link allows easy assay import into UniSim Design
43
USD R450/1
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Refinery Property Plots Utility
• This functionality allows engineers to examine the effect of
blending different crudes and to determine the right mix for
target feeds to the process.
• Helps make decisions on which crudes to buy and the
impact on the plant operation of crudes in the refinery tank
farms.
• For assays imported under the UniSim Crude Manager
environment
• Crudes can be imported and blended on the UniSim Design
flowsheet
• Any refinery property can be plotted using the stream utility
• You may choose to visualize individual stream properties or
multiple stream properties
Easy visualization of crude assay and blend refinery properties
44
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
UniSim Data Management Spreadsheet (DMS) Tool
• Tool originally developed by the Honeywell OTS operations
group to increase engineering productivity.
• Commercialized after customer request.
• Supported for 32-bit and 64-bit excel.
• Excel-based tool used for data management, auditing and
reporting purposes:
- reads data from active case(s) by equipment type
- propagates audited/reduced data back to model
- generates stream reports
- generates default curves for rotating equipment
- generates instrument reports
- compares data between cases
• Data is grouped by equipment type
• Model updates are made easier as process data becomes
available
Excel-Based Data Management and Auditing Tool
45
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
ULM on the Cloud (Pilot)
• Cost Savings – less hardware
• Availability – license validity even if internet connection lost
• User Convenience – enables mobility and collaboration
• Other Benefits – VM usage, customer administrator can
manage group licenses, telemetry features
• ULM is available for non-commercial users over the Cloud
• Requires periodic internet connectivity
• Delivered as a UniSim App
- User signs in to app which enables licensed products
- Changing sign in changes entitlement
- Interoperates with existing ULM licensing
• User sign in
- User email address registered with Honeywell
- User receives personal license key from Honeywell or optionally
customer administers the group licenses
- Customer assigns and revokes personal licenses from their
group license pool
ULM on the Cloud will be the VM Licensing Standard
46
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Topics Covered
47
• UniSim Design Suite
• Product Purpose and Applications
• Honeywell in Process Design
• Honeywell's Process Simulation Offering Today
• UniSim Design Suite Vision
• Market Trends Affecting the Simulation Market
• Main Development Themes
• Developments Introduced in Recent Releases
• USD R450
• USD R451
• Q&A
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Q&A
48