Unique mask qualification for defect-free printing ... · Solution ZEISS AIMS 1x-193i addresses the...
Transcript of Unique mask qualification for defect-free printing ... · Solution ZEISS AIMS 1x-193i addresses the...
25 years ZEISS AIMS technology Unique mask qualification for defect-free printing performance for 248 nm, 193 nm and EUV wavelength.
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25 years ZEISS AIMS technology
For 25 years the Aerial Image Measurement System AIMS™ from ZEISS is used for defect review, printability analysis and repair verification. The system precisely qualifies photomasks according to its printing behavior.
25 years ZEISS AIMS
technology
› Milestones
› AIMS™ 1x platform
for 193 nm high end
market
› AIMS™ 32-193i SE
for193 nm mature
market
› AIMS™ fab neo for
248 nm market
› AIMS™ EUV
› ZEISS
Starting point
ZEISS AIMS was introduced in 1993.
Today the systems are an integral part of the mask manufacturing process and
guarantee the delivery of defect free masks to wafer fabs.
Presently the AIMS™ technology covers various nodes with different wavelengths.
Milestones
■ 1993: Arial Image Measurement Algorithm developed
■ 1994: first 365/248 nm ZEISS AIMS introduced to market
■ 1999: first 193 nm ZEISS AIMS delivered to the industry
■ 2006: first 193 nm immersion AIMS™ introduced to the market
■ 2017: first ZEISS AIMS EUV delivered to the customer
1993Optical platform developed in collaboration with IBM
1994MSM 100market introduction(365 / 248 nm)
1999MSM 193market introduction(193 nm)
2000First fab toolAIMSTM fab(248 nm)
2003First fab tool with automatic handlingAIMSTM fab plus
2006AIMSTM 45-193imarket introduction(193 nm)
2009AIMSTM 32-193imarket introduction(193 nm)
2014AIMSTM 1x-193i(193 nm)
2017AIMSTM EUV(13.5 nm)
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ZEISS AIMS 1x-193i
The AIMS™ 1x-193i high end immersion platform supports further extension of 193nm lithography and qualifies the printing behavior of photomasks with high precision and accuracy for todays and future technology nodes.
Introduction
Extension of 193 nm lithography leads to application of sophisticated techno-
logies such as multi-patterning and computational lithography. For mask
manufacturing this goes along with higher mask complexity and shrinking error
budgets, but requires also to manage productivity and costs.
Solution
ZEISS AIMS 1x-193i addresses the challenges of increased complexity, tighter
mask specifications and more accurate and reliable defect disposition
by offering an excellent CD repeatability and full illumination flexibility with
FlexIllu®, a computer controlled illumination and key enabler for SMO.
The system represents a stable and well proven high-end platform on which
additional application support with respect to automation and application
beyond defect verification is offered:
■ AIMS™ AutoAnalysis (AAA) for accurate and fully automated defect analysis
on aerial images [go to AIMS™ AutoAnalysis]
Additionally the platform goes further and beyond defect verification with
■ WLCD 2G for CD metrology on aerial images [go to WLCD 2G]
Furthermore the ZEISS AIMS 1x-193i platform offers future performance
upgrades to enhance the system capabilities with respect to CD repeatability
and throughput to keep with ongoing technology demands.
AIMS™ 1x-193i accounts for all optical effects including vector effects and
3D mask effects which is of utmost importance to qualify the printing behavior
of a mask.
The LITO™ grade optics provides aberration correction for the latest scanner
technology and together with the enhanced pupil uniformity it contributes
to an excellent scanner and tool to tool matching. The active isolation system
enables the user to measure at high throughput with excellent CD repeatability
and provides an increase in production efficiency.
25 years ZEISS AIMS
technology
› Milestones
› AIMS™ 1x platform
for 193 nm high end
market
› AIMS™ 32-193i SE
for193 nm mature
market
› AIMS™ fab neo for
248 nm market
› AIMS™ EUV
› ZEISS
ZEISS AIMS AutoAnalysis
AIMS™ AutoAnalysis is a software solution providing fast, accurate and fully automated analysis of aerial images to receive shorter turn-around times, higher reliability and an overall boost in productivity.
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The fully automated workflow in AIMS™ AutoAnalysis provides
accurate and reliable defect evaluation with no manual
interaction required. Direct communication to the AIMS™
tools allows the aerial images to be analyzed in parallel to the
measurement, therefore reducing the overall cycle time.
In addition to the overall time savings, it also helps to contain
the process variability associated with fluctuations in the
manufacturing process. This is key for improved asset utilization
and on time delivery of product to customers.
Because the manual analysis of defects and repairs is no longer
necessary, human error is eliminated leading to standardized results
and higher confidence in the delivery of a defect free mask.
Report templates are customizable and effortlessly support multiple
purposes and various reporting levels.
Defects are analyzed in a fraction of time required by even the most
experienced engineer, thus resulting in a significantly improved overall
productivity.
25 years ZEISS AIMS
technology
› Milestones
› AIMS™ 1x platform
for 193 nm high end
market
› AIMS™ 32-193i SE
for193 nm mature
market
› AIMS™ fab neo for
248 nm market
› AIMS™ EUV
› ZEISS
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ZEISS AIMS 1x-193i platform with the application WLCD 2G for CD metrology
Introduction
ZEISS WLCD 2G provides the capability to measure the CD in aerial image
capturing OPC, MEEF and mask 3D effects. It addresses the CD metrology
challenges of advanced lithography nodes with high MEEF pattern having an
increased risk to fail in wafer printing.
Solution
ZEISS WLCD 2G is the perfect choice when a printing aware mask CD metrology
is required. CD analysis of potential lithographic hotspots benefits from the
through focus capability of WLCD 2G. It enables CD characterization through
process window, provides access to the process variation band and reveals the
impact of mask process variations on the printing relevant CD.
Additionally, aerial image CD uniformity measurements can be easily performed
on your most critical feature independently of its complexity. This provides an
effective mask process control and enables mask to mask matching and mask
processes qualification.
ZEISS WLCD 2G allows to separate the optical mask contribution from scanner
and lithographic process contribution to the final wafer printing result. For the
first time it is possible to have access to measured aerial image data during the
OPC model calibration and verification flow which leads to an improved overall
OPC model.
Printing aware CD metrology
Hotspot measurement
CDU measurement
Mask WLCD Wafer
Aerial Image Contours Process Variation Band
Mask CD SEM Aerial Image Aerial Image CDU Map
WLCD 2G provides a wafer printing aware mask CD metrology and
quantifies the mask contribution to the printing result.
25 years ZEISS AIMS
technology
› Milestones
› AIMS™ 1x platform
for 193 nm high end
market
› AIMS™ 32-193i SE
for193 nm mature
market
› AIMS™ fab neo for
248 nm market
› AIMS™ EUV
› ZEISS
Introduction
ZEISS AIMS 32-193i SE is dedicated to 193 nm mature products which require
a considerable flexibility for defect verification but facing the challenge of cost
effectiveness.
Solution
AIMS™ 32-193i SE sits on a proven and robust measurement platform.
To provide an improved illumination flexibility the system is equipped with
a two slider solution. The combination of illumination shapes on each slider
offers a large variety of conventional illumination schemes.
On top of that the system provides the FreeForm Illumination (FFI) capability
realizing more complex illumination shapes to support SMO requirements. The
system specification reflects the requirements of 193 nm mature products in
terms of CD repeatability and throughput but ensuring a cost effective solution.
The overall defect verification productivity can be further improved by utilizing
the AIMS™ AutoAnalysis (AAA) option which provides completely automated
defect analysis in parallel to the measurement.
ZEISS AIMS 32-193i SE
AIMS™ 32-193i SE provides an enhanced flexibility for defect and repair verification of 193nm mature products.
Fixed Slider Exchangeable Slider
Standard
FFI
+ =
+ =
6
25 years ZEISS AIMS
technology
› Milestones
› AIMS™ 1x platform
for 193 nm high end
market
› AIMS™ 32-193i SE
for 193 nm mature
market
› AIMS™ fab neo for
248 nm market
› AIMS™ EUV
› ZEISS
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ZEISS AIMS fab neo
The newly designed AIMS™ fab neo with state-of-the-art technology supports the ongoing need for defect and repair verification for 248nm lithography
Introduction
AIMS™ fab neo focusses on the needs of a mature market where process
simplification and cost effective solutions are the main challenges.
AIMS™ fab neo provides the capability to perform defect and repair verification
for 248 nm masks and ensures hereby the delivery of defect free masks to the
wafer fab.
Solution
ZEISS AIMS fab neo offers a completely new design. The beam path is improved
by separating the UV beam path from the visible beam path ensuring a high
reliability and enhanced serviceability. The illumination unit is equipped with
an exchangeable slider which allows a predefinition of up to 21 user definable
sigma apertures. This ensures an easy switch of illumination schemes during
operation.
The Graphical User Interface was completely re-designed and allows an ease
of use operation of the system, but maintaining the well established operator
workflow. The overall productivity can be further improved by utilizing the
AIMS™ AutoAnalysis (AAA) option which provides completely automated defect
analysis in parallel to the measurement.
AIMS™ fab neo is equipped with state-of-the art components and a Windows
10 operating systems to ensure a reliable operation through the next decade.
Sigma Slider Solution
Aperture matrix (8 by 3)
25 years ZEISS AIMS
technology
› Milestones
› AIMS™ 1x platform
for 193 nm high end
market
› AIMS™ 32-193i SE
for193 nm mature
market
› AIMS™ fab neo for
248 nm market
› AIMS™ EUV
› ZEISS
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ZEISS AIMS EUV
AIMS™ EUV is the industry platform for actinic EUV measurements, extendible with mask qualification applications beyond pure defect review
The ZEISS AIMS EUV actinic tool for review of EUV photomasks provides full
emulation of the scanner imaging conditions for the NXE:33X0 EUV systems,
with extension capability to NXE:34X0 generation systems. This emulation is
achieved via an integrated chief ray angle rotation performed by a synchronous
mechanical movement of the sigma and NA apertures.
AIMS™ EUV meets the industry production requirements by providing EUV
scanner quality optics, a high precision stage for defect location accuracy
and by employment of an EUV plasma source optimally designed for meeting
metrology applications requirements.
The handling system of the AIMS™ EUV tool is also designed to flexibly serve
the industry with the ability of loading SMIF pods as well as EUV dual pods.
ZEISS supports fully automated analysis of AIMS™ EUV images via the FAVOR®
platform: The AIMS™ AutoAnalysis EUV Application software addresses the
defectivity review application, enabling shorter turn around times, standardized
results and an easier workflow through fully automated analysis.
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EUV aerial images of line and
space structures.
25 years ZEISS AIMS
technology
› Milestones
› AIMS™ 1x platform
for 193 nm high end
market
› AIMS™ 32-193i SE
for193 nm mature
market
› AIMS™ fab neo for
248 nm market
› AIMS™ EUV
› ZEISS
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ZEISS Semiconductor Mask Solutions
Competence Centers and Distributors
Competence Center
Sales & Service Center
International Spare Part Hubs
About ZEISSZEISS is an internationally leading technology enterprise operating in the fields of optics and optoelectronics. The ZEISS Group develops, produces and distributes measuring technology, microscopes, medical technology, eyeglass lenses, camera and cinema lenses, binoculars and semiconduc-tor manufacturing equipment. With its solutions, the company constantly advances the world of optics and helps shape technological progress. ZEISS is divided up into the four segments Research & Quality Technology, Medical Tech-nology, Vision Care / Consumer Products and Semiconduc-tor Manufacturing Technology. The ZEISS Group is represented in more than 40 countries and has over 50 sales and service locations, more than 30 manufacturing sites and about 25 research and development centers around the globe.
About Semiconductor Manufacturing Technology With its broad product portfolio and expertise, the Semiconductor Manufacturing Technology segment of ZEISS covers a variety of key processes in the production of microchips. Its products include semiconductor manufacturing optics – notably lithography optics – as well as photomask systems and process control solutions for semiconductor manufacturing. Thanks to ZEISS technology, microchips are becoming increas-ingly more powerful, more energy-efficient and more affordable. The electronic applications of these ongoing enhancements enable global progress in many disciplines such as technology, electronics, com-munication, entertainment, mobility and energy.Semiconductor Manufacturing Technology is headquartered in Oberkochen. Other sites include Jena, Rossdorf and Wetzlar in Germany, as well as Bar Lev (Israel) and Pleasanton, CA (USA). During fiscal year 2016 / 17, the segment generated revenue of € 1.2 billion and employed around 2,900 people.
For more information please visit us at www.zeiss.com/mask-solutions
25 years ZEISS AIMS
technology
› Milestones
› AIMS™ 1x platform
for 193 nm high end
market
› AIMS™ 32-193i SE
for193 nm mature
market
› AIMS™ fab neo for
248 nm market
› AIMS™ EUV
› ZEISS
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Carl Zeiss SMT GmbHStrategic Business Unit SMS ZEISS GroupCarl-Zeiss-Promenade 1007745 Jena GermanyTel. +49 3641 64 2563Fax +49 3641 64 [email protected]
Carl Zeiss Co. Ltd. ZEISS Group22 Honshio-cho, Shinjuku-kuTokyo 160-0003JapanTel. +81 3 3355 0256Fax +81 3 3358 [email protected]
Carl Zeiss SBE, LLC ZEISS GroupOne Zeiss Drive Thornwood, NY 10594USATel. +1 855 253 8126 Fax +1 914 459 [email protected]
Carl Zeiss Co. Ltd.ZEISS Group9F Kyoungdong Building Sunae-dongGyeonggi-do13595 Bundang-gu Seongnam-siSouth KoreaTel. +82 31 711 5961Fax +82 31 711 [email protected]
Carl Zeiss Co. Ltd.ZEISS Group5F-1, No. 158, Section 2Gongdao 5th Rd.Hsinchu City 300TaiwanTel. +886 3 575 [email protected]
Carl Zeiss SMT GmbHZEISS GroupRudolf-Eber-Strasse 273447 OberkochenGermanyTel. +49 7364 20 0Fax +49 7364 20 [email protected]
www.zeiss.com/mask-solutions
25 years ZEISS AIMS
technology
› Milestones
› AIMS™ 1x platform
for 193 nm high end
market
› AIMS™ 32-193i SE
for193 nm mature
market
› AIMS™ fab neo for
248 nm market
› AIMS™ EUV
› ZEISS