Union of the Industrial Plant Expertise · Union of the Industrial Plant Expertise PROCESS...
Transcript of Union of the Industrial Plant Expertise · Union of the Industrial Plant Expertise PROCESS...
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Union of the Industrial Plant Expertise
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Union of the Industrial Plant Expertise
SCOPE AND CLIENTSSCOPE AND CLIENTS
is a network dedicated to:ENGINEERING AND SERVICESENGINEERING AND SERVICESin the field ofINDUSTRIAL PLANTS AND MACHINERIESINDUSTRIAL PLANTS AND MACHINERIES
The main target Clients are:InvestorsInvestorsOwners of plants and machineries Owners of plants and machineries Constructors of plants and machineriesConstructors of plants and machineriesEPC companiesEPC companies
Conceptual activities
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Union of the Industrial Plant Expertise
THE NETWORK STRUCTURETHE NETWORK STRUCTURE
✔ Wide competency range
✔ High specialization and technical excellence
✔ Workload adaptability
✔ Less base costs = more value to the Client
✔ Long term collaboration
✔ Coordinated teamwork
✔ Capability to face complex jobs
ADVANTAGES
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Union of the Industrial Plant Expertise
UNIPLANTEX TEAMUNIPLANTEX TEAM
+ a wide network of collaborators and partners
Project mangement
Maccagnani
The companies formally in the network:
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DISCIPLINES AND DISCIPLINES AND COMPETENCESCOMPETENCES
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Union of the Industrial Plant Expertise
GENERAL PROJECT STRUCTUREGENERAL PROJECT STRUCTURE
PROCESS
MECHANICALPIPING
ELETTRIC
STRUCTURALCIVIL
INSTRUMENTATIONCONTROL
EHS
PROCUREMENTCOSTRUCTION
COMMISSIONINGSTART-UPTESTING
ERECTION
PLANTOPERATIONENGINEERING
1
2
3
4
5
ALL
QUALITYMANAGEMENT
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Union of the Industrial Plant Expertise
PROCESSPROCESS●definition of the process and the involved unit operations●process flow diagram(PFD)●simulation, heat and mass balance●piping and instrumentation diagram (P&ID)
●functional and control logic definition●preparation of the data sheets and unit specification for the main components●subsystem specification preparation
Project mangement
Maccagnani
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Union of the Industrial Plant Expertise
MECHANICAL AND PIPINGMECHANICAL AND PIPING●mechanical and cinematic design, FEM●line sizing●line specification and mounting sketches●sizing and specification fo the mechanical components
●2D/3D plant layouts●stress analysis ●isometrics●construction drawings●purchase bills of materials
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Union of the Industrial Plant Expertise
STRUCTURAL AND CIVILSTRUCTURAL AND CIVIL●static and dynamic loads analysis and composition●structural sizing of machines and buildings●foundation calculations and layouts, machine basaments●FEM static calculation
●analysis of noise and vibrations●analysis of the resonance problems●doc. for the beams and plates construction and cutting●mounting sketches
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Union of the Industrial Plant Expertise
●load and motor lists●one line diagrams and sizing●switchboard and field electric schemes●cable lists
●cable and cable route layout●electric typical mounting sketches●purchase bill of materials●design of middle and high voltage substations
ELECTRIC ENGINEERINGELECTRIC ENGINEERING
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Union of the Industrial Plant Expertise
●I/O list●instrument lists●instrument specification●instrument data sheets●details of the control loops
●Hook-up diagrams●logic block schemes●PLC and HMI programming●definition fo the control system architecture
INSTRUMENTATION E CONTROLINSTRUMENTATION E CONTROL
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Union of the Industrial Plant Expertise
●safety risk evaluation●design phase safety●construction safety●site safety management●national and international legislative updates●compliance adjustments●maintenance and operation manuals
●CE marking●control of air emissions, liquid discharges and solid waste disposal●authorization procedures●Environmental Impact Assessment●measure and analysis of the polluting emissions and noise
ENVIRONMENT, HEALT AND SAFETYENVIRONMENT, HEALT AND SAFETY
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Union of the Industrial Plant Expertise
●project engineering●project management●documentation and quality system●inspection and test plants●construction quality control
●welding and material specification, inspection and certification●technical site support●commisioning, start-up and testing●work management
MANAGEMENT AND QUALITYMANAGEMENT AND QUALITY
Project mangement
Maccagnani
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TECHNOLOGY SECTORSTECHNOLOGY SECTORS
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Union of the Industrial Plant Expertise
MAIN SECTORSMAIN SECTORS
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SPECIALIZED OFFERSPECIALIZED OFFER
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Union of the Industrial Plant Expertise
SPECIALIZED OFFERSPECIALIZED OFFER
COMPETENCY X
CLIENT
TECHNOLOGY SECTOR Y
NE
ED
COMPETENCY MATRIX
SIN
GLE
SE
RV
ICE
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INTEGRATED OFFERINTEGRATED OFFER
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Union of the Industrial Plant Expertise
INTEGRATED OFFERINTEGRATED OFFER
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Union of the Industrial Plant Expertise
INTEGRATED OFFER DETAILS (I)INTEGRATED OFFER DETAILS (I)
TECHNO-ECONOMICFEASIBILITY STUDY
TECHNO-ECONOMICFEASIBILITY STUDY ENGINEERINGENGINEERING
TECHNICAL ALIGNMENTOF THE SUPPLIERS
TECHNICAL ALIGNMENTOF THE SUPPLIERS
SUPPLIER FOLLOW-UP
SUPPLIER FOLLOW-UP
● definition of the base process● preliminary engineering development ● capital and operation cost analysis● return of investment and economic
yield analysis● technical and economic risk analysis
● technical alignment of the offers received from the suppliers
● technical support to the economic negotiation and to the purchase contract finalization
● inspection of the compliance between what specified/offered and what produced by the supplier
● quality control of the supplied or shop manufactured material
● check and testing of the subsystems
● detail desgin● preparation of the technical purchase
specificaiton, for componenst and subsystems
● purchase bill of material preparation● preparation of the performance test
specification● EHS in the engineering phase
2 3
4 5
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Union of the Industrial Plant Expertise
INTEGRATED OFFER DETAILS (II)INTEGRATED OFFER DETAILS (II)
PLANT OPERATIONPLANT OPERATION
COSTRUCTIONCOSTRUCTION COMMISSIONING AND START UP
COMMISSIONING AND START UP
● support to the plant construction● erection supervision● technical management of works● EHS compliance and management
● commissioning support● first start up support● support to the plant and its subsystem
performance test
● support to plant operation● operative problem solving● debottlenecking ● plant improvement and upgrade● measurement and monitoring● EHS compliance and management
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THE VALUESTHE VALUES
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Union of the Industrial Plant Expertise
UNIPLANTEX VALUESUNIPLANTEX VALUES
CLIENTCLIENT
EXPERTISEEXPERTISE
TEAMWORKTEAMWORK
INTEGRATIONINTEGRATION
SIZESIZE
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Union of the Industrial Plant Expertise
CONTACTSCONTACTS
Reference company:
Sting srlfirst contact person: Tullio Contessivia Piovega, 4533013 Gemona del Friuli (UD)Tel: +39 0432 971881Fax: +39 0432 983983e-mail: [email protected]