UMIYA ENGINEERING SOLUTION · 268 Suncity Paradise, B/H Vishwamitry Township, Manjalpur, Vadodara...
Transcript of UMIYA ENGINEERING SOLUTION · 268 Suncity Paradise, B/H Vishwamitry Township, Manjalpur, Vadodara...
![Page 1: UMIYA ENGINEERING SOLUTION · 268 Suncity Paradise, B/H Vishwamitry Township, Manjalpur, Vadodara 390 011. PLANT ADDRESS 924/D, GIDC, Makarpura, Vadodara 390 010. sachin@umiyaengineeringsolution.com](https://reader033.fdocuments.us/reader033/viewer/2022042909/5f3ca8c1e2e2ed3b91083e00/html5/thumbnails/1.jpg)
UMIYA ENGINEERING SOLUTION
REGISTEREDOFFICEADDRESS
268SuncityParadise,
B/HVishwamitryTownship,
Manjalpur,Vadodara390011.
PLANTADDRESS
924/D,GIDC,Makarpura,Vadodara390010.
+91-9824002174
www.umiyaengineeringsolution.com
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UmiyaEngineeringSolutionspecializesinOilandGasproduct
manufacturinglikeGasLiftValves(FlowControlDevice),
GasLiftMandrels,Packersanditsaccessories,APIcerti�ications
andQMSwithinternalauditor,ProcessValidationslike
HeatTreatment,Calibration,Welding,NDE&Phosphating
(Coating),Knowledgeofconventional&CNCmachining.
Apartfromabovemachinerywehavearound30
CNCturningandVMCinourgroup,ifyoucansupplyany
machiningworkthenwecangiveyouallcomponentwithfull
traceabilityfromRawMaterialstageto�inishpart.
UMIYA ENGINEERING SOLUTION
TobetheprovidingallengineeringsolutionTobecomethemosttrustedpartnerforQualityAssurance.
Our vision
Our Mission
Toexceedourcustomers’expectationswithinnovative
andbespokeAssurance,Testing,Inspectionand
Certi�icationservicesfortheiroperationsandsupplychain.
Globally.24/7.
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Founder’s experience & Education Qualifications
SachinPanchal,13yearsofexperienceofOilandGasproduct
manufacturinglikeGasLiftValves
(FlowControlDevice),GasLiftMandrels,Packers
anditsaccessories,APIcerti�icationsandQMS
withinternalauditor,ProcessValidationslike
HeatTreatment,Calibration,Welding,
NDE&Phosphating(Coating),Knowledge
ofconventional&CNCmachining.
EducationMechanicalEngineerwithMBAinOperation
Management&MaterialsManagement
WorkExperience2003to2005JVSEngineersasa“QC-Incharge”
2005toFeb2016-Weatherford-Indiaasa“ManagerQA,MR,
AssemblyandTesting,PhosphateManager”TilldateIhave
handledmanufacturingofAPI19G2(Flowcontroldevice)
&API19G1(SidePocketMandrels)(FormerlyitwasAPI
11V1),API11D1(PackersandBridgePlugs),API5CT
(threader),API5B&5B1(TubingandCasingthread
inspection)
ApartfromaboveproductlinesIhavealsoexperienceof
manufacturingPBR(PolishedBoreReceptacle),Linerand
Hanger,Valvebody,casinghead,ringjointgasketsasper
API6A,ConventionalmandrelsandmanymoreOil&Gas
sector’sproducts.
services
ComplexMachining WaterJet Coating
Die&PressShop HeatTreatment MetalFinishing
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PRODUCTS
UmiyaEngineeringoffersawidevarietyoflatchesforinstallingwirelineretrievabledevicesinsidepocketmandrels.TheseLatchesaremanufacturedtomeettherequirementsofAPI11V1.Theyarespeci�icallydesignedtolockinplacewhenlocatedineither180degreeor360degreelatchingpocketpro�ile.Toretrievealatchandattached�lowcontroldevice,upwardjarringofthetoolstringsheersthereleaseshearpinpermittingthelockingmechanismtodisengagefromthelatchlockingpro�ile.180degreelatchpocketpro�ilehaveaspringloadedringstylelatchingmechanism.AportedIDisincludedinsomedesignsforapplicationsrequiringacommunicationpathbetweenthelatchandtopoftheattached�lowcontroldevice.
Latches
Sidepocketmandrels(SPMs)giveyouthecost-effectiveedgeformaximizingyourproductionandrevenuewhileminimizingoreliminatingcostlyworkovers.PartofCamcogasliftsystems,thesemandrelsarethemostwidelyrecognizedandtechnologicallyadvancedonthemarket.Expandingontheinnovativeandindustry-originalSPMdesign,theG-seriesmandrelshaveanorientingsleeve,atooldiscriminator,andasolidpocketthatcanbeforgedormachined.CamcoSPMsaremanufacturedtothestrictestindustrystandards,andacompletelineoftypesandsizesisavailabletoaccommodateamultitudeofcompletionsandgasliftcon�igurations.TheseSPMscanbeusedwithawidevarietyofCamcoretrievablegasliftvalvesand�lowcontroldevicestooffercompletelife-of-the-welldesign�lexibility.
SidePocketMandrels
WecanmanufactureIPOValves(InjectionPressureOperated)andmainlycategoriesas“ConventionalValves”&“WirelineValvesalongwith“Latches”,asyouknowthereareonlytwosizesintheGasLiftValves,oneis1”andanotheris1-1/2”.MOCofvalvesismainlySS316LorMonel-400,wehaveasourceforboththematerialsandcanmanufacturethevalvesandthesevalveswillbeasperAPI19G2.The“Opening”&“Closing”ofvalveswillbeaspertheequationgivenintheAPI19G2.WecanmanufactureConventionalValves,WirelineRetrievableValves,Ori�iceValves,DummyValves,Water�loodValves,ChemicalInjectionValves,BackcheckValves(ReverseFlowCheckValves)
GasLiftValves
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PolishedBoreReceptacle(PBR)Atthetopofthelinerhangerisapolishedborereceptacle(PBR)toacceptasealassembly.TheproductiontubingthatisusedhasbasicallythesameIDastheliner.Whenthecompletionisrun,asealassemblyisrunonthebottomoftheproductiontubingandlandedinthePBRWehaveanexperienceofmanufacturingoftwotypesofBPRwhichareasbelowinthesize&onlydifferenceinsizeisitslength.TheIDofPBRishonedwith0.8Ravalue.PolishedboreisrequiredtoeasymovementofsealstaginID.210.70mmMaxODx189mmID(+/-0.1mm)x3400mmlength210.70mmMaxODx189mmID(+/-0.1mm)x2600mmlength
BridgePlugsAdownholetoolthatislocatedandsettoisolatethelowerpartofthewellbore.Bridgeplugsmaybepermanentorretrievable,enablingthelowerwellboretobepermanentlysealedfromproductionortemporarilyisolatedfromatreatmentconductedonanupperzoneBridgePlugalsocoversunderAPI11D1.
ConventionalMandrels.Offeredmandrelsaredesignedbyourexpertprofessionalsforsingle-stringinstallations.Thesecomponentsaremainlyusedininjectionpressureoperatedtubing�lowapplicationsasthesehelptopassthegasintheproperdirection.Wearealsoabletoprovidecompleteplasticcoatingtoensurealongerservicelife.TheofferedConventionalMandrelsarequalitytestedandpackedinshockproofpackagestopreventdamageduringshipping.Features:DimensionallyaccurateEasyto�itDurablePressureresistant
ConventionalMandrels
PackersUmiyaEngineeringmanufacturespackerelementsfromspecialelastomer/rubbercompoundsusingcuttingedgemoldingmethods.ThePackerElementcompoundmustbeabletowithstandveryhostileenvironmentsandproducetherequiredisolationinOilwells.WhenPackerElementsaremanufacturedwiththerightmaterialsandinstalledproperly,thetoolsshouldperformatitsbest.ThePackerElementsmanufacturedbyUmiyaEngineeringoftenstayinOilWellsforlongperiodsofserviceandaftertheyareretrived,theylookasiftheycouldstillfunctionforafewmoredays.UmiyaEngineeringPackerElementsareproventogivethedesiredresultswhentheyareinsertedonpackersandputintothemosthostilewellenvironments.WithUmiyaEngineeringPackerElements,theoperationoftoolsintheWellbecomesworryfree.UmiyaEngineeringmanufacturespackerandothercomponentsto�itmostmanufacturespackers,bridgeplugs,tubinganchorsetc.SomeoftheOEMcompaniesincludeARROW,BAKER,ELDER,GUIBERSON,HALLIBURTONandothers.ContactusformoredetailedinformationonourPackerElements.
PRODUCTS
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Buy-out Items for customers
ShearScrews:Everyshearscrewhasarangeofshearvalueandithastobebreakwithinthatrangeonly.Wecanprocuretheshearscrewaccordingtoyourmaterialspeci�icationandcanmachineandtestittogettheexactvaluewhichshouldfallundertheshearvaluerange.
Springs:WecansupplyalltypeofspringsusedinPackers.Alloyaswellasinconel
Dragblocksaremainlymanufactureincastingandmaterialisagain8620.Thisalsorequiresacasehardeningprocesstoperformitsfunctioninthewell.
DragBlocks:
Slips:SlipisaloadbarringcomponentinthePacker.MOCofSlipismainly8620;thismaterialissuitableforcasehardening.CasecarburizingisthemostcommonheattreatmentprocessfortheslipsasbyfunctionslipshastobitethecasingsoslipssurfaceshouldbeharderthanthecasingmaterialanditshouldwithstandtheimpactloadwhichnormallyslipsupposetobareduringPackersetoperation.SoSliphastohaveahardersurfacesoitmusthas56-62HRCsurfacehardnessandcoreshouldbesofttobareimpactload.Effectivecasedepthshouldbe0.8mmandtotalcasedepthshouldaround1.2mm.Otherthan8620material,slipsalsocanbeproducedin1026material.SlipscanalsobemanufacturedinGrayCastIronandDuctilecastiron;thesecastingmaterialsarerequiredtodoinductionhardeningasasurfacetreatment.
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Buy-out Items for customers
CopperWashers:WemainlyproducethesecopperwasherfromECgradematerialwhichhas99.9%Cu.Wecanproduceaccordingtothecustomerrequirements.
ElastomerItems:WecansupplyElastomerslikeo-ring&packingelementsusedinPackerassembly.ElastomersmaterialcanbelikeNitrile,HNBR,Viton,A�las,Neoprene,MFT(Moly�illedGlassTe�lon),etc...Withdifferenthardness,Tensileandelongation.
PackingSolutionWearemanufacturingthesenetsshownabovewithdifferentsizewhichisveryeasypackingtoprotectsealsurface,threadingandcriticalmachiningarea.Thesenetsareavailablein25metlengthsonly&it’sMOQforeachsize.Thesenetsareavailablefrom5mmODto200mmOD.ThesenetsarestretchableinnaturewhichyoucandressonOD.
Wecanmanufacture2-3/8”to4-1/2”EU&NUthreadprotectorsfromvirginHighDensityPolyethylenematerialwhichcanwithstandtemp.from-10°Cto66°C.Pleasereferourwebsiteformoretypeofthreadprotectorswww.krishnapolymer.com
ThreadProtectors
TCSeat&Ball:TCseatandBallareusedinGasLiftValves(FlowControlDevice)andbothareveryimportanttoclosethevalveswithinpermissiblelimit.
TCSeat&Ball
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Buy-out Items for customers
HighPressureTubeFittingsHighPressureEquipmentCompanyhasdevelopedalineofHighPressureproductstoassuresafeandeasyplumbingfor30,000,40,000and60,000psi.Theseneedlevalves,�ittings,line�ilters,checkvalves,safetyheads,rupturediscs,anti-vibrationglandassemblies,tubingandnipplesareengineeredtothehigheststandardsofrepeatablequality.ThereliableperformanceoftheseproductshasmadeHiPoneoftheworld’sleadingsuppliersofelevatedpressurecomponents.HighPressurecomponentsuseaconed-and-threadedconnectionwhichaccommodatesthehightemperaturesandpressurescommonintheseapplications.HighPressurevalvesareavailableinvarioustubingsizesandwithbodydesignstosatisfywidelyvariedrequirements.Alineof�ittingsisavailabletofacilitateadaptingtoTaperSeal,MediumPressure,orotherHighPressurethreadedpipesystems.
BrassFittingsWearemanufacturingthesenetsshownabovewithdifferentsizewhichisveryeasypackingtoprotectsealsurface,threadingandcriticalmachiningarea.Thesenetsareavailablein25metlengthsonly&it’sMOQforeachsize.Thesenetsareavailablefrom5mmODto200mmOD.ThesenetsarestretchableinnaturewhichyoucandressonOD.
MachinedengineeringplasticcomponentsConsultancycanbeprovidedtoconvertanyimportedpartswhichare�ittedintoassemblyorimportedtoolsormachineintoindigenousform.eg.Ori�iceofwaterjetmachinewhichwas�ittedandthenimportedfromGermanytokeepintostockasaspar.Theitemori�iceisapartwhichcontrolthejetofthewaterandsandandit’saconsumableasperthemanufactureranditori�icefoundtobedamagethenithastobereplacedbuteverytimeithastobeimportfromGermany.HereItriedtomanufactureasperthepartprovidedtome.Ididcompleteanalysisandthenmanufactureaspermyexperienceandthesamepartwhichearlierrunforonlyamonthorlessthanthatnowit’sworkingfor2to3months.Theanalysisincludesmaterialtesting(Tensile&Hardness)µstructuretest.Icanalsoprovideheattreatmentsolutionalso
RingJointGasketsasperAPI6Aindifferentmaterialslike,SoftIron,Carbon&LowAlloySteel,StainlessSteel,NickelAlloyUNSN08825,otherCRAsmaterials.
RingJointGasket:Wearemanufacturing
Fittings
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Buy-out Items for customers
SpecializedFastners
WemainlyproducethesecopperwasherfromECgradematerialwhichhas99.9%Cu.Wecanproduceaccordingtothecustomerrequirements.TCSeat&Ball:TCseatandBallareusedinGasLiftValves(FlowControlDevice)andbothareveryimportanttoclosethevalveswithinpermissiblelimit.
HighTensileFastnersWearemanufacturingthesenetsshownabovewithdifferentsizewhichisveryeasypackingtoprotectsealsurface,threadingandcriticalmachiningarea.Thesenetsareavailablein25metlengthsonly&it’sMOQforeachsize.Thesenetsareavailablefrom5mmODto200mmOD.ThesenetsarestretchableinnaturewhichyoucandressonOD.
A�langeisamethodofconnectingpipes,valves,pumpsandotherequipmenttoformapipingsystem.Italsoprovideseasyaccessforcleaning,inspectionormodi�ication.Flangesareusuallyweldedorscrewed.Flangedjointsaremadebyboltingtogethertwo�langeswithagasketbetweenthemtoprovideaseal.
Flanges
HighPressureForgedFittingsSinceourfoundingin1954,UmiyaEngineeringSolutionCompanyhasfocuseduponthevalves,�ittings&tubingmarketsegment,consistentlycommittingtheresourcesnecessarytobetheindustry'smostreliableandeconomicalsourceforqualityhighpressureproducts.Ourextensivelineofcomponentsandsystemsisdesignedtosatisfytheuniquerequirementsofelevatedpressureapplications,withacompleteproductlinethatincludesvalves,�ittings,tubing,gauges,safetydevices,pressurevessels,reactors,pumpingsystems,intensi�iers,gasboostersandpressuregeneratorsforuseatpressuresthrough150,000psi.
Fastners
RolledFastenersWemainlyproducethesecopperwasherfromECgradematerialwhichhas99.9%Cu.Wecanproduceaccordingtothecustomerrequirements.TCSeat&Ball:TCseatandBallareusedinGasLiftValves(FlowControlDevice)andbothareveryimportanttoclosethevalveswithinpermissiblelimit.
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REGISTEREDOFFICEADDRESS
268SuncityParadise,B/HVishwamitryTownship,
Manjalpur,Vadodara390011.
PLANTADDRESS
924/D,GIDC,Makarpura,Vadodara390010.
www.umiyaengineeringsolution.com
+91-9824002174