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Sewagram Cement Works
UltraTech Cement Limited
(Unit: Sewagram Cement Works-Power Plant)
Welcomes all
On 18th National Award for Excellence in
Energy Management 2017
1
Sewagram Cement Works
We are going to share…
Company Profile
Unit Profile
Plant Configuration and Flow diagram
List of ENCON Projects
Plant Performance over the years
Innovative Projects
Sustainability Initiatives
Methodology of Energy monitoring
Best practices/ Involvement of Employees
CSR initiatives
Awards & Accolades
Way forward
Sewagram Cement Works
Selected as Superbrand 2011-12 by the Super brands council along
with Powerbrand awarded by the institute Power Brands India.
Company Profile
Star Brand India
Sewagram Cement Works
One stop shop
for all
construction
needs of
Customer
Sewagram Cement Works
Sewagram Cement Works (Acquired from Jaypee in June-14)
Clinker Capacity :3.6 mtpa(2X5500 TPD) & Cement Capacity – 2.4 mtpa
Captive power plants (CPP) CPP-I 35 MW & CPP-II 22.5 MW capacity.
Mines with reserve of 246.45 MT,
Captive jetty, a desalination plant that can filter around 20 lakh liters of water
every day
Unit At Glance
Sewagram Cement Works
Power Plant Process Flow
Sewagram Cement Works
Package Make Type Capacity &Feature
Boiler-1 TKIL CFBC 170TPH, Pr.-87 Kg/cm2, Temp.-
515 +/-50C
Boiler-2 IJT AFBC 110TPH,Pr.-87 Kg/cm2,
Temp.-515 +/-50C
Turbine-1 Siemens Condensing
35 MW, Pr.-84 Kg/cm2
Temp.-515 +/-30C, Steam Flow -
143.5TPH
Turbine-2 Siemens Condensing
22.5 MW, Pr.-84 Kg/cm2
Temp.-515 +/-30C, Steam Flow -
93.5TPH
Generator-1 &2 TDPS+Andritze Hydro Brushless
Excitation 11KV,43.75 & 28.125 MVA, PF-0.8
Coal &Lime stone
Handling Masyc Blow bar crusher
Coal-180TPH & Lime-60TPH, Flip
flow screen for High Moisture
coal
DG (03 Nos.) Man B&W 12.5MW +12.5MW +10.8MW
Desal Plant ION Exchange PTP + RO 6700 KLD
Broad Specification of TPP Equipments
Sewagram Cement Works
List of ENCON Projects
Sewagram Cement Works
SN Energy Saving Projects (01 No.)
Saving
Achieved
Electrical
Energy
(Rs. Lacs)
Saving Achieved
Thermal Energy
(Rs. Lacs)
1
Single ACW pump run against double ACW pump
operation for both TPP by throttling all I/L &
O/L valve of ACW line to each equipment to
optimum flow of ACW.
39.2
2
Optimization of service air and stoppage of one
Compressor (earlier running 02 compressor for
two Plants)
38.5
3 Stoppage of one PA fan of Boiler -2 by modifying
the start logic 14.5
Sub Total 92.2
Energy Savings Projects with No Investment Fy’14-15
Sewagram Cement Works
SN Energy Saving Projects (06 Nos.)
Saving
Achieved
Electrical
Energy
(Rs. Lacs)
Saving Achieved
Thermal Energy
(Rs. Lacs)
1 Boiler -1 ID draft optimized at -15mmWC against -
25mmWC 2.3 -
2 Running of one BFP up to 80 % load for Both
Plant 191.1 -
3 Reduction of LOI from 10.5 to 4.5% 45.2
4 Further optimization of Instrument air pressure
from 6.5 kg/sq.cm to 6.0 kg/sq.cm 3.5 -
5 Operation of Boiler at Lower Bed Height i.e.
Reduction by 50MMWC. 87.1 -
6 Start Using of Pet Coke as alternate fuel to
improve Boiler Efficiency of Both TPP 12.9
Sub Total 284.0 58.1
Energy Savings Projects with No Investment Fy’15-16
Sewagram Cement Works
Energy Savings Projects with No Investment Fy’16-17
SN Energy Saving Projects (14 Nos.)
Saving
Achieved
Electrical
Energy
(Rs. Lacs)
Saving
Achieved
Thermal
Energy
(Rs. Lacs)
1 Boiler-1&2 efficiency increase by optimize excess
O2 in flue gas at 3.9 % against 4.5 % 31
2 DM plant operation running hour optimized at 5
hrs./5 days against 2 hrs./day 1.4
3 For Boiler -1 &2, Lime screw feeder stop due to pre
mixing of lime in Coal conveyor belt 1.6
4 For Boiler -1 & 2, 10 Nos. Lime stone belt conveyor
stop due to pre mixing of lime in Coal conveyor belt 1
5 TG-1 Deaerator O/L temp. increased upto 155 Deg C
from 150 Deg C 2
Sewagram Cement Works
SN Energy Saving Projects (14 Nos.)
Saving Achieved
Electrical Energy
(Rs. Lacs)
Saving Achieved
Thermal Energy
(Rs. Lacs)
6 Boiler -1 Bed ash cooler optimized running
hrs. to reduce PA fans power consumption 5.5
7 TG-1&2 Vacuum controlling through PID
controller 11.3
8
Cooling tower fan power consumption
optimized by PID controller of CW outlet
temperature to start of CT fan
3.1
9
Ash conveying air consumption optimized
by reducing nos. of hole of orifice from 12
to 6 reduce
0.1
10 All lights are stopped at CHP area in night
shift 2.1
Energy Savings Projects with No Investment Fy’16-17
Sewagram Cement Works
SN Energy Saving Projects (14 Nos.)
Saving Achieved
Electrical Energy
(Rs. Lacs)
Saving Achieved
Thermal Energy
(Rs. Lacs)
11 Flue gas temp. of ESP I/L reduced from 135 to
130 Deg C looking to the sulphur due point 4.0
12
Service air compressor running Hrs. optimized
at 18 Hrs./day against 24 Hrs./day by
optimized operation of ash conveying system
8.6
13 Optimization of CHP running hours 4.7
14
Improvement of Boiler-2 Efficiency by
increasing Petcoke percentage by weight in
fuel mix from 7.3 to 40.2%
43
Sub Total 39.4 80
Grand Total 553.7
Energy Savings Projects with No Investment Fy’16-17
Sewagram Cement Works
Energy Savings Projects with Investment Fy’14-15
SN Energy saving Projects (03 Nos.)
Saving Achieved
(Rs. Lacs)
Investment
(Rs. Lacs)
1 VFD installation in ACW pump with PID
controller 4.7 1
2
Hot well transfer pump running hours
optimization by modification of LP Heater drain
direct to flush tank
0.2 0.3
3 Replacement of conventional HPSV lights by LED
lights 2.4 4
Sub Total 7.3 5.3
Sewagram Cement Works
SN Energy saving Projects (04 Nos.)
Saving Achieved
(Rs. Lacs)
Investment
(Rs. Lacs)
1 Wet steam washing of TG-2 to improve
efficiency 34.8 5
2 Overhauling of TG-1 for Heat Rate improvement 599.8 85
3 Installation of VFD in TPP-2 CEP 10 4.3
4 Installation of VFD in TPP-1 CEP & PID
controller 19.3 4.3
Sub Total 663.9 98.6
Energy Savings Projects with Investment Fy’15-16
Sewagram Cement Works
Energy Savings Projects with Investment Fy’16-17
SN Energy saving Projects (08 Nos.) Saving Achieved
(Rs. Lacs)
Investment
(Rs. Lacs)
1 AFBC high LOI ash used in CFBC to increase
boiler efficiency 211.7 5
2
TG-1&2 ACC internal Fins cleaning carried out
through HP pump water pressure to reduce ACC
fan power consumption
41 2.2
3 APH tube change to improve APH efficiency &
reduces PA fans Auxiliary power 2.6 5
4 Instt Air used as service air 6.2 0.2
5 Replacement of Start-up vent 14.1 4.6
Sewagram Cement Works
SN Energy saving Projects (08 Nos.)
Saving Achieved
(Rs. Lacs)
Investment
(Rs. Lacs)
6 VFD in Inst. Comp & PID Logic Operation 12 7.2
7 Use of efficient LED lighting in place of
conventional lamps. 1.8 9.3
8
Improvement of Boiler-1 Efficiency by increasing
Petcoke percentage by weight in fuel mix from
11.3 to 46.1%
223 0.5
Sub Total 512.4 34
Grand Total 1183.6 137.9
Energy Savings Projects with Investment Fy’16-17
Sewagram Cement Works
Without
Investment
Rs. 5.54 Cr.
With
Investment
Rs. 11.84 Cr.
Total Saving-
Rs. 17.38 Cr.
+
Savings / Cost Reduction
Sewagram Cement Works
Plant Performance Over the Years
Sewagram Cement Works
Sustainable Plant Performance
4.80
4.00 3.68
2014-15 2015-16 2016-17
GOOD
23.3 %
reduction
56
78 73
2014-15 2015-16 2016-17
Power Cost (Rs./Kwh)
PLF (%)
13.10 10.80 10.20
2014-15 2015-16 2016-17
Aux. Power Cons.(%) GOOD
22.1 %
reduction
3560
3172 3040
2014-15 2015-16 2016-17
Heat Rate (Kcal/Kwh) GOOD
14.6 %
reduction
GOOD
Sewagram Cement Works
Comparison with Group & Cluster Units and Benchmark
3007 2998 3041 3044 3045
3067 3080 3118
3143 3144 3187
Benchmark VC KCW SCW Sanghi AC GCW APCW RC RWCW ACW
Plant Heat Rate (Kcal/kwh) (2016-17)
6.53 9.00 10.00 10.10 10.20 10.70 11.10 11.30 11.40 11.70 11.70
Benchmark KCW APCW RC SCW ACW AC GCW Sanghi VC RWCW
Aux. Power Cons.(%) (2016-17)
Sewagram Cement Works
Innovative Projects
Sewagram Cement Works
Project-1 # Conversion of AFBC Boiler to CFBC
Non utilization of high LOI (Loss on ignition) fly ash in Cement Plant
Disposal of fly ash Low boiler efficiency thus high Power generation cost
Fugitive dust emission, land contamination etc. while disposal
Challenges
Losses
(Total Fly ash generated=86MT/Day)
Loss in terms of fuel
40 MT due to High LOI
(Loss: Rs. 2.2
Lakh/day)
No use of fly ash in
cement manufacturing
(Loss: Rs.0.30 Lakh/day)
Environment pollution
(Loss: Fugitive emission
and EHS)
Sewagram Cement Works
Before After
Brain Storming & Modification
Project-1 # Conversion of AFBC Boiler to CFBC
Sewagram Cement Works
Utilization of 100% of fly ash of
AFBC Boiler in Cement
Manufacturing
Improved AFBC Boiler efficiency
from 82.4% to 88.1%
Elimination of Fugitive dust
emission by using the ash in
Cement Plant
Reduced Auxiliary power
consumption by 246 kWh/day
Final Outcome
Description
Saving
(Rs.
Lac/Day)
Saving
(Rs. Lac/
Annum)
Fuel 2.2 744
Ash utilization in cement
0.3 111
Aux. Power
0.01 3
Lime Stone
0.1 26
Total Saving 2.6 884
Converted Threat into Opportunity
Project-1 # Conversion of AFBC Boiler to CFBC
Sewagram Cement Works
Objectives:
Reduction in Power Generation cost.
Conservation of Natural resources i.e. Coal/Lignite
Boilers were designed on Lignite/Imported Coal as a
performance fuel.
Available coal cost Rs/MCV is higher compare to Petcoke.
Available Lignite coal having high moisture about 25 to 35 %
which reducing boiler efficiency.
During firing of Petcoke facing issue of Volatile matters & ash
content
SO2 emission was limiting the Petcoke Consumption.
Problem /Background:
Project- 2 # 90% Petcoke Firing in Boilers with Lime Pre-Mix
Sewagram Cement Works
Analysis:
Initiated Brain storming and no. of suggestion identified. One suggestion was
pre mixing of crushed lime stone in coal at belt to improve VM (due to 30%
LOI in Lime) and ash content which interns reduction in GCV of Mixed fuel.
Modification:
Erected one new discharge chute (size 20’’) with manual isolation gate from
Lime screen discharge chute which divert lime stone in coal feeding
conveyor belt.
Project- 2 # 90% Petcoke Firing in Boilers with Lime Pre-Mix
Sewagram Cement Works
Results : Productivity- Increased Boiler Efficiency and safe operation.
Innovation- Now we are transferring the Petcoke with lime stone from
common belt conveyor.
Sustainability- Due to increasing of Lime feeding Sox control well within
limit
Total Cost Saving is 9.85 core/Annum
Intangible Benefits: With this modification we have been able to defer
the Capex project of FGD of Rs. 55 Cr.
During Petcoke permission trial emissions were well within limits and
same has appreciated by GPCB
Project- 2 # 90% Petcoke Firing in Boilers with Lime Pre-Mix
Sewagram Cement Works
Opportunity:
Increase in Boiler Efficiency through reduction in Boiler LOI from 10.5% to
3.5%.
BACKGROUND OF THE PROJECT
During using of high GCV Fuel like Petcoke & SA-B and ash from AFBC
Boiler, CFBC Boiler LOI has been increased and unable to use the whole fly
ash in Cement Plant.
A project has been taken to reduce the LOI in CFBC Boiler
Approach:
Brain Storming
Idea Generation
Data Collection and analysis
Project on LOI
Project-3 # Reduction in LOI of CFBC Boiler
Sewagram Cement Works
Money
Method/Process Material
Machine Man
High Fly
ash LOI
Analysis of Crushed Coal size
Coal crushing operation
Gap of Crusher
Screen size of coal
Coal quality
Skill
knowledge
Training
Lower boiler eff.
Improper Air flow Ratio
CAUSE & EFFECT DIAGRAM
Higher Fines in Coal
Project-3 # Reduction in LOI of CFBC Boiler
Not aware about LOI
High Furnace Draft (-25
to -35mmwc)
Sewagram Cement Works
SN Causes Action Taken
1 Size of Coal i.e. Higher
fines in coal
Adjust the impactor Gap for proper Fuel
on fortnightly basis.
2 Improper Air Flow Optimized the air flow ratios i.e. Primary
air Vs secondary air Vs tertiary air
3 Monitoring of coal size,
GCV and ash
Analysis of coal started on shift basis and
maintained the coal size within range.
4 Low retention time due to
High furnace draft
(-25 to -35 mmWC)
Discussed with OEM and optimized the
furnace draft in between -10 to -15
mmWC)
5 Engineers were not aware
about LOI of their shift
Analysis started on shift basis twice and
training given to them
Project-3 # Reduction in LOI of CFBC Boiler
Sewagram Cement Works
1%
3%
5%
7%
9%
11%
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31
September-2016 October-2016 November-2016
Results :
Reduction in Fly ash LOI by 7%
Increment in Boiler Efficiency by 1.8%
Saving of Rs. 45.2 Lacs
Utilization of 100% fly ash in Cement Plant
LOI Trend
Project-3 # Reduction in LOI of CFBC Boiler
Sewagram Cement Works
Project - 4 # Optimize Operation of BFP pumps
Opportunity -Whenever Boiler Load exceeds beyond 55 % load (designed 2*55%)
then 2nd Boiler feed pump to be started to maintain boiler drum level. Due to
same APC increased.
Analysis - Boiler Load increased beyond 55 % load with single Boiler Feed Pump
and check its Motor KW, Full load current, pump parameter & pump curve and
stabilize single BFP up to 80% Boiler load and starting 2nd BFP above 80 % load.
Implementation- For sustainable operation, BFP auto start logic implemented
with discharge pressure to start 2nd BFP
Saving of Power : 5952000 Kwh/Annum
Tangible Saving : 208 Lac Rs./Annum
Sewagram Cement Works
Sustainability Initiatives
Sewagram Cement Works
GtG energy consumption status (Cement & Power Plant)
1223 1104 1148.57 1063.7
0
500
1000
1500
2014-15(Baseline Year)
Target SEC for PAT-2 cycle(04/16 to 03/19)
2015-16 2016-17
Gate to Gate Sp. Energy Cons. (Kcal/Kg PPC)
Unit registered as Designated Consumers (DC) under PAT-2 scheme
Target given for 7.57 % reduction in GtG Specific Energy
Consumption at the end of PAT-2 cycle (2016-19)
Implementation of Encon projects in the unit reflects 13.01 %
reduction in SEC at the end of 2016-17 without normalization.
Sewagram Cement Works
GHG Emissions in MT/Yr (Cement & Power Plant)
1928754 1743246 2319407
2014-15 2015-16 2016-17
GHG Emission Over All Plant (Incl. Cement Plant)
221480 267746 251163
2014-15 2015-16 2016-17
GHG Emission TPP
Sewagram Cement Works
2000
112500
50418
FY14-15 FY15-16 FY16-17
Lawn
Developed
(SQF)
3410
7722
6241
FY14-15 FY15-16 FY16-17
Tree
Plantation
(Nos.)
Green Belt development At TPP
Sewagram Cement Works
84 91
945
69 238
182
470
143 18
CSR Desal
Drinking+ Service Civil
TPP Fire + Hort.
Clinkerisation Cement mills
DG
103 38
808
13
187
55
282
164 29
CSR Desal
Drinking+ Service Civil
TPP Fire + Hort.
Clinkerisation Cement mills
DG
Total 1679 Kl/day
FY’16 FY’17
Reduction in Water Consumption by 561 KL /day (23% Reduction)
(From 0.39 to 0.28 Kl/MT of Cement)
Water Consumption Reduction
Total 2240 Kl/day
Sewagram Cement Works
Water Harvesting for water positive
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Waste Utilization
SN Type of Waste Quantity
1 Black carbon as a alternate fuel 1800 MT
2 TPP Fly ash and bed ash Utilized in
Cement Manufacturing 26000 MT
3 TPP N-pit Water Utilized for dust
suppression and ash quenching 35025 M3
Sewagram Cement Works
Energy Cell
Sewagram Cement Works
Methodology adopted for Energy Monitoring
Energy management cell headed by FH-TPP.
Daily monitoring of PLF, Heat rate and Aux. power deviation.
Analysis of equipment performance for deviation.
Identification of energy conservation scope through - Loss Cost Matrix, Brain
Storming and Theme base suggestions/Kaizens scheme under “Energy Saving ”.
Feasibility study of suggestions & submit proposal for sanction.
Preparation of detail action plan.
Monthly review to monitor project progress.
Benefits analysis after project implementation.
Sustainability of the project
Sewagram Cement Works
Energy Monitoring
Efficiency Energy
TPP Daily Report 27-Aug-17
Today MTD Parameters Units Unit-1 Unit-2 Total Unit-1 Unit-2 Total
A Plant Performance 1 Avaialbility Factor % 100.0 100.0 100.0 100.0 100.0 100.0
2 STG Running Hours Hrs 24.00 0.00 24.0 648.00 0.00 648.0
3 Plant Load Factor % 0.06 0.00 0.06 0.07 0.00 0.07 4 Gross Generation MWh 512 0 512 15194 0 15194
5 Aux Consumption MWh 43.0 0.0 43 1444.3 0 1444 % 8.39 0.00 8.39 9.51 0.00 9.51
6 Shut Down Power Kwh 0 2224 2224 0 68938 68938
Aux. power including SD
% 8.39 0.00 442.77 9.51 0.00 463.22
7 Net Generation MWh 469 -2224 -1755 13750 -68938 -55188 8 Average Load MW 0.02 0.00 0.02 0.02 0.00 0.02 9 TG I/L Steam MT 2191 0 2191 64699 0 64699 a Steam from Boiler MT 2191 0 2191 64699 0 64699
10 Sp. Steam Cons kg/kwh 4.28 0.00 4279.30 4.26 0.00 4.26
11 Turbine Heat Rate Kcal/Kwh 2615 0 2614650 2599 0 2599
12 Station Heat Rate Kcal/KWH 2966 0 2966 2946 0 2946
13 SFC Kg/Kwh 0.46 0.00 0.46 0.61 0.00 0.61
14 Vacuum Kg/Cm2 -0.78 0.00 -0.78 -0.78 0.00 -0.78
B Generation Cost
1 On Gross Gen Rs/Kwh 2.86 0.00 2.86 2.59 0.00 2.59
2 On Net Gen Rs/Kwh 3.12 0.00 -0.83 2.86 0.00 -0.71
Sewagram Cement Works
Improvement Projects/ Kaizens/ Suggestions
Kaizen per Employee
4.8
7.8
9.4
2014-15 2015-16 2016-17
Employee recognition
Sewagram Cement Works
Implementation of corrective /
Preventive action
Sewagram Cement Works
OHASA18001:2007
ISO 14001:2015
ISO 9001:2015
Applied for 50001
System Accreditation in 2016-17…..
Sewagram Cement Works
S.No. Non-conformity Description Corrective Action Taken
1 In Quality objectives / targets, plant
performance ( production , operational
ratio) indices are construed as ‘Quality
objectives’ which has not been properly
linked with the quality aspects to meet
customer requirement
All parameters of IMS Objectives
(FY 2016-17) is reviewed and
aligned as per requirements.
2 Quality objectives / Targets are not
stretched / re-fixed to keep continual
improvement of processes based on
objective measurement, even achievement
overshoots (e.g. PR to PO lead time, PM in
Raw mill stack, etc.)
Departmental Objectives &
targets of FY 2016-17 is
reviewed and set the stretched
target against performance
parameters
3 The organization shall establish, implement
and maintain documented environmental
objectives and targets, at relevant functions
and levels within the organization. Energy /
heat conservation is one of EMP activities
only mapped at macro level without
connecting the same with plant / sectional
micro-level activities which are in practice.
While issuing the new
Management Programme (MP), it
is ensured that activities of MP
are mapped at section level
activities.
Implementation of Corrective & Preventive Actions
Sewagram Cement Works
Best practices/ Team Work/ Knowledge
Sharing
Sewagram Cement Works
Best Practices
Examples are as under –
Energy monitoring system installation for better analysis of Aux.
Power consumption
Impact analysis in bearing by vibration spectrum analysis
technique for lubrication of equipment
Energy efficient motors & Illumination System
AFBC boiler converted into CFBC boiler to reduce fly ash LOI
100% ash of boiler, utilized for Cement Manufacturing .
Sewagram Cement Works
Team Work in EnCon
SN EnCon idea *
Idea
originated
in FY **
Extent of man-power
involved ***
Progress of
implementation
1
Closed Loop operation of VFD
operated ACW pump operation with
discharge pressure
2015-16 O&M ,E&I & M/S-ABB
Team Completed
2
Closed Loop operation of Boiler Feed
pump operation with discharge
pressure
2016-17 O&M and E&I Team Completed
3 Bed Ash cooler exhaust gas diverted
in APH O/L duct to save energy 2016-17 O&M and M/S TKIL Completed
4
Closed Loop operation of VFD
operated CEP pump operation with
discharge pressure
2016-17 O&M ,E&I & M/S-ABB
Team Completed
5 Closed loop operation of Pet coke
fuel feed in boiler 2016-17 O & M and E&I Team Completed
Sewagram Cement Works
Stronger supplier relationship -Vendor Meet
Identification improvement projects with vendors.
Development of better supplier – customer partnership
Sewagram Cement Works
Knowledge Sharing with Group Units / Vendors
Kaizen Souvenir shared to all Group Units.
Conversion of AFBC Boiler to CFBC horizontally replicated to other
Group Units.
Shared Erosion protection Plate modification to M/s ThyssenKrupp
Bed ash handling of AFBC Boiler through Primary Air fan in place of
Compressed air shared with M/s ISGEC
Provision of MCB before signal isolator in VFD shared with M/s ABB
Sewagram Cement Works
Corporate Social Responsibility
Education
Sustainable Livelihood
Social Causes
Infrastructure Development
Health Care
Corporate CSR
CSR Vision
CSR Policy
Focus Area
Sewagram Cement Works
Glimpses
Fodder support to village panchayats
Drinking water supply to villages.
Cattle vaccination camp
Sewagram Cement Works
Awareness campaign for Personal
hygiene, Family planning,
Immunization camps.
Awards to best students nearby
Villages.
Corporate Social Responsibility
Sewagram Cement Works
Awards & Accolades
Sewagram Cement Works
Awards & Accolades
Ramkrishna Bajaj National Quality Award to SCW FY’16-17
Sewagram Cement Works
Awards & Accolades
1ST Prize in Mining Machinery
Improvement & Innovations
2nd Prize in Mine working &
Implementation of 10th / 11th
Conference
3rd Prize in Raising by Explosives ,
Storage & Transportation / Raising by
Surface Miner
2nd Prize in Best Stall at Mines Safety
Week Final Day Celebration.
Sewagram Cement Works
Way Forward
Sewagram Cement Works
Energy Saving Projects
SN Energy Saving projects Proposed Saving
Per Annum Target date
1 Installation of 5 MW solar Power Plant Mar’18
2 Erection & Commissioning of Turbo Charger
System 1851207 Kwh Dec’17
3 Modification in ACC 213840 Kwh Nov’17
4 MV drive installation for Boiler Feed pumps 1320000 Kwh Sep’17
5 High Efficiency pump installation in BFP 79200 Kwh Dec’17
6 High Efficiency pump installation in ACW 158400 Kwh Dec’17
7 TPP#1&2 Main steam & Feed Water line
interconnection Rs.139 Lacs/Yrs. Nov’17
8 Low capacity CEP installation 79200 Kwh Oct’17
9 Energy efficient FRP ACC fans 950400 Kwh Feb’17
Sewagram Cement Works
Team Sewagram Cement Works
JOURNEY TOWARDS
EXCELLENCE CONTINUES.……